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INSTALLATION INSTRUCTIONS AltRider Skid Plate for KTM 790 Adventure R/S 2019+ Dear Rider, Thank you for choosing AltRider! Whether a seasoned world adventurer or a first time ADV-Newbie, we welcome you to the AltRider experience. You can install your new product with the utmost confidence. AltRider designs, tests, and manufactures all of its products here in the United States. We are proud to do what we do, and honored to present to you the product of our labors. Enjoy it, show it off, and most of all, RIDE IT! Venture On, Jeremy LeBreton The most up to date instructions can be downloaded from the product page at altrider.com, under the instructions tab. made in USA AltRider LLC mailing: 4000 Aurora Ave N Ste 100 Seattle, WA 98103 USA phone: 206-922-3618 email: [email protected] web: www.altrider.com Global Europe mailing: Spectrumlaan 31 2665 NM Bleiswijk Netherlands email: [email protected] web: www.altrider.eu KTM 790 ADVENTURE R/S 2019+ Skid Plate Package Contents: - Skid Plate - Mounting Kit - Instructions MADE IN THE USA Rev 1

AltRider Skid Plate for USA TM 9 Adenture R/S 21 ... -X... · AltRider Skid Plate for TM 9 Adenture R/S 21 Dear Rider, Thank you for choosing AltRider! Whether a seasoned world adventurer

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Page 1: AltRider Skid Plate for USA TM 9 Adenture R/S 21 ... -X... · AltRider Skid Plate for TM 9 Adenture R/S 21 Dear Rider, Thank you for choosing AltRider! Whether a seasoned world adventurer

INSTALLATION INSTRUCTIONS

AltRider Skid Plate for KTM 790 Adventure R/S 2019+

Dear Rider,Thank you for choosing AltRider! Whether a seasoned world adventurer or a first time ADV-Newbie, we welcome you to the AltRider experience. You can install your new product with the utmost confidence. AltRider designs, tests, and manufactures all of its products here in the United States. We are proud to do what we do, and honored to present to you the product of our labors.

Enjoy it, show it off, and most of all, RIDE IT!

Venture On,Jeremy LeBreton

The most up to date instructions can be downloaded from the product page at altrider.com, under the instructions tab.

made inUSA

AltRider LLCmailing: 4000 Aurora Ave N Ste 100 Seattle, WA 98103 USAphone: 206-922-3618email: [email protected]: www.altrider.com

Global

Europemailing: Spectrumlaan 31 2665 NM Bleiswijk Netherlands email: [email protected]: www.altrider.eu

KTM 790 ADVENTURE R/S 2019+Skid Plate

Package Contents:- Skid Plate- Mounting Kit- Instructions

MADE IN THE USARev 1

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KTM 790 ADVENTURE R/S // Skid Plate // Installation Instructions

NOTE: We have noticed a variation in the tolerances in the frame at the rear mounting location of the KTM 790 Adventure R/S skid plate. The skid plate can be tight at the rear mount location. If needed, use a crecent wrench to apply leverage on the rearward mounts to open them 1-2mm. Apply light, gradual pressure as shown below, to very slightly open the tops of the flanges, which will then allow you to slide it into the frame for a snug fit.

Page 3: AltRider Skid Plate for USA TM 9 Adenture R/S 21 ... -X... · AltRider Skid Plate for TM 9 Adenture R/S 21 Dear Rider, Thank you for choosing AltRider! Whether a seasoned world adventurer

Hand Toolswww.altrider.com

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Recommended tools:

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Kit:Skid Plate Contents

Skid plate

(4) M6 x 20 SH cap screws

(4) M6 washers

(3) M6x20 FH screws

(2) M6 x 25 SH cap screws

(2) 19 mm spacers

(2) M10 washers

1/2” ratchet

1/2” extension

1/4” ratchet

1/4” extension

4 mm hex drive

5 mm hex drive

T30 Torx drive

T45 Torx drive

10mm wrench

KTM 790 ADVENTURE R/S // Skid Plate // Installation Instructions

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(a) Remove the OEM Skid Plate: Use the T30 driver to remove the front four T30 screws. (b) Remove the 2 rear T30 screws connecting to the isoaltion bushings.

AltRider Crash Bars: If you also purchased AltRider crash bars install the skid plate first, then reference crash bar instructions. If you already have AltRider crash bars installed, you will need to remove them first and skip to Step 2.

KTM 790 ADVENTURE R/S // Skid Plate // Installation Instructions

Step 1a

Step 1b

Step 2bStep 2a

2 (a) Disconnect the breather hose from the inside of the right tank guard. (b) Support the skid plate and remove the T30 screws connecting the tank guard to the fuel tanks on each side.

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(a) Use the T30 driver and 10mm wrench to remove the rear tank guard T30 screw and nut. You wil re-use the nut on installation. Remove the two front T30 screws that attach the tank guard to the skid plate. Do this for both sides. (b) Remove rubber bumper bracket from the skid plate.

Step 2a Step 2b

3 Use the T45 driver to remove the rearmost foot peg mounting bolt and spacer beneath each foot peg. You will re-use these bolts.

Spacer

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3 KTM 790 ADVENTURE R/S // Skid Plate // Installation Instructions

Apply thread locker to the OEM Footpeg mounting bolts. Position the skid plate under the engine and lift it to align the rear mounting holes with the rearward foot peg mount. (a) Fit the 19mm spacer (and optional washer if there’s clearance, otherwise you can omit) . (b) Insert the bolt through the spacer and skid plate and tighten to 40 NM. Repeat this process on the op-posite side.

Use the supplied M6 button head screws and the OEM 10mm nut to attach the rear fastener of the tank guard. Use the OEM screws to attach the front of the tank guard to the skid plate. Tighten to 10Nm. Next, use the supplied M6 x 20 flat head screws to attach the rubber bumper bracket to the AltRider skid plate.

Step 5b

Step 6b

Step 5a

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Step 1c

Re-install the tank breather on the right side guard. Connect the tank guards to the gas tank using the T30 driver and corresponding Torx screws. Tighten to 10 Nm.

Re-Install the front screws by adding thread locker to the M6 x20 socket head screws, insert through M6 washers (supplied) and thread them into front skid plate mountinig holes. Ensure each fastener has a few threads started before tightening completely. Tighten all to 10 Nm.

Step 7a Step 7b

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CONGRATULATIONS!

You’ve completed your installation.If at any point you have questions about your installation or have any feed back for us, we’d love to hear it.A downloadable version of these instructions can be found at our web site. www.AltRider.com

After 5 hours of riding, or 100 miles, check all the fasteners on the assembly to ensure they are tightened to spec.

email: [email protected]: +1 206-922-3618address: 4000 Aurora Ave N Ste 100 Seattle, WA 98103

email: [email protected]: AltRider EU Heliumstraat 230 2718 RS Zoetermeer The Netherlands

Global Office: Europe Office:

KTM 790 ADVENTURE R/S // Skid Plate // Installation Instructions

TERMS OF USE, WARRANTY AND LIABILITY WAIVERAltRider LLC, a Washington company, having its principal place of business in Seattle, WA (“AltRider”) offers its motorcycle accessories (the “Product”) with the terms, conditions and notices as follows:

Terms of UseThis Product is offered to you conditioned upon your acceptance without modification of the terms, conditions, and notices contained herein. Installation and/or use of this product implies acceptance of all such terms, conditions, and notices. If you do not agree to these terms, do not buy the Product. If you have already bought the Product and do not agree to these terms, return this Product promptly including the packaging and all written materials, to AltRider.Limitation of Liability and Warranty DisclaimerYou may return your merchandise for a full refund or exchange, less any original or return shipping fees under these conditions:

1. Only if the merchandise is in 100% factory condition. Original manufacturer’s packaging and same condition as sold – original boxes, packaging material, instructions, documentation, parts, and attached tags.

2. Only unused, unscratched, uninstalled, undamaged merchandise will be accepted. Do not install equipment until you are sure you want to keep it. Package items carefully in protective materials before returning them. Never ship an item in its original manufacturers packaging – it will arrive damaged. Please use a postal box or other adequate packaging to ensure your return or exchange is not damaged on the way back to AltRider.com.

To read more about our exchanges and returns policy, on the web, navigate to http://www.altrider.com/info/exchangesAndReturns

Excepting the warranties stated in the preceding paragraph, AltRider hereby disclaims all other warranties and conditions with regard to the Product including all implied warranties and conditions of merchantability and fitness for a particular purpose. There are no warranties which extend beyond the description on the face hereof. AltRider does not warrant against damages or defects arising out of use or installation of the Product. Installation instructions are provided for your convenience. AltRider is not responsible for any damages arising out of the installation, improper or otherwise, of the Product. No warranty of any kind, expressed or implied, is made regarding the safety of this Product.

To the extent allowed by law, AltRider shall not be held liable for any direct, indirect, punitive, incidental, special or consequential damages arising out of, or connected with, the use or misuse of this Product. Buyer assumes all risks and liability arising from use of this Product.

Entire AgreementThis document states the entire obligation of AltRider with respect to the Product. If any part of this agreement is determined to be void, invalid, unenforceable or illegal, including, but not limited to the warranty disclaimers and liability limitations set forth above, then the remainder of the agreement shall remain in full force and effect.

Applicable LawThis agreement is governed by the laws of Washington, USA. You hereby consent to the exclusive jurisdiction and venue of the courts of Washington, USA, in all disputes arising out of or relating to the use of this product.

Spectrumlaan 312665 NM BleiswijkNetherlands