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Chokes and Severe Service Copyright © In Line Valve Co. Ltd. All rights reserved. Control Valves

All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Page 1: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

Cho

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Seve

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ervi

ce

Copyright © In Line Valve Co. Ltd. All rights reserved.

Cont

rol V

alve

s

Page 2: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

Page: 2

Positive Chokes & Choke Ball Valves

It is our goal to provide Chokes and Severe Service Control Valves that are ‘Be�er by Design’ and therefore provide ‘Best Value’ solu�ons to flow control.

Valve size / Ra�ng

2000 /3000

API 5000

API 10,000

2-1/16” X X X

2-9/16” X X X3-1/8” X X

3-1/16” X4-1/16” X X X

5-1/8” X X X

7-1/16” X X X

-API 2000, 3000, 5000, 10,000.-Field conversion kits to and from posi�ve to adjustable and cage type trim. -Posi�ve chokes available in sizes up to and including 7-1/16”.

Beans Available •Stainless Steel •Stellite-Lined •Ceramic-Lined •Tungsten Carbide lined •Long and Short Style

Solu�ons to Flow Control

Page 3: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Needle and Seat Chokes-API 2000, 3000, 5000, 10,000.-Field conversion kits to and from posi�ve, adjustable and cage-type trim.-Needle and seat chokes available in 2”, 3” and 4” nominal size also with 7-1/16” flanges.-Supplied with trim materials including alloy steel, stainless steel and tungsten carbide. -Bodies in alloy steel, stainless steel and corrosion resistant alloys.

Valve Size 2000/3000

API 5000

API 10,000

2-1/16” X X X

2-9/16” X X X

3-1/8” X X

3-1/16” X

4-1/16” X X

Page 4: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Gas Lift Choke & Control Valves• Gas li� flow control valves are

available in both in-line and angle body configura�ons with flange, threaded or flanged welded connec�ons.

• With a range of trim sizes and materials these valves use a profiled plug moving into a seat to vary flow area and provide fine control.

• Flow control valves have become the valve of choice in many gas li� installa�ons.

o Body:- In-line or angle.o End connec�ons:- flanged,

threaded or welded.o Connec�ons:- 1”, 2” and 3”.o Trim in stainless steel, hard

chrome or tungsten carbide.o Profiled trim provides linear flow

characteris�cs.o Adjus�ng handle provides

con�nuous control.o Indicator band shows valve se�ng.o Valves can be automated with

electric, hydraulic or pneuma�c actuators.

o Custom engineered microspline trims to provide control at low Cv.

• Standard trims include:o 1/8” Cv=0.48o 1/4” Cv=1.4o 1/2” Cv=4.5o 3/4” Cv=7.7

Hydraulically actuated gas li� control valves awai�ng shipping to an

offshore project.

Page 5: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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2”, 2.5” Control Choke

-2000, 3000, 5000, 10,000 API and ANSI classes up to 4500#.

-Metal to metal shut off in accordance with ANSI class V. -Bonnet may be hammer union or bolted. -Micrometer indicator barrel calibrated in bean size /64”. -Standard trim with equal percent flow profile. -Trims available in both ‘external sleeve’ and ‘plug & cage’. -Op�onal in-line body.

Page 6: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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‘Plug & Cage’ Control Choke 3” to 12”1. Body 2. Flow Cage3. Seal4. Balance Chamber5. Seal6/7. Balance Seal & Bearing8. Flow Plug9. Valve Stem10. Bonnet11. Stem Packing12. Crush Ring13. Bonnet Gasket14. Stem Coupling15. Bearings Cover Bolts 16. Stem Drive Bush17. Drive Stem18. Handwheel19. Dial Indicator

20. Micrometer Indicator21. Stem Lock22. Body Bleed Plug23. Grease Nipple24. Bonnet Studs and Nuts25. Bearing Cover26. An�-rota�on Keys27. Thrust Bearings

Page 7: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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‘Plug & Cage’ Control Choke 3” to 12”Control Choke Trim-In Line Valve Control Chokes use 4x4 trim design. -Flow is directed through sets of 4 ports into the centre of the flow cage, where it impinges onto itself.-4 ports in the lower sec�on provide fine control at low openings, whilst 4 larger ports provide capacity for higher flows.

‘Plug & Cage’ TrimPlug moves inside a ported flow cage.This design maximises flow capacity for a cage trim choke.

The plug is fully guided by the flow cage and balance chamber.

The flow cage is supported both at the top by the body and bonnet. As well as in the outlet of the valve therefore providing a very robust trim design.

Tungsten carbide seat, flow cage and plug base enhance the erosion resistance of this robust trim.

Pressure balanced trim reduces opera�ng torque

Stem Lock provided as standard on manual valves.

‘Micrometer’ style indicators (3” and above)

Page 8: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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External Sleeve Control Choke 3” to 6”1. Body2. Flow Cage4. Seat5/6. Seal7. Balance Sleeve8/9. Balance Seal & Bearing 10. Flow Sleeve11. Valve Stem12. Bonnet Gasket13. Bonnet14. Crush Ring15. Stem Packing16. Stem Coupling 17. Drive Stem18. Stem Drive Bush19. Bearing Cover20. Handwheel21. Dial Indicator22. Micrometer Indicator23. Stem Lock 24. Body Bleed Plug25. Grease Nipple26. Bearings Cover Bolts27. Thrust Bearings28. Bonnet Studs and Nuts29. An�-rota�on Keys

Page 9: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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External Sleeve TrimFlow control sleeve moves outside a ported flow cage. This design maximises erosion resistance of a cage trim choke.

Flow is directed into the trim via ports and impinges in the centre of the flow cage. The flow sleeve is guided by the flow cage and balance chamber.

The controlling element (flow sleeve) moves in a lower flow velocity regime and leads to the high wear resistance of this design of trim.

Tungsten carbide seat, flow cage and flow sleeve liner enhance the erosion resistance of this trim.

Pressure balanced trim reduces opera�ng torque.

Mul�stage TrimsSevere service flow control may require for pressure to be dropped over a number of stages thereby dissipa�ng energy, controlling noise genera�on or elimina�ng cavita�on.

In Line Valve provides control valves and chokes that use either ‘disc stack’ type trims, or ‘concentric cage’ type trims such as this model CC trim.

CC trims are available with 2, 3 or 4 stage of pressure reduc�on via mul�ple channels and flow cages.

ED trims are generally used in applica�ons requiring large numbers of pressure reduc�on stages such as water dumping and high pressure gas produc�on.

External Sleeve Control Choke 3” to 6”

Multistage Trims

Page 10: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Actuated Control ChokesAutoma�onIn Line Valve chokes can be automated using linear or rotary actuators with power from:

• Pneuma�c.• Hydraulic.• Electric.

Actuators may be mounted in line with the valve stem or at an angle to the valve stem, which allows for moun�ng within a restricted space and for disassembly of the valve bonnet and internals whilst the actuator is sill mounted to the valve body.

Pneuma�c Piston Actuator Angle Mounted on6” Produc�on Choke

Pneuma�c Diaphragm Actuator with 3” Choke

4” Produc�on Choke with Hydraulic Actuator

Injec�on Choke with Rotary Stepping Actuator

Flow Control Valves

• Exis�ng chokes may be retrofi�ed for remote opera�on. • Controls are available via analogue or digital posi�oners.

Page 11: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Materials of Construction - Chokes

Part / Service API Class AA, BB, DD, EE

API Class CC, FF API Class HH

Body, Bonnet UNS G41300 A216 WCB (ANSI rated)

UNS S41000, UNS S31803, A890-4A

UNS G41300 w/ cladding UNS N06625

We�ed Internals UNS S17400/31600 UNS S31803 UNS N07718Valve Stem UNS S17400 UNS S31803 UNS N07718Seals, Sta�c FPM (Viton) PTFE spring energised lip seals

Seals, Dynamaic, Stem and Balance

Seals

PTFE spring energised lip seals with elgiloy springs and PEEK bearings

Standard Materials of Construc�on

Standard Materials of Construc�on - TrimService Wear Components

Standard, Non erosive UNS S17400 / UNS S31600 stainless steelWater Injec�on UNS S31803 duplex stainless steel with cobalt alloy

Erosive Tungsten carbide, submicron grades, 6% binderHigh Erosive / Corrosive Tungsten carbide, ultrafine submicron with composite binder

Flow Capacity - chokesValve Size

/ TypeNeedle &

SeatExternal Sleeve

Plug & Cage

2” 355

1020

20

2.5” 45 45

3” 85 606090

4” 212 140 1605” 220 250

6”350400

8” 80010” 1200

4x4 port geometry provides a balanced flow pa�ern which starts as an equal percent type characteris�c and then moves towards linear.

Page 12: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Industry proven design gate valves with non rising stem built in accordance with ISO 10423 (API 6A).

Full range of sizes including 7-1/16” and up to 10,000 pressure ra�ngs these valves are available for manual, hydraulic or pneuma�c opera�on.

Features:

1. Packing retainer allows for replacement of bearings or stem pin whilst a valve is under pressure.

2. Range of materials for both body and trim.

3. Thrust bearings reduce opera�ng torques. 4. Shoulder on the stem may be backseated

against the bonnet to seal the stuffing box, permi�ng replacement of stem packing.

5. Gate construc�on is designed to prevent line sediments from entering the body cavity and is designed to prevent pressure locks when the upstream pressure is reduced.

Gate Valves model IFC

Valve Size / Ra�ng

2000/ 3000

API 5000

API10,000

2-1/16” X X X2-9/16” X X X3-1/8” X X

3-1/16” X4-1/16” X X X5-1/8” X X X

7-1/16” X X X

Available for hydraulic, pneuma�c and manual opera�on.

Page 13: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Globe Valves

Valve Size / Ra�ng

2000/ 3000

API 5000

API10,000

2-1/16” X X X2-9/16” X X X3-1/8” X X

3-1/16” X4-1/16” X X X5-1/8” X X X

7-1/16” X X X

Forged Body Globe Valves

Conforming to requirements of ISO 10423 (API 6A). Full range of sizes including 7-1/16” and up to 10,000 pressure ra�ngs. These valves are available for manual, hydraulic or pneuma�c opera�on.

Features: 1. Single piece forged body

2. Range of materials for both body and trim

3. Thrust bearings reduce opera�ng torques

4. Globe valves bodies may also be configured as in line chokes

7-1/16” globe valve trims, stainless steel with Cobalt alloy overlay.

4-1/16” API 5,000 Forged Body Globe Valve.

2-1/16” & 7-1/16” API 5,000 forged body globe valves under hydrotest.

Page 14: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Control ValvesValve Size : 15 to 450 mm (1/2” to 18”)

Ra�ng : ANSI 150 to 2500 and Equivalents to BS10, DIN, IS, JIS, etc.

Connec�ons : Flanged, Screwed, Bu� Weld, Socket Weld.

Body Materials : Carbon Steels, Stainless steel, Duplex Stainless Steel, Monel, : Alloy20, Hastelloy B/C, PP, Teflon etc.

Bonnet Types : Standard -20 °C to 225 °C : Normalizing (Finned) between 225 °C to 500 °C : Extended cold service -20 °C to -200 °C : Extended Bellow seal

Trim Forms : Top Guided Contoured. : Splined Micro Flow. : V-ported (Balanced / Unbalanced) : Low Noise (LN) : Mul�stage concentric cage : Mul�stage disc stack trim

Trim materials : Stainless Steel, Alloy20, Monel, : Hastelloy B/C, Stellite (Alloy 6).

Flow Characteris�cs : Equal Percentage, Linear and Quick Opening

Seat Leakage : Class III, IV, V and VI (as per ANSI 16.104) : Metal to metal sea�ng class IV : Metal to So� Sea�ng – Bubble �ght (Zero Leakage.)

Gland Packing : Grafoil / PTFE V Rings

Actuator Types : Pneuma�c Diaphragm or Piston, : Hydraulic, Electrohydraulic : Electric : Manual Handwheel

Actuator Forms : Direct / Reverse Ac�ng

Diaphragm Material : Nitrile / Neoprene

Spring Range : 3-15 PSIG (0.2 – 1.0 Kg/cm2g) : 6-30 PSIG (0.4 – 2.0 Kg/cm2g)

Air Supply : 20-35 PSIG (1.4 -2.5 Kg/cm2g)

Op�ons : Top or Side Mounted Handwheel

Accessories : Valves Posi�oner, I/P Converter, Airset, : Solenoid Valve, Air Lock, : Volume Booster, Limit Switched, Proximity Switches. : Removable Blind Heads, Steam Jacke�ng, etc.

Page 15: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

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Control Valves

8” Globe Control Valve With self contained electrohydraulic spring return actuator for oil and gas separator control.

2” Globe Control Valve with diaphragm actuator and posi�oned.

Control Valves are available with a range of trims and with different flow characteris�cs.

18” Globe Control Valve With horizontally mounted pneuma�c piston actuator. Export flowline control from offshore produc�on pla�orm.

Page 16: All rights reserved. - ::in line valve co ltd.:: Control Choke … 2012 pages 1-16.pdf · 2015. 4. 23. · Page: 8 External Sleeve Control Choke 3” to 6” 1. Body 2. Flow Cage

In Line Valve Company Ltd

Unit 6 Galloway Centre,Express Way,Newbury,RG14 5TL

Tel: +44 (0) 1635 45025Fax: +44 (0) 1635 210270Email: [email protected]: www.inlinevalve.co.uk

Copyright © In Line Valve Co. Ltd. All rights reserved.

UK

04-12