Alexduran Final 120502034627 Phpapp02

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    Singapore, 28 September 2010

    NAUTILUS MARINE CONSULTANTS PTE. LTD.20 Cecil Street, #14-01, Equity Plaza, Singapore 049705

    RATIONAL DESIGN OF FPSO HULLS

    Advances in new-build FPSO hull design

    Alexandre DURAN

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    Introduction

    2 -

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    SHIP-SHAPED OFFSHORE UNITS

    F

    P

    S

    O

    FLOATING

    PRODUCTION

    STORAGE

    OFFLOADING OPERATIONS

    Rational design of FPSO Hulls

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    MODERN FPSO HULL CONCEPTS

    NEW BUILD HULL DESIGN PARAMETERS

    TheRATIONALRATIONAL FPSO Hull Concept

    FFUNCTIONAL FLOATER

    PPRODUCTION REQUIREMENTS

    SSTORAGE OPTIMIZATION

    OOPERATIONAL CHARATERISTICS

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    Floater Concept

    5 -

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    SPECIFIC HULL LINES

    Functional hull design for an FPSO:

    Balanced hull shape

    minimal TPC variation between min and max drafts

    Smaller volumes Fore and Aft

    effectively reduce bare hull weight

    Reduced Fore and Aft volumes

    act to minimize Still Water Bending Moments

    Aft end is specifically shaped

    for optimal on-site environment directionality

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    BALANCED FLOATER

    Hydrostatic Stability

    Evolution of LCF vs. LCB

    for trim = 1% (by the bow)

    169.00

    169.50

    170.00

    170.50

    171.00

    171.50

    172.00

    172.50

    173.00

    15.000 16.000 17.000 18.000 19.000 20.000 21.000 22.000 23.000 24.000 25.000

    Draft (m)

    Center(m)

    Longitudinal

    center of

    buoyancy

    Longitudinal

    center ofwaterliner

    LCF

    LCB

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    Production Requirements

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    HULL PROCESS TANKS

    Include Process Functions in the Hull

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    PRODUCTION CHEMICALS

    Self-Supporting Tanks

    Inside Hull

    Stainless Steel

    Non-Structural

    Flush Interior

    Segregated

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    Storage Optimization

    11 -

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    2M bbls storage

    Process Deck

    HULL VOLUME UTILIZATION

    Optimizing Hull Volumetric Parameters:

    Minimum water Ballasting

    Only FWD and AFT ballast tanks

    for static balancing of FPSO

    Oil Ballasting Philosophy

    CO quasi-static balancing

    between loading and offloading sequences

    Parcel storage capacity

    Full load for an FPSO Full load for a Tanker

    Dry Belt Concept

    Cargo Hold Zone is free of ballast tanks

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    82 h 28 h 114 h

    Minimumvolumeneeded:

    1,732,000

    bbl

    4 h

    CARGO CAPACITY

    Offloading philosophyDictates Storage Requirements

    Typical example for a 2Mbbl Storage Capacity FPSO

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    Operational Characteristics

    14 -

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    CORROSION ISSUES

    Problem:

    Corrosion in Ballast tanks

    BHD next to Cargo Tanks

    Reason:

    Higher temperature in

    seawater environment

    stimulates corrosive attack by

    increasing the rate of

    electrochemical reactions and

    diffusion processes

    Corrosion witnessed after

    5 years on new build FPSO

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    Corrosion Solutions

    Dry Belt SolutionNo ballast = non-corrosive environment in void spaces

    Wing tank is highly

    susceptible to corrosion

    Wing tank is protected

    against corrosion

    high temperature gradient at BHD

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    Other Innovations

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    MOORING DESIGN

    Mooring pattern of FPSO is fixed

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    SIMPLIFIED DESIGN

    Design innovations

    Rational

    Functional

    Simplified

    Example:

    Mooring Fairleads

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    FUNCTIONAL DESIGN

    Multi-purpose riser porch

    May be used for:

    Pulling OOL

    Pulling Risers

    Pulling Umbilicals

    Material Handling

    Hydrate Remediation

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    RATIONAL DESIGN

    Multi-function riser porch

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    PRACTICAL DESIGN

    On-boardCoiled Tubing Intervention

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    Conclusion

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    RE SHAPED OFFSHORE UNITS

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    RE-SHAPED OFFSHORE UNITS

    F

    P

    S

    O

    Rational design of FPSO Hulls

    FLOATING

    PRODUCTION

    STORAGE

    OPERATIONS

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    Future Challenges

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    DESIGN FOR THE FUTURE

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    DESIGN FOR THE FUTURE

    Rational Design of / for:

    Hull Shape / Size

    More Stringent Specifications

    Technical Challenges

    Deeper Waters

    Harsh Environments

    New Technology

    Operational Requirements

    Etc.

    Constructability

    Safety

    Ecology / Carbon Footprint

    Economy

    Operational Efficiency

    Fast Track Projects

    Scale of Projects

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    Thanks

    28 -

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    Singapore, 28 September 2010

    NAUTILUS MARINE CONSULTANTS PTE. LTD.20 Cecil Street, #14-01, Equity Plaza, Singapore 049705

    Questions?

    Alexandre DURAN

    [email protected] +65 9115 1830