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Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

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Page 1: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Aircraft Maintenance Records

Greg Nolting - Aviation Safety Inspector

Page 2: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

My Background

FAA Inspector since 1995 Graduate of FAA Approved A&P School IA since 1981 Started career at flight school in Minnesota Chief Inspector for 135, 141, and 145. DOM for 135 Taught at A&P 147 School DME

Page 3: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

When are aircraft maintenance records required?

Whenever any maintenance, preventive maintenance, rebuilding, or alteration is performed.

Maintenance means inspection, overhaul, repair, preservation, and the replacement of parts (excludes preventive maintenance).

In other words, you must make a record entry for everything, including tire changes.

Page 4: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

14 CFR 43.5   Approval for return to service after maintenance, preventive maintenance,

rebuilding, or alteration.

• No person may approve for return to service any aircraft, airframe, aircraft engine, propeller, or appliance, that has undergone maintenance, preventive maintenance, rebuilding, or alteration unless—

• (a) The maintenance record entry required by §43.9 or §43.11, as appropriate, has been made;

• (b) The repair or alteration form authorized by or furnished by the Administrator has been executed in a manner prescribed by the Administrator; and

• (c) If a repair or an alteration results in any change in the aircraft operating limitations or flight data contained in the approved aircraft flight manual, those operating limitations or flight data are appropriately revised and set forth as prescribed in §91.9 of this chapter.

Page 5: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

91.405   Maintenance required.

Each owner or operator of an aircraft— (a) Shall have that aircraft inspected as prescribed in subpart E of this

part and shall between required inspections, except as provided in paragraph (c) of this section, have discrepancies repaired as prescribed in part 43 of this chapter;

(b) Shall ensure that maintenance personnel make appropriate entries in the aircraft maintenance records indicating the aircraft has been approved for return to service;

(c) Shall have any inoperative instrument or item of equipment, permitted to be inoperative by §91.213(d)(2) of this part, repaired, replaced, removed, or inspected at the next required inspection; and

(d) When listed discrepancies include inoperative instruments or equipment, shall ensure that a placard has been installed as required by §43.11 of this chapter.

Page 6: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

ADVISORY CIRCULAR 43-ADVISORY CIRCULAR 43-9B9B

• Maintenance records are a shared Maintenance records are a shared responsibility between the responsibility between the owner/operator and maintenance owner/operator and maintenance personnel, with the ultimate personnel, with the ultimate responsibility resting with the responsibility resting with the owner/operator. owner/operator.

Page 7: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

FAR 43.9 FAR 43.9 “RECORD ENTRIES”“RECORD ENTRIES”

Maintenance Records Maintenance Records (except for (except for inspections) shall inspections) shall contain the following contain the following information: information:

Page 8: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

• A description (or reference to data) of work performed.

• The date of completion of the work.

• The name of the person performing the work if other than specified below.

• The signature, certificate number, and kind of certificate held by the person approving the work.

Page 9: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

“DESCRIPTION OF WORK PERFORMED”

• The description should be in sufficient detail to permit a person unfamiliar with the work to understand what was done,

and the methods and procedures used in doing it.

Page 10: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

INCORPORATION BY REFERENCE

You don’t have to write a book. The rule permits reference to technical

data in lieu of making a detailed entry. Common references include maintenance

manuals, service letters, bulletins, work orders, advisory circulars (AC43.13-1B), and others.

Major alterations may reference STC’s.\ Reference documents must be retained.

Page 11: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

IN ADDITIONIN ADDITION

““major repairs and alterations shall be major repairs and alterations shall be entered on a form, and the form disposed entered on a form, and the form disposed of, in a manner prescribed in appendix B, of, in a manner prescribed in appendix B, by the person performing the work.”by the person performing the work.”

Requirements of appendix B have Requirements of appendix B have changed! changed!

You will soon be able to file online.You will soon be able to file online.

Page 12: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

14 CFR 43.11, RECORDS FOR INSPECTIONS

• The person approving or disapproving for return to service after any inspection performed IAW Part 91, 123, 125, & 135 shall make an entry in the maintenance record the following:

Page 13: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

The type of inspection and a brief The type of inspection and a brief description of the extent of the description of the extent of the inspection.inspection.

The date of the inspection and the The date of the inspection and the aircraft total time in service.aircraft total time in service.

The signature, the certificate The signature, the certificate number, the kind of certificate held number, the kind of certificate held by the person approving or by the person approving or disapproving for return to service.disapproving for return to service.

Page 14: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

““I certify that this aircraft has been I certify that this aircraft has been inspected in accordance with (insert type) inspected in accordance with (insert type) inspection and was determined to be in inspection and was determined to be in airworthyairworthy condition.” condition.”

Daniel Johnson AP123456789IADaniel Johnson AP123456789IA

Page 15: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Sample Logbook EntrySample Logbook EntryN123AN123A Tach/Hobbs: ____________Tach/Hobbs: ____________ ACTT: ____________ ACTT: ____________  Enter the type of inspection(s) performed:Enter the type of inspection(s) performed:Enter accomplishment of all A.D.’s including the number, revision date, method of Enter accomplishment of all A.D.’s including the number, revision date, method of

compliance, and if recurring, the next time/date it is due.compliance, and if recurring, the next time/date it is due.Enter replacement or inspection of any component part with Airworthiness Limitations Enter replacement or inspection of any component part with Airworthiness Limitations

(include part, serial number, and total time in service for that component).(include part, serial number, and total time in service for that component).Enter removal and installation of any serialized component replacement partsEnter removal and installation of any serialized component replacement parts

(include part, serial number, and total time in service for that component).(include part, serial number, and total time in service for that component).Enter description of any other general maintenance performed.Enter description of any other general maintenance performed.

I certify that this aircraft was inspected in accordance with a (insert type) inspection and was I certify that this aircraft was inspected in accordance with a (insert type) inspection and was determined to be in an airworthy condition. All work was accomplished in accordance determined to be in an airworthy condition. All work was accomplished in accordance with current Federal Aviation Regulations and manufacturer’s maintenance instructions. with current Federal Aviation Regulations and manufacturer’s maintenance instructions. Details of work performed can be found on XYZ Company work order _______.Details of work performed can be found on XYZ Company work order _______.

  ______________________ ______________________ ____________________________________________________ ________________________

Signature Signature Certificate # Certificate # Date Date

Page 16: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Other Considerations

If you find the aircraft to be unairworthy, you need to list the discrepancies. The list must be signed and dated.

For progressive inspections, the certification statement is different.

For other approved inspection programs, the entry is made according to that program.

Page 17: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

FAR 91.417 (a) “MAINTENANCE RECORDS”

• The owner/operator shall keep the following records:

Aircraft Aircraft Logbook

Logbook

Page 18: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Records of the maintenance, preventive Records of the maintenance, preventive maintenance, alterations, 100 hour, maintenance, alterations, 100 hour, annual, progressive and other required or annual, progressive and other required or approved inspections, as appropriate.approved inspections, as appropriate.

Total time in service for the aircraft, each Total time in service for the aircraft, each engine, each propeller, and each rotor.engine, each propeller, and each rotor.

Current status of life-limited parts.Current status of life-limited parts.Time since last required overhauls.Time since last required overhauls.

Page 19: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

The current status of applicable The current status of applicable Airworthiness Directives (A.D.)Airworthiness Directives (A.D.)

Copies of FAA Form 337 for any major Copies of FAA Form 337 for any major alterations performed.alterations performed.

Page 20: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

14 CFR 91.417 (b)(1)

The Owner or Operator shall retain all maintenance records for 1 year after the work is performed or until the work is repeated or superseded by other work.

Page 21: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

FAR 91.417 (b)(2)

After one year, some maintenance records do not have to be retained.

For the most part, this pertains to repairs and replacement of parts that are not life-limited.

Altimeter/Transponder checks must be kept for 24 calendar months, or until repeated.

All other records must be retained and transferred with the aircraft at the time the aircraft is sold.

Page 22: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Let’s talk about A.D.’sLet’s talk about A.D.’s

The owner/operator shall keep The owner/operator shall keep records containing “the current records containing “the current status of applicable airworthiness status of applicable airworthiness directives (AD) including, for each, directives (AD) including, for each, the method of compliance, the AD the method of compliance, the AD number, and revision date. If the number, and revision date. If the AD involves recurring action, the AD involves recurring action, the time and date when the next action time and date when the next action is required.”is required.”

Page 23: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Breaking this down …….

How do you determine the current status? What was the method of compliance? Do you enter the revision date? For recurring AD’s, do you enter the time and

date of next recurring action? Where do you make these entries?

Page 24: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

AIRWORTHINESS DIRECTIVE COMPLIANCE RECORD AIRCRAFT/AIRFRAME

REG. #: _________________ MAKE: _________________ MODEL: ___________________ S/N: ____________________

A.D.

NUMBER REVISION

DATE EFFECTIVE

DATE SERIAL #

AFFECTED MFG. S.B. NUMBER

DESCRIPTION DATE/TIME COMPLIANCE

DUE EACH

Page 25: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Sample from AC 43-9

Page 26: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Maintenance tracking systemsMaintenance tracking systems

Keeping a list of scheduled maintenance.Keeping a list of scheduled maintenance. Computer tracking.Computer tracking. Commercial record systems.Commercial record systems.

Page 27: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Making it work for you.Making it work for you.

• If it doesn’t say that you can’t, then you can.

• Consider what the regulations don’t say.

• They don’t say that maintenance records have to be kept in a bound logbook.

Page 28: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector
Page 29: Aircraft Maintenance Records Greg Nolting - Aviation Safety Inspector

Time for QuestionsTime for Questions

Thank you for your participation.Thank you for your participation.