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Clean and compact drive for energy savings Altivar 1100 Medium-voltage variable speed drive 0.3 to 10 MW DIA2ED1080701-EN.indd 1 22/07/09 11:36:14

Altivar 1100

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Page 1: Altivar 1100

Clean and compact drive for energy savings

Altivar 1100 Medium-voltage variable speed drive 0.3 to 10 MW

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Page 2: Altivar 1100

• Reduction in energy costs• Protection of motors and equipment• Increased competitiveness• Reduction in maintenance costs

PowerFans, pumps

Water treatmentPumps, air blowers

Mines & mineralsCrushers, fans, pumps

Oil and gasPumps, compressors, air blowers

Increase your productivity, make bigger savings

Altivar 1100 is the latest addition to our full range of electrical distribution, motor control and control systems.

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Page 3: Altivar 1100

Better resultsReturn on investments • Reduction in installation costs • Rapid commissioning

Increased productivity • Lower production and maintenance costs • Enhanced reliability and continuity of operation

No disturbance of the motor or driving load • Improved motor durability • Maximum machine efficiency without risk• Compatibility with new or existing motors • Extended cable length between motor and

drive permitted

Perfect integration in the line supply• Energy losses minimized• No malfunctions or interference with the

environment

Easy to operate • Saves time during use • Ease of maintenance

A range of high-quality services • A one-stop-shop available throughout the

installation’s service life• Advice and follow-up services, from specifying requirements right through to after-sales• International coverage

Better technology• Compact design with input transformer integrated in the drive enclosures

• Durable components• Optimum sizing• Proven control

• Best in class multilevel technology: - perfect sine wave output current without the need for a filter - no harmonics, no stress on the motor, cable and driven load

• 36 pulse diode rectifier: - constant optimized input power factor - perfect sine wave input current better than the values requiredby all the standards : IEC 61000-2-4, IEEE 519, G5/4, etc.

• User-friendly interface• Easy remote access to the device parameters

• A comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - relevant expertise (energy efficiency, line supply study, etc.)

Benefit from innovation in your medium-voltage applications

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Page 4: Altivar 1100

Air cooling for a standalone installation Example of a 2 MV drive

Integrated transformerCompactness • fewer cables and less commissioning work required

Clean power• 36-pulse operation

ControlEasy access & compactness • integrated high speed control

Inverter cellReliability and easy maintenance • reduced number of cells thanks to single phase 3-level inverter design• easy to replace

Motor-friendly• up to 17 level PWM control minimizes switching surge on motor

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Page 5: Altivar 1100

Clean power and friendly to motors The multi-level topology shown below, featuring a 36-pulse diode rectifier, is associated with the kind of low-voltage IGBTs that have proven successful in practice and are found in a wide range of ap-plications. It also features:

• Harmonics-free input current with high power factor• No pulse torque• Quasi sine wave for motor and supply currents (negligible harmonic current content)• Intrinsic safety: current switched off instantaneously in the event of a fault• Minimum losses since the IGBT does not need a snubber and

requires little switching power

Compact and environmentally friendly

Input voltage (green) and current waveform (orange) on supply side

Main circuit configuration for 3.3 kV drive type Inverter cell

3-level output voltage of an inverter cell

Compact size: Up to 1.5 MVA per meter of enclosure (drive only)

efficiency including transformer

~97%MTBF: more than 4 fault-free years

> 40,000 h

Ed = DC voltage

3-phase input supply

Ed

Output voltage (green) and current waveform (orange) on motor side

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Page 6: Altivar 1100

Make your life easier with complete solutions

Altivar 1100 is open to most networks, and can be integrated in any medium or low-voltage architecture.

With the Altivar 1100, Schneider Electric has created a comprehensive, safe, and consistent offer for:• Controlling and supplying equipment •Improving performance

Schneider Electric, a world leader in electrical distribution and control systems, presents a range of products, solutions and services for:• Transforming and routing energy • Automating machines and processes, in complete safety• Controlling, supplying and making equipment safe.

Schneider Electric global solution offer

Electric substation

MV motor and drive

LV switchboard LV motor control switchboard LV variable speed drive

MV motor starter control AIS MV switchboard MV/MV transformer

GIS switchboard MV/MV power transformer

AIS 12 MV switchboard

Power management and monitoring

The Altivar 1100 solution is based on a transformer, drive and medium-voltage electric motor assembly.Schneider Electriccan provide a turnkey solution complete with drive and associated equipment (electrical distribution, control systems).For more information, please contact our project teams.

Secondary electric substation

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Page 7: Altivar 1100

Ensure the reliability of your installations with a simple open architecture

•An innovative control system based on the latest generation of 32-bit microprocessors. •Seamless integration into a control system architecture.

•Advanced control functions that are simple to implement: - Simple sensorless vector control. - Diagnostics and maintenance can be carried out locally (via terminal or PC) and remotely.

Information

Equipment

Altivar 1100

Control

Ethernet

Servers

Operator stations

Medium-voltage switchboard

PLCs

Straightforward programmingThe drive has advanced parameter-setting and diagnostic functions.It is possible to access the machine status with the key values signature (current, voltage, etc. in real time).

Fieldbus

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Page 8: Altivar 1100

Setup and support as benefits of an international group

Schneider Electric’s expertise

Service experts are on hand to help you:•getmaximumreturnfromyourinvestments•optimizethevalueofyourinstallationsthroughouttheirlifecycle

A wide range of associated services

• Audit and consultancy: - line supply consultancy (compensation,

filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, enabling the best drive

solution to be determined

• Bespoke project management

• Factory tests at maximum power with or without motor

By applying our industrialization skills to our services, we can ensure your success.

• Installation and startup with: - assistance and troubleshooting - specific maintenance contract

(possibly including remote access and reconditioning)

• Customized training

• Rapid, flexible service provision

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Page 9: Altivar 1100

Make the most of your energy

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Page 10: Altivar 1100

Altivar 1100: technical specifications

General characteristics

Converter typeInput 36-pulse diode bridge

Output Multi-level PWM inverter. Each inverter cell is a 3-level NPC low-voltage IGBT

Input voltage • Standard: 3.3 kV, 6 kV, 6.6 kV • Option: 10 kV or any other medium voltage • Variation: standard ± 10% • Option up to -20% (10sec with UPS)

Input frequency 50/60 Hz ± 5%

Power factor > 0.96

Efficiency at nominal power 0.97 for drives and input transformer

Type of motor supplied Asynchronous motor

Motor connection3-phase output voltage • Standard: 0 .. 3,300 V - 0 .. 6,000 V - 0 .. 6,600 V

Output frequency Normal: 0.2 .. 50/60 Hz, Extended: 0.2 .. 120 Hz

Input transformer Integrated in the converter, dry type

Auxiliary voltage • Standard: 380 V 3-phase, 50 Hz – Other voltages available as an option 220 V single-phase, 50 Hz. UPS available as an option

Degree of protection • IP31

Paintwork RAL 7032

Cooling Air-cooled

Reference standards IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60204-11, IEC EN 60529, IEEE 519 Standards Others available as an option

Power specifications

Voltage classes (kV) 6

Rated capacity (kVA) 420 500 600 700 860 1000 1200 1400 1600 1800 2100 2360 2700 3200 4000 4700 6400 9500

Voltage classes (kV) 6.6

Rated capacity (kVA) 470 570 670 780 960 1120 1320 1540 1750 2000 2300 2600 3000 3500 4400 5200 7000 10500

Rated current (A) (*1) 41 50 59 68 84 98 115 134 153 173 202 227 262 306 385 459 612 918

Max.current (A) at overload 49 60 70 72 100 103 138 141 183 207 212 272 275 321 462 482 643 964

Applicable max. motor output (kW) (*2) 370 450 530 630 760 900 1050 1200 1400 1600 1850 2000 2400 2800 3500 4160 5500 8300

Capacity of auxiliarycontrol supply (kVA) 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 3.5 3.5 3.5 4.5 4.5 5.5 7.5 7.5 9.5 14.5

Capacity of fan powerpower supply (kVA) 3 3 3 3 3 3 3 3 6 6 6 6 6 9 12 12 15 27

Overload capability 105% for 60 sec - Other overload available as an option

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Page 11: Altivar 1100

Voltage classes (kV) 3,3

Rated capacity (kVA) 390 560 770 1150 1500 1750 2600 3500 5200

Rated current (A) (*1) 68 98 134 202 262 306 459 612 918

Max.current (A) at overload 72 103 141 212 275 321 482 643 964

Applicable max. motor output (kW) (*2) 315 450 610 920 1200 1400 2100 2800 4200

Capacity of auxiliarycontrol supply (kVA) 1.5 1.5 1.5 2.5 2.5 3.5 4.5 5.5 7.5

Capacity of fan powerpower supply (kVA) 1.5 1.5 3.0 3.0 3.0 6.0 6.0 7.5 13.5

Overload capability 105% for 60 sec - Other overload availabe as an option

Control Characteristics

Motor control modes V/f type control, sensorless flux vector control Catch on the fly, suppression of critical speeds

Number of quadrants 2

Steady state operation Speed accuracy in steady state: ± 0.5%

Protection Overcurrent, main circuit fuse blown, overvoltage, undervoltage, CPU fault, cooling fan stop

Interface • Graphic keypad for local operation • Wired and networked remote communication • Option: > HMI : large LCD touch panel > Operation & Maintenance tool via PC (DDC loader)

Communication •Standard: Profibus, Modbus • Options: Ethernet, CANopen, DeviceNet, etc.

Environmental characteristics

Storage temperature -10 to 60° C. (Transportation temperature: -10° C to 70° C / (60° C to 70° C for 24 h)

Operating temperature 0 to 40° C

Cooling method Forced air cooling

Relative humidity 85% RH max. (no condensation). Option: up to 95%.

Altitude < 1000 m above sea-level

Vibration Acceleration: 4.9m/s2 acceptable (10 to 50Hz)

Noise level ≤ 85 dB(A). Option: 80 dB(A)

Options

Input isolation switch with grounding

Output isolation switch with grounding

UPS

Inverter + battery charger

Cable entry from the top

(*1) When Inverter output frequency is less than 25Hz,Inverter output current is decreased. (output current will be 70% at 0.2Hz)(*2) The applicable motor output is the reference value of standard 3.3 and 6.6kV, 4-pole motors

ATV1100_xx A 33

Name of range Output voltage 33 : 3300 V60 : 6000 V66 : 6600 V

Cooling: A (air)Nominal power(Rated capacity, kVA)

Identification code

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Page 12: Altivar 1100

Altivar 1100: typical dimensions 3.3 kV

Capacity Outline Dimension (mm) Approx. (kVA) drawing mass. (kg)

A B C D E F G (Full width) (Transformer (Converter (Control (Fan) (Depth) (Maintenance panel) panel) output panel) space)

390 Fig.1 2000 _ 1500 500 548 1000 1300 2000

560 Fig.1 2300 _ 1800 500 548 1100 1300 3000

770 Fig.1 2300 _ 1800 500 605 1200 1300 4100

1150 Fig.2 3000 2100 900 _ 542 1300 1300 4500

1500 Fig.2 3400 2300 1100 _ 542 1400 1300 6200

1750 Fig.2 3500 2300 1200 _ 542 1400 1300 7000

2600 Fig.4 3600 2200 1400 _ 542 1400 1500 8100

3500 Fig.6 6800 2300 3600 900 542 1400 1500 12300

5200 Fig.8 10900 5200 4800 900 600 1900 1800 26000

(*1) The outline dimensions of the panel represent the maximum dimen-sions of a standard-capacity model.They may differ depending on the applicable motor capacity.(*2) The structure is for maintenance from the front. Be sure to allow at least the maintenance space listed in column G of the above table.

(*3) A wiring duct is installed on the panel in Figs. 8 and 9 (height: 600mm).(*4) A cooling fan is mounted on the panel. To assure maintainability and cooling performance, allow a clearance of at least 500mm between the top of the fan and the ceiling.

Front maintenanceclearance

Ceiling

Ceiling

Upper maintenance clearance

Upper maintenance clearance

Front maintenance structure

Front/rear maintenance structure

C DA

B CA

B CA

Fig.1 3.3 kV: 390, 560, 770 kVA

Fig.4 3.3 kV: 2600 kVA

Fig.6 3.3 kV: 3500 kVA

Fig.2 3.3 kV: 1150, 1500, 1750 kVA 6.6 kV: 470, 570, 680, 960, 1120 kVA

Fig.5 6.6 kV: 4400, 5200 kVA

Fig.3 6.6 kV: 1320, 1540, 1750, 2000, 2300, 2600, 3000, 3500 kVA

B CA

B D C BCA 60

2360

2300

E

Min. G F 600

Min

. 500

Min. G F

Min

. 500

B C DA Front maintenance

clearanceRear maintenanceclearance

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Page 13: Altivar 1100

6.6 kV

Capacity Outline Dimension (mm) Approx. (kVA) drawing mass. (kg)

A B C D E F G (Full width) (Transformer (Converter (Control (Fan) (Depth) (Maintenance panel) panel) output panel) space)

470,570, 670, 780 Fig.2 2900 1900 1000 _ 372 1300 1300 4500

960,1120 Fig.2 3000 2000 1000 _ 372 1300 1300 4900

1320, 1540 Fig.3 3400 2000 1400 _ 372 1300 1300 6400

1750, 2000, 2300 Fig.3 4300 2400 1900 _ 542 1400 1300 8400

2600, 3000 Fig.3 4800 2400 2400 _ 542 1400 1300 10200

3500 Fig.3 4800 2400 2400 _ 542 1400 1300 11200

4400, 5200 Fig.5 8400 2300 1400 1000 542 1400 1500 17900

7000 Fig.7 12900 2400 3600 900 542 1400 1500 24500

10500 Fig.9 21800 5600 4800 1000 600 1900 1800 51000

(*5) The standard front face of the panel is a covered type (except for the control output panel). A door type can also be manufactured.(*6) In the case of the 6.6kV type with a capacity of 5,200kVA and above, back to back installation (front/rear maintenance structure) reduces the

panel width by approximately half. Contact us for the dimensions of this type.(*7) The outline dimensions of the panel may be changed without notice.Contact us for details.

Min. G F 600

Min

. 500

Front/rear maintenance structure

Fig.7 6.6 kV: 7000 kVA

Fig.8 3.3 kV: 5200 kVA

Fig.9 6.6 kV: 10500 kVA

Min. G F 1200

Min

. 110

0

DA

C B

DA

CB C B

CB BCD

60

2360

2300

E

A

Front maintenanceclearance

Front maintenanceclearance

Ceiling

Ceiling

Upper maintenance clearance

Upper maintenance clearance

Rear maintenanceclearance

Rear maintenanceclearance

Wiring duct

Wiring duct

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Page 15: Altivar 1100

Prepare your quoteDate Name Phone

Company Position/Organization E-mail

Project name Country

Market segment £ Water & Wastewater £ Oil & Gas £ Power generation £ Mining & Minerals £ Metals

£ Other

Application £ Pump £ Fan £ Compressor £ Extruder £ Other

End user EPC OEM SI

Standards & Certifications £ IEC £ ANSI £ IEE £ UL £ Other

Customer specifications

Project status £ Budget estimate £ RFQ phase

Purchasing time frame £ less than 6 months £ between 6 & 12 months £ between 12 & 18 months £ more than 18 months

Other informationScope of supply

Scope of supply

Quantity of MV drives

Scope of supply £ Drive £ Input transformer

£ Input switch/breaker £ Output switch/breaker £ By-pass

£ Motor £ Other

Supply data

Power supply Voltage kV ± % Frequency Hz ± %

Short circuit power (MVA) max: min: HV cable length

Auxiliary supply Voltage V ± % Frequency Hz ± %

Control supply UPS (Y/N) No. of phases V Hz

Motor parameters

Type of motor £ Induction £ Synchronous £ New £ Existing (retrofit)

Rated power kW hp Number of poles

Maximum power kW hp

Rated speed rpm Maximum speed rpm

Rated frequency Hz Efficiency % Power factor pu

Rated current A DOL starting current A

Maximum torque % Inertia J (GD2/4) kgm2

Excitation current A Excitation voltage V

Ventilation £ Self-ventilated £ Force-ventilated

Load parameters

Type of load £ Variable torque £ Constant torque £ Constant power £ Other

Breakaway torque (at 0 rpm) kNm pu

Gear Reduction ratio Inertia J (GD2/4) kgm2

Starting time

Overtorque £ 110% 60 s every 10 min. £ 150% 60 s every 10 min. £ Other

Acceleration time Deceleration time

Braking £ Regenerative £ Resistance Braking power kW Cycle

£ Reverse speed

Installation

Temperature (°C) Indoor: min. max. Outdoor: min. max.

Relative humidity Altitude £ less than 1000 m £ Other

Drive £ Indoor £ Outdoor £ Inside container Rectifier £ 12-pulse input £ 24-pulse input £ Other

£ Air cooling £ Water cooling

Input transformer £ Dry type £Oil filled £ Indoor £ Outdoor £ IP 00 £ IP54 £ Other

Distance Transformer to drive Drive to motor

Interface

No. of analog inputs 24 VDC 4~20mA No. of analog outputs 24V VDC 4~20mA

No. of digital inputs No. of digital outputs Dry contact

Communication £ Ethernet £ Modbus £ Profibus £ DeviceNet £ Other

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Page 16: Altivar 1100

Schneider Electric Industries S.A.S.

Head Office35 rue Joseph Monier 92500 Rueil-MalmaisonFRANCE

www.schneider-electric.com

Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric.Designed and created by: GavrinisPhotos: Schneider Electric - Shutterstock

ART : 837452 Date : 07/2009

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