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Alcatel 7670 ROUTING SWITCH PLATFORM | RELEASE 4.0 CABINET AND RACK INSTALLATION GUIDE

Alcatel 7670 Routing Switch Platform Cabinet & Rack Installation Release 4.0

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Page 1: Alcatel 7670 Routing Switch Platform Cabinet & Rack Installation Release 4.0

Alcatel 7670

ROUTING SWITCH PLATFORM | RELEASE 4.0

C A B I N E T A N D R A C K I N S T A L L A T I O N G U I D E

Page 2: Alcatel 7670 Routing Switch Platform Cabinet & Rack Installation Release 4.0

Alcatel assumes no responsibility for the accuracy of the information presented, which is subject to change without notice.

Alcatel, the Alcatel logo, MainStreet, and Newbridge are registered trademarks of Alcatel. All other trademarks are the property of their respective owners.

Copyright 2005 Alcatel.All rights reserved.

Disclaimers

Alcatel products are intended for commercial uses. Without the appropriate network design engineering, they must not be sold, licensed or otherwise distributed for use in any hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life-support machines, or weapons systems, in which the failure of products could lead directly to death, personal injury, or severe physical or environmental damage. The customer hereby agrees that the use, sale, licence or other distribution of the products for any such application without the prior written consent of Alcatel, shall be at the customer's sole risk. The customer hereby agrees to defend and hold Alcatel harmless from any claims for loss, cost, damage, expense or liability that may arise out of or in connection with the use, sale, licence or other distribution of the products in such applications.

This document may contain information regarding the use and installation of non-Alcatel products. Please note that this information is provided as a courtesy to assist you. While Alcatel tries to ensure that this information accurately reflects information provided by the supplier, please refer to the materials provided with any non-Alcatel product and contact the supplier for confirmation. Alcatel assumes no responsibility or liability for incorrect or incomplete information provided about non-Alcatel products.

However, this does not constitute a representation or warranty. The warranties provided for Alcatel products, if any, are set forth in contractual documentation entered into by Alcatel and its customers.

This document was originally written in English. If there is any conflict or inconsistency between the English version and any other version of a document, the English version shall prevail.

PRINTED ONRECYCLED PAPER

Page 3: Alcatel 7670 Routing Switch Platform Cabinet & Rack Installation Release 4.0

Mandatory regulations

The following sections describe the mandatory regulations that govern the installation and operation of the 7670 RSP.

List of terms

Table 1 lists the terms used in this chapter.

Table 1 List of terms

Term Expansion

ANSI American National Standards Institute

AS/NZ Australian/New Zealand standard

CE Conformité Européene

CFR Code of Federal Regulations

CSA Canadian Standards Association

EEC European Economic Community

EN European Standards

FCC Federal Communications Commission

ICES Interference Causing Equipment Standard

IEC International Electrotechnical Commission

IEE Institute of Electrical Engineers (UK)

ETSI European Telecommunications Standards Institute

LVD Low Voltage Directive

(1 of 2)

Alcatel 7670 Routing Switch Platform, Release 4.0 iiiMarch 2005 95-5879-01-00-A

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Mandatory regulations

General requirements

The sections that follow outline the mandatory regulations that govern the installation and operation of the 7670 RSP. You must adhere to these instructions so that your system meets regulatory requirements.

Equipment interconnection points

Interconnection points of the 7670 RSP are defined as the following SELV connectors:

• OC3c, OC12c, and OC48c• STM1, STM4, and STM16• DS3• TIA/EIA-232• Ethernet• alarms• clock inputs and clock outputs

NRTL Nationally Recognized Testing Laboratory

OSHA Occupational Safety and Health Administration

SELV Safety Extra Low Voltage

UL Underwriters Laboratories

Term Expansion

(2 of 2)

Danger 1 — There is a risk of explosion if you incorrectly replace the battery on the control cards. Do not attempt to replace the battery. Return the equipment to the vendor when you suspect that a battery fault is the cause of equipment failure. Where the law prohibits, do not discard the battery or the equipment with a battery. Return the battery to the vendor for proper disposal.

Danger 2 — The battery in this device can cause a fire or chemical burn if you mishandle it. Do not recharge, disassemble, heat above 100°C (212°F), or incinerate the battery.

Danger 3 — When removing cards from a shelf under power, some of the components such as the dc converters may be extremely hot. Handle by the card guides only.

Warning 1 — This unit contains no user-serviceable parts. Refer servicing to qualified personnel.

Warning 2 — To prevent accidental electrical short circuits, align the card correctly between the card guides before you insert it in the slot.

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Mandatory regulations

SELV

Connect SELV circuits on this equipment only to other circuits that comply with the requirements of SELV circuits as defined in CSA C22.2 No. 60950-1, UL60950-1, EN 60950-1, AS/NZS 60950, and IEC60950-1.

Prevention of access

The 7670 RSP must be accessible only to authorized personnel. Install this apparatus in a restricted access location or similar environment to prevent unauthorized access.

Laser interface

The 7670 RSP uses a fiber-optic communications method and is an FDA Class 1 laser product. Only trained service personnel thoroughly familiar with laser radiation hazards should install or remove the fiber-optic cables and cards in this system.

Protective safety earth

The cable used for safety ground should be at least the same gauge as the supply conductors, green and yellow in color, and of sufficient length to connect the building earth point to the chassis ground connection (refer to the installation chapter for specific instructions on connecting the chassis ground).

Secondary earth (signal) (applies only to older single-shelf systems, control shelves, and Peripheral shelves)

The secondary earth is required to provide a safe ground path for secondary current. Use 6 AWG wire for this earth. On newer shelves, the secondary earth has been combined internally with the protective safety earth and a separate attachment is no longer required.

EMC compliance

EMC compliance may require the use of ferrites, shielded cables or other special accessories. Where required, these special accessories must be installed as per the instructions.

Regulatory symbols

The following sections show examples of the regulatory approvals symbols that the 7670 RSP uses. They may be used on product markings such as approvals labels. These symbols are described in IEC 417.

Caution — The 8-port DS3, 4-port STM1 Electrical and 8-port STM1 Electrical I/O cards must use double-shielded coaxial cable in order to maintain EMC compliance to Class B.

Alcatel 7670 Routing Switch Platform, Release 4.0 vMarch 2005 95-5879-01-00-A

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Mandatory regulations

Power on

Figure 1 indicates that the power switch is in the on (|) position.

Figure 1 Symbol for on position

Power off

Figure 2 indicates that the power switch is in the off (O) position.

Figure 2 Symbol for off position

Protective grounding terminal

Figure 3 and Figure 4 indicate a terminal that you must connect to earth ground before you make any other connections to the equipment.

Figure 3 Protective earth (ground)

Figure 4 Earth (ground)

Canada

This section describes the mandatory regulations that govern the installation and operation of the 7670 RSP in Canada.

9715

9716

9717

9718

vi Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

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Mandatory regulations

Industry Canada regulations

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Safety approval for dc systems in Canada

The dc source for the system must meet the requirements of a SELV source to comply with CSA standard C22.2 No. 60950-1. Use the system with a SELV secondary source that is electrically isolated from the ac source and that is grounded reliably.

United States

This section describes the mandatory regulations that govern the installation and operation of the 7670 RSP in the United States.

Federal Communications Commission

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference; the user will be required to correct the interference at his or her own expense.

CSA NRTL

This equipment is certified by the CSA as meeting the requirements of UL 60950-1, Safety of Information Technology Equipment. The American Federal OSHA lists the CSA as equivalent to UL and other American safety testing laboratories under the NRTL program.

NRTL approval for external dc supplies

When the system is equipped with an ac rectifier, the rectifier must have NRTL-accredited approval or UL approval. In addition, the dc outputs must meet UL 60950-1 SELV requirements.

Safety approval for dc systems in the United States

The dc source for the system must meet the requirements of a SELV source in accordance with UL 60950-1. You must use the system with a SELV secondary source that is electrically isolated from the ac source and that is grounded reliably.

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Mandatory regulations

Food and Drug Administration

This product complies with 21 CFR 1040.10 and 1040.11 regulations, which govern the safe use of lasers. Only qualified service personnel, thoroughly familiar with laser radiation hazards, should install or remove the fiber-optic cables used in this system. You can find information about the safe use of lasers in ANSI Z 136.1: Safe Use of Lasers and ANSI Z 136.2: Safe Use of Lasers in Optical Fiber Communications Systems. You can obtain these documents and other instructional material from:

Laser Institute of America12424 Research Parkway, Suite 125Orlando, FL 32826-3274

European regulations

EU compliance statement

This product has been CE marked in accordance with the requirements of European Directive 99/05/EC, the Radio and Telecommunications Terminal Equipment Directive.

General

This equipment must be permanently grounded.

Laser interface

The system uses laser devices that are rated in accordance with IEC60825-1 as Class 1 devices.

The following cards use devices that are rated in accordance with IEC60825-1 as Class 3A devices. Only trained service personnel thoroughly familiar with laser radiation hazards should install or remove the fiber-optic cables from these cards.

• OC48 LR• QFIC• DFIC• SAC

Safety approval for dc systems in Europe

The dc source for the system must meet the requirements of a SELV source as defined in EN 60950-1.

viii Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

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Mandatory regulations

Protective earth

Protective earth is referred to as chassis ground in this document. A green and yellow colored earth wire must be connected from the site equivalent of the ac earth to all shelves in accordance with IEE Wiring Regulations (16th edition). This connection is made via the chassis ground connection (refer to the installation chapter for specific instructions on connecting the protective earth). The protective earth is also carried by the mains plug and socket (for ac systems only).

Approval for external ac rectifiers

When the system is equipped with an external ac rectifier, the rectifier must meet EN 60950 SELV dc output requirements. Make sure that the rectifier is rated and adjusted for the appropriate ac input voltage and frequency for the country where it is installed. Set the output of the rectifier according to the installation and operating instructions of the manufacturer, to provide output levels that coincide with the nominal dc input ratings of the system.

United Kingdom regulations

Prevention of access by user

The apparatus must be accessible only to authorized personnel. Install this apparatus in a locked room or similar environment, such that unauthorized user access is prevented. Failure to prevent such user access will invalidate any approval given this apparatus.

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Mandatory regulations

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1 — Installation

1.1 Site planning 1-2

1.2 Rack and cabinet planning and shelf dimensions 1-5

1.3 System grounding 1-13

1.4 System power—dc voltage source 1-15

1.5 System power—ac voltage source 1-21

1.6 External synchronization sources 1-22

1.7 Cable management 1-23

1.8 Installation procedure lists 1-29

1.9 Installation procedures 1-31

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1 — Installation

1.1 Site planning

Before you install the system, you must ensure that the site meets installation requirements.

Location and environmental specifications

You must install the system in an equipment rack or cabinet located indoors, in a dry, clean, well-ventilated and well-illuminated area. The system accommodates cabling for either raised-floor or overhead cable rack environments.

Table 1-1 lists the environmental specifications for the site.

Table 1-1 Environmental specifications

Note(1) Short-term is a period of less than 96 consecutive hours and a total of no more than 15 days yearly.

This refers to a total of 360 hours per year, with short-term periods occurring no more than 15 times yearly.

Note 1 — For more information about a wide range of network services, including network design, installation, and commissioning, contact your technical support representative.

Note 2 — To find information for references outside this chapter, see the 7670 RSP Release 4.0 Technical Practices.

Warning — The system has been designed and tested to all relevant standards of conducted and radiated EMI. However, the system may be affected by very strong EMI sources, such as elevators, air conditioners, photocopiers, and facsimile machines.

Specification Description

Shipping and storage temperature –40°C to 70°C (–40°F to 158°F)

Normal operating temperature 5°C to 40°C (41°F to 104°F)

Short-term operating temperature (1) –5°C to 55°C (23°F to 131°F)

Normal relative humidity 5% to 85% at sea level

Short-term relative humidity (1) 5% to 95% at sea level

Altitude Between 60 m (197 ft) below sea level and 1800 m (5906 ft) above sea level

Earthquake Suitable for high risk areas

Pollution degree 2

Rated voltage -48 Vdc/-60 Vdc

Operating voltage range -40 Vdc to -75 Vdc

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1 — Installation

Power information

Table 1-2 lists the voltage and ampere power rating of each fully configured shelf. Table 1-3 lists the maximum power consumption of each of the 7670 RSP components. Use these numbers when planning your power connections.

Table 1-2 Shelf power rating

Notes(1) –38 V dc represents the worst case input voltage condition for a fully configured shelf. –38 V dc is

used as the worst case input voltage condition because the components of the shelf have a Low Battery Voltage shutdown feature which is activated at –38 V dc. –38 V dc input voltage is not the normal operating condition for the shelf and is only included to enable calculation of the input wire AWG to the shelf.

(2) List 1 (L1) current drains are used to determine the size of the dc power plant; that is, rectifiers and batteries.List 2 (L2) current drains are used to determine the size of the dc distribution system; that is, power feeders and fuses or circuit breakers.For complete definitions of L1 and L2, refer to GR-513-CORE.

Voltage Maximum system current drain (total) Maximum current drain per feed

–38 V dc (1) • Single shelf, control shelf or Peripheral shelf: 116 Adc (L2) (2)

• Switching shelf: 58 Adc (L2) (2)

• Single shelf, control shelf or Peripheral shelf: 29 Adc (L2) (2)

• Switching shelf: 30 Adc (L2) (2)

–48 V dc • Single shelf, control shelf or Peripheral shelf: 92 Adc (L1) (2)

• Switching shelf: 46 Adc (L1) (2)

• Single shelf, control shelf or Peripheral shelf: 23 Adc (L1) (2)

• Switching shelf: 24 Adc (L1) (2)

–60 V dc • Single shelf, control shelf or Peripheral shelf: 75 Adc (L1) (2)

• Switching shelf: 37 Adc (L1) (2)

• Single shelf, control shelf or Peripheral shelf: 19 Adc (L1) (2)

• Switching shelf: 19 Adc (L1) (2)

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1 — Installation

Table 1-3 Power consumption of 7670 RSP components

Component Maximum power consumption (Watts)

Switch card 69

SSC card 37

SMX card 47

SCH card 33

SAC 28

Control card 110

CC2G card 84

PSC 28

CIC 22

ICON Management card, ICON I/O card and ICON Expansion card

130

Facilities card 7

DFIC 48

QFIC 61

Fan unit 103

Multi-Rate 8 ATM/IP line card 122

Multi-Rate 16 ATM line card 107

Multi-Rate 16 POS line card 86

MR48 line card 121

OC48c/STM16 SONET/SDH ATM line card 64

Gigabit Ethernet line card 86

PIC 20

1-port OC12c/STM4 I/O card 16

2-port OC12c/STM4 I/O card 23

4-port OC12/STM4 Channelized I/O card 17

4-port OC3c/STM1 I/O card 18

4-port STM1c Electrical I/O card 29

8-port OC3c/STM1 I/O card 29

8-port OC3/STM1 I/O card 13

8-port STM1 Electrical MR48 I/O card 17

8-port STM1c Electrical I/O card 46

1-port OC48c/STM16 ATM I/O card 27

1-port OC48/STM16 Channelized I/O card 12

8-port DS3 I/O card 17

2-port Gigabit Ethernet I/O card 13

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1 — Installation

If you require the L1 and L2 current drains for a specific shelf configuration, you can calculate them as shown in Table 1-4.

Table 1-4 Sample shelf configuration

Calculation of total shelf wattage:

a+b+c+d+e+f+g = 2930 W

L1 current drain for –48 V dc input voltage:

2930 W / 48 V dc = 61.04 A dc

L1 current drain for –60 V dc input voltage:

2930 W / 60 V dc = 48.83 A dc

L2 (worst case) current drain for –38 V dc input voltage:

2930 W / 38 V dc = 34.88 A dc

1.2 Rack and cabinet planning and shelf dimensions

Before you install the system in an equipment rack or cabinet, you must ensure that you are using an Alcatel approved rack or cabinet which meets installation requirements.

Note — It is the recommended practice to size the dc feeder cables and overcurrent protection to accommodate L2 in Table 1-2, regardless of the actual power consumption of your existing system configuration. This will avoid any necessary effort and costly upgrading of the dc power feed distribution and protection if the shelf configuration changes.

Component Quantity installed

Component power consumption Calculation element

Multi-Rate 8 ATM/IP line card 14 122 W x 14 = 1708 W a

Control card 2 110 W x 2 = 220 W b

4-port OC3c/STM1 I/O card 28 18 W x 28 = 504 W c

Facilities card 1 7 W x 1 = 7 W d

CIC 2 22 W x 2 = 44 W e

Switch card 2 69 W x 2 = 138 W f

Fan unit 3 103 W x 3 = 309 W g

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1 — Installation

Table 1-5 describes the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) and the Alcatel 7670 RSP custom cabinet which are recommended for use with 7670 RSP shelves.

Table 1-5 Alcatel rack and cabinet recommended for 7670 RSP installations

Installation requirements and shelf physical propertiesBefore you install your 7670 RSP shelves in any rack, you must ensure that the rack and site plan meet the specific requirements of your planned shelf configuration. Table 1-6 describes the installation requirements and shelf physical properties (including RU, full load weight, and full load thermal dissipation) for 7670 RSP shelves installed in any rack.

Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet, regardless of system or shelf configuration; otherwise, thermal shutdown and/or failure may result. Alcatel’s closed cabinet design (2200 mm × 900 mm × 750 mm ETSI footprint) with custom cooling vents is the only exception to this rule. For seismic installations, we recommend installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft Zone 4 seismic rack with a custom airflow base (44 RU).

If you use an unapproved rack or cabinet, or fail to configure the shelves according to this document, or if you fail to use the required air intake/exhaust plenums, you may obstruct critical air intake and exhaust openings and cause thermal shutdown and/or failure.

Please consult with your technical support representative to ensure you are using the proper rack or cabinet and configuration.

Danger 2 — You must not obstruct the air intake openings in the base of the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) or the Alcatel 7670 RSP custom cabinet, as they are required for proper cooling of any RSP shelf installed in the cabinet.

Note 1 — All 7670 RSP shelves are designed for 23 in frame mounting; mounting flanges are adjustable front to back to allow both NEBS and ETSI compliance.

Note 2 — All 7670 RSP shelves are 600 mm deep, including fiber management.

Rack / cabinet Seismic? Usable equipment space

ETSI/NEBS Part number

Alcatel 23 in, 7 ft Zone 4 seismic rack

yes 44 RU NEBS 90-7313-01

Alcatel 7670 RSP custom cabinet no 44 RU ETSI 90-9061-01

Danger — You must meet the requirements and follow the installation notes described in Table 1-6, whether you install your 7670 RSP shelf configuration in the Alcatel 7670 RSP custom cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.

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1 — Installation

Table 1-6 Installation requirements and shelf physical properties for 7670 RSP shelves installed in any rack

Note(1) Peripheral shelf includes either a single shelf or a control shelf.

Table 1-7 describes the dimensional specifications of the 7670 RSP shelves.

Table 1-7 7670 RSP shelf specifications

Figures 1-1 and 1-2 show the dimensions of the Peripheral shelf and Switching shelf, respectively.

7670 RSP shelf configuration

Occupied RU Full load weight

Thermal dissipation

Important installation notes

1 × Peripheral shelf (1) 21 RU 400 lb 4000 W —

1 × Switching shelf 22 RU 340 lb 2500 W You will usually install the two Switching shelves (required in a 7670 RSP multishelf system) in the same rack.

2 × Peripheral shelf (1) 42 RU 800 lb 8000 W —

2× Switching shelf 44 RU 680 lb 5000 W —

Peripheral shelf (1) + Switching shelf

43 RU 740 lb 6500 W —

Dimension Single, control, and Peripheral shelf

Switching shelf

Height 21 RU (933.5 mm, 36.75 in.) 22 RU (977.9 mm, 38.5 in.)

Width 545 mm (21.46 in.) 545 mm (21.46 in.)

Depth 600 mm (23.62 in.) 600 mm (23.62 in.)

Weight 68 kg (150 lbs) when empty

Up to 181 kg (400 lbs), depending on configuration

68 kg (150 lbs) when empty

Up to 148 kg (325 lbs), depending on configuration

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1 — Installation

Figure 1-1 Single shelf, control shelf, and Peripheral shelf dimensions

Figure 1-2 Switching shelf dimensions

13927

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

Control

Active

I/O Fault

Status

Control

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Status Status Status

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

Fan Unit 1 Fan Unit 2 Fan Unit 3

545 mm(21.45 in.)

545 mm (21.45 in.)

600 mm (23.62 in.)

21RU933.5 mm(36.75 in.)

16910

545 mm (21.45 in.)545 mm (21.45 in.)

600 mm (23.62 in.)

Status Status Status

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

OC192

Status

Active

A PowerA1 A2 A3 A4

Status Status Status Status

B PowerB1 B2 B3 B4

Status Status Status Status

22 RU977.9 mm(38.50 in.)

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1 — Installation

Requirements for installation in an Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU)

For seismic installations of 7670 RSP shelves, it is recommended that you use the Alcatel 23 in, 7 ft Zone 4 seismic rack with a custom airflow base (44 RU); see Table 1-8 for physical specifications of the rack.

Table 1-8 Physical specifications for the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU)

Figure 1-3 shows the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) dimensions.

Danger — You must meet the requirements and follow the installation notes described in Table 1-6, whether you install your 7670 RSP shelf configuration in the Alcatel 7670 RSP custom cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.

Note — Contact your technical support representative for more information about ordering the Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU).

Physical characteristics Specifications

Height 2134 mm (84.02 in.)

Width 659 mm (25.94 in.)

Depth 599 mm (23.58 in.)

Weight 113.40kg (250 lb)

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1 — Installation

Figure 1-3 Alcatel 23 in, 7 ft Zone 4 seismic rack (44 RU) dimensions

2134 mm(84.02 in.)

599 mm(23.58 in.)

659 mm(25.94 in.)

16902

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1 — Installation

Requirements for installation in an Alcatel 7670 RSP custom cabinetYou can install the 7670 RSP shelves into an Alcatel 7670 RSP custom cabinet; see Table 1-9 for physical specifications of the cabinet.

Table 1-9 Physical specifications for the 7670 RSP cabinet

Danger 1 — The Alcatel 7670 RSP custom cabinet (2200 mm × 900 mm × 750 mm ETSI footprint) with custom cooling vents is the only approved cabinet for use with 7670 RSP shelves. Do not install a 7670 RSP shelf in any other closed cabinet, regardless of system or shelf configuration; otherwise, thermal shutdown and/or failure may result.

If you use an unapproved cabinet or fail to configure the shelves according to this document, or if you fail to use the required air intake/exhaust plenums, you may obstruct critical air intake and exhaust openings and cause thermal shutdown and/or failure.

Danger 2 — You must meet the requirements and follow the installation notes described in Table 1-6, whether you install your 7670 RSP shelf configuration in the Alcatel 7670 RSP custom cabinet, the Alcatel 23 in, 7 ft Zone 4 seismic rack, or any other rack.

Danger 3 — Before you install equipment in the Alcatel 7670 RSP custom cabinet, you must configure the adjustable air intake vent on the cabinet door; see Table 1-17 for air intake positioning and Procedure 1-5 for adjusting the air intake vents.

When you install shelves in the Alcatel 7670 RSP custom cabinet, you must install them in one of the configurations listed in Table 1-17 and in one of the mounting positions described in Table 1-18.

Failure to comply may result in thermal shutdown and/or failure.

Warning — You cannot remove the cabinet side panels to run cables between cabinets.

Note 1 — Contact your technical support representative for more information about ordering a 7670 RSP custom cabinet.

Note 2 — You can install several 7670 RSP custom cabinets side by side without any airflow restrictions.

Physical characteristics Specifications

Height 2200 mm (86.61 in.)

Width 900 mm (35.43 in.)

Depth 750 mm (29.53 in.)

Weight 90.72 kg (200 lb)

(1 of 2)

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Figure 1-4 shows the Alcatel 7670 RSP custom cabinet dimensions.

Figure 1-4 Alcatel 7670 RSP custom cabinet

Door swing 400 mm (15.75 in.)

Overhead clearance 300 mm (11.81 in.)

Physical characteristics Specifications

(2 of 2)

16140

2200 mm(86.61 in.)

900 mm(35.43 in)

750 mm(29.53 in.)

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1.3 System grounding

Provision should be made at the site for access to the appropriate building ground points. You ground the single shelf, control shelf, Peripheral shelf and Switching shelf using a 2-hole lug on the top rear of the shelf. On the single shelf, control shelf, and Peripheral shelf you must connect chassis and signal ground to the CO ground. On the Switching shelf, chassis ground and signal ground are interconnected on the midplane.

You must install the ground cables before powering any shelf.

Table 1-10 lists the grounds used and the various names that identify them; see the Mandatory regulations for more information.

Table 1-10 Ground types

Signal groundSignal ground is a communications ground that provides a current return path for circuits that are grounded on both ends. It uses a 0 V reference when both circuits use the ground. For the single shelf, control shelf, and Peripheral shelf, you must connect the signal and chassis ground to the CO ground. For the Switching shelf, signal ground and chassis ground are interconnected on the midplane. The Switching shelf has a single ground point on the rear of the shelf.

The signal ground termination is located at the top rear of the single shelf, control shelf, and Peripheral shelf. See Figures 1-9 and 1-10 for signal ground information on the connection label.

Note — On newer single shelves, control shelves, and Peripheral shelves the signal and chassis grounds have been internally merged and no longer require separate connections. A single ground point now serves for both the signal and chassis grounds.

Ground Common name Description

Signal Functional ground

Functional earth

Telecom safety earth

This ground ensures signal integrity. It usually provides a return path for unbalanced signaling between systems.

Chassis Protective earth

Safety ground

Frame ground

ac ground

ac earth

This ground ensures electrical safety. All user-accessible surfaces that may become energized under a fault condition must be connected to this ground.

Note — On newer single shelves, control shelves, and Peripheral shelves the signal and chassis grounds have been internally merged and no longer require separate connections. A single ground point now serves for both the signal and chassis grounds.

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Chassis groundChassis ground provides safety for electrical devices by drawing current away from the device frame and chassis, preventing equipment from being energized if there is an internal power fault in the device. Chassis ground also keeps ESD current away from internal electronic components.

The chassis ground connection is located at the top rear of the control shelf, Peripheral shelf and Switching shelf. The terminal supports a 2-hole lug.

If you install the shelves into a 7670 RSP cabinet, you may connect chassis ground to the cabinet using the ground lugs provided on the cabinet.

Battery return

Also known as 0VR, battery return is the 0 V wire that returns to the battery. Because the battery return carries a high level of current, always make sure that this wire is separate from other ground wires. The wires that carry current should be separate from the chassis ground, energy dumping ground, and signal ground. Never connect the battery return to the main ground bus. See Figure 1-9 for battery return information on the connection label.

Antistatic precautions

An antistatic kit is included with the shipment. Figure 1-5 shows the contents of the kit.

Figure 1-5 Antistatic kit

You can attach the wrist strap to ground points at the front or rear of a shelf. Figure 1-6 and Figure 1-7 show the wrist-strap connection points on the front and rear of a shelf.

Warning — Always wear a properly connected antistatic wrist strap when performing any installation or equipment repair tasks. Electronic circuitry is highly susceptible to damage by ESD.

Ringterminal

Alligatorclip

StrapWristbracelet

8424

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1 — Installation

Figure 1-6 Wrist-strap connection point on the front of a shelf

Figure 1-7 Wrist-strap connection point on the rear of a shelf

1.4 System power—dc voltage source

The power module on the single shelf, control shelf, and Peripheral shelf provides eight terminal blocks for external power termination. Figure 1-8 shows the terminal blocks in the rear of a control shelf.

Status Status Status StatusStatus Status Status

Status

Antistaticwrist-strap

13946

Wrist-strapconnection point

6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2

Antistaticwrist-strap

13953

Wrist-strapconnection point

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Figure 1-8 Terminal blocks

Figures 1-9 and 1-10 show the connection label on the inside of the cover on a single shelf, control shelf, or Peripheral shelf.

Figure 1-9 Single shelf, control shelf, or Peripheral shelf connection label

Figure 1-10 Single shelf, control shelf, or Peripheral shelf connection label (newer shelves)

Figure 1-11 shows the connection labeling on the Switching shelf.

6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2

6-1 5-1 4-1 3-1 2-1 1-1

Terminalblocks

14148

Status

Active

Status

Active

8-1 Switch Y 7-1 Switch X

16-1 15-1 14-1 13-1 12-1 11-1 10-1 9-1

Connectionlabel

-VBATT

0VR

1B

-VBATT

0VR

4A

-VBATT

0VR

4B

-VBATT

0VR

2B

-VBATT0VR

3A

-VBATT

0VR

1A-VBATT0VR

2A

SignalGround-VBATT

0VR

3B

-VBATT= -40 / -60 Vdc

14197

-VBATT

0VR

1B

-VBATT

0VR

4A

-VBATT

0VR

4B

-VBATT

0VR

2B

-VBATT0VR

3A -VBATT

0VR

1A

-VBATT0VR

2A

-VBATT

0VR

3B

TERMINAL BLOCK TIGHTENINGTORQUE: 1.7-2.0 NM (15-17 in-lb)

17496

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Figure 1-11 Switching shelf connection labeling

Each single shelf, control shelf, or Peripheral shelf is powered by both an A input feed and a B input feed from the terminal blocks.

The single shelf, control shelf, Peripheral shelves, and Switching shelves are fully operational from either the A or B feeds. You must connect independent power feeds from the dc power source to the A and B input terminal blocks to ensure equipment reliability (redundancy) requirements. When both the A and B input feeds are present, power is distributed between the A and B feeds. In the even of a failure of one set of feeds, all power is supplied by the other set of feeds.

The power termination area on the Switching shelf provides four terminal blocks for external power termination.

Each terminal block in a single shelf, control shelf, Peripheral shelf, or Switching shelf supports two wires: one for -VBATT and one for 0VR, terminated by 2-hole lugs. The lugs supplied with the shelf are sized for AWG#6 power feeds.

Figure 1-12 shows power termination on a terminal block.

-VBATT

0VR

-VBATT

0VR2B 1A1B 2A

-VBATT

0VR

-VBATT

0VR

16326

SEE INSTALLATIONINSTRUCTIONS BEFORECONNECTING TO THE SUPPLY.

THIS UNIT SHALL BE CONFIGURED ONLYWITH THOSE COMPONENT ASSEMBLIESSPECIFIED IN THE INSTALLATION MANUALAND MOUNTED IN THE LOCATIONSSPECIFIED.

CAUTION: THIS UNIT MAY HAVE UP TO FOURDC POWER FEEDS. DISCONNECT ALL FEEDSBEFORE SERVICING. -VBATT INPUT RATED-48/60 VDC

CAUTION: THIS UNIT MAY HAVE UP TO FOURDC POWER FEEDS. DISCONNECT ALL FEEDSBEFORE SERVICING. -VBATT INPUT RATED-48/-60 VDC

SEE INSTALLATIONINSTRUCTIONS BEFORECONNECTING TO THE SUPPLY.

THIS UNIT SHALL BE CONFIGURED ONLYWITH THOSE COMPONENT ASSEMBLIESSPECIFIED IN THE INSTALLATION MANUALAND MOUNTED IN THE LOCATIONSSPECIFIED.

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Figure 1-12 Power termination

The shelves have left and right terminal block safety covers installed over the terminal block area. These covers come with the shelves. The covers must be removed before you connect to the terminal blocks or signal ground, except on the Switching shelf, which does not have a signal ground connection point. You must reinstall the safety covers after you finish connecting to the terminal blocks and signal ground. The covers have removable tabs on the sides to allow for increasing numbers of cables. Figure 1-13 shows terminal block safety covers and the removable tabs on a control shelf.

Note — On newer single shelves, control shelves, and Peripheral shelves the signal and chassis grounds have been internally merged and no longer require separate connections. A single ground point now serves for both the signal and chassis grounds.

13943

2-hole lug

Terminalblock

-VBATT

0VR

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Figure 1-13 Terminal block safety covers on a control shelf

Power zones

The control shelf, Peripheral shelf and Switching shelf have four power zones with each zone containing an A feed and a B feed for redundancy. Each feed is separately filtered and breakered and can be powered on or powered off independently. All power zones should be powered on at all times for normal system operation, regardless of whether there are system cards installed in that zone. The eight circuit breakers are located on the front of the shelves. Figure 1-14 shows the power zones on the single shelf, control shelf, and Peripheral shelf.

6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2

6-1 5-1 4-1 3-1 2-1 1-1

14354

Status

Active

Status

Active

8-1 Switch Y 7-1 Switch X

16-1 15-1 14-1 13-1 12-1 11-1 10-1 9-1

Left coverRight cover

Removeable tabs

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Figure 1-14 Single shelf, control shelf, and Peripheral shelf power zone redundancy

Table 1-11 lists which Switching shelf components are in each power zone.

Table 1-11 Switching shelf power zones

Power zone Components

1 Top row of 16 SAC cards

2 All front cards:

• SCH card• SSC card• six SMX cards

3 Bottom row of 16 SAC cards

4 Fan units

7 6 7 0 R S PRouting Switch Platform

14368

A Power1A 2A 3A 4A

StatusStatusStatusStatus

A Power1B 2B 3B 4B

StatusStatusStatusStatus

Power Zone 1

Cards

Fan tray 1

Power Zone 2 Power Zone 3 Power Zone 4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Status

Fan tray 2

Status

Fan tray 3

Status

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

Control Control

Active

I/O Fault

Status

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

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Peripheral shelf, control shelf, and Switching shelf breaker panel

The breaker panel:

• terminates incoming power wires at the rear of the shelf• has individual circuit breakers for each power feed• filters low frequency EMI of power wires• delivers power to the midplane and fan units• contains the system alarm display panel

As an example, Figure 1-15 shows the front of the breaker panel on the control and Peripheral shelf.

Figure 1-15 Front of the breaker panel on the control and Peripheral shelves

1.5 System power—ac voltage source

The 7670 RSP uses a Direct Current (dc), nominal –48 V dc/ –60 V dc input voltage source. You must use a rectifier power system to power the 7670 RSP from an ac voltage source. You install the rectifier power system between the available ac voltage source and the dc input terminal blocks.

Table 1-12 lists the rectifier power system requirements.

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

Control

Active

I/O Fault

Status

Control

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Status Status Status

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

Fan Unit 1 Fan Unit 2 Fan Unit 3

A Power1A 2A 3A 4A

B Power1B 2B 3B 4B

StatusStatusStatusStatus StatusStatusStatusStatus

14058

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Table 1-12 Rectifier power system requirements

1.6 External synchronization sources

You can configure up to four external synchronization sources for the 7670 RSP. Table 1-13 lists the synchronization sources supported by the single-shelf system and the multishelf system.

Requirement Description

Input voltage range 90 to 264 V ac (Autoranging)

(Power Factor Corrected)

Input frequency range 45 to 66 Hz

Efficiency >90% (50% to 100% load)

Output voltage range -40 to -75 V dc

Output current 92 Adc (at -48 V dc nominal output voltage)

75 Adc (at -60 V dc nominal output voltage)

(Maintain 100% output load over entire ac input operating voltage range without output derating)

Output power 4400 W

Redundancy N+1 rectifiers

Safety requirements C22.2 No.60950-1

UL60950-1

EN 60950-1

CB Report IEC 60950-1 (all member countries of CB scheme)

Safety agency markings CSA, NRTL/C or cULus and CE

EMC requirements Emissions FCC Part 15 (class B)

EN55022 (class B)

EN61000-3-2

EN61000-3-3

Immunity EN300-386 (2001-09)

AC input connections Safety Agency approved terminal block or equivalent.

DC output connections Reliable 2-hole lug connections for quantity 16 cables of AWG#6

See Procedure 1-9 for details on how to make dc connections to input terminal blocks.

Caution — You must synchronize your nodes to the same source to avoid traffic disruption due to timing differences between nodes.

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1 — Installation

Table 1-13 External synchronization sources

The SSU distributes system timing to all line cards and chooses a source based on a configurable hierarchy.

Table 1-14 shows the default hierarchy.

Table 1-14 Synchronization source selection default hierarchy

You can configure sources 1 to 4. You cannot configure sources 5 and 6.

If all sources are invalid, the SSU enters holdover mode and outputs a signal at the same frequency as it previously output, or it enters free-run mode and outputs its own signal.

1.7 Cable management

This section describes cable management on the 7670 RSP.

External synchronization source Single-shelf configuration

Control shelf in a multishelf configuration

External A (North American variant of the Facilities card) or 2.048 MHz A (International variant of the Facilities card)

✓ ✓

External B (North American variant of the Facilities card) or 2.048 MHz B (International variant of the Facilities card)

✓ ✓

Derived timing from any I/O card port, except ports on the DS3 I/O card

✓ ✓

Note — In the single-shelf system, and on the control shelf, one 2.048 MHz output port on each CIC is always available for synchronization.

Caution — The 7670 RSP may experience cell loss if the control complex is not accessible by the line cards and therefore cannot distribute timing. The control complex is not accessible when both control cards are removed from the control shelf.

Number (priority) Source

1 (highest) External A

2 External B

3 Undefined

4 Undefined

5 Holdover

6 (lowest) Free-run

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7670 RSP cabinetThis section describes cable management requirements for installing the 7670 RSP in a custom cabinet.

Signal cables

As the signal cables exit the shelves, you must route them through the cabinet using the vertical conduit provided. The cables can be routed either through the top of the cabinet or through the bottom.

Power cables

Power cables should not be routed through the conduits. They should be dressed separately and secured to the cabinet with the cable tie locations provided on the cabinet. The cables can be routed either through the top of the cabinet or through the bottom.

Figure 1-16 shows the cable management vertical conduits in the cabinet.

Warning — Be careful not to bend the fiber cables past the minimum bend radius when routing them from the termination point into the conduit.

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Figure 1-16 Cable management in the 7670 RSP cabinet

16141

Equipment mountingrail

Removable sidepanels

Air intakeon plenum

Cable management conduit(both sides)

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Single shelf, control shelf, and Peripheral shelf cable management

All permanent cable connections on the single shelf, control shelf, and Peripheral shelf connect to the rear of the shelf. Trays for cable management are located beneath each of the upper and lower I/O slot rows. Cables are routed down from each I/O slot to the cable management trays and then horizontally to the frame uprights.

You can remove the standard cable management trays and install the Alcatel Extra Large Cable Management System (90-9545-01) on the 7670 RSP single shelf, control shelf, and Peripheral shelf. It increases the area reserved for optical fiber routing, and enables you to route optical fibers and copper cables separately.

Cables from CICs, FICs, and Facilities cards are routed up to the power termination area and then horizontally to the frame uprights.

Power, alarm, and ground cables leaving the system terminate at the top rear of the shelf and are routed from the termination point horizontally to the frame uprights.

Figure 1-17 shows the cable management features of the single shelf or Peripheral shelf.

Figure 1-17 Cable management on the single shelf or Peripheral shelf

Note — The extra large cable management tray extends the depth of the shelf to 665 mm (26.18 in.), which exceeds the standard 600 mm (23.62 in.) limit.

Contact your technical support representative for more information about ordering the Extra Large Cable Management System.

14057

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

1

2

3

4

8-2

Status

Active

ClockOut

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

CIC

Ext

erna

l Ala

rms

Ext

erna

l Ala

rms

Critical Alarm

Major Alarm

Minor Alarm

ACO/LT

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Figure 1-18 shows the CSL and QFIC cable management features of the control shelf. Optionally, you can reorient the cable supports below slots 7 and 8 on a Peripheral or control shelf. This allows the cables from a DFIC or QFIC to run in the same direction to either one or the other side of the shelf, or in opposite directions to each side of the shelf. See Procedure 1-22.

Figure 1-18 CSL and QFIC cable management on the control shelf

ICON cable management on the control shelf

The cable management brackets located at the far left of the upper and lower cable management trays are adjustable. They are designed to keep CSL and fiber cables separate when a Peripheral shelf is used as a control shelf. You must prepare this adjustable bracket to route ICON cables from slots 15 and 16 of a control shelf; see Procedure 1-20.

Figure 1-19 shows ICON cable management on the control shelf via the adjustable bracket.

12861

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

1

2

3

4

8-2

Status

Active

ClockOut

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

CIC

Ext

erna

l Ala

rms

Ext

erna

l Ala

rms

Critical Alarm

Major Alarm

Minor Alarm

ACO/LT

17373

6-2 5-2 4-2 3-2 2-2 1-2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Status

Active

ClockOut

CIC

Status

ClockA In

ClockB In

Facilities

1

Status

Active

ClockOut

CIC

CSL cable managementControl shelf

QFIC cable management

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Figure 1-19 ICON cable management on the control shelf

Switching shelf cable management

All permanent cable connections on the Switching shelf connect to the rear of the shelf. Trays for cable management are located beneath each of the upper and lower SAC card slot rows. Cables are routed down from each SAC card slot to the trays and then horizontally to the frame uprights.

HISL cables are available in four lengths: 5 m, 10 m, 15 m, 20 m, and 70 m. The length you choose depends upon the distance between the Peripheral shelf and the Switching shelves.

Power, alarm, and ground cables leaving the system terminate at the top rear of the shelf and are routed from the termination point horizontally to the frame uprights.

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

1

2

3

4

8-2

Status

Active

ClockOut

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

CIC

Ext

erna

l Ala

rms

Ext

erna

l Ala

rms

Critical Alarm

Major Alarm

Minor Alarm

ACO/LT

1737212861

6-2 5-2 4-2 3-2 2-2 1-2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Tx2

Control shelf

ICON cable management(cap removed for clarity)

Warning 1 — Do not twist the HISL cable more than 90° over a length of 20 mm.

Warning 2 — There is a 1 in. bend radius if the HISL cable remains flat; the bend radius is 1.5 in. if the cable is twisted 90° throughout the bend.

Caution — Always connect two HISL cables of the same length to the Peripheral shelf when connecting between the FIC and the SAC.

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Figure 1-20 shows the Switching shelf cable management features.

Figure 1-20 Cable management on the Switching shelf

1.8 Installation procedure lists

Table 1-15 lists procedures associated with installation and connection of the Peripheral, control, and single shelves.

Table 1-15 Single shelf, control shelf, and Peripheral shelf installation and connection procedures

12861 17371

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

CSL B

CSL A

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

Critical AlarmACO/LTMajor AlarmMinor Alarm

CSL B

CSL A

Tx

Rx

Tx

Rx

Tx

Rx

Tx

Rx

Tx

Rx

Switching shelf

CSL cable management

HISL cable management

To See procedure

Undo the shelf from the shipping pallet 1-1

Prepare shelf for installation 1-2

Move the mounting brackets from the NEBS to the ETSI position (optional) 1-3

Mount the shelf in the rack or cabinet 1-4, 1-6

Remove the terminal block safety cover 1-7

Connect the chassis and signal grounds 1-8

Connect shelf power feeds 1-9

Install the terminal block safety cover 1-7

Install fan units 1-10

(1 of 2)

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Table 1-16 lists procedures associated with installation and connection of the Switching shelves.

Table 1-16 Switching shelf installation and connection procedures

Install an exhaust deflector tray (optional) 1-11

Install Extra Large Cable Management System (optional) 1-12

Install cards 1-13

Install filler plates 1-14

Remove filler plates 1-15

Connect cables to optical-based I/O cards 1-16

Connect cables to electrical-based I/O cards 1-17

Configure adjustable bracket for ICON cable management on a control shelf 1-20

Reorient adjustable cable supports for DFIC or QFIC cable management on a control or Peripheral shelf (optional)

1-22

Connect a node management terminal to a serial port on the Facilities card or a control card

1-21

Connect the network manager and data collector to the Ethernet ports on the CICs

1-23

Connect a 2.048 MHz synchronization input to the Facilities card 1-24

Connect a 2.048 MHz synchronization output from a CIC 1-25

Connect a BITS synchronization input to the Facilities card 1-26

Connect alarm inputs and outputs to and from the Facilities card 1-27

Power up the system 1-28

To See procedure

Undo the shelf from the shipping pallet 1-1

Move the mounting brackets from the NEBS to the ETSI position (optional) 1-3

Mount the shelf in the rack or cabinet 1-4, 1-6

Remove the terminal block safety cover 1-7

Connect the chassis ground 1-8

Connect shelf power feeds 1-9

Install the terminal block safety cover 1-7

Remove filler plates from the SAC slots that will contain SACs 1-15

Install an exhaust deflector tray (optional) 1-11

Install Extra Large Cable Management System (optional) 1-12

Install cards 1-13

Connect optical cables 1-16

(1 of 2)

To See procedure

(2 of 2)

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Note(1) Repeat procedures for the second Switching shelf.

1.9 Installation procedures

This section contains procedures associated with 7670 RSP installation and cable connection.

Procedure 1-1 Undo the shelf from the shipping pallet

You require the following tools to complete this procedure:

• a 9/16 in. socket wrench• a 9/16 in. wrench• #2 Phillips screwdriver

1 Undo the bolts that secure the front tie-downs/handles to the base of the shipping pallet; see Figure 1-21 for an example of the tie-downs/handles on the Peripheral shelf.

Connect electrical cables 1-17

Power up the Switching shelf (1) 1-28

To See procedure

(2 of 2)

Warning — Do not lift the shelf by applying pressure or force to the fiber tray; doing so will bend the tray and damage your equipment. The fiber tray is the horizontal metal tray below the cable management brackets; all cables dress down to this tray and are directed to either side of the shelf.

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Figure 1-21 Tie-downs/handles

2 Undo the bolts that secure the rear tie-downs/sliders to the base of the shipping pallet, see Figure 1-21.

3 Remove the rear tie-downs/sliders from the shelf and keep them and their screws for mounting the shelf.

Status Status Status StatusStatus Status Status

Status

Front tie down/handle

Rear tie down/slider

14337

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Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active Status

ActiveStatus

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

Status

Active

I/O

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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Procedure 1-2 Prepare the single shelf, control shelf, or Peripheral shelf for installation

You require the following tools and hardware to complete this procedure:

• antistatic wrist strap• slot screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Use a slot screwdriver to turn the 1/4-turn lock on one of the fan units to the unlocked position; see Figure 1-22.

Figure 1-22 1/4-turn lock on fan unit

3 Using the handle, pull the fan unit out of the shelf.

4 Repeat steps 2 and 3 for the other two fan units.

Warning — If the shelf was shipped with the fan units installed, or if you are relocating an existing shelf, remove the fan units before proceeding with the installation.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Status Status Status

Fan Unit 1 Fan Unit 2 Fan Unit 3

14195

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

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Procedure 1-3 Move the mounting brackets from the NEBS to the ETSI position

A Peripheral shelf and Switching shelf have the mounting brackets attached to the shelf exterior in a NEBS position. If you require the shelf to be in an ETSI position, you must move the mounting brackets forward prior to installing a shelf in a rack. If the shelf is already installed in a rack, decommission and remove the shelf from the rack before performing this procedure.

You require the following tools to complete this procedure:

• an antistatic wrist strap• a torque screwdriver or wrench• a slot screwdriver• #2 Phillips screwdriver

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Remove all front-side cards and filler plates, power modules, and fan units. See Procedure 61-2 for the cards, Procedure 1-15 for the filler plates, Procedure 61-4 for the power modules, and Procedure 61-5 for the fan units.

3 On a Switching shelf, remove the filler plates from the interior of the shelf by removing the 5 filler-plate screws on each side. See Figure 1-23.

4 Remove the screws in the mounting brackets from the inside of the shelf. Figure 1-23 shows a Switching shelf with a bracket removed on one side and a bracket in the NEBS position on the other side. Figure 1-24 shows the same details on a Peripheral shelf.

5 Place each mounting bracket in the ETSI position on the side of the shelf exterior.

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Figure 1-23 Moving the mounting brackets on a Switching shelf

Figure 1-24 Moving the mounting brackets on a Peripheral shelf

6 Insert the screws for each mounting bracket.

a On a Switching shelf, use a torque of 2.9 to 3.3 N .m (26 to 29 lbf-in) on each screw.

3

4

5

6

1

2

Mounting bracket screws6 per side

ETSI positionNEBS position

Filler plate screws5 per side

Filler plate

17162

17163

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8

7

3

4

5

6

ETSI positionNEBS position

Mounting bracket screws8 per side

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b On a Peripheral shelf, use a torque of 2.0 to 2.3 N .m (18 to 20 lbf-in) on each screw.

7 On a Switching shelf, replace the two filler plates using a torque of 0.9 to 1.1 N .m (8 to 10 lbf-in).

8 Mount the shelf in the rack; see Procedure 1-4.

9 Re-install all front-side card and filler plates, power modules, and fan units removed in step 2.

Procedure 1-4 Mount the single shelf, control shelf, Peripheral shelf, or Switching shelf in a rack

You can also install the shelves into a custom 7670 RSP cabinet; see Procedure 1-6.

You require the following tools and hardware to complete this procedure:

• two antistatic wrist straps• two rear tie-downs/sliders and their screws• 8 mm (5/16 in.) and 12.5 mm (1/2 in.) slot screwdrivers• #1 and #2 Phillips screwdrivers• 10 panhead machine screws, each 1 cm (1/2 in.) long with a diameter

appropriate for your rack

Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet, regardless of system or shelf configuration; otherwise, thermal shutdown and/or failure may result. Alcatel’s closed cabinet design (2200 mm × 900 mm × 750 mm ETSI footprint) with custom cooling vents is the only exception to this rule. For seismic installations, we recommend installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft Zone 4 seismic rack with a custom airflow base (44 RU).

If you use an unapproved rack or cabinet, or fail to configure the shelves according to this document, or if you fail to use the required air intake/exhaust plenums, you may obstruct critical air intake and exhaust openings and cause thermal shutdown and/or failure.

Please consult with your technical support representative to ensure you are using the proper rack or cabinet and configuration.

Danger 2 — The shelves weigh in excess of 68 kg (150 lbs) depending on installed components. You require mechanical assistance and an assistant to mount the shelf in the rack.

Warning — Do not lift the shelf by applying pressure or force to the fiber tray; doing so will bend the tray and damage your equipment. The fiber tray is the horizontal metal tray below the cable management brackets; all cables dress down to this tray and are directed to either side of the shelf.

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1 You and an assistant must each put on an antistatic wrist strap and connect it to the ground point.

2 Position and fasten the rear tie-downs/sliders in the equipment rack; see Figure 1-25.

Figure 1-25 Rear tie-downs/sliders

3 With your assistant and mechanical assistance, position the shelf on the rear tie-downs/sliders in the equipment rack; see Figure 1-26.

Note — You can also use the base of the rack or the top of the lower shelf as a guide.

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Figure 1-26 Positioning the shelf

4 Use screws to fasten the mounting flanges of the shelf to the rack; see Figure 1-27.

17379

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Fan Unit 1 Fan Unit 2 Fan Unit 3

Tie-down/slider Tie-down/slider

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Figure 1-27 Fastening a shelf to a rack

Procedure 1-5 Position the air intake vents

See Table 1-17 for the air intake positions for the installed shelves.

You require a socket driver for M4 nuts to complete this procedure.

1 Remove the intermediate plate and duct assembly from each door of the cabinet; see Figure 1-28. Place plates and assemblies on a surface such as a table or the floor.

Warning 1 — Note the orientation of the duct assemblies when you remove them from the cabinet, because you must reinstall them in the same orientation.

Warning 2 — Note the orientation of the intermediate plates when you remove them from the cabinet, because you must reinstall them in the same orientation.

7 6 7 0 R S PRouting Switch Platform

13925

Machinescrews

Machinescrews

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Fan Unit 1 Fan Unit 2 Fan Unit 3

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Figure 1-28 Removing intermediate plates and duct assemblies

2 Remove the duct assemblies from the intermediate plates; see Figure 1-29.

16272

Intermediate plate

Duct assembly

Intermediate plate

Duct assembly

Intermediate plate

Duct assembly Intermediate plate

Duct assembly

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Figure 1-29 Removing duct assemblies

3 Transpose the intermediate plates, but do not transpose the duct assemblies; see Figure 1-30.

Figure 1-30 Transposing intermediate plates

4 Rotate both intermediate plates 180°; see Figure 1-31.

16273

16274

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Figure 1-31 Rotating intermediate plates

5 Attach the duct assemblies to the intermediate plates; see Figure 1-32.

Figure 1-32 Attaching duct assemblies

6 Install the intermediate plates/duct assemblies on the doors; see Figure 1-33.

Note — The duct assembly from the right door must be reinstalled on the right door.

The duct assembly from the left door must be reinstalled on the left door.

16275

16276

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Figure 1-33 Installing intermediate plates and duct assemblies

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Procedure 1-6 Mount the shelves in a 7670 RSP custom cabinet

When you install the shelves into a cabinet, you must install them in one of the configurations listed in Table 1-17. Table 1-18 describes the upper and lower mounting positions.

Danger 1 — Do not install a 7670 RSP shelf in a closed cabinet, regardless of system or shelf configuration; otherwise, thermal shutdown and/or failure may result. Alcatel’s closed cabinet design (2200 mm × 900 mm × 750 mm ETSI footprint) with custom cooling vents is the only exception to this rule. For seismic installations, we recommend installation of a 7670 RSP shelf in an Alcatel 23 in, 7 ft Zone 4 seismic rack with a custom airflow base (44 RU).

If you use an unapproved rack or cabinet, or fail to configure the shelves according to this document, or if you fail to use the required air intake/exhaust plenums, you may obstruct critical air intake and exhaust openings and cause thermal shutdown and/or failure.

Please consult with your technical support representative to ensure you are using the proper rack or cabinet and configuration.

Danger 2 — Before you install equipment in the Alcatel 7670 RSP custom cabinet, you must configure the adjustable air intake vent on the cabinet door; see Table 1-17 for air intake positioning and Procedure 1-5 for adjusting the air intake vents.

When you install shelves in the Alcatel 7670 RSP custom cabinet, you must install them in one of the configurations listed in Table 1-17 and in one of the mounting positions described in Table 1-18.

Failure to comply may result in thermal shutdown and/or failure.

Warning 1 — Do not lift a shelf by applying pressure or force to the fiber tray; doing so will bend the tray and damage your equipment. The fiber tray is the horizontal metal tray below the cable management brackets; all cables dress down to this tray and are directed to either side of the shelf.

Warning 2 — Before mounting the equipment in the cabinet you must do the following.

• Level the cabinet, using the leveling feet provided.• If required, secure the cabinet to the floor or overhead support system

using the brackets or holes provided. You use two angle brackets for overhead mounting, or four predrilled holes for floor mounting.

The adjustable air intake vent must be configured on the cabinet door before you install the shelf. See Table 1-17 for air intake positioning for cabinet combinations. See Procedure 1-5 for adjusting the air intake vent.

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Table 1-17 Cabinet mounting combinations for the 7670 RSP

Table 1-18 Mounting positions

Note(1) From top of shelf to bottom of door opening.

You require the following tools to complete this procedure:

• #2 Phillips screwdriver• slothead screwdriver• socket driver

1 Put on an antistatic wrist strap, and connect it to a grounding point.

2 Check Table 1-17 to confirm that your mounting configurations are correct.

3 Position the air intake vents; see Procedure 1-5.

4 Using mechanical assistance, mount the first shelf into the cabinet. Use the mounting positions listed in Table 1-18 to determine the correct position on the rack for each shelf. Fasten the shelves to the rack using the fasteners provided with the cabinet.

Procedure 1-7 Remove or install the terminal block safety covers on the control shelf, Peripheral shelf, or Switching shelf

You require the following tools to complete this procedure:

• an antistatic wrist strap• a #2 Phillips screwdriver

Top shelf Bottom shelf Top air intake Bottom air intake

Peripheral shelf Peripheral shelf Lower position Lower position

Peripheral shelf Switching shelf Lower position Lower position

Switching shelf Peripheral shelf Lower position Lower position

Switching shelf Switching shelf Lower position Lower position

Peripheral shelf (top or bottom position) Lower position

Switching shelf (top or bottom position) Lower position

Shelf Cabinet position Mounting position on rack (1)

All shelves Top 1956 mm (77.0 in.)

Bottom 978 mm (38.5 in.)

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1 To remove the terminal block safety cover:

i Using the #2 Phillips screwdriver, remove the screws that attach the right terminal block safety cover to the shelf. For an example of removing the terminal cover screws from a control shelf, see Figure 1-34.

ii Remove the terminal block safety cover by pulling the cover toward you.

Figure 1-34 Screw and cover removal from a control shelf

iii Repeat steps i and ii for the left terminal block safety cover.

2 To install the terminal block safety covers:

i If necessary, snap off one or more breakaway tabs from the side of both covers to accommodate the cables. For an example of the breakaway tabs on a cover for a control shelf, see Figure 1-35.

Figure 1-35 Tab removal from cover

ii Slide the terminal safety block cover into the slots. If you are installing the terminal safety block cover on a single shelf, control shelf, or Peripheral shelf, rest the LED cable on top of the terminal block safety cover. Figure 1-36 shows, as an example, the LED cable on a control shelf.

6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2

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14357

Break awaytabs

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Figure 1-36 LED cable on a control shelf

iii Tighten the screws to hold the cover in place.

iv Repeat steps i to iii for the left cover.

Procedure 1-8 Connect the chassis ground and signal ground on the single shelf, control shelf, Peripheral shelf, or Switching shelf

6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2

14358

LED cable

Note 1 — You only connect the chassis ground on a Switching shelf. The signal ground is interconnected on the midplane.

Note 2 — On newer single shelves, control shelves, and Peripheral shelves the signal and chassis grounds have been internally merged and no longer require separate connections. A single ground point now serves for both the signal and chassis grounds.

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You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• a torque wrench with a 3/8 in. socket• a wire stripper• a crimping tool• an 8 mm (5/16 in.) screwdriver• two 2-hole lugs (shipped already connected to connection points)• two 6 AWG wires one for chassis ground and one for signal ground

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Open the rear panel cover.

3 Remove the plastic protective covers, nuts, and 2-hole lugs from the ground connectors. See Figures 1-37, 1-38, and 1-39 for the connector locations. See Procedure 1-7 for instructions on removing the protective covers.

4 Feed the ground strap to the shelf.

5 Strip approximately 3 cm (1 in.) from one end of the ground strap.

6 Crimp one 2-hole lug on the end of the ground strap.

7 Position the lug of the chassis ground strap over the chassis ground connectors, secure with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.); see Figure 1-37 and Figure 1-39.

Note — If you are connecting the chassis ground on the Switching shelf, or newer version of the single shelf, control shelf, or Peripheral shelf, you only need one 2-hole lug and one wire between 2 AWG and 6 AWG, for use as a ground strap.

Warning — Do not exceed the recommended torque values.

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Figure 1-37 Ground connection for single shelf, control shelf, or Peripheral shelf

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 7-2 6-2 5-2 4-2 3-2 2-2 1-2

Chassis ground

Chassis ground

Status

Active

ClockOut

Mgnt.

Spool

Aux.1

Aux.2

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

Mgnt.

Spool

Aux.1

Aux.2

CIC

1

2

3

4

Ext

erna

l Ala

rms

RS

232

DC

E

Rear panelcover

13947

-Vbatt

0VR

Signalground

Signal ground

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Figure 1-38 Ground connection for single shelf, control shelf, or Peripheral shelf (newer shelves)

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 8-2 7-2 6-2 5-2 4-2 3-2 2-2 1-2

Chassis ground

Chassis ground

Status

Active

ClockOut

Mgnt.

Spool

Aux.1

Aux.2

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

Mgnt.

Spool

Aux.1

Aux.2

CIC

1

2

3

4

Ext

erna

l Ala

rms

RS

232

DC

E

Rear panelcover

17497

Signal ground

-Vbatt

0VR

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Figure 1-39 Ground connection for the Switching shelf

Connect the free end of the ground strap to the grounded equipment rack.

9 If you are installing a single shelf, control shelf, or Peripheral shelf, repeat steps 7 and 8 for the signal ground.

10 Replace the plastic protective cover that you removed in step 3. See Procedure 1-7 for instructions on installing the protective covers.

11 Close the rear panel cover.

13947

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

ActiveActive

Status

Tx

Chassis ground

Rear panelcover

-Vbatt

0VR

17363

SEE INSTALLATION INSTRUCTIONS BEFORECONNECTING TO THE SUPPLY.

THIS UNIT SHALL BE CONFIGURED ONLY WITHTHOSE COMPONENT ASSEMBLIES SPECIFIEDIN THE INSTALLATION MANUAL ANDMOUNTED IN THE LOCATIONS SPECIFIED.

CAUTION: THIS UNIT MAY HAVE TWO DCPOWER FEEDS. DISCONNECT BOTH FEEDSBEFORE SERVICING.

8 Note — Ground the shelf directly to the equipment rack.

Note — On newer single shelves, control shelves, and Peripheral shelves the signal and chassis grounds have been internally merged and no longer require separate connections. A single ground point now serves for both the signal and chassis grounds.

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Procedure 1-9 Connect the control shelf, Peripheral shelf, or Switching shelf power feeds

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• a torque wrench with a 3/8 in. socket• a wire stripper• a crimping tool• a #2 Phillips screwdriver• sixteen 2-hole lugs (shipped already connected to connection points)• 16 wires, 6 AWG, for dc power• sixteen 0.95-cm (0.375-in.) heat shrink tubes• a heat gun• a voltage meter

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Open the rear panel cover.

3 Remove the plastic protective covers, nuts, and 2-hole lugs from the terminal connectors. See Figure 1-12 for the connector locations.

4 Feed the dc power wires to the shelf.

5 Strip approximately 0.6 cm (0.25 in.) of insulation from the end of each wire.

6 Slide a heat shrink tube over the wire.

7 Crimp one 2-hole lug on the end of each wire; see Figure 1-40.

Warning — On a single shelf, control shelf, or Peripheral shelf, all cards and fan units must be removed.

Note — If you are connecting the power feeds on a Switching shelf, you only need eight 2-hole lugs, eight 6-AWG wires, and 8 heat shrink tubes.

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Figure 1-40 2-hole lug and heat shrink tube

8 Position the heat shrink tube over the 2-hole lug and warm with a heat gun until the tube tightens around the lug and wire; see Figure 1-41.

Figure 1-41 Wire with 2-hole lug and tightened heat shrink tube

9 Locate the terminal block of power zone 1 for power feed A. See Figure 1-9 for the connection label.

10 Position the lug of the 0VR wire over the terminal connector labeled 0VR, secure it with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.); see Figure 1-12.

Warning — Do not exceed the recommended torque values.

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11 Position the lug of the -VBATT wire over the terminal connector labeled -VBATT, secure it with the nuts removed in step 3 and torque to 1.7-2.0 Nm (15-17 lb in.).

12 Repeat steps 9 to 11 for power feed B.

13 Repeat steps 9 to 12 for each of the other three power zones.

14 At the terminal strip of all power feeds, use a voltage meter to verify the proper polarity and voltage level.

15 Close the rear panel cover.

16 Set the shelf circuit breakers to ON; see Figure 1-61. Wait for the system to complete the power-up tests.

17 Check the color of the power status LED located below each circuit breaker to ensure that the power feeds are working properly; see Table 1-19.

Table 1-19 Power status LED colors

18 Power off the system.

Procedure 1-10 Install a fan unit in the single shelf, control shelf, or Peripheral shelf

Warning — Do not exceed the recommended torque values.

Warning — If any of the circuit breakers trip, verify that the power feeds are connected correctly.

LED Status

Green The power feeds are working properly.

Red The voltage is too low for operation and must be corrected.

Off One of the following:

• the polarity is reversed• the power feed is defective

Warning — To prevent the shelf from overheating, install the three fan units before powering on the shelf for operation. You must install all three fan units to ensure adequate thermal performance of the shelf.

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You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• slot screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Align the fan unit with the fan unit rails, and slide the fan unit into the shelf.

3 Use a slot screwdriver to turn the 1/4-turn lock on one of the fan units to the locked position; see Figure 1-42.

Figure 1-42 1/4-turn lock on fan unit

4 Repeat steps 2 and 3 for the other two fan units.

5 If the shelf is powered off, power on the shelf, check that all fan units are operating, and power off the shelf.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Status Status Status

Fan Unit 1 Fan Unit 2 Fan Unit 3

14195

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

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Procedure 1-11 Install an exhaust deflector tray

The exhaust deflector tray can be installed below a Peripheral or a Switching shelf in a rack. Two people are required to mount the tray in a rack. The tray can be mounted in a NEBS-compliant or ETSI-compliant rack. The mounting brackets on the tray are shipped in the ETSI position.

You require the following tools and hardware to complete this procedure:

• two antistatic wrist straps• 4 mounting screws and a screwdriver appropriate for the rack installation

1 You and an assistant must each put on an antistatic wrist strap and connect it to a ground point.

2 Have your assistant hold the tray flush with the bottom of the shelf to ensure proper air flow. Make sure the mounting brackets on the tray match the mounting brackets of the shelf.

3 For an ETSI-compliant tray, mount the tray to the rack with a minimum of 2 screws per side. See Figure 1-43. The holes in the mounting brackets of the tray align with a minimum of two holes in the rack. Use the widest spacing when more than two holes are visible.

Figure 1-43 Mounting an exhaust deflector tray in an ETSI position

Note — The tray extends 5.1 cm (2 in.) beyond the front edge of the shelf in the NEBs position. If this does not meet your requirements, you can move the mounting brackets on the shelf to the ETSI position; see Procedure 1-3.

Status

Status

Status

Fan Unit 1

Fan Unit 2

Fan Unit 3

Latches

Fan unit

Rack

Exhaustdeflectortray

Mountingbracket

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4 To configure the tray for a NEBS rack:

i Remove the mounting brackets from the tray by removing the 2 screws on each side.

ii Shift the brackets to the NEBS position and reattach the brackets with the screws removed in step i, using a torque of 0.9 to 1.1 N .m (8 to 10 lbf-in); see Figure 1-44.

Figure 1-44 Mounting an exhaust deflector tray in a NEBS position

iii Mount the tray to the rack with a minimum of 2 screws per side. The holes in the mounting brackets of the tray align with a minimum of two holes in the rack. Use the widest spacing when more than two holes are visible.

Procedure 1-12 Install an extra large cable management tray

Installing an extra large cable management tray increases the area reserved for optical fiber routing, and enables you to route optical fibers and copper cables separately. See section 1.7 for more information on cable management.

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• a #2 Phillips screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Remove any fiber and copper cables from around the cable supports on the standard cable management trays.

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Status

Status

Status

Fan Unit 1

Fan Unit 2

Fan Unit 3

Latches For ETSI-mounting

Fan unit

Rack

Exhaustdeflectortray

Mountingbracket

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3 Use the Phillips screwdriver to remove the standard cable management trays from the shelf; see Figure 1-45.

i Remove the two mounting screws from each of the upper cable management trays.

ii Remove the four mounting screws from the lower cable management tray.

Figure 1-45 Remove the standard cable management trays

4 Use the Phillips screwdriver to attach the extra large cable management trays to the shelf; see Figure 1-46.

i Install the two mounting screws in each of the upper cable management trays.

ii Install the four mounting screws in the lower cable management tray.

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Active

Status

Active

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Figure 1-46 Install the extra large cable management tray

5 Route the optical fibers from the I/O cards and QFIC/DFIC cards around the cable supports; see section 1.7 for more information.

6 Route the copper cables from the I/O cards down to the extended part of the tray and secure the cables with a cable tie in the lance provided for each card slot; see Figure 1-47. Ensure that the cables are routed straight down and do not interfere with insertion or extraction of the adjacent cards. Alternatively, you can route the ICON cables through the ICON cable management bracket as described in Procedure 1-20.

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Status

Active

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Figure 1-47 Route copper cables to the extended cable management tray

Procedure 1-13 Install a card

You can install or remove cards while the system is powered on.

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All shelves support card installation on both the front and rear of the midplane. Table 1-20 describes card types and slot positions.

Danger — Laser emissions can damage your eyes. Never look at the end of a live fiber-optic cable or the optical port of an installed card.

Warning 1 — Electronic circuitry is very susceptible to damage by ESD. Always use caution when you handle a card.

Warning 2 — Do not touch any cables connected to a card. Contact could damage the optical fiber in the cables.

Warning 3 — You must install filler plates in empty slots to prevent cooling air from escaping and to maintain EMC compliance.

Warning 4 — When you replace a card at the rear of the shelf, use caution to ensure that you do not damage the fiber-optic cables that are attached to neighboring cards. Always ensure that these cables are removed from the cable brackets before you replace a card.

Caution — Do not remove the SSC card, SCH card, or any of the SMX cards from the active Switching shelf. If you must remove one of these cards from the active shelf, force activity to the other shelf first.

Note 1 — You may need to remove the filler plate before you can install a card. When you remove a card and do not install another card in its place, you must install a filler plate to prevent cooling air from escaping and to maintain EMC compliance.

Note 2 — To protect the integrity of optical cables, we recommend that you keep optical and copper cabling separate. Install cards that use optical cables on one side of the shelf, and cards that use copper cables on the other side of the shelf.

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Table 1-20 7670 RSP card types and slot positions

Notes(1) You only install control cards and CIC cards in a single shelf or control shelf.(2) You only install Switch cards in a single-shelf system.(3) If you plan to upgrade to a multishelf configuration, reserve line card slots 15 and 16 and I/O card slots 16 and 15 on both

the top and bottom rows.(4) You can install the 1-port OC48/STM16 Channelized I/O card in I/O slot 1 only. The I/O card can be physically placed in I/O

slot 2, but you cannot configure the card in that slot.(5) You can install the 4-port OC12/STM4 Channelized I/O card in I/O slot 1 only. The I/O card can be physically placed in I/O

slot 2, but you cannot configure the card in that slot.

You require the following tools to complete this procedure.

• an antistatic wrist strap• a small slot screwdriver• a medium slot screwdriver

1 Put on the antistatic wrist strap and connect it to a grounding point.

Shelf Card Slot See figure

Single shelf, control shelf or Peripheral shelf

Control card (1) Front slots 7 and 8 4-1

CC2G card (1) Front slots 7 and 8

PSC Front slots 7 and 8 3-6

CIC (1) Rear slots 8-2 CICB and 7-2 CICA 4-2

PIC Rear slots 8-2 PICB and 7-2 PICA 4-2

Facilities card Rear slot Facilities 4-2

Switch card (2) Rear slots 8-1 FabY/FIC Y and 7-1 FabX/FICX 4-2

Line card Front slots 1 to 6 and 9 to 14 5-2

Front slots 15 and 16 (3)

I/O card Rear slots 16-2 to 15-2 (top row) (3) (4) (5)

Rear slots 16-1 to 15-1 (bottom row) (3)

6-2

Rear slots 14-2 to 9-2 and 6-2 to 1-2 (top row) (4) (5)

Rear slots 14-1 to 9-1 and 6-1 to 1-1 (bottom row)

ICON Management card

Front slots 15 and 16 5-2

ICON I/O card Rear slots 16-1 and 15-1 (bottom row) 6-2

ICON I/O Expansion card

Rear slots 16-2 and 15-2 (top row) 6-2

DFIC and QFIC Rear slots 8-1 FabY/FIC Y and 7-1 FabX/FICX 4-2

Switching shelf SCH card Front slot 1 4-3

SMX card Front slots 2 to 7 4-3

SSC Front slot 8 4-3

SAC Rear slots 1-32 4-4

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Align the card with its slot, ensuring that the PCB is properly located in both the top and bottom card guides. If the card has ejectors, keep them in the closed position, flush with the faceplate.

Slide the card slowly into the shelf, applying constant force to the center of the card. You will feel an increase in resistance as the faceplate gasket engages and then slides along the adjacent card.

a For a card that has ejectors:

i Slide the card into the slot until the closed ejectors contact the shelf metalwork.

ii Open the ejectors by pulling them away from the center of the card faceplate while depressing the catch on the back of the ejector. The card will pull back slightly as you perform this step. You must ensure that the card does not get pulled back beyond the point of gasket engagement to protect the pin field.

iii Gently slide the card the rest of the way into the shelf, until the open latches make contact with the shelf metalwork again.

iv Push the levers of both ejectors simultaneously toward the center of the card faceplate until the spring clips lock the card into place; see Figure 1-48.

2 Danger — Do not touch the alignment pins on the card connector; they are sharp.

Warning — If a card is not properly located within its guides when it is inserted into the shelf, damage to both the card and midplane connectors may occur.

3 Warning 1 — When you slide the card into the slot, push the card by applying pressure at the center of the faceplate until the closed ejectors contact the top and bottom ejector troughs. This ensures that you do not insert the card at an angle and damage your equipment.

Warning 2 — Do not use excessive force during card installation. Forcing a card into the shelf can damage the card and the midplane connectors.

Warning 3 — For cards that have ejectors, use the ejectors as described to protect the connectors during initial insertion and to engage the pin field once the card is in place. The ejectors are designed to seat the card evenly without the use of excessive force. Inserting a card without using the ejectors, or failing to engage both ejectors evenly, can damage both the card and the shelf.

Warning 4 — Inductors are located along the solder-side of the midplane edge of OC3 and OC12 cards. The inductors protrude out from the card edge. Make sure that you do not damage the inductors when you slide the card into the slot.

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b For a card that does not have ejectors, slowly slide the card all the way into the slot. You must ensure that the card is inserted evenly and gently, and do not use force to overcome initial gasket compression load.

Figure 1-48 Seating a card

4 Secure the card.

a For a card with an ejector, use a medium slot screwdriver to secure the card lock.

b For a card without an ejector, use a medium slot screwdriver to secure the captive screws on the card.

Procedure 1-14 Install a filler plate

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Pull the filler plate locking levers away from the center of the faceplate to the open position.

3 Align the filler plate with the upper and lower card guides.

4 Slide the filler plate all the way into the slot.

Note — You must install filler plates in empty slots to prevent cooling air from escaping and to maintain EMC compliance.

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5 Pull the locking levers toward the center of the faceplate until the spring clips lock the filler plate in place.

Procedure 1-15 Remove a filler plate

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Pull the locking levers away from the center of the faceplate to release the filler plate. Gently pull on the ejectors to remove the filler plate from the chassis.

Procedure 1-16 Connect or disconnect optical cables

This procedure describes how to connect to, or disconnect from, optic-based cards. See chapter 60 for information on handling, inspecting, and cleaning optical connectors and receptacles.

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Take one half of a cable clip and lay the transmit and receive cables across it; see Figure 1-49.

Note — Use the cable clips that come with the card to join the transmit and receive cables before connecting them to the card. The clip makes it easier to connect and remove cables.

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Figure 1-49 Inserting optical cables into the cable clip

3 Take the second half of a cable clip and snap it closed over the first one; see Figure 1-50.

Figure 1-50 Fastening the cable clip

4 Holding on to the cable clip, insert the transmit cable into the transmit port and the receive cable into the receive port of the I/O card; see Figure 1-51. When properly seated, the cable collar clicks into place.

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Cable clipCables

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Cable clipCables

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Figure 1-51 Connecting the transmit and receive cables to an optic-based card

5 To remove the cables from the card, grasp the cable clip and pull it toward you. The cable collar releases the connection to the card.

Procedure 1-17 Connect or disconnect cables on electrical cards

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Slide the transmit cable onto the transmit port until it clicks into place.

3 Slide the receive cable onto the receive port until it clicks into place.

Caution — The I/O cables for the DS3 and STM1 electrical I/O cards must be double-shielded coaxial cable to maintain EMC compliance to Class B.

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4 To remove a cable, grasp the end of the cable and pull it toward you.

Procedure 1-18 Connect or disconnect HISL cables

You require an antistatic wrist strap to complete this procedure.

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Slide the transmit cable into the transmit port until it clicks into place. Figure 1-52 shows a HISL cable connector.

Figure 1-52 HISL cable connector

3 Slide the receive cable into the receive port until it clicks into place. Figure 1-53 shows the three possible HISL cable connector positions.

Figure 1-53 HISL connector positions

4 To disconnect a cable, grasp the end of the cable and pull it toward you.

HISL cableHISL connector

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Procedure 1-19 Connect or disconnect CSL cables

You require an antistatic wrist strap to complete this procedure.

CSL cables have different connectors on each end. The DB-15 connector on one end connects to the PIC or directly to the Switching shelf. The Lemo connector on the other end connects to the ICON I/O or ICON I/O Expansion cards. Figure 1-54 shows the connectors on each end of the CSL cable.

Figure 1-54 CSL cable

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 To connect the DB-15 connector, slide the cable connector into the card or shelf port. When firmly seated, tighten the thumbscrews.

3 To connect the Lemo connector, slide the connector into the ICON port. Press firmly. Figure 1-55 shows the Lemo connector attached to an ICON card.

Figure 1-55 CSL connectors

DB-15 connector

CSL cable

Lemo connector17356

12861 17357

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

ActiveActive

Status

Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

RxCSL B

CSL A

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

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Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

ActiveActive

Status

Tx

Rx

Critical AlarmACO/LTMajor AlarmMinor Alarm

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

16-2 15-2 14-2 13-2 12-2 11-2 10-2 9-2 6-2 5-2 4-2 3-2 2-2 1-2

1

2

3

4

8-2

Status

Active

ClockOut

CIC

Status

ClockA In

ClockB In

Facilities

1

2

3

4

Status

Active

ClockOut

CIC

Ext

erna

l Ala

rms

Ext

erna

l Ala

rms

Critical Alarm

Major Alarm

Minor Alarm

ACO/LT

CSL B

CSL A

CSL cable

Lemo connector DB-15 connector

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4 To remove the DB-15 connector, loosen the thumbscrews and pull the cable connector toward you.

5 To remove the Lemo connector, grasp the connector and pull it toward you.

Procedure 1-20 Configure adjustable bracket for ICON cable management on a control shelf

See section 1.7 for more information on cable management. You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• slot screwdriver

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Remove the bracket faceplate by loosening the upper and lower screws; see Figure 1-56.

Note 1 — You must retain the bracket faceplate and screws; you will reattach them in step 4.

Note 2 — There are four hexagonal posts behind the bracket faceplate; one post is attached to the bracket faceplate by the middle screw. You may detach this post from the faceplate and discard it. The middle screw is captive in the faceplate; you may leave the screw in the faceplate or remove it from the faceplate and discard it.

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Figure 1-56 Adjustable ICON cable management bracket

3 While the bracket faceplate is off, dress the ICON cables through the posts on the ICON cable management bracket to the left-hand frame upright; see Figure 1-57.

a Dress ICON cables from slot 16 around the first post and above the lower post.

b Dress ICON cables from slot 15 around the second post and above the lower post.

16776

Adjustablebracket

Hexagonal post(one of four behindbracket faceplate)

Faceplate

Lowerscrew

Middlescrew

Upperscrew

Cablesupport

Cablemanagement

tray

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Figure 1-57 ICON cable dressing through adjustable bracket

4 To retain the ICON cable dressing, reattach the bracket faceplate using the upper and lower screws previously removed.

Procedure 1-21 Connect a node management terminal to a serial port on the control shelf

See section 17.6 for more information on node management terminals. You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• 8 mm (5/16 in.) and 12.5 mm (1/2 in.) slot screwdrivers• #2 Phillips screwdriver• a DB-9 shielded cable to connect to the TIA/EIA-232 port on the Facilities card• a DB-9 cable with a DB-9 to RJ-45 connector to connect to a control card

1 Put on the antistatic wrist strap and connect it to the ground point.

2 Connect the DB-9 cable.

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CSL cables fromICON card in slot 16

CSL cables fromICON card in slot 15

Firstpost

ICON cardin slot 15

ICON cardin slot 16

Lowerpost

Secondpost

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a To connect a node management terminal to the serial port on the Facilities card, attach the DB-9 cable to the TIA/EIA-232 port (labeled RS-232 DTE) on the Facilities card and tighten the screws.

b To connect a terminal to the serial port on a control card, push the DB-9 to RJ-45 connector into the serial port on the control card faceplate.

3 Attach the free end of the DB-9 cable to the TIA/EIA-232 port on the node management terminal and tighten the screws.

Procedure 1-22 Reorient adjustable cable supports for DFIC or QFIC cable management on a control or Peripheral shelf

Optionally, you can reorient the cable supports below slots 7 and 8 on a Peripheral or control shelf. This allows the cables from a DFIC or QFIC to run in the same direction to either one or the other side of the shelf, or in opposite directions to each side of the shelf.

You require the following tools to complete this procedure:

• an antistatic strap• #2 Phillips screwdriver

1 Put on an antistatic wrist strap and connect it to a ground point.

2 While holding the lower cable management tray, remove the 4 screws that attach the tray to the shelf; see Figure 1-58.

Note — Disengage any fiber or copper cables from the cable supports on the lower cable management tray.

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Figure 1-58 Removing the lower cable management tray from the shelf

3 Turn the cable management tray with its back side facing you. Loosen the screw of one or both cable supports for slots 7 and 8 for which you want to change the orientation; see Figure 1-59.

4 Reorient each cable support in the direction you want the cables to run. Tighten the screw.

5 Turn the cable management tray with the front side facing you. Reattach the tray to the shelf using the 4 screws removed in step 2.

6 Engage any fiber or copper cables around the cable supports.

Screw 1

Cable managementtray

Cable support

Screw 2Screw 3

Screw 4

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Figure 1-59 Reorienting the two cable supports for slots 7 and 8

Procedure 1-23 Connect Ethernet devices to the control shelf

See section 17.6 for more information on Ethernet devices. You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• RJ45 shielded cables (MAHAWK M55082 or equivalent) with metal RJ-45

connectors• ferrite beads (Alcatel part number 45-0250-00, 28A2029-0A2 Steward or

equivalent)• cable ties

1 Put on the antistatic wrist strap and connect it to a grounding point.

2 Push the RJ-45 connectors on the Ethernet cable into the Ethernet ports on the CICs. For each CIC, use Port 1 for the network management connection and Port 2 for the data spooling connection.

17198

Caution — Never connect an Ethernet crossover cable between Ethernet ports 3 and 4 on the CIC. Doing so may cause one or more line cards to reset.

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1 — Installation

3 Clip the ferrite beads around the Ethernet cables as close to the CIC faceplate as possible. Secure the beads in place with cable ties.

4 Connect the free end of the cables to the Ethernet devices.

Procedure 1-24 Connect a 2.048 MHz synchronization input to the control shelf and Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• double-shielded BNC cables (Delco Wire PN: 396021 Type 734A 75 Ohm or

equivalent) terminated with a BNC connector for the 7670 RSP and a connector suitable for the timing supply

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Attach the BNC connector for the primary timing supply to the port on the Facilities card labeled Clock A In.

3 Attach the BNC connector for the redundant timing supply to the port on the Facilities card labeled Clock B In.

4 Attach the free end of the cable to the timing supply.

Procedure 1-25 Connect a 2.048 MHz synchronization output to the control shelf

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• double-shielded BNC cables (Delco Wire PN: 396021 Type 734A, 75 Ohm or

equivalent) terminated with a BNC connector for the 7670 RSP and a connector suitable for the external device

1 Put on an antistatic wrist strap and connect it to a grounding point.

Note — The 2.048 MHz synchronization input option is only available on the International variant of the Facilities card.

Note — The 2.048 MHz synchronization output option is only available on the International variant of the CIC.

1-76 Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

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1 — Installation

2 Attach the BNC connector for the timing output to the port on the CIC labeled Clock Out.

3 Attach the free end of the cable to the external device.

Procedure 1-26 Connect a BITS input to the control shelf and Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• a wire-wrap tool• a shielded copper cable 22 AWG thick

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Connect the positive lead (tip) of the timing supply to the Clock A pin on the Facilities card labeled Tip; see Figure 1-60.

Caution — You must synchronize your nodes to the same BITS source to avoid traffic disruption due to timing differences between nodes.

Note — The BITS synchronization option is only available on the North American variant of the Facilities card.

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1 — Installation

Figure 1-60 Clock connection points

3 Connect the negative lead (ring) of the timing supply to the Clock A pin on the Facilities card labeled Ring.

4 Repeat steps 2 and 3 for the Clock B pins.

5 If you are connecting an unshielded BITS, connect the shield grounds to the pins on the Facilities card labeled Shield.

6 Attach the free end of the cable to the timing supply.

Procedure 1-27 Connect alarm inputs and outputs to the control shelf and Peripheral shelves

You require the following tools and hardware to complete this procedure:

• an antistatic wrist strap• a small slot screwdriver• cabling terminated with a DB-25 connector wired according to Table 1-21 for the

7670 RSP and a suitable connection method for the third-party alarm input and output devices

Status

Shield

Tip

Ring

Shield

Tip

Ring

Facilities

Clock A In

Clock B In

RS

232

DC

EE

xter

nal A

larm

s

14328

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1 — Installation

Table 1-21 Alarm connector pin and signal assignments

1 Put on an antistatic wrist strap and connect it to a grounding point.

2 Attach the DB-25 connector to the port on the Facilities card labeled External Alarms.

3 Make the connections to the third-party alarm input and output devices.

Pin Signal

1 No connect

2 External alarm 2

3 External alarm 4

4 No connect

5 General purpose audio Normally Closed

6 Critical audible Normally Closed

7 Critical visible Normally Closed

8 Minor audible Normally Open

9 Major audible Normally Open

10 General purpose visual Normally Open

11 Minor visual Normally Open

12 Major visual Normally Open

13 No connect

14 No connect

15 External alarm 1

16 External alarm 3

17 General purpose visual Contact

18 Common (-24 v)

19 Critical visual Contact

20 Minor audible Contact

21 Major audible Contact

22 General purpose audible Contact

23 Minor visual Contact

24 Major visual Contact

25 Critical audible Contact

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1 — Installation

Procedure 1-28 Power up the control shelf, Peripheral shelf, or Switching shelf

Set the shelf circuit breakers to ON; see Figure 1-61 for an example of the Peripheral shelf breaker panel. Wait for the system to complete the power-up tests.

Each card performs a self-test, a lamp test on the faceplate LEDs, and power-up diagnostics.

2 Check the color of the Status LED on each card faceplate. A flashing red/green LED display is normal and indicates that the slot has not yet been programmed for this card type. A red Status LED indicates that the card has failed power-up diagnostics.

Figure 1-61 Peripheral shelf circuit breakers

1 Warning — If any of the circuit breakers trip, verify that all of the power feeds are connected correctly.

17355

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

OC3c-OC12c

STM1-STM4

Active

I/O Fault

Status

Control

Active

I/O Fault

Status

Control

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5Control Card A Control Card A

6 7 8 9 10 11 12 13 14 15 16

Status Status Status

A PowerA1 A2 A3 A4

StatusStatusStatusStatus

A PowerB1 B2 B3 B4

StatusStatusStatusStatus

Fan Unit 1 Fan Unit 2 Fan Unit 3

Circuitbreakers

1-80 Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

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Index

Numbers

0VR, 1-14, 1-172.048 MHz synchronization

connecting input, 1-76connecting output, 1-76

A

alarmsconnecting inputs, 1-78connecting outputs, 1-78connector pins, 1-78signal assignments, 1-78

antistatic ground, 1-14

B

battery disposal, viiibattery return, 1-14BITS, 1-22

connecting synchronization, 1-77breaker panel, 1-21

C

cabinet planning, 1-5cable management

Switching shelf, 1-28

cablesCSL

connecting, 1-69disconnecting, 1-69

electricalconnecting, 1-67disconnecting, 1-67

HISLconnecting, 1-68disconnecting, 1-68

management, 1-23, 1-26optic

connecting, 1-65disconnecting, 1-65

cardshandling, 1-60installing, 1-60power consumption, 1-4slot positions, 1-62

CC2G cardsinstalling, 1-60

chassis ground, 1-13, 1-48CICs

connecting 2.048 MHz output, 1-76installing, 1-60synchronization, 1-22

clock connection points, 1-77

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Index

connecting — installation

connecting2.048 MHz synchronization input, 1-762.048 MHz synchronization output, 1-76alarm inputs, 1-78alarm outputs, 1-78BITS input, 1-77chassis grounds, 1-48CSL cables, 1-69electrical cables, 1-67Ethernet port, 1-75HISL cables, 1-68node management terminal, 1-72optic cables, 1-65shelf power, 1-52signal grounds, 1-48

Control cardsinstalling, 1-60

Control shelfdimensions, 1-7reorienting cable supports, 1-73

CSL cablesconnecting, 1-69disconnecting, 1-69

D

DFICreorienting cable supports, 1-73

disconnectingCSL cables, 1-69electrical cables, 1-67HISL cables, 1-68optic cables, 1-65

E

electrical cablesconnecting, 1-67disconnecting, 1-67

EMC compliance, ixenvironmental specifications, 1-2Ethernet ports

connecting, 1-75European regulations

grounding, xiiilaser interface, xii

exhaust deflector trayinstalling, 1-56

F

Facilities cardsconnecting 2.048 MHz input, 1-76installing, 1-60synchronization, 1-22

fan unitsinstalling, 1-54power consumption, 1-4

filler platesinstalling, 1-64removing, 1-65

G

ground, 1-130VR, 1-14antistatic, 1-14battery return, 1-14chassis, 1-13chassis

connecting, 1-48signal, 1-13signal

connecting, 1-48grounding symbols, x

H

heat shrink tube, 1-52HISL cables, 1-28

connecting, 1-68disconnecting, 1-68

I

I/O cardsinstalling, 1-60

installationcabinet planning, 1-5environmental specifications, 1-2exhaust deflector tray, 1-56location specifications, 1-2

IN-2 Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

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Index

installation (continued) — signal ground

rack planning, 1-5shelf dimensions, 1-5

installingcards, 1-60exhaust deflector tray, 1-56fan unit, 1-54filler plates, 1-64shelf, 1-33terminal block safety covers, 1-45

L

lasers, ixLEDs

power status, 1-54line cards

installing, 1-60

M

mandatory regulations, viimounting brackets

moving from NEBS to ETSI, 1-34

N

node management terminalconnecting

Ethernet port, 1-75serial port, 1-72

O

optic cablesclips, 1-65connecting, 1-65disconnecting, 1-65

P

Peripheral shelfdimensions, 1-7exhaust deflector tray, 1-56moving mounting brackets, 1-34

Perpheral shelfreorienting cable supports, 1-73

power, 1-3breaker panel, 1-21connecting, 1-52consumption, 1-4LEDs, 1-54rating, 1-3termination, 1-17zones, 1-19

powering up the system, 1-80

Q

QFICreorienting cable supports, 1-73

R

rack mounting, 1-36rack planning, 1-5regulations

Canada, xCSA NRTL, xiEurope, xiiFCC, xiFDA, xiimandatory, viiUSA, xi

S

safety coversinstalling, 1-45removing, 1-45

SELV, ixshelf

connecting power, 1-52dimensions, 1-7installing, 1-33mounting, 1-36power consumption, 1-4power rating, 1-3power status LEDs, 1-54unpacking, 1-31

shelf dimensions, 1-5signal ground, 1-13

connecting, 1-48

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Index

site planning — VBATT

site planning, 1-2specifications

system component power consumption, 1-4

SSU, 1-22Switch cards

installing, 1-60Switching shelf

cable management, 1-28dimensions, 1-7exhaust deflector tray, 1-56moving mounting brackets, 1-34

synchronizationBITS, 1-22clock connections, 1-77connecting 2.048 MHz input, 1-76connecting 2.048 MHz output, 1-76connecting BITS input, 1-77sources, 1-22

systemdimensions, 1-7environmental specifications, 1-2ground, 1-13installation, 1-29power, 1-3, 1-15power up, 1-80power zones, 1-19

system componentspower consumption specifications, 1-4

T

terminal blocks, 1-15installing safety covers, 1-45removing safety covers, 1-45

V

VBATT, 1-17

IN-4 Alcatel 7670 Routing Switch Platform, Release 4.095-5879-01-00-A March 2005

Page 95: Alcatel 7670 Routing Switch Platform Cabinet & Rack Installation Release 4.0

Customer documentation and product support

Technical support

Customer documentation

Product manuals and documentation updates are available through the Alcatel SupportDocumentation and Software Download service at Alcatel.com. If you are a new user andrequire access to this service, please contact your Alcatel sales representative.

Customer documentation feedback

http://www.alcatel.com/support/

http://www.alcatel.com/osds/

[email protected]

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© 2005 Alcatel. All rights reserved.

95-5879-01-00-A