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Credenti als & T echnol ogy A PRESENT A TI ON

Airier Bio Mass 2 MW Example

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Credentials & Technology

A PRESENTATION

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WHO ARE WE

• We are a leading player in the clean-tech

energy

• We have been leading innovation in clean-

tech energy for over a decade

• We have pioneered the wind ventilator in India

• We have partnered with the biggest names inIndian industry

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WHERE DO WE SEE OURSELVES

To be the most trusted renewable energy brand

across markets, offering innovative, zero

emission products, profiting & benefiting the

company , customers , employees &

community at large.

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WHAT DO WE DO

• We are pioneers and innovators

• in wind 

• solar

• and bio-mass energy.

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HOW WE DO IT

With our spirit of non-conventional

entrepreneurship and clear processes enable us

to think smarter & move faster to offer

superior renewable energy solutions.

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WHY WE DO IT

Because we believe in ‘change for good’ for

the individual, the organization, the customer,

industry & the planet.

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WHY CHANGE FOR GOOD

• Because fossil fuels like diesel and coal is fast

dwindling

• They cause immense environmental damage

• They are expensive to extract

• Power produced from fossil fuels costs almost

twice of fuels produced from bio mass

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WHY CHANGE FOR GOOD

• The power situation in India is near critical

• The power shortage is likely to get worse

• The cost of conventional power is likely to seean upward trend 

• Power distribution in India is likely to become

more inefficient in the future with poorinfrastructure

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CHANGE FOR GOOD

• To a decentralised power and energy system

• To captive power plants run on Bio Mass

• To run in parallel with the existing centralisedgrid systems

• To become energy independent

• To become eco-friendly and reduce carbonemission

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2 MW Bio Mass Power Plant

A PRESENTATION

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HOW DOES IT WORK 

• Bamboo is cut to size and dried to be fed into

the reactor 

• The solid bio mass inside the reactor converts

to a gaseous fuel having a composition of:

CO : 20 ± 1 %

H2 : 20 ± 1 %

CH4 : 3 ± 1 %CO2 : 12 ± 1 %

 N2 : Balance

Average lower heating value : 4.8 ± 0.2 MJ / kg

Avg. density of producer gas : 1.095 kg / Nm3 ( at 00 C &

760 mmHg)

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HOW DOES IT WORK 

• This gaseous fuel contains dust and tar

 particulates which is cleaned using water by

coolers and scrubbers

• Moisture traps are used to remove the moisture

• Gas is further filtered through a sawdust and

fabric filter

• The clean gas emerges out as per the engine

requirements

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HOW DOES IT WORK 

• This gas is connected to the Engine by a

 pipeline

• The engine is connected to an alternator for

 production of electricity

• Power from the alternator is fed to the grid

through panels which sync with the grid

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FUEL REQUIREMENT FOR 2 MW

BIO MASS

POWER PLANT

• 45-55 Tonne/Day for 24 Hr operation

• Bio mass of density 300-400 Kg/m3

• 2” – 3.5” in Dia and 3”-3.5” in length

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CHANGE FOR GOOD

To Airier Bio-Mass Power Plant

Save Money. Save The Future.

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AIRIER BIO-MASS POWER

PLANT

• During continuous operation, all filtration

equipments have standby for cleaning

 purposes

• All pumps have standby in case of failure

• Oxygen levels monitored using Oxygen

monitors for any ingress of Oxygen into the

system

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AIRIER BIO-MASS POWER

PLANT

• Compatible with Diesel Generator Sets

• Good quality of gas

• Minimal maintenance for engine

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AIRIER BIO-MASS POWER

PLANT

• Stringent quality control

• Quality standards

• Reduced installation time

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AIRIER 2 MW BIO MASS

PLANT

Gasifier Size: 4 x 550 Kg/Hr

Specific fuel consumption is 1.15 Kg/Kwh

(appx.)

Continuous operation for 24 Hrs withallowance for breakdown maintenance

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2MW BIO-MASS

POWER PLANT

Schematic Drawing

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Stage 1   Stage 3Stage 2 Stage 4 Stage 5

Processing

Chopping

Briquetting

Dehydration

Drying

Gasification  Gas cleaning

Boiler/Furnace/k

iln

Turbine

Engine

Biomass

Harvesting

Complete Gasification Process

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2MW BIO-MASS

POWER PLANT

General Description

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Materials of construction

• IS 2062 for Reactor, flanges & fine filter 

• SS316L for cyclone, reactor air nozzles, outlet pipe &

reactor bottom plate

• SS304 for all other components

Laser cut of materials in SS304, SS316L & flanges in

IS2062

Reactor top cover is a hinged cover (manually operated) & provided with a biomass feeding hopper of cap 175kg

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Gasifier cooling towers 3x100TR with induced draft

Solenoid activated valves in ash & charcoal discharge

waterline

Cooling water pump 4+2

Gas suction blowers Static pressure 1250 mmwc and flowrate of 1775 m3/hr each

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Structural's: 2 level for all equipments with provision of

 platform for service & refill

Pressure transducer for reactor pressure drop measurement

& operation of Screw conveyer in parallel with timedoperation of conveyer 

Skip charger 2x160kg for each reactor 

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ECONOMICS

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Power & Heat purchase agreement

• Rs. 6.50/ unit for 12 hrs/Day

• Rs. 4 / unit for remaining 12 Hrs

• Heat- Rs. 2/Kw @ 8 hrs/day

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Assumptions

• 55 Tonne of fuel per day is available @

Rs.3/Kg

• Plant is connected to the grid 

• Charcoal is sold at Rs. 20/Kg

• 600 Kw of thermal energy is continuously

utilized

Approximate project cost Rs. 16,00,00,000

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pp p j , , ,

Expenditure: Plant running expenses (Per day) Rs. / Day

Input fuel/ Day 165000

(55 Tonnes @ Rs.3000/Tonne)

Processing 27500

(Appx. Rs. 0.50/Kg)

Generation/Labor Charges 15000

(30 members @ Rs.10,000 each per month)

Maintenance 10000

(Engine & Gasifier Maintenance)

Water treatment charges 5000

Dryer charges 10000

Others 10000

Total running cost per day Rs. 2,42,500

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Income Rs / Day

Power1 (Rs. 6.50/Kwh) 128000

Power2 ( Rs. 4/Kwh) 78720

(Considering 18% power for gasifier operation)

Heat 28800

(Rs.2/Kw @ 600 Kw)

Charcoal 66000(6% of fuel input @ Rs.20/Kg)

Carbon Credits @ Rs.0.70/Unit 33600

335120

Profit/Day Rs.92,620

Appx. ROI 5 Years

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OUR RELATIONSHIPS

• L&T

• L&T ECC

• Toyota• Volvo

• Asahi Glass

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