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Alliance LLC Fundamentals of Permanent Magnets

Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

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Page 1: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Alliance LLC

Fundamentals of Permanent Magnets

Page 2: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Magnetic Orientation

Isotropic Anisotropic (non-oriented) (oriented)

•Magnetic strength is the same in all directions

•Can be magnetized in any direction

•Almost all bonded magnets

•Magnetic strength is greatest in the oriented direction

•Can be magnetized only in the oriented direction

•Almost all sintered magnetsProperty of Alliance LLC

Page 3: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Main Magnetic Properties

Residual induction - Br

Coercive force - Hc

Intrinsic coercive force - Hci

Maximum Energy Density – (BH)max

Maximum Working Temperature - Tw Reversible Temperature Coefficient - -%Br/C Curie Temperature - Tc

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Page 4: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Main Types of Magnet Materials

Alnico Ferrite Samarium Cobalt Neodymium Iron Boron Bonded Grades of the Above Types

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Page 5: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Typical Supplier Data Sheet

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Page 6: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Hysteresis / Demagnetization Curve

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Page 7: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

I

I

Hci

Br, Bi

Hc-H

-B

+H

+B

(BiH)max

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Page 8: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Temperature Effects

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Page 9: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

25.0 22.5 20.0 17.5 15.0 12.5 10.0 7.50 5.00 2.50 H (KOe)

15.0

13.5

12.0

10.5

9.00

7.50

6.00

4.50

3.00

1.50

B (Kg)

Alnico Ferrite SmCo NdFeB(SH)

Surface Flux at 0" Gap of 1" dia. Disc

0

1000

2000

3000

4000

5000

6000

0.25 0.5 1 2 4 8

Length of Magnet in inches

Ga

us

s

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Page 10: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Magnet CharacteristicsMaterials Typical Shapes Pro Con

Cast AlnicoAlNiCo

Rods, Bars, U shapeand other cast type

High BrHigh working TGood T coef.

Very Low HcHigh costHigh L/D

Requires Cast

Sintered AlnicoAlNiCo

Powder pressed to shapeComplex shapes

High Br, T

Requires Tool High cost Low market

Ceramic/FerriteSrFe2O3

Blocks, Rings, Arcs, DiscsMost flux for $

High usageLow corrosion

Low BrRequires tool

Simple shapes

SamariumCobaltSmCo

Blocks, Rings, DiscsArcs, Segments

No corrosionVery low T coefStable, No tool

Very expensiveSimple shapes

High Co content

NeodymiumNdFeB

Blocks, Rings, DiscsArcs, Segments

Highest magnetic properties

No tooling

CorrodesLow working TDifficult to Mag

Bonded GradesAll materials

Difficult geometriesCan be insert molded

or over-molded

Complex shapesVarious resins

High toolingLow magneticsHigh volumes

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Page 11: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Cast Alnico Magnets

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Page 12: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Ferrites / Ceramics (SrFe2O3)

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Page 13: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Neodymium, Neo, NdFeB

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Page 14: Alliance LLC Fundamentals of Permanent Magnets. Magnetic Orientation  Isotropic Anisotropic (non-oriented) (oriented) Magnetic strength is the same

Injection and Compression Molded

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