Air Lift Performance Kit Details 27673d3vh14mvu2s6yf.cloudfront.net/Instructions/Airlift/BBCG27673.pdf · 24500 ATC Fuse holder w/ cap ... sure to provide easy access to drain/fill

Air Lift Performance

MN-786 • (021303) • ECR 7605

Kit Details 27673

Part # Description Qty72605 4pt Fast Air Manifold - 1/4” ..................................127042 Gen 3 Display ......................................................126498-002 Electrical Harness - FastAir .................................120946 DOT 1/4” Air Line ............................................60ft24672 Fuse, spade 3amp..............................................124547 Fuse, spade, 30amp............................................124500 ATC Fuse holder w/ cap ......................................224645 16GA Butt Connector ..........................................124752 12-10GA Butt Connector .....................................324748 12GA Ring Terminal 3/8”.....................................224524 Female Spade Terminal ......................................124595 12GA Female Spade Terminal ...........................124561 Adaptor, Mini Fuse ..............................................124542 ATC/ATO Fuse Adaptor ......................................117263 1/4-14 X 1 Heavy Duty Washer ...........................310466 8” Zip Tie ...........................................................10

HARDWARE LIST

Missing or damaged parts? Call Air Lift customer service at (800) 248-0892 for a replacement part.

STOP!

TABLE OF CONTENTS

Installing the AutoPilot V2 Kit . . . . . . . . . . . . . . . . . . . . 4

NPT Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . 6

Air Line and Fittings Helpful Hints . . . . . . . . . . . . . . . . . 6

Setup and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Program Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Leak Testing and Detection . . . . . . . . . . . . . . . . . . . . . . 9

Use the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Warranty and Returns Policy . . . . . . . . . . . . . . . . . . . . . 14

Replacement Information . . . . . . . . . . . . . . . . . . . . . . . . 14

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Manifold Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

AutoPilot V2 Remote Control Unit . . . . . . . . . . . . . . . . . 17

16380 Compressor Template . . . . . . . . . . . . . . . . . . . . . 19

4 MN-754


INSTALL COMPONENTS ( 15 10-11)

1. Layout

NOTE: Be sure to install all components as far as possible from any heat sources. Plan and prepare harness and plumbing routing thru the vehicle. Eliminate all sharp edges that could chafe. Use grommets when passing through compartment walls.

2. Prepare and install the compressor•

( 15)

• C 1•

NOTE: If the harness must be lengthened, use properly sized butt connectors and wire. If extending the power/ground wires, use 8AWG wire minimum or contact Air Lift for more information.

NOTE: The supplied harness is only capable of powering a single compressor. If installing dual compressors, a second dedicated power wire is required. Consult page 13 for proper wiring, and contact Air Lift for an optional second compressor harness (part number: 27679).

Manifold•

NOTE: Mount the manifold to the frame either horizontally (fig. 1a) or vertically with the ports facing toward the ground (fig. 1b). Do not mount the manifold upside down (fig. 1c). Proper manifold mounting will help prevent water from settling in areas sensitive to freezing.

• M • - If the mounting surface is not flat, add washers to

space the manifold up over surface irregularities.

Installing the AutoPilot V2 Kit

VIAIR Max. Tank Pressure380C 175400C 150444C 175450C 150480C 175

( 1 1 )

ABSOLUTELY NOT!PREFERRED ACCEPTABLE

fig. 1a fig. 1b fig. 1c

5MN-754


Tank pre-assembly ( 15)NOTE: Air compressors ingest moisture and will deposit water in the tank. Tanks must be regularly purged – be sure to provide easy access to drain/fill valve (preferably outside the vehicle). The AutoPilot V2 system does not include moisture separators or water traps, and does require periodic tank moisture drain. If using an engine driven compressor, proper oil and water filtration must be added as these compressors will contaminate the air suspension system. Water traps are available and sold separately through Air Lift Performance (part numbers: 1/4” - 21011, 3/8” - 21012, 1/2” - 21013)

• • • C • C • C •

Tank install ( 15)• • • C 5 C • R ( ) • M

NOTE: Use a standard hose cutter (Air Lift part number 10530) or razorblade. Cut all hose ends square and as smoothly as possible.

INSTALL HARNESS1. Disconnect the battery ground while installing the system.

2. Compressor / manifold connections ( 15)• • M - • C • •

NOTE: Use an appropriate terminal crimp tool to ensure a good connection.

• RE N • C C • C ( )

3. Battery / ignition connections ( 15)•

• 10 10 18 • R • • 3 8 ( ) • 3 8 • R 18 N N E

EC 2

• • •

4. Display• R • ( 3 )

5. Reconnect the battery

6 MN-754


Table 1

Torque Specifications

Size

Dash Size

1 8 N -02 1 5 - 3 0 12

1 N -0 1 5 - 3 0 25

3 8 N -06 1 5 - 3 0 0

1 2 N -08 1 5 - 3 0 5

3 N -12 1 5 - 3 0 78

1 N -16 1 - 2 5 112

1 N -20 1 - 2 5 15

1 N -2 1 - 2 5 211

2 N -32 1 - 2 5 300

1

2

3

( 1)

C N NE ER C N N E E N C E E R ER NMEN EN N N E E

N C RR E E N C N R E E E N RE

NPT Assembly Instructions

Air Line and Fittings Helpful TipsHose bend radius

• 3 8 1 5 • 1 1

Hose to fitting• N • 1

Hose cutting• C • •

DOT/SAEJ844 air brake hose data• M 175 • N ( ) -

INSTALL AIR LINES NOTE: Use a standard hose cutter (Air Lift part number 10530) or razorblade. Cut all hose ends square and as smoothly as possible.

Route and attach the air lines to the air springs• R • Attach manifold port FL or 1 • Attach manifold port FR or 2 • Attach manifold port RL or 3 • Attach manifold port RR or 4 • Attach manifold port T or 5 C • M E or 6

• E

NOTE: Air lines should be pushed in firmly, with a slight back and forth rotational twist – check the connection by pulling on each line to verify a robust connection.

NOTE: Release the air line from the fitting by releasing air, pushing on the line, depressing the ring towards the fitting, and then pulling the hose out of the fitting.

7MN-754


SYSTEM CALIBRATION AND SETTINGS1 -

C N N N

5

2 1 5 (1 5) 5-10

( 3)

3 1 ( N ) M N M (

) 1 5

NOTE: If tank MAX settings are changed, a system re-calibration is necessary for optimal performance.

Calibrate to your vehicle

NOTE: System will automatically deflate to 0 PSI and inflate to 100 PSI during calibration.

2 C R E ( 5) EM C ( 1)

2 1 5

5 3 C ( 6)

R (R ) ( ) ( ) 1 5

Automatic preset maintenance

6 RE E M N N ( 7) 8 N N

NOTE: This function will not exhaust pressure. If air spring pressure is higher than preset target, only the operator pressing the preset button again will activate the system to exhaust air spring pressure (for safety). Press buttons 1+5 to exit.

NOTE: RE E M N N should be off for performance/track driving or if operating in extremely hilly areas.

2 - - - -

2 8 8

2

Setup and Calibration

fig. 2

1 2 3 4

5 6 7 8

RRLRRFLFT

Button Definition

ADJBACKLIGHT+ + +

- - -R G B

fig. 6

PRESET MAINTAIN?

ON

fig. 7

MAX 175MIN 145fig. 4

TANK ADJUSTCALIBRATEBACKLIGHTPRESET MAIN

1234

.

.

.

.

fig. 3

CALIBRATION MENU1 SYSTEM CAL2 ADJUST SYSTEM..fig. 5

8 MN-754


7 8 2 ( 8)

8 5 ( ) M N

N M 2

1 5

6

Rise on start

10 7 R E N R ( 10)

1 - 1 5

11 8 R 1 5

NOTE: BAR stands for DeciBar values.

12 1 5

TANK PRESSURE RANGE140-175 PSI

PROCEED? YES NO

COMP TESTCOMP TIMERISE ON STARTPSI BAR & SWV

5678

....

RISE ON START?

ON

fig. 8

fig. 9

fig. 10

NOTE: Preset 1 should always be entered as the desired ride pressure for the RISE ON START function.

1 1 5 M N M

( M N 12) ( 11)

8 programmable presets

2 1 1 5 RE E 1 1 R

( 12) -

1 5

N E E

( 1 5 5 ) 2 C R E EM

0 10

3 7

•

•

• R

•

Program Presets

64 66 82 80150

fig. 11

65 65 80 80PRESET 1

EDIT

fig. 12

5 100 5 100

EDIT

PRESET 6

fig. 13

fig. 2

1 2 3 4

5 6 7 8

RRLRRFLFT

Button Definition

9MN-754


2 - -

25

- - ( 13 1 )

100 5 100 5

EDIT

PRESET 7

fig. 14

Troubleshooting Guide (800) 2 8-08 2 M

C (517) 322-21

PROBLEM CAUSE SOLUTIONCompressor doesn’t run.

Compressor runs all the time.

Nothing happens when the vehicle is key-on ignition active.

The display does not light up.

Compressor runs all the time but doesn’t fill the tank.

Air spring or tank leak.

Display shows UNSUCCESSFUL

C

C

R

R

R

R

R

C

-

Leak Testing and DetectionLeak detection

1

10 2

2

3

1 5 5

( )

DOT/SAEJ844 hoses and fittings (industry standard)1 7 - 0 ( )

2 E

150 2 5 - 0 12 1 2 17

150 5 - 0 12 1 6 08

100 1 1 3 ( ) - 0 12 67

•

10 MN-754


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11MN-754


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12 MN-754


N

RE E M N 1 5 10 - C -

PRESET mode

•

• 2nd 6 - 3 E E CCE

N CCE (N E ) E ( 1 5

5 ) 2 (C R E) EM 0 10

Micro adjust to ±1 PSI: If more accuracy is desired, double press the same preset and the system will refine pressures closer to target .

Use the System

fig. 17 MANUAL Modefig. 16 PRESET Mode

29999 99 99 99

1 2 3 4

8765

103 82 75 80150299

99 99 99 99

1 2 3 4

8765

103 82 75 80150

MANUAL mode

M N

MANUAL mode with Easy Control™Tap

( 0 1 ) - 0 1

10

• 1 -

• E 5 - 8

13MN-754


Electrical Schematic

fig. 18

AU

TOP

ILO

T V

2 G

EN

3 P

RE

SS

UR

E C

ON

TRO

L

* Sold seperately Air Lift Part Number 27679

AU

TOP

ILO

T V

2 S

EC

ON

D C

OM

PR

ES

SO

R H

AR

NE

SS

*

14 MN-754


Contact Information

(800) 2 8-08 2 M C (517) 322-21 -

80167 M 8 08-0167 2727 R M 8 17

-

Replacement Information (800) 2 8-08 2 M

Contact Air Lift Company customer service at (800) 248-0892 first if:

C

( ) C

10 00 (800) 2 8-

08 2 C ( (517) 322-21 ) R M (RM ) R C • 2727 R • M • 8 17

( ) C

- -

Warranty and Returns Policy

• •

• • •

Contact the retailer where the kit was purchased:

• • •

15MN-754


Manifold Template

16 MN-754


17MN-754


AutoPilot V2 Remote Control Unit

18 MN-754


19MN-754


16380 Compressor Template

6.6900

3.3100

HOLE PATTERN FOR BOTTOM OF 16380 COMPRESSOR

C • 2727 R • M 8 17 80167 • M 8 08-0167 (800) 2 8-08 2 • (517) 322-21 • (517) 322-02 0 •

Thank you for purchasing Air Lift Performance products!

Printed in the USA

Need Help?C (800) 2 8-08 2 M

C (517) 322-21

Documents

Air Lift Performance Kit Details 27673d3vh14mvu2s6yf.cloudfront.net/Instructions/Airlift/BBCG27673.pdf · 24500 ATC Fuse holder w/ cap ... sure to provide easy access to drain/fill