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Concentrated savings for your applications
Altivar 1000 Medium-voltage variable speed drive 0.5 to 10 MW
Altivar 1000:a compact heavyweight response to your needs for medium-voltage speed control
PowerFans, pumps, turbine starters
Water treatmentPumps, air blowers
Mines & mineralsConveyors, crushers, fans, pumps
Oil and gasPumps, compressors, air blowers, extruders
• Reduction in energy costs• Protection of motors and equipment• Increased competitiveness• Reduction in maintenance costs
Increase your productivity, make greater savings
less energy with speed control
Altivar 1000 completes the global offer for electrical distribution, motor control and control systems.
40
EnergyEfficiencyenabler
Better resultsReturn on investments • Reduction in installation costs • Speed of commissioning• Optimized location of the electrical control room• Reduction in needs for air conditioning
Increased productivity • Lower production and maintenance costs • Enhanced reliability and continuity of operation
Simplicity of operation • Saves time during use • Ease of maintenance
No disturbance of the motor and the driving load • Improved motor durability •Maximum machine efficiency without risk•Compatibility with new or existing motors •Extended cable length between motor and
drive permitted
Perfect integration in the line supply• Energy losses minimized• No malfunctions or interference with the
environment
Enhanced safety • Dust and damp protection as standard•Protection of people and equipment
A range of high-quality services • A One-Stop-Shop throughout the life of the
installation• Advice and follow-up from specification to
after-sales• International coverage
Better technology• Compact size thanks to medium-voltage IGBT technology• Solution with input transformer integrated in the drive enclosures or placed outside the electrical control room
•Long-lasting components•Optimum sizing•Redundancy of pump or cooling fan as standard • Proven control: - torque and speed with or without sensor - catch on the fly, suppression of critical speeds
• User-friendly interface• Easy remote access to the device parameters• Highly modular design• Simple access to enclosure front panels
• dV/dt or output sinus filter: - reduction in harmonics and stress on the motor, cables and the driven load - quality of the current and voltage waveform
• Solutions with 12/24/36 pulse diode bridge or active rectifier: - better power factor and harmonics than the values imposed by the standards
• IP41 as standard • IP54 as an option on water cooled enclosures• Electromechanical door locking
• A comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - associated expertise (energy efficiency, line supply study, etc.)
Benefit from innovation on your medium-voltage applications
Water cooled version (up to 10 MW)• Enhanced noise reduction: 70 dB (A)• Very low heat losses in the electrical
control room
Integrated transformer for quick, compact installation
Air cooled version(up to 4 MW)• A simple electrical connection is required• Your equipment is protected by the circula-
tion of cooled filtered air
Reliability and performance
Incomer
Frequency inverter
Diode
bridge
Inverters
Output
reactor
Incomer
Frequency inverter
Water
cooling
equipment
Diode
bridge
InvertersOutput
reactor
Diode
bridge
InvertersOutput
reactor
Incomer
Frequency inverter
Transformer
IGBT
High-voltage IGBT at the heart of the solution
The 3-level inverter topology using high-voltage IGBTs in conjunction with an advanced control strategy can be used to obtain:
• Increased reliability due to a reduction in the number of components • Minimized losses since the IGBT does not need a snubber and
requires little switching power• No pulse torque• Minimized harmonics on the motor• Intrinsic safety: current switched off instantaneously in the event of a fault
Benefit from excellent efficiency with technology that is more simple, more flexible, more reliable
Optimum output current quality
Compact size: Up to 1.5 MW per meter of enclosure
effiency, one of the best on the market
~99 %MTBF: more than 4 fault-free years
> 50 000 h
Air cooling for a standalone installation
(up to 4 MW) Example of a 2 MV drive
Easy customization of the applicationLarge capacity of the incoming and internal distribution compartment
Compactness and ease of maintenance3 inverter phases
Quality of the line supplyRectifier bridge (12 or 24 pulses)
Compactness and accessibility Control on the pivoting panel
Continuity of operation Redundant fan as standard
Ease of programming and open communicationPLC
Protected motor and cables Output reactor
Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors)
Simplicity of useDirect access to the power electronics
Water cooling to compensate for the room getting warmer (up to 10 MW) Example of a 6 MW drive
Easy customization of the applicationLarge capacity of the incoming and internal distribution compart-ment
Compactness and accessibility Control on the pivoting panel
Quality of the line supply Rectifier bridge(12 or 24 pulses)
Ease of programming and open communication PLC
Protected motor and cablesOutput reactor
Inverters 1 and 2
Modularity Easy to place inverters in parallel
Continuity of operationWater-cooled system with redundant pump as standard
Reliability and ease of maintenancePower module (1 inverter phase with High-Voltage IGBT with DC capacitors)
Make your life easier with complete solutions
Altivar 1000 is open to most networks, and can be integrated in any medium or low-voltage architecture.
With the Altivar 1000, Schneider Electric has created a comprehen-sive, safe, and consistent offer for:• Controlling and supplying equipment •Improving performance
Schneider Electric, world leader in electrical distribution and control systems, presents a range of products, solutions and services for:• Transforming and routing energy • Automating machines and processes, in complete safety• Controlling, supplying and making equipment safe.
Schneider Electric global Solution offer
Electric substation
MV motor and drive
LV switchboard LV motor control switchboard LV variable speed drive
MV motor starter control AIS MV switchboard MV/MV transformer
GIS switchboard MV/MV power transformer
AIS 12 MV switchboard
Power management and monitoring
The Altivar 1000 solution is based on an assembly of a transformer, drive and medium-voltage electric motor.Schneider Elec-tric can provide a turnkey solution including the drive and associated equipment (electrical distribution, control systems).For more informa-tion, please contact our project teams.
Secondary electric substation
Ensure the reliability of your installa-tions with a simple open architecture
• An innovative control system which is based on: - A latest-generation microprocessor board (to ensure quick and accurate torque and speed control in real time) - A programmable PLC function for openness to networks and easy
adaptation to the application (electric drive system auxiliaries taken into account)
•Seamless integration into a control system architecture (the PLC supports the main types of industrial networks)
•Advanced control functions that are simple to implement: - Autotune function for safe, quick startup - Diagnostics and maintenance locally (via terminal or PC) and remotely
Information
Equipment
Fieldbus
Altivar 1000
Control
Ethernet
Servers
Operator stations
Medium-voltage switchboard
PLCs
Ease of program-ming and diagnos-ticsThe drive has ad-vanced parameter-set-ting and diagnostic functions.It is possible to access the machine status with the key values signature (current, volt-age, etc. in real time).
Medium-voltage variable speed drive
Setup and support as benefits of an international group
Schneider Electric’s expertise
Service experts are on hand to help you:•get maximum return from your investments•optimize the value of your installations throughout their life cycle
A wide range of associated services
• Audit and consultancy: - line supply consultancy (compensation,
filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, so as to determine the
best drive solution
• Bespoke project management
• Factory tests at maximum power with or without motor
We apply our industrialization capacity to Services, thus guaranteeing your success.
• Installation and startup with: - assistance and troubleshooting - specific maintenance contract
(possibly including remote access and reconditioning)
• Customized training
• Speed and flexibility of service provision
Make the most of your energy
Altivar 1000 : technical specifications
General characteristics
Converter typeInput DFE 12P DFE 24P AFE 12-pulse diode bridge 24-pulse diode bridge Active rectifier (PWM)
Output Neutral point clamped (NPC) 3-level voltage source PWM inverter with IGBT
Input voltage Adapts to any type of medium-voltage network Variation: standard ± 10%
Input frequency 50/60 Hz ± 3% 50/60 Hz ± 3% 50/60 Hz ± 3%
Power factor > 0.96 > 0.96 > 0.98
Efficiency at nominal power ~ 0.99* ~ 0.99*
Type of motor supplied Asynchronous motor as standard, synchronous motor as an option
Motor connection3-phase output voltage - Standard: 0 .. 2300 V - 0 .. 3300 V
- Options: 4160 V - 6600 V - 7200 V - 10,000 V - 13,200 V etc
Output frequency Normal: 5 .. 70 Hz, Extended: 5 .. 140 Hz
Input transformer - External, oil type or dry type (no limit on distance) - Integrated in the converter, dry type only
Auxiliary voltage 400 V 3-phase, 50 Hz – 460 V 3-phase, 60 Hz 230 V single-phase, 50 Hz (UPS)
Protection index - air cooling: IP41 - water cooling: IP41 and IP54 as an option
Safety system Grounding of DC bus, locking system
Paintwork RAL 7035 (standard)
Cooling - air with redundant fan for power ≤ 5200 kVA - water with redundant pump for power ≤ 14,400 kVA
Reference standards IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60204-11, IEC EN 60529 Standards Others as an option
European directives 98/37/EC and amendments, 89/336/EEC and amendments
Control characteristics
Motor control modes V/f type control, sensorless flux vector control, flux vector control with speed sensor. Catch on the fly, master/slave functions, autotuning, suppression of critical speeds
Number of quadrants 2 2 4
Steady state operation Speed accuracy in steady state: ± 0.05% with speed sensor; ± 0.05% without speed sensor
Dynamic operation Response time in torque control mode: 5 ms
Protection Overcurrent, overload, overvoltage, voltage dip, ground fault, jammed motor, etc.
Interface - Graphic keypad for local operation - Wired and networked remote communication
Communication Standard: Ethernet, Profibus, Modbus Options: CANopen, DeviceNet, etc.
* Drive without transformer
Environmental characteristics
Storage temperature - 20 .. + 70°C
Operating temperature +5 .. + 40°C. Operation possible up to + 50°C. In this case, derating of 2% per degree Celsius above 40°C.
Cooling method A33 series: air cooling W33 series: water cooling
Heat exchanger Internal water-water exchanger(W33 series only) External air-water exchanger (option)
Cooling liquid temperature Input: + 5 .. + 35°C(W33 series only) Output max. + 40°C
Relative humidity < 95%, without condensation
Altitude < 1000 m above sea-level
Vibration 3M1 class in accordance with standard IEC 721-3-3: Movement: 0.3 mm over a range between 2 and 9 Hz
Acceleration: 1m/s2 over a range between 2 and 9 Hz
Noise level Air cooling: ≤ 80 dB(A) Water cooling: ≤ 70 dB(A)
Options
Braking by chopper and resistor
Input isolation switch with grounding
Output isolation switch with grounding
IP54 (water cooling)
Output sinus filter (for retrofitting)
External air–water exchanger
Inverter + battery charger
Drive for several motors for connection to the network (by-pass)
Other standards and certifications: NEMA/ANSI, UL, CSA, DNV, GOST, etc.
ATV1000_xx y 33
Name of range
Nominal power(kVA)
Cooling Output voltage33: 3300 V
A (air)
W (eau)
zzz
Input bridge
DFE 24 P
AFE
DFE 12 P
Identification code
Examples : - ATV1000_3K6 A33 12P - ATV1000_10K8 W33 AFE
DFE: Input diode bridgeAFE: Active input bridge (PWM)12P: 12-Pulse24P: 24-Pulse
A33 series: air cooled 3300V
IN (ARMS) AN (kVA) PM (kW) DFE AFE
ATV1000 - 1k3 220 1260 1100
ATV1000 - 1k8 320 1830 1600
ATV1000 - 2k6 450 2570 2250
ATV1000 - 3k6 640 3660 3200
ATV1000 - 5k2 900 5140 4500
* Other overload possible: please contact us.
Service class*
(according to standard IEC 146-1-ƒ 3.10.3.5)With 10% overload
Dimensions and weight
L x D x H (mm)Weight (kg)
References
2000 x 1000 x 3125 (FA1) 3800 x 1000 x 31252800 6500
Note • The dimensions refer to the standard configuration.• The values for the power on the motor shaft “PM” are given for a power factor of 0.9 and motor efficiency of 0.97. They should be adapted to each application.• The nominal power without overload is higher than that in the above table.• The values given are for a motor frequency of 70 Hz maximum.For higher frequencies: please contact us.
3400 x 1000 x 3125 (FA2) 7600 x 1000 x 31255200 12000
FA1 FA2
Typical dimensions for DFE converters
815
2300
1400600
2000
Control
Aux.
3125
1000
10
3125
1000
10
815
2300
14006003400
Control
Aux.
1400
W33 series: water cooled 3300V
IN (ARMS) AN (kVA) PM (kW) DFE AFE
ATV1000 - 1k6 260 1490 1300
ATV1000 - 2k4 390 2230 1950
ATV1000 - 3k6 580 3320 2900
ATV1000 - 4k8 780 4460 3890
ATV1000 - 7k2 1160 6630 5790
ATV1000 - 10k8 1740 9950 8680
ATV1000 - 14k4 2320 13260 11570
* Other overload possible: please contact us.
Service class*
(according to standard IEC 146-1-1 ƒ 3.10.3.5)With 10% overload
Dimensions
L x D x H (mm)
References
2800 x 1000 x 2310 (FW1) 5200 x 1200 x 2310 (FW6) 2400 4800
4400 x 1000 x 2310 (FW2) 3850 7800 x 1200 x 2310 (FW7)4600 x 1000 x 3125 (FW3) 76003950
6200 x 1000 x 2310 (FW4) 10400 x 1200 x 2310 (FW8) 5150 9800
9000 x 1200 x 2310 (FW5) 13200 x 1200 x 2310 (FW9)7400 12000
FW1
FW2
Typical dimensions for DFE converters
2300
1400600
2800
Control
Aux.
2310
1000
10
800
2300
1400600
4400
Control
Aux.
2310
1000
10
1400 1000
Typical dimensions for DFE converters(Water cooled 3300V)
FW3
FW4
FW5
2300
1400800
4600
Control
Aux.
2310
100010
1400 1000
2300
14001000
6200
Control
Aux.
2310
1000
10
1400 1400 1000
2300
14001000
9000
2310
1000
10
1400 1600 1400 1400 1000
Prepare your quoteDate Name Phone
Company Position/Organization E-mail
Project name Country
Market segment £ Water & Wastewater £ Oil & Gas £ Power generation £ Mining & Minerals £ Metals
£ Other
Application £ Pump £ Fan £ Compressor £ Extruder £ Other
End user EPC OEM SI
Standars & Certifications £ IEC £ ANSI £ IEE £ UL £ Other
Customer specifications
Project status £ Budget estimate £ RFQ phase
Purchasing time frame £ less than 6 months £ between 6 & 12 months £ between 12 & 18 months £ more than 18 months
Other informationScope of supply
Scope of supply
Quantity of MV drives
Scope of supply £ Drive £ Input transformer
£ Input switch/breaker £ Output switch/breaker £ By-pass
£ Motor £ Other
Supply data
Power supply Voltage kV ± % Frequency Hz ± %
Short circuit power (MVA) max: min: HV cable length
Auxiliary supply Voltage V ± % Frequency Hz ± %
Control supply UPS (Y/N) No. of phases V Hz
Motor parameters
Type of motor £ Induction £ Synchronous £ New £ Existing (retrofit)
Rated power kW hp Number of poles
Maximum power kW hp
Rated speed rpm Maximum speed rpm
Rated frequency Hz Efficiency % Power factor pu
Rated current A DOL starting current A
Maximum torque % Inertia J (GD2/4) kgm2
Excitation current A Excitation voltage V
Ventilation £ Self-ventilated £ Force-ventilated
Load parameters
Type of load £ Variable torque £ Constant torque £ Constant power £ Other
Breakaway torque (at 0 rpm) kNm pu
Gear Reduction ratio Inertia J (GD2/4) kgm2
Starting time
Overtorque £ 110% 60 s every 10 min. £ 150% 60 s every 10 min. £ Other
Acceleration time Deceleration time
Braking £ Regenerative £ Resistance Braking power kW Cycle
£ Reverse speed
Installation
Temperature (°C) Indoor: min. max. Outdoor: min. max.
Relative humidity Altitude £ less than 1000 m £ Other
Drive £ Indoor £ Outdoor £ Inside container Rectifier £ 12-pulse input £ 24-pulse input £ Other
£ Air cooling £ Water cooling
Input transformer £ Dry type £Oil filled £ Indoor £ Outdoor £ P 00 £ IP54 £ Other
Distance Transformer to drive Drive to motor
Interface
No. of analog inputs 24 VDC 4~20mA No. of analog outputs 24V VDC 4~20mA
No. of digital inputs No. of digital outputs Dry contact
Communication £ Ethernet £ Modbus £ Profibus £ DeviceNet £ Other
Schneider Electric Industries S.A.S.
Head Office89, Bd Franklin Roosevelt92504 Rueil-MalmaisonFRANCE
www.schneider-electric.comwww.telemecanique.com
Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric.Designed and created by: GavrinisPhotos: Schneider Electric - Shutterstock
ART : 834977 Date : 07/2008
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