Air Individual Permit 03900028-101 - pca.state.mn.us
571
Air Individual Permit Part 70 Permit 03900028-101 Permittee: Al-Corn Clean Fuel Facility name: Al-Corn Clean Fuel 797 5th Street Claremont, MN 55924 Dodge County Operating permit issuance date: March 3, 2017 Expiration date: March 3, 2022 * All Title I Conditions do not expire Part 70 Permit: March 3, 2017 Permit characteristics: Federal; Part 70/ Minor for NSR; Limits to avoid NSR *The Permittee may continue to operate this facility after the expiration date of the permit, per the provision under Minn. R. 7007.0450, subp. 3. The emission units, control equipment and emission stacks at the stationary source authorized in this permit issuance are as described in the Permit Applications Table. This permit issuance supersedes Air Emission Permit No. 03900028- 011 and authorizes the Permittee to operate, construct, and modify the stationary source at the address listed above unless otherwise noted in the permit. The Permittee must comply with all the conditions of the permit. Any changes or modifications to the stationary source must be performed in compliance with Minn. R. 7007.1150 to 7007.1500. Terms used in the permit are as defined in the state air pollution control rules unless the term is explicitly defined in the permit. Unless otherwise indicated, all the Minnesota rules cited as the origin of the permit terms are incorporated into the SIP under 40 CFR § 52.1220 and as such as are enforceable by EPA Administrator or citizens under the Clean Air Act. Signature: Carolina Espejel-Schutt This document has been electronically signed. for the Minnesota Pollution Control Agency for Don Smith, P.E., Manager Air Quality Permits Section Industrial Division
Air Individual Permit 03900028-101 - pca.state.mn.us
Air Individual Permit Part 70 Permit for Al-Corn Clean Fuel
03900028-101Part 70 Permit 03900028-101
Permittee: Al-Corn Clean Fuel
Facility name: Al-Corn Clean Fuel 797 5th Street Claremont, MN
55924 Dodge County
Operating permit issuance date: March 3, 2017
Expiration date: March 3, 2022 * All Title I Conditions do not
expire Part 70 Permit: March 3, 2017
Permit characteristics: Federal; Part 70/ Minor for NSR; Limits to
avoid NSR
*The Permittee may continue to operate this facility after the
expiration date of the permit, per the provision under Minn. R.
7007.0450, subp. 3.
The emission units, control equipment and emission stacks at the
stationary source authorized in this permit issuance are as
described in the Permit Applications Table.
This permit issuance supersedes Air Emission Permit No. 03900028-
011 and authorizes the Permittee to operate, construct, and modify
the stationary source at the address listed above unless otherwise
noted in the permit. The Permittee must comply with all the
conditions of the permit. Any changes or modifications to the
stationary source must be performed in compliance with Minn. R.
7007.1150 to 7007.1500. Terms used in the permit are as defined in
the state air pollution control rules unless the term is explicitly
defined in the permit.
Unless otherwise indicated, all the Minnesota rules cited as the
origin of the permit terms are incorporated into the SIP under 40
CFR § 52.1220 and as such as are enforceable by EPA Administrator
or citizens under the Clean Air Act.
Signature: Carolina Espejel-Schutt This document has been
electronically signed. for the Minnesota Pollution Control
Agency
for Don Smith, P.E., Manager Air Quality Permits Section Industrial
Division
Table of Contents
Expiration date: March 3, 2022
..............................................................................................................................
1
Part 70 Permit: March 3, 2017
................................................................................................................................
1 1. Permit applications table
.............................................................................................................................................
3 2. Where to send submittals
............................................................................................................................................
4 3. Facility description
.......................................................................................................................................................
5 4. Summary of subject items
...........................................................................................................................................
6 5. Limits and other requirements
..................................................................................................................................
19 6. Submittal/action requirements
...............................................................................................................................
193 7. Appendices
...............................................................................................................................................................
240
Appendix A. Insignificant Activities and General Applicable
Requirements
.......................................................... 240
Appendix B: Modeled Parameters
.........................................................................................................................
242 Appendix C: Emission Unit Data for Flexible Permitting
........................................................................................
246 Appendix D: Performance Test Recordkeeping Items and Test
Methods
.............................................................
252
Permit issued: March 3, 2017 03900028-101 Permit expires: March 3,
2022 Page 3 of 254
1. Permit applications table Subsequent permit applications: Title
description Application receipt date Action number Major Amendment
09/21/2004 03900028- 009 Major Amendment 03/23/2006 03900028- 010
Major Amendment 07/02/2010 03900028- 011 Major Amendment 09/26/2011
03900028-101 Administrative Amendment 07/17/2012 03900028-101 Part
70 Application 04/01/2014 03900028-101 Minor Amendment 12/31/2015
03900028-101 Initial Title V Permit Issuance 05/27/2016
03900028-101
Permit issued: March 3, 2017 03900028-101 Permit expires: March 3,
2022 Page 4 of 254
2. Where to send submittals
Send submittals that are required to be submitted to the EPA
regional office to: Chief Air Enforcement Air and Radiation Branch
EPA Region V 77 West Jackson Boulevard Chicago, Illinois
60604
Each submittal must be postmarked or received by the date specified
in the applicable Table. Those submittals required by Minn. R.
7007.0100 to 7007.1850 must be certified by a responsible official,
defined in Minn. R. 7007.0100, subp. 21. Other submittals shall be
certified as appropriate if certification is required by an
applicable rule or permit condition.
Send submittals that are required by the Acid Rain Program
to:
U.S. Environmental Protection Agency Clean Air Markets Division
1200 Pennsylvania Avenue NW (6204N) Washington, D.C. 20460
Send any application for a permit or permit amendment to:
Fiscal Services – 6th Floor Minnesota Pollution Control Agency 520
Lafayette Road North St. Paul, Minnesota 55155-4194
Also, where required by an applicable rule or permit condition,
send to the Permit Document Coordinator notices of:
a. Accumulated insignificant activities b. Installation of control
equipment c. Replacement of an emissions unit, and d. Changes that
contravene a permit term
Unless another person is identified in the applicable Table, send
all other submittals to:
AQ Compliance Tracking Coordinator Industrial Division Minnesota
Pollution Control Agency 520 Lafayette Road North St. Paul,
Minnesota 55155-4194
Permit issued: March 3, 2017 03900028-101 Permit expires: March 3,
2022 Page 5 of 254
3. Facility description
The Al-Corn Clean Fuel (Facility) is located at 797 5th St in
Claremont, Dodge County, Minnesota. Al-Corn Clean Fuel is a fuel
grade dry-mill ethanol plant located approximately one half mile
west of Claremont, Minnesota, on Highway 14. The Facility will use
1.4 million tons of corn per year to produce 130 million gallons of
fuel-grade ethanol (undenatured). The primary air emissions are
volatile organic compounds (VOCs), particulate matter
(PM/PM10/PM2.5), nitrogen oxides (NOX), carbon monoxide (CO) and
sulfur dioxide (SO2). VOCs are emitted by fermentation,
distillation, dried distiller's grains with solubles (DDGS), DDGS
drying, ethanol loading, and VOC liquid storage and piping.
Particulate matter is emitted by the DDGS drying, cooling and
handling, grain receiving and handling, and vehicle traffic. NOX,
SO2 and CO are emitted by combustion sources. SO2 is emitted from
DDGS drying (sulfuric acid is used to clean equipment and added to
balance the pH). The facility will be limited to a production
capacity of 133.2370 MMGal/year of denatured ethanol; a throughput
capacity of 1.4 million tons/year (tpy) of grain, and 440,000 tpy
of DDGS. The primary pieces of control equipment are fabric
filters, a wet scrubber, a regenerative thermal oxidizers (RTO),
recuperative thermal oxidizer (TO), and two flares. The wet
scrubber controls emissions from cook, fermentation and
distillation units, while the TO and RTO are used to control
emissions from distillation and drying units. Fabric filters
control PM/PM10/ PM2.5 from the grain and DDGS handling and storage
systems. There are fourteen large, internal floating roof and fixed
roof tanks for ethanol, denaturant, and denatured ethanol storage.
Flares are used to control VOC emissions from the facility's
ethanol loading racks. Emissions from process valves and piping are
controlled through an inspection and maintenance program. The
facility has accepted limits on the amounts of particulate matter
and VOCs that could be emitted to the atmosphere, so that it is
classified as a non-major source under the federal New Source
Review program (40 CFR § 52.21). The Permittee has also accepted
limits to establish the facility as an area source of hazardous air
pollutants (HAPs).
Description of the activities allowed by this permit action
The MPCA has a combined operating and construction permitting
program under Minn. R. ch. 7007, and under Minn. R. 7007.0800.
Under that authority, this permit action authorizes construction.
The action will transition the facility to a first time Pt. 70
permitted facility. This permit authorizes construction and
operation of a natural gas combustion turbine with duct burner for
combined heat and power, grain storage and handling equipment,
expanded rail loading/unloading capabilities, equipment for
fermentation, distillation, and product storage, an additional
boiler, DDGS dryer, and RTO. Further, the Air Products (formerly
EPCO Carbon Dioxide Products Inc.) facility currently co-located
with Al-Corn will cease operations as part of the project. Air
Products will continue to operate through 2017.
Permit issued: March 3, 2017 03900028-101 Permit expires: March 3,
2022 Page 6 of 254
4. Summary of subject items
SI ID: Description
Relationshi p Type
has members
EQUI225, EQUI226
has members
COMG12: DDGS Storage Silo Baghouses
has members
TREA23, TREA26
has members
EQUI170, EQUI171
has members
COMG15: Diesel Generator Oxidation Catalysts
has members
has members
EQUI228, EQUI229
has members
COMG3: HAPs Limit Group
SI ID: Description
Relationshi p Type
Related SI ID: Description EQUI34, EQUI35, EQUI36, EQUI37, EQUI38,
EQUI39, EQUI40, EQUI41, EQUI42, EQUI43, EQUI44, EQUI45, EQUI46,
EQUI47, EQUI54, EQUI57, EQUI58, EQUI59, EQUI71, EQUI174, EQUI175,
EQUI176, EQUI177, EQUI178, EQUI218, EQUI219, EQUI231, EQUI232,
EQUI233, EQUI234, EQUI235, EQUI236, EQUI237, EQUI238, EQUI240,
EQUI241, EQUI242, STRU15, STRU24, STRU27, STRU37, STRU46,
STRU47
COMG4: Baghouse Monitoring and Maintenance
has members
TREA1, TREA2, TREA4, TREA12
COMG6: Fuel has EQUI47,
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SI ID: Description
Relationshi p Type
members EQUI54, TREA6
has members
COMG8: Kb Tanks w/ Liquid Mounted Seal
has members
EQUI10: Flash Tank sends to STRU24: TO/HRSG
EQUI10: Flash Tank is controlled by
TREA6: Thermal Oxidizer
EQUI11: Liquefaction Tank #3
EQUI12: Centrifuges
EQUI138: Gasoline, Non-Oxygenated / 39000 gal / TK002
EQUI139: Ethanol / 120000 gal / TK004
EQUI13: Flour sends to STRU23: Flour
SI ID: Description
Relationshi p Type
TREA2: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI140: Ethanol / 120000 gal / TK005
EQUI141: Gasoline, Non-Oxygenated / 18000 gal / TK003
EQUI142: Ethanol / 995000 gal / TK006
EQUI143: Fuel additive / 1480 gal / TK007
EQUI144: Ethanol / 120000 gal / TK008
EQUI15: Receiving Pit Drag Lines
sends to STRU9: Grain Receiving Baghouse
EQUI15: Receiving Pit Drag Lines
is controlled by
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI168: Ethanol / 300000 gal / TK009
EQUI169: Ethanol / 300000 gal / TK010
EQUI16: Return Conveyors
EQUI16: Return Conveyors
is controlled by
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI170: Ethanol / 2000000 gal / TK011
EQUI171: Ethanol / 2000000 gal / TK012
EQUI172: Gasoline, Non-Oxygenated / 100000 gal / TK013
EQUI173: Fuel additive / 3000 gal
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2022 Page 8 of 254
SI ID: Description
Relationshi p Type
EQUI174: Fermenter #7
is controlled by
EQUI175: Fermenter #8
is controlled by
EQUI176: Fermenter #9
is controlled by
EQUI177: Fermenter #10
is controlled by
EQUI178: Beerwell is controlled by
TREA16: Fermentation System Scrubber
EQUI179: Dump Pit #1
EQUI179: Dump Pit #1
SI ID: Description
Relationshi p Type
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI180: Dump Pit #2
EQUI180: Dump Pit #2
EQUI181: Dump Pit #3
EQUI182: Pit Conveyor #1
EQUI183: Pit Conveyor #2
EQUI184: Pit Conveyor #3
sends to STRU38: Grain Handling Baghouse
EQUI185: Receiving Elevator Leg #1
is controlled by
sends to STRU38: Grain Handling Baghouse
EQUI186: Receiving Elevator Leg #2
is controlled by
sends to STRU38: Grain Handling Baghouse
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2022 Page 9 of 254
SI ID: Description
Relationshi p Type
is controlled by
sends to STRU38: Grain Handling Baghouse
EQUI188: Receiving Transfer Conveyor #2
is controlled by
EQUI189: Bin Fill Conveyor
EQUI18: Plant Elevator Leg
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI190: Corn Bin #1
EQUI190: Corn Bin #1
EQUI191: Corn Bin #2
EQUI192: Reclaim Conveyor #1
EQUI193: Reclaim Conveyor #2
SI ID: Description
Relationshi p Type
EQUI195: Feed Conveyor
is controlled by
EQUI196: Scalper Surge Bin
EQUI197: Hammermill Surge Bin
EQUI198: Scalper #1
is controlled by
EQUI199: Scalper #2
is controlled by
EQUI19: Plant Conveyor #2
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI200: Hammermill #1
EQUI200: Hammermill #1
is controlled by
sends to STRU39: Grain Milling Baghouse
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2022 Page 10 of 254
SI ID: Description
Relationshi p Type
EQUI202: Hammermill #3
is controlled by
EQUI203: Hammermill #4
is controlled by
EQUI204: Hammermill Collection
is controlled by
EQUI205: DDGS Bulkweigher
is controlled by
EQUI206: DDGS Conveyor #1
EQUI207: DDGS Conveyor #2
sends to STRU40: DDGS Loadout Baghouse
EQUI208: DDGS Dust Conveyance Cyclone
is controlled by
EQUI209: DDGS Loadout (truck)
EQUI210: DDGS Loadout (railcar)
sends to STRU41: Emergency Fire Pump
EQUI212: DDGS Conveyor #1
EQUI212: DDGS Conveyor #1
EQUI213: DDGS Conveyor #2
EQUI213: DDGS Conveyor #2
EQUI214: DDGS Conveyance Aspiration #3
sends to STRU44: DDGS Conveyance Aspiration #3
EQUI214: DDGS Conveyance Aspiration #3
is controlled by
EQUI215: DDGS Bin #1
EQUI215: DDGS Bin #1
EQUI216: DDGS Cooling Cyclone #1
sends to STRU46: DDGS Cooling Cyclone
EQUI217: DDGS Cooling Cyclone #2
sends to STRU46: DDGS Cooling Cyclone
EQUI218: DDGS Dryer (with Multiclone)
sends to STRU47: Distillation/Dr yers/RTO
EQUI218: DDGS Dryer (with Multiclone)
is controlled by
EQUI219: Fluid Bed sends to STRU47:
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2022 Page 11 of 254
SI ID: Description
Relationshi p Type
EQUI219: Fluid Bed Cooler
sends to STRU53: Dryer/RTO Bypass Stack (only used in emergency
situations)
EQUI219: Fluid Bed Cooler
EQUI222: DDGS Bin #2
EQUI223: Grain Receiving - Uncaptured emissions
EQUI224: DDGS Loadout - Uncaptured emissions
EQUI225: Combustion Turbine
sends to STRU49: CHP Dump Stack (only used in emergency
situations)
EQUI225: Combustion Turbine
EQUI226: Duct Burner (HRSG)
EQUI227: Boiler sends to STRU52: Combined Turbine/Burne r/Boiler
Stack
EQUI228: Ethanol Loading Rack #3
sends to STRU36: Ethanol Loading Rack Flare #2
EQUI228: Ethanol is TREA15:
sends to STRU36: Ethanol Loading Rack Flare #2
EQUI229: Ethanol Loading Rack #4
is controlled by
EQUI22: DDGS Conveyor
EQUI231: Centrifuges
EQUI231: Centrifuges
EQUI232: Liquefaction Tank
is controlled by
EQUI233: Slurry Tank
is controlled by
EQUI236: Yeast is TREA16:
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SI ID: Description
Relationshi p Type
EQUI237: Yeast Prop Tank
EQUI238: Beer Stripper #3
EQUI239: Side Stripper #3
EQUI240: Rectifier #3
EQUI240: Rectifier #3
is controlled by
EQUI241: Evaporators #3
is controlled by
EQUI242: is TREA16:
SI ID: Description
Relationshi p Type
EQUI24: DDGS Conveyor #2
EQUI25: Mill Drag Line
EQUI25: Mill Drag Line
TREA1: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI26: Mill Drag Line #2
sends to STRU12: Grain Milling Baghouse
EQUI26: Mill Drag Line #2
is controlled by
TREA1: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI27: Cook Water Tank
sends to STRU24: TO/HRSG
EQUI27: Cook Water Tank
EQUI29: Well House Generator
EQUI29: Well House Generator
EQUI31: Fermenter #5
EQUI31: Fermenter #5
EQUI31: Fermenter #5
is controlled by
TREA10: Packed-Gas Adsorption Column
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2022 Page 13 of 254
SI ID: Description
Relationshi p Type
EQUI32: Fermenter #6
EQUI32: Fermenter #6
is controlled by
EQUI33: Fermenter #7
EQUI33: Fermenter #7
is controlled by
EQUI34: Cook Water Tank
EQUI34: Cook Water Tank
SI ID: Description
Relationshi p Type
EQUI35: Fermenter #8
is controlled by
EQUI36: Fermenter #9
EQUI36: Fermenter #9
is controlled by
EQUI37: Fermenter #10
EQUI37: Fermenter #10
is controlled by
sends to STRU37: Fermentation System Scrubber
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2022 Page 14 of 254
SI ID: Description
Relationshi p Type
EQUI39: Molecular Sieve #1
EQUI40: Rectifier #1
is controlled by
EQUI41: Beer Stripper #1
EQUI42: Molecular Sieve #2
EQUI43: Evaporator #2
is controlled by
EQUI44: Rectifier #2
is controlled by
EQUI45: Beer Stripper #2
EQUI46: Side Stripper #2
sends to STRU24: TO/HRSG
Permit Issued: March 3, 2017 03900028-101 Permit Expires: March 3,
2022 Page 15 of 254
SI ID: Description
Relationshi p Type
EQUI46: Side Stripper #2
sends to STRU24: TO/HRSG
is controlled by
TREA6: Thermal Oxidizer
EQUI48: Corn Bin #7
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI49: DDGS Pit Conveyor
sends to STRU11: Grain Handling Baghouse
EQUI50: Corn Bin #1 - Silo/Bin
is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI51: Corn Bin #2 - Silo/Bin
sends to STRU11: Grain Handling Baghouse
EQUI51: Corn Bin #2 - Silo/Bin
is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI52: Corn Bin #3 - Silo/Bin
sends to STRU11: Grain Handling Baghouse
EQUI52: Corn Bin #3 - Silo/Bin
is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
SI ID: Description
Relationshi p Type
sends to STRU11: Grain Handling Baghouse
EQUI53: Corn Bin #4 - Silo/Bin
is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI54: DDGS Dryer #1 (SV012)
sends to STRU24: TO/HRSG
is controlled by
TREA6: Thermal Oxidizer
EQUI57: Liquefaction Tank 2
EQUI59: Evaporator #1
is controlled by
EQUI60: Dryer #1 sends to STRU19: Dryer
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SI ID: Description
Relationshi p Type
is controlled by
EQUI61: Process Generator
EQUI61: Process Generator
is controlled by
EQUI62: Cooling Tower Generator
EQUI63: Dryer #2 (Dryer A) Generator
sends to STRU55: Dryer #2 (Dryer A) Load Generator
EQUI63: Dryer #2 (Dryer A) Generator
is controlled by
EQUI64: Corn Bin #5 - Silo/Bin
sends to STRU11: Grain Handling Baghouse
EQUI64: Corn Bin #5 - Silo/Bin
is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI65: Hammermill #2
EQUI65: Hammermill #2
is controlled by
TREA1: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI66: Hammermill #3
EQUI66: Hammermill #3
is controlled by
SI ID: Description
Relationshi p Type
EQUI67: DDGS Dump Pit
EQUI69: DDGS Elevator
EQUI70: DDGS Loadout (truck)
sends to STRU15: DDGS Cooling Cyclone
EQUI72: DDGS Storage Building
sends to STRU10: Ethanol Loading Rack Flare
EQUI73: Ethanol Loading Rack #2
is controlled by
sends to STRU9: Grain Receiving Baghouse
EQUI74: Corn Dump Pit #1
is controlled by
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI75: Elevator Legs
EQUI75: Elevator Legs
is controlled by
TREA4: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI76: Scalper sends to STRU11: Grain Handling Baghouse
EQUI76: Scalper is controlled by
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
EQUI77: Hammermill #1
EQUI77: Hammermill #1
is controlled by
TREA1: Fabric Filter - Low Temperature,
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2022 Page 17 of 254
SI ID: Description
Relationshi p Type
EQUI7: DDGS Loadout (railcar)
EQUI9: Cook Tube sends to STRU24: TO/HRSG
EQUI9: Cook Tube is controlled by
TREA6: Thermal Oxidizer
FUGI4: Cooling Towers - Cooling Tower
FUGI5: Valves, Flanges, and Seals (tank leaks) - Equipment
Leaks
FUGI7: Cooling Towers
STRU11: Grain Handling Baghouse
STRU12: Grain Milling Baghouse
STRU23: Flour Transfer Baghouse
STRU29: Boiler #2 STRU2: Well House STRU30: (CE 004
SI ID: Description
Relationshi p Type
STRU37: Fermentation System Scrubber
STRU38: Grain Handling Baghouse
STRU39: Grain Milling Baghouse
STRU41: Emergency Fire Pump
STRU45: DDGS Storage Silo Fill Vent #1
STRU46: DDGS Cooling Cyclone
STRU49: CHP Dump Stack (only used in emergency situations)
STRU4: Process Building
STRU53: Dryer/RTO Bypass Stack (only used in emergency
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2022 Page 18 of 254
SI ID: Description
Relationshi p Type
STRU5: Boiler #1/Maintenance Shop
STRU6: Grain Receiving/DDG Storage
TFAC2: Al-Corn Clean Fuel
TREA11: Single Cyclone
TREA12: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
TREA15: Ethanol Loading Rack Flare #2
TREA16: Fermentation System Scrubber
TREA17: Grain Handling Baghouse
TREA18: Grain Milling Baghouse
TREA19: DDGS Loadout Baghouse
TREA1: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
TREA20: DDGS Conveyance Aspiration/Filter #1
TREA21: DDGS Conveyance Aspiration/Filter #2
TREA22: DDGS
Conveyance Aspiration/Filter #3 TREA23: DDGS Storage Silo Fill Vent
#1
TREA25: RTO TREA26: DDGS Storage Silo Fill Vent #2
TREA27: Well House Generator Catalyst
TREA28: Dryer #1 (Dryer B) Generator Catalyst
TREA29: Cooling Tower Generator Catalyst
TREA2: Fabric Filter - Low Temperature, i.e., T<180 Degrees
F
TREA30: Process Generator Catalyst
TREA31: Dryer #2 (Dryer A) Generator Catalyst
TREA3: Flaring TREA4: Fabric Filter - Low Temperature, i.e.,
T<180 Degrees F
TREA6: Thermal Oxidizer
Permit Issued: March 3, 2017 Permit Expires: March 3, 2022
03900028-101 Page 19 of 254
5. Limits and other requirements Subject Item Sec.SI.Reqt SI des:SI
desc Requirement & Citation TFAC 2 03900028 Al-Corn Clean Fuel
5.1.1 Permit Appendices: This permit contains appendices as
listed in the permit Table of Contents. The Permittee shall comply
with all requirements contained in in the following Appendices:
Appendix A. Insignificant Activities and General Applicable
Requirements, Appendix C. Emission Unit Data for Flexible
Permitting, and Appendix D. Performance Test Recordkeeping Items
and Test Methods. Modeling parameters in Appendix B are included
for reference only as described elsewhere in this permit. [Minn. R.
7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp.
4, Minn. R. 7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080,
Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.2 This facility and Air Products constitute a single stationary
source under 40 CFR 52.21, 40 CFR 70.2 and 40 CFR 63.2. Air
Products shall cease operations by 12/31/2017. The Permittee must
submit a notification with the date that the facility operations
have been permanently disabled. All permit amendment requests must
assess potential emissions and potential emissions increases at
both companies when modifications are proposed. No emission
increases will be authorized at Air Products. [Minn. R. 7007.0800,
subp.2, Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.3 PERMIT SHIELD: Subject to the limitations in Minn. R.
7007.1800, compliance with the conditions of this permit shall be
deemed compliance with the specific provision of the applicable
requirement identified in the permit as the basis of each
condition. Subject to the limitations of Minn. R. 7007.1800 and
7017.0100, subp. 2, notwithstanding the conditions of this permit
specifying compliance practices for applicable requirements, any
person (including the Permittee) may also use other credible
evidence to establish compliance or noncompliance with applicable
requirements. This permit shall not alter or affect the liability
of the Permittee for any violation of applicable requirements prior
to or at the time of permit issuance. [Minn. R. 7007.1800,
(A)(2)]
5.1.4 Process Throughput <= 133.237 million gallons per year 12-
month rolling sum of denatured ethanol to be calculated by the 15th
day of each month for the previous 12-month period as described
later in this permit. "Denatured ethanol" is defined as a mixture
of ethanol with no more than 2.49% denaturant (gasoline) by volume.
This limit applies to the
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Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation
combined throughput of EQUIs 73, 228, and 229 (Ethanol loading
racks 2, 3, and 4). [Title I Condition: Avoid major source under 40
CFR 52.21(b)(1)(i) & Minn. R. 7007.3000, Title I Condition:
Avoid major source under 40 CFR 63.2]
5.1.5 Process Throughput <= 1.400 million tons per year 12-
month rolling sum grain received to be calculated by the 15th day
of each month for the previous 12-month period as described later
in this permit. [Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M),
Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn.
R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9, Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.6 Process Throughput <= 440,000 tons per year 12-month
rolling sum of dry distillers grain with solids (DDGS) to be
calculated by the 15th day of each month for the previous 12-month
period as described later in this permit. [Title I Condition: Avoid
major source under 40 CFR 52.21(b)(1)(i) & Minn. R.
7007.3000]
5.1.7 Grain received by the facility shall only be used for
production of ethanol and coproducts by the Permittee at the
Al-Corn facility (ID 03900028). [Title I Condition: Avoid major
source under 40 CFR 52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.8 Denaturant (gasoline) received by the facility shall only be
used as a denaturant of ethanol by the Permittee at the Al- Corn
facility (ID 03900028). [Title I Condition: Avoid major source
under 40 CFR 52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.9 This permit establishes limits on the facility to keep it a
minor source under New Source Review and NESHAPS. The Permittee
cannot make any change at the source that would make the source a
major source under New Source Review and NESHAPS until a permit
amendment has been issued. This includes changes that might
otherwise qualify as insignificant modifications and minor or
moderate amendments. [Minn. R. 7007.0800, subp. 2, Title I
Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn.
R. 7007.3000, Title I Condition: Avoid major source under 40 CFR
63.2]
5.1.10 Equipment Labeling: The Permittee shall permanently affix a
unique number to each emissions unit which has flexibility
provisions for tracking purposes (See Appendix C). The numbers
shall correlate the unit to the appropriate EQUI and TREA numbers
used in this permit. The number can be affixed by placard, stencil,
or other means. The number shall be maintained so that it is
readable and visible at all times from a safe distance. If
equipment is added, it shall be given a new unique number; numbers
from replaced or removed equipment shall not be reused. [Minn. R.
7007.0800, subp. 2]
5.1.11 Equipment Inventory: The Permittee shall maintain a written
list of all emissions units and control equipment that contain
flexibility provisions on site. The Permittee shall
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update the list to include any replaced, modified, or new equipment
prior to making the change. The list shall correlate the units to
the numbers used in this permit (EQUI, STRU, TREA) and shall
include the data on Forms GI-04, GI-05B, and GI-05C. The date of
construction shall be the date the change was made for replaced,
modified, or new equipment. (See Permit Appendix C). [Minn. R.
7007.0800, subp. 2]
5.1.12 Annual Report: due 31 days after end of each calendar year
after permit issuance. The Permittee shall submit an annual report
by January 31st that describes the changes made at the facility
during the previous calendar year using the latest MPCA application
forms. The report shall include the emission unit (EQUI) and
control equipment (TREA) data as needed to complete the tables in
Appendix C of this permit, for any new, replaced or modified
emission units or control devices. The report shall be submitted
with the annual Compliance Certification listed in Section 6 of
this permit. As part of the Annual Report, the Responsible Official
shall verify and certify that the facility has 1) maintained minor
source status for New Source Review and Part 63 NESHAPs, and 2) has
continued to comply with all applicable permit requirements,
including hourly emission limits and control efficiencies. [Minn.
R. 7007.0800, subp. 2]
5.1.13 Comply with Fugitive Emission Control Plan: The Permittee
shall follow the actions and recordkeeping specified in the control
plan. A copy of the plan must be maintained on site and available
for inspection. The plan may be amended by the Permittee with the
Commissioner's approval. If the Commissioner determines the
Permittee is out of compliance with Minn. R. 7011.0150 or the
fugitive control plan, then the Permittee may be required to amend
the control plan and/or to install and operate particulate matter
ambient monitors as requested by the Commissioner. [CAAA of 1990,
Minn. R. 7007.0100, subps. 7(A) & (B), Minn. R. 7007.0800,
subps. 1&2, Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07,
subd. 9, Title I Condition: 40 CFR pt. 52]
5.1.14 Fugitive emissions: Do not cause or permit the transporting
of any material in a manner which may allow avoidable amounts of
particulate matter to become airborne. Do not cause or permit a
road or a driveway to be constructed, used, repaired, or demolished
without applying all such reasonable measures as may be required to
prevent particulate matter from becoming airborne. [Minn. R.
7011.0150]
5.1.15 The Permittee shall clean up commodities spilled on the
driveway and other facility property as required to minimize
fugitive emissions to a level consistent with RACT (reasonably
available control technology), maintain air pollution control
equipment in proper operating condition, and utilize the air
pollution control systems as designed.
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Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation
[Minn. R. 7011.1005, subp. 1]
5.1.16 The Permittee shall sweep/clean all paved roads at least
once each calendar month. Anytime fugitive emissions are observed
on facility roadways, the Permittee shall immediately eliminate
fugitive emissions by sweeping those road segments and/or apply
water or a chemical dust suppressant. [CAAA of 1990, Minn. R.
7007.0100, subps. 7(A) & (B), Minn. R. 7007.0800, subps.
1&2, Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9,
Title I Condition: 40 CFR pt. 52]
5.1.17 Daily Denatured Ethanol Production Recordkeeping: On each
day of operation, the Permittee shall calculate, record, and
maintain records of the ethanol production and denaturant loadout
in gallons for the previous calendar day. This shall be based on
flowmeters. [Minn. R. 7011.7000, Title I Condition: Avoid major
source under 40 CFR 52.21(b)(1)(i) & Minn. R. 7007.3000, Title
I Condition: Avoid major source under 40 CFR 63.2]
5.1.18 Daily Grain Throughput Recordkeeping: On each day of
operation, the Permittee shall calculate, record, and maintain
records of the tons of grain received by the facility for the
previous calendar day. This shall be based on grain receipts.
[Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R.
7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9, Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.19 Daily DDGS Throughput Recordkeeping: On each day of
operation, the Permittee shall calculate, record, and maintain
records of the tons of DDGS loadout by the facility for the
previous calendar day. This shall be based on loadout receipts.
[Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R.
7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9, Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.20 Monthly Denatured Ethanol Production Recordkeeping: By the
15th day of each month, the Permittee must calculate and record the
following: 1) The monthly gallons of denatured ethanol produced
during the previous month based on summing the daily ethanol
production record and daily denaturant loadout for that month, and
2) The 12-month rolling sum denatured ethanol production for the
previous 12-month period by summing the monthly ethanol production
and denaturant loadout data for the previous 12 months. [Minn. R.
7011.7000, Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000, Title I Condition: Avoid
major source under 40 CFR 63.2]
5.1.21 Recordkeeping: By the 15th day of every month,
calculate
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Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation
and record the total grain received during the previous month and
the total grain received for the previous 12 months (12-month
rolling sum). 1) Calculate the total grain received for the
previous calendar month using the daily records. 2) The 12-month
rolling sum grain received in tons for the previous 12-month period
by summing the monthly grain received data for the previous 12
months. [Title I Condition: Avoid major source under 40 CFR
52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.22 Recordkeeping: By the 15th day of every month, calculate and
record the mass of DDGS produced during the previous month and the
mass of DDGS produced during the previous 12 months (12-month
rolling sum). 1) Calculate the mass of DDGS produced for the
previous calendar month using the daily production records. 2) The
12-month rolling sum mass of DDGS produced in tons for the previous
12-month period by summing the monthly DDGS production data for the
previous 12 months. [Title I Condition: Avoid major source under 40
CFR 52.21(b)(1)(i) & Minn. R. 7007.3000]
5.1.23 The Permittee shall comply with National Primary and
Secondary Ambient Air Quality Standards, 40 CFR pt. 50, and the
Minnesota Ambient Air Quality Standards, Minn. R. 7009.0010 to
7009.0080. Compliance shall be demonstrated upon written request by
the MPCA. [40 CFR pt. 50, Minn. R. 7007.0100, subp. 7(A), 7(L),
& 7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps.
1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a,
Minn. Stat. 116.07, subd. 9]
5.1.24 Circumvention: Do not install or use a device or means that
conceals or dilutes emissions, which would otherwise violate a
federal or state air pollution control rule, without reducing the
total amount of pollutant emitted. [Minn. R. 7011.0020]
5.1.25 Air Pollution Control Equipment: Operate all pollution
control equipment whenever the corresponding process equipment and
emission units are operated. [Minn. R. 7007.0800, subp. 16(J),
Minn. R. 7007.0800, subp. 2]
5.1.26 Operation and Maintenance Plan: Retain at the stationary
source an operation and maintenance plan for all air pollution
control equipment. At a minimum, the O & M plan shall identify
all air pollution control equipment and control practices and shall
include a preventative maintenance program for the equipment and
practices, a description of (the minimum but not necessarily the
only) corrective actions to be taken to restore the equipment and
practices to proper operation to meet applicable permit conditions,
a description of the employee training program for proper operation
and maintenance of the control equipment and
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practices, and the records kept to demonstrate plan implementation.
[Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp.
16(J)]
5.1.27 Operation Changes: In any shutdown, breakdown, or deviation
the Permittee shall immediately take all practical steps to modify
operations to reduce the emission of any regulated air pollutant.
The Commissioner may require feasible and practical modifications
in the operation to reduce emissions of air pollutants. No
emissions units that have an unreasonable shutdown or breakdown
frequency of process or control equipment shall be permitted to
operate. [Minn. R. 7019.1000, subp. 4]
5.1.28 Fugitive Emissions: Do not cause or permit the handling,
use, transporting, or storage of any material in a manner which may
allow avoidable amounts of particulate matter to become airborne.
Comply with all other requirements listed in Minn. R. 7011.0150.
[Minn. R. 7011.0150]
5.1.29 Noise: The Permittee shall comply with the noise standards
set forth in Minn. R. 7030.0010 to 7030.0080 at all times during
the operation of any emission units. This is a state only
requirement and is not enforceable by the EPA Administrator or
citizens under the Clean Air Act. [Minn. R.
7030.0010-7030.0080]
5.1.30 Inspections: The Permittee shall comply with the inspection
procedures and requirements as found in Minn. R. 7007.0800, subp.
9(A). [Minn. R. 7007.0800, subp. 9(A)]
5.1.31 The Permittee shall comply with the General Conditions
listed in Minn. R. 7007.0800, subp. 16. [Minn. R. 7007.0800, subp.
16]
5.1.32 Performance Testing: Conduct all performance tests in
accordance with Minn. R. ch. 7017 unless otherwise noted in in this
permit. [Minn. R. ch. 7017]
5.1.33 Performance Test Notifications and Submittals: Performance
Tests are due as outlined in this permit. Performance Test
Notification (written): due 30 days before each Performance Test
Performance Test Plan: due 30 days before each Performance Test
Performance Test Pre-test Meeting: due 7 days before each
Performance Test Performance Test Report: due 45 days after each
Performance Test Performance Test Report - Microfiche Copy: due 105
days after each Performance Test The Notification, Test Plan, and
Test Report may be submitted in an alternative format as allowed by
Minn. R. 7017.2018. [Minn. R. 7017.2018, Minn. R. 7017.2030, subps.
1-4, Minn. R. 7017.2035, subps. 1-2]
5.1.34 Limits set as a result of a performance test (conducted
before or after permit issuance) apply until superseded as stated
in the MPCA's Notice of Compliance letter granting preliminary
approval. Preliminary approval is based on
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formal review of a subsequent performance test on the same unit as
specified by Minn. R. 7017.2025, subp. 3. The limit is final upon
issuance of a permit amendment incorporating the change. [Minn. R.
7017.2025, subp. 3]
5.1.35 Monitoring Equipment Calibration - The Permittee shall
either: 1. Calibrate or replace required monitoring equipment every
12 months; or 2. Calibrate at the frequency stated in the
manufacturer's specifications. For each monitor, the Permittee
shall maintain a record of all calibrations, including the date
conducted, and any corrective action that resulted. The Permittee
shall include the calibration frequencies, procedures, and
manufacturer's specifications (if applicable) in the Operations and
Maintenance Plan. Any requirements applying to continuous emission
monitors are listed separately in this permit. [Minn. R. 7007.0800,
subp. 4(D)]
5.1.36 Operation of Monitoring Equipment: Unless noted elsewhere in
this permit, monitoring a process or control equipment connected to
that process is not necessary during periods when the process is
shutdown, or during checks of the monitoring systems, such as
calibration checks and zero and span adjustments. If monitoring
records are required, they should reflect any such periods of
process shutdown or checks of the monitoring system. [Minn. R.
7007.0800, subp. 4(D)]
5.1.37 Recordkeeping: Retain all records at the stationary source,
unless otherwise specified within this permit, [or at another
location identified here] for a period of five (5) years [or
another longer time frame] from the date of monitoring, sample,
measurement, or report. Records which must be retained at this
location include all calibration and maintenance records, all
original recordings for continuous monitoring instrumentation, and
copies of all reports required by the permit. Records must conform
to the requirements listed in Minn. R. 7007.0800, subp. 5(A).
[Minn. R. 7007.0800, subp. 5(C)]
5.1.38 Recordkeeping: Maintain records describing any insignificant
modifications (as required by Minn. R. 7007.1250, subp. 3) or
changes contravening permit terms (as required by Minn. R.
7007.1350, subp. 2), including records of the emissions resulting
from those changes. [Minn. R. 7007.0800, subp. 5(B)]
5.1.39 If the Permittee determines that no permit amendment or
notification is required prior to making a change, the Permittee
must retain records of all calculations required under Minn. R.
7007.1200. For expiring permits, these records shall be kept for a
period of five years from the date the change was made or until
permit reissuance, whichever is longer. The records shall be kept
at the stationary source
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for the current calendar year of operation and may be kept at the
stationary source or office of the stationary source for all other
years. The records may be maintained in either electronic or paper
format. [Minn. R. 7007.1200, subp. 4]
5.1.40 Shutdown Notifications: Notify the Commissioner at least 24
hours in advance of a planned shutdown of any control equipment or
process equipment if the shutdown would cause any increase in the
emissions of any regulated air pollutant. If the owner or operator
does not have advance knowledge of the shutdown, notification shall
be made to the Commissioner as soon as possible after the shutdown.
However, notification is not required in the circumstances outlined
in Items A, B and C of Minn. R. 7019.1000, subp. 3. At the time of
notification, the owner or operator shall inform the Commissioner
of the cause of the shutdown and the estimated duration. The owner
or operator shall notify the Commissioner when the shutdown is
over. [Minn. R. 7019.1000, subp. 3]
5.1.41 Breakdown Notifications: Notify the Commissioner within 24
hours of a breakdown of more than one hour duration of any control
equipment or process equipment if the breakdown causes any increase
in the emissions of any regulated air pollutant. The 24-hour time
period starts when the breakdown was discovered or reasonably
should have been discovered by the owner or operator. However,
notification is not required in the circumstances outlined in Items
A, B and C of Minn. R. 7019.1000, subp. 2. At the time of
notification or as soon as possible thereafter, the owner or
operator shall inform the Commissioner of the cause of the
breakdown and the estimated duration. The owner or operator shall
notify the Commissioner when the breakdown is over. [Minn. R.
7019.1000, subp. 2]
5.1.42 Notification of Deviations Endangering Human Health or the
Environment: As soon as possible after discovery, notify the
Commissioner or the state duty officer, either orally or by
facsimile, of any deviation from permit conditions which could
endanger human health or the environment. [Minn. R. 7019.1000,
subp. 1]
5.1.43 Notification of Deviations Endangering Human Health or the
Environment Report: Within 2 working days of discovery, notify the
Commissioner in writing of any deviation from permit conditions
which could endanger human health or the environment. Include the
following information in this written description: 1. the cause of
the deviation; 2. the exact dates of the period of the deviation,
if the deviation has been corrected; 3. whether or not the
deviation has been corrected; 4. the anticipated time by which the
deviation is expected to be corrected, if not yet corrected; and 5.
steps taken or planned to reduce, eliminate, and prevent
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reoccurrence of the deviation. [Minn. R. 7019.1000, subp. 1]
5.1.44 Application for Permit Amendment: If a permit amendment is
needed, submit an application in accordance with the requirements
of Minn. R. 7007.1150 through Minn. R. 7007.1500. Submittal dates
vary, depending on the type of amendment needed. Upon adoption of a
new or amended federal applicable requirement, and if there are
more than 3 years remaining in the permit term, the Permittee shall
file an application for an amendment within nine months of
promulgation of the applicable requirement, pursuant to Minn. R.
7007.0400, subp. 3. [Minn. R. 7007.0400, subp. 3, Minn. R.
7007.1150 - 7007.1500]
5.1.45 Extension Requests: The Permittee may apply for an
Administrative Amendment to extend a deadline in a permit by no
more than 120 days, provided the proposed deadline extension meets
the requirements of Minn. R. 7007.1400, subp. 1(H). Performance
testing deadlines from the General Provisions of 40 CFR pt. 60 and
pt. 63 are examples of deadlines for which the MPCA does not have
authority to grant extensions and therefore do not meet the
requirements of Minn. R. 7007.1400, subp. 1(H). [Minn. R.
7007.1400, subp. 1(H)]
5.1.46 Emission Inventory Report: due on or before April 1 of each
calendar year following permit issuance, to be submitted on a form
approved by the Commissioner. [Minn. R. 7019.3000- 7019.3100]
5.1.47 Emission Fees: due 30 days after receipt of an MPCA bill.
[Minn. R. 7002.0005-7002.0095]
5.1.48 The Permittee must submit a Risk Management Plan (RMP) under
40 CFR pt. 68. Each owner or operator of a stationary source, at
which a regulated substance is present above a threshold quantity
in a process, shall design and implement an accidental release
prevention program. An initial RMP must be submitted no later than
the latest of the following dates: 1) June 21, 1999; 2) Three years
after the date on which a regulated substance is first listed under
40 CFR Section 68.130; or 3) The date on which a regulated
substance is first present above a threshold quantity in a process.
A full update and resubmission of the RMP is required at least once
every five years. The five-year anniversary date is reset whenever
the Permittee fully updates and resubmits their RMP. Submit RMPs to
the Risk Management Plan Reporting Center, P.O. Box 1515,
Lanham-Seabrook, Maryland 20703-1515. RMP information may be
obtained at http://www.epa.gov/rmp or by calling 1-800-424-9346.
[40 CFR pt. 68]
5.1.49 Modeled Parameters for NO2, PM10 and PM2.5: The parameters
used in NO2, PM10 and PM2.5 modeling for permit number 03900028-101
are listed in Appendix B of this permit. The parameters describe
the operation of the facility at maximum permitted capacity. The
purpose of
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listing the parameters in the appendices is to provide a benchmark
for future changes. [Minn. R. 7007.0100, subp. 7(A), 7(L), &
7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2,
Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn.
Stat. 116.07, subd. 9]
5.1.50 EBD Modeling Triggers (Modeling Required) for NO2: Any
changes that affect any modeled NO2 parameter or emission rate
listed in Appendix B, or an addition to the information documented
in Appendix B, trigger the EBD Remodeling Submittal requirement.
This includes changes that do not require a permit amendment as
well as changes that require any type of permit amendment. Changes
made under the Administrative amendment process are excluded from
this requirement. [Minn. R. 7007.0100, subp. 7(A), 7(L), &
7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2,
Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn.
Stat. 116.07, subd. 9]
5.1.51 EBD Modeling Triggers (Modeling Required) for PM2.5: Changes
that require, or would require, a minor, moderate, or major permit
amendment due to an increase in PM2.5 emissions and affect any
modeled PM2.5 parameter or emission rate listed in Appendix B or an
addition to the information documented in Appendix B, trigger the
EBD Remodeling Submittal requirement. The Permittee shall include
previously made changes to modeled PM2.5 parameters and emission
rates listed in Appendix B that did not previously trigger the EBD
Modeling Submittal requirement with this modeling submittal. [Minn.
R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800,
subp. 1-2, Minn. R. 7007.0800, subp. 4, Minn. R. 7009.0010-
7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd.
9]
5.1.52 Equivalent or Better Dispersion (EBD) Modeling Triggers
(Modeling Not Required) for PM2.5: Changes that do not require a
permit amendment or require an administrative permit amendment do
not trigger the EBD Modeling Submittal requirement. The Permittee
shall keep updated records on site of all modeled PM2.5 parameters
and emission rates listed in Appendix B. The Permittee shall submit
any changes to modeled PM2.5 parameters and emission rates with the
next required modeling submittal. [Minn. R. 7007.0100, subp. 7(A),
7(L), & 7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800,
subps. 1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd.
4a, Minn. Stat. 116.07, subd. 9]
5.1.53 EBD Modeling Triggers (Modeling Required) for PM10: Changes
that require, or would require, a moderate or major permit
amendment due to an increase in PM10 emissions and affect any
modeled PM10 parameter or emission rate listed in Appendix B, or an
addition to the information documented in Appendix B, trigger the
EBD Remodeling Submittal requirement. The Permittee shall include
previously made changes to modeled PM10
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parameters and emission rates listed in Appendix B that did not
previously trigger the EBD Modeling Submittal requirement with this
modeling submittal. [Minn. R. 7007.0100, subp. 7(A), 7(L), &
7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2,
Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn.
Stat. 116.07, subd. 9]
5.1.54 Equivalent or Better Dispersion (EBD) Modeling Triggers
(Modeling Not Required) for PM10: Changes that do not require a
permit amendment or that require a minor or administrative permit
amendment do not trigger the EBD Modeling Submittal requirement.
The Permittee shall keep updated records on site of all modeled
PM10 parameters and emission rates listed in Appendix B. The
Permittee shall submit any changes to modeled PM10 parameters and
emission rates with the next required modeling submittal. [Minn. R.
7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp.
4, Minn. R. 7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080,
Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.55 EBD Modeling at Reissuance for PM2.5: The Permittee shall
submit an EBD Modeling Submittal with the permit reissuance
application (due as stated elsewhere in this permit) that addresses
any changes made during the permit term that did not require a
permit amendment but that affected any modeled PM2.5 parameter or
emission rate documented in Appendix B, or an addition to the
information documented in Appendix B and that did not trigger the
EBD Modeling Triggers (Modeling Required) requirement. [Minn. R.
7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp.
4, Minn. R. 7007.0800, subs. 1-2, Minn. R. 7009.0010-7009.0080,
Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.56 EBD Modeling Submittal for NO2: For changes meeting the
criteria in the EBD Modeling Triggers (Modeling Required)
requirement, the Permittee shall submit an EBD modeling submittal
in accordance with the current version of the MPCA Air Dispersion
Modeling Guidance and shall wait for written approval (for major
amendments, in the form of an issued permit amendment; for moderate
amendments, in the form of a construction authorization letter)
before making such changes. For changes that do not require a
moderate or major amendment, written approval of the EBD modeling
may be given before permit issuance; however, this approval applies
only to the EBD modeling and not to any other changes. [Minn. R.
7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp.
4, Minn. R. 7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080,
Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.57 EBD Modeling Submittal for PM2.5: For changes meeting the
criteria in the EBD Modeling Triggers (Modeling Required)
requirement, the Permittee shall submit an EBD modeling submittal
in accordance with the current version of the
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MPCA Air Dispersion Modeling Guidance and shall wait for written
approval (for major amendments, in the form of an issued permit
amendment; for moderate amendments, in the form of a construction
authorization letter) before making such changes. For minor
amendments, written approval of the EBD modeling may be given
before permit issuance; however, this approval applies only to the
EBD modeling and not to any other changes. [Minn. R. 7007.0100,
subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp. 4, Minn. R.
7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat.
116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.58 EBD Modeling Submittal for PM10: For changes meeting the
criteria in the EBD Modeling Triggers (Modeling Required)
requirement, the Permittee shall submit an EBD modeling submittal
in accordance with the current version of the MPCA Air Dispersion
Modeling Guidance and shall wait for written approval (for major
amendments, in the form of an issued permit amendment; for moderate
amendments, in the form of a construction authorization letter)
before making such changes. [Minn. R. 7007.0100, subp. 7(A), 7(L),
& 7(M), Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps.
1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a,
Minn. Stat. 116.07, subd. 9]
5.1.59 EBD Modeling Submittal Content for NO2, PM10 and PM2.5: The
information submitted must include, for stack and vent sources,
source emission rate, location, height, diameters, exit velocity,
exit temperature, discharge direction, use of rain caps or rain
hats, and, if applicable, locations and dimensions of nearby
buildings. For non-stack/vent sources, this includes the source
emission rate, location, size and shape, release height, and, if
applicable, any emission rate scalars, and the initial lateral
dimensions and initial vertical dimensions and adjacent building
heights. [Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn.
R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9]
5.1.60 Outdated EBD Baseline Modeling for NO2, PM10 and PM2.5:
Prior to conducting the EBD analysis, the Permittee shall use the
current version of the MPCA Air Dispersion Modeling Guidance to
determine if the Baseline Modeling (the most recent refined
modeling demonstration) is outdated. If the Baseline Modeling is
outdated, the Permittee shall update the Baseline Modeling to be
consistent with the current version of the MPCA Air Dispersion
Modeling Guidance. The updated modeling will become the new
Baseline Modeling. This requirement does not require the Permittee
to complete a new refined modeling demonstration using the
revisions made for the EBD demonstration. [Minn. R. 7007.0100,
subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp. 4, Minn. R.
7007.0800, subps. 1-2, Minn. R.
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7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9]
5.1.61 EBD Modeling Results for NO2, PM10 and PM2.5: The dispersion
characteristics due to the revisions of the information in Appendix
B must be equivalent to or better than the dispersion
characteristics modeled [reference date of previous modeling
submittal]. The Permittee shall demonstrate this equivalency in the
proposal. [Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn.
R. 7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9]
5.1.62 Computer Dispersion Modeling Triggers for NO2, PM10 and
PM2.5: The Permittee shall conduct a refined remodeling analysis in
accordance with the Computer Dispersion Modeling requirements of
this permit and the current version of the MPCA Air Dispersion
Modeling Guidance if: (1) the results of the EBD modeling analysis
do not demonstrate equivalent or better dispersion characteristics;
(2) a conclusion cannot readily be made about the dispersion, or
(3) the criteria in the EBD Modeling Triggers requirement are met
and the Permittee has previously conducted three successive EBD
analyses using the same Baseline Modeling. [Minn. R. 7007.0100,
subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp. 4, Minn. R.
7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat.
116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.63 Computer Dispersion Modeling Protocol: due 180 days after
receipt of written MPCA request for NO2, PM10 or PM2.5 refined
modeling. The Permittee shall submit a Computer Dispersion Modeling
Protocol that is complete and approvable by MPCA by the deadline in
this requirement. This protocol will describe the proposed modeling
methodology and input data, in accordance with the current version
of the MPCA Air Dispersion Modeling Guidance. The protocol must be
based on projected operating conditions under the next permit term.
[Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R.
7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9]
5.1.64 Computer Dispersion Modeling Protocol: due 60 days after
receipt of written MPCA request for revisions to the submitted
protocol for NO2, PM10 or PM2.5 modeling. [Minn. R. 7007.0100,
subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp. 4, Minn. R.
7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080, Minn. Stat.
116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.65 Computer Dispersion Modeling Results: due 180 days after
receipt of written MPCA approval of Computer Dispersion Modeling
Protocol for NO2, PM10 or PM2.5. The Permittee shall submit a final
Computer Dispersion Modeling Report that is complete and approvable
by MPCA by the deadline in this requirement. The submittal shall
adhere to the current
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version of the MPCA Air Dispersion Modeling Guidance and the
approved Computer Dispersion Modeling Protocol. [Minn. R.
7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R. 7007.0800, subp.
4, Minn. R. 7007.0800, subps. 1-2, Minn. R. 7009.0010-7009.0080,
Minn. Stat. 116.07, subd. 4a, Minn. Stat. 116.07, subd. 9]
5.1.66 The Permittee shall install and maintain fencing around the
facility. In areas where fencing is not permissible by setbacks,
right-of-ways, safety concerns, or clearances, the Permittee shall
install and maintain signs every 1,000 feet. The signs must state
"No Trespassing," in 2 inch-high letters, and have the signature or
name and telephone number of the landowner, lessee, or manager. In
addition to signage, the Permittee shall install and maintain
cameras or conduct patrols to sufficiently restrict public access
to the property outlined as described in the dispersion modeling.
[Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M), Minn. R.
7007.0800, subp. 4, Minn. R. 7007.0800, subps. 1-2, Minn. R.
7009.0010-7009.0080, Minn. Stat. 116.07, subd. 4a, Minn. Stat.
116.07, subd. 9]
COMG 2 GP007 Facility Diesel
Generators > 500 HP
5.2.1 Unless otherwise noted, COMG 2 requirements apply
individually to each generator in COMG 2. [Minn. R. 7007.0800,
subp. 2]
5.2.2 The Permittee shall vent emissions from EQUI 29 to TREA 27
whenever EQUI 29 operates, and operate and maintain TREA 27 at all
times that any emissions are vented to TREA 27. The Permittee shall
document periods of non-operation of the control equipment TREA 27
whenever EQUI 29 is operating. The Permittee shall vent emissions
from EQUI 60 to TREA 28 whenever EQUI 60 operates, and operate and
maintain TREA 28 at all times that any emissions are vented to TREA
28. The Permittee shall document periods of non-operation of the
control equipment TREA 28 whenever EQUI 60 is operating. The
Permittee shall vent emissions from EQUI 61 to TREA 30 whenever
EQUI 61 operates, and operate and maintain TREA 30 at all times
that any emissions are vented to TREA 30. The Permittee shall
document periods of non-operation of the control equipment TREA 30
whenever EQUI 61 is operating. The Permittee shall vent emissions
from EQUI 62 to TREA 29 whenever EQUI 62 operates, and operate and
maintain TREA 29 at all times that any emissions are vented to TREA
29. The Permittee shall document periods of non-operation of the
control equipment TREA 29 whenever EQUI 62 is operating.
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The Permittee shall vent emissions from EQUI 63 to TREA 31 whenever
EQUI 63 operates, and operate and maintain TREA 31 at all times
that any emissions are vented to TREA 31. The Permittee shall
document periods of non-operation of the control equipment TREA 31
whenever EQUI 63 is operating. [40 CFR pt. 63, subp. ZZZZ, Table 5
(item 1), Minn. R. 7011.8150, Title I Condition: Avoid major source
under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000]
5.2.3 Opacity <= 20 percent opacity once operating temperatures
have been attained. [Minn. R. 7011.2300, subp. 1]
5.2.4 Sulfur Dioxide <= 0.50 pounds per million Btu heat input.
The potential to emit for each unit is less than 0.0020 lb/MMBtu
due to equipment design and allowable fuels. [Minn. R. 7011.2300,
subp. 2]
5.2.5 The Permittee is limited to No. 2 fuel oil, No. 1 fuel oil,
biodiesel, and biodiesel blends with a Sulfur content <= 0.0015
percent by weight (15 ppm) and a cetane index greater than or equal
to 40 or an aromatic content less than or equal to 35 volume
percent. [40 CFR 63.6604(a), 40 CFR 80.510(b), Minn. R.
7011.8150]
5.2.6 The Permittee shall limit Operating Hours <= 100 hours per
year 12-month rolling sum for each COMG 2 engine. [Title I
Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) &
Minn. R. 7007.3000]
5.2.7 The Permittee shall limit Operating Hours <= 100 hours per
calendar year for each COMG 2 engine. [40 CFR 63.6675, Minn. R.
7011.8150]
5.2.8 Daily Recordkeeping: The Permittee shall operate and maintain
a non-resettable hour meter on each COMG 2 engine. [Minn. R.
7007.0800, subps. 4&5, Title I Condition: Avoid major source
under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000]
5.2.9 Monthly Recordkeeping: By the 15th of the month, the
Permittee shall calculate and record the following: (1) The total
hours of operation for the previous calendar month based on the
non-resettable hour meter; and (2) The 12-month rolling sum hours
of operation for the previous 12-month period by summing the
monthly hours of operation for the previous 12 months. [Minn. R.
7007.0800, subps. 4&5]
5.2.10 Annual Recordkeeping: The Permittee shall maintain monthly
records of hours of operation, and calculate a running calendar
year total by January 15th of each year. [Minn. R. 7007.0800,
subps. 4-5]
5.2.11 Carbon Monoxide <= 23 parts per million, volumetric dry
at 15 percent oxygen; or reduce CO emissions by 70 percent or more.
This limit applies individually to EQUIs 29, 60, 61, 62, and 63.
[40 CFR 63.6603(a), 40 CFR 63.6640, 40 CFR pt. 63, Subp. ZZZZ(Table
2d), Minn. R. 7011.8150]
5.2.12 The Permittee must comply with the applicable requirements
in 40 CFR pt. 63, Table 2d and the operating
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limitations in 40 CFR pt. 63, Table 2b. Compliance with the
numerical emission limitations shall be based on the results of
testing the average of three 1-hour runs using the testing
requirements and procedures in 40 CFR Section 63.6620 and 40 CFR
pt. 63, Table 4. [40 CFR 63.6603(a), 40 CFR 63.6640, 40 CFR pt. 63,
Subp. ZZZZ(Table 4), Minn. R. 7011.8150]
5.2.13 At all times, the Permittee shall operate and maintain any
affected source, including associated air pollution control
equipment and monitoring equipment, in a manner consistent with
safety and good air pollution control practices for minimizing
emissions. The general duty to minimize emissions does not require
the Permittee to make any further efforts to reduce emissions if
levels required by this standard have been achieved. Determination
of whether such operation and maintenance procedures are being used
will be based on information available to the Administrator which
may include, but is not limited to, monitoring results, review of
operation and maintenance procedures, review of operation and
maintenance records, and inspection of the source. [40 CFR
63.6605(b), Minn. R. 7011.8150]
5.2.14 The Permittee shall collect the catalyst inlet temperature
data during the performance test according to 40 CFR Section
63.6625(b), and shall reduce these data to 4-hour rolling averages.
[40 CFR pt. 63, subp. ZZZZ, Table 7, Minn. R. 7011.8150]
5.2.15 If the Permittee owns or operates a non-operational
stationary RICE that is subject to performance testing, the
Permittee is not required to start up the engine solely to conduct
the performance test. The Permittee shall conduct the performance
test when the engine is started up again. [40 CFR 63.6620(b), Minn.
R. 7011.8150]
5.2.16 The Permittee shall conduct three separate test runs for
each performance test as specified in 40 CFR Section 63.7(e)(3).
Each test run must last at least 1 hour, unless otherwise
specified. [40 CFR 63.6620(d), Minn. R. 7011.8150]
5.2.17 The Permittee shall use the following equation to determine
compliance with the percent reduction requirement: (Ci - Co)/Ci x
100 = R Where: Ci = concentration of carbon monoxide (CO) at the
control device inlet Co = concentration of CO at the control device
outlet, and R = percent reduction of CO. [40 CFR 63.6620(e)(1),
Minn. R. 7011.8150]
5.2.18 The Permittee must normalize the CO concentrations at the
inlet and outlet of the control device to a dry basis and to 15
percent oxygen, or an equivalent percent carbon dioxide
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(CO2). If pollutant concentrations are to be corrected to 15
percent oxygen and CO2 concentration is measured in lieu of oxygen
concentration measurement, a CO2 correction factor is needed.
Calculate the CO2 correction factor as described in 40 CFR Section
63.3320 (e)(2)(i) through (iii). [40 CFR 63.6620(e)(2), Minn. R.
7011.8150]
5.2.19 The engine percent load during a performance test must be
determined by documenting the calculations, assumptions, and
measurement devices used to measure or estimate the percent load in
a specific application. A written report of the average percent
load determination must be included in the notification of
compliance status. The following information must be included in
the written report: the engine model number, the engine
manufacturer, the year of purchase, the manufacturer's site-rated
brake horsepower, the ambient temperature, pressure, and humidity
during the performance test, and all assumptions that were made to
estimate or calculate percent load during the performance test must
be clearly explained. If measurement devices such as flow meters,
kilowatt meters, beta analyzers, strain gauges, etc. are used, the
model number of the measurement device, and an estimate of its
accuracy in percentage of true value must be provided. [40 CFR
63.6620(i), Minn. R. 7011.8150]
5.2.20 The Permittee must select the sampling port location and the
number/location of traverse points at the inlet and outlet of the
control device. a) For CO and O2 measurement, ducts less than or
equal to 6 inches in diameter may be sampled at a single point
located at the duct centroid and ducts greater than 6 and less than
or equal to 2 inches in diameter may be sampled at 3 traverse
points located at 16.7, 50.0, and 83.3% of the measurement line
(`3-point long line'). If the duct is greater than12 inches in
diameter and the sampling port location meets the two and
half-diameter criterion of Section 11.1.1 of Method 1 of 40 CFR
part 60, appendix A-1, the duct may be sampled at `3-point long
line'; otherwise, conduct the stratification testing and select
sampling points according to Section 8.1.2 of Method 7E of 40 CFR
part 60, appendix A-4. [40 CFR pt. 63, subp. ZZZZ, Table 4, Minn.
R. 7011.8150]
5.2.21 The Permittee must measure the O2 at the inlet and outlet of
the control device; using Method 3 or 3A or 3B of 40 CFR part 60,
appendix A-2, or ASTM Method D6522-00. The measurements to
determine O2 must be made at the same time as the measurements for
CO concentration. [40 CFR pt. 63, subp. ZZZZ, Table 4, Minn. R.
7011.8150]
5.2.22 The Permittee must measure the CO at the inlet and the
outlet of the control device using (1) ASTM D6522-00 or Method 10
of 40 CFR part 60, appendix A-4. The CO concentration must be at 15
percent O2, dry basis. [40 CFR pt. 63, subp. ZZZZ, Table 4, Minn.
R. 7011.8150]
5.2.23 The Permittee shall minimize the engine's time spent at
idle
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during startup and minimize the engine's startup time to a period
needed for appropriate and safe loading of the engine, not to
exceed 30 minutes. After which time the emissions standards
applicable to all times other than startup in Table 2d of 40 CFR
pt. 63, subp. ZZZZ apply. 40 CFR pt. 63, subp. ZZZZ, Table 2d: Item
2 applies to EQUI 29 (Well House Generator); Item 3 applies to EQUI
60 (Dryer Load Generator), EQUI 61 (Process Generator), EQUI 62
(Cooling Tower Generator) and EQUI 63 (Dryer Load Generator #2).
[40 CFR 63.6625(h), 40 CFR pt. 63, subp. ZZZZ, Table 2d, Minn. R.
7011.8150]
5.2.24 Except for monitor malfunctions, associated repairs,
required performance evaluations, and required quality assurance or
control activities, the Permittee must monitor continuously at all
times that the stationary RICE is operating. A monitoring
malfunction is any sudden, infrequent, not reasonably preventable
failure of the monitoring to provide valid data. Monitoring
failures that are caused in part by poor maintenance or careless
operation are not malfunctions. [40 CFR 63.6635(b), Minn. R.
7011.8150]
5.2.25 The Permittee may not use data recorded during monitoring
malfunctions, associated repairs, and required quality assurance or
control activities in data averages and calculations used to report
emission or operating levels. The Permittee must, however, use all
the valid data collected during all other periods. [40 CFR
63.6635(c), Minn. R. 7011.8150]
5.2.26 The Permittee shall demonstrate continuous compliance with
the requirements of 40 CFR pt. 63, subp. ZZZZ, Table 6 (Option 12)
by: 1. Conducting performance tests every 8,760 hours of operation
or 5 years, whichever comes first, for CO, to demonstrate that the
required 70 percent reduction is achieved or that emissions remain
at or below the CO concentration limit. 2. Collecting the approved
operating parameter (if any) data according to 40 CFR Section
63.6625(b). 3. Reducing these data to 4-hour rolling averages. 4.
Maintaining the 4-hour rolling averages within the operating
limitations for the catalyst inlet temperature; and 5. Measuring
the pressure drop across the catalyst once per month and
demonstrating that the pressure drop across the catalyst is within
the operating limitation established during the performance test.
[40 CFR 63.6640(a), 40 CFR pt. 63, subp. ZZZZ(Table 6), Minn. R.
7011.8150]
5.2.27 Request to use alternative monitoring procedure. The
Permittee who wishes to use an alternative monitoring procedure
must submit an application to the Administrator as described in 40
CFR Section 63.8(f)(4)(ii). The application may be submitted at any
time provided that the monitoring procedure is not the performance
test method used to demonstrate compliance with a relevant standard
or other
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requirement. If the alternative monitoring procedure will serve as
the performance test method that is to be used to demonstrate
compliance with a relevant standard, the application must be
submitted at least 60 days before the performance evaluation is
scheduled to begin and must meet the requirements for an
alternative test method under 40 CFR Section 63.7(f). The
application must contain a description of the proposed alternative
monitoring system which addresses the four elements contained in
the definition of monitoring in 40 CFR Section 63.2 and a
performance evaluation test plan, if required, as specified in 40
CFR Section 63.8(e)(3). In addition, the application must include
information justifying the Permittee's request for an alternative
monitoring method, such as the technical or economic infeasibility,
or the impracticality, of the affected source using the required
method. Application for minor changes to monitoring procedures, as
specified in 40 CFR Section 63.8(b)(1), may be made in the
site-specific performance evaluation plan. [40 CFR 63.8(f)(4)(i),
Minn. R. 7011.8150]
5.2.28 The notification of compliance status shall be signed by the
responsible official who shall certify its accuracy, attesting to
whether the source has complied with the relevant standard. The
notification shall list: 1. The methods that were used to determine
compliance; 2. The results of any performance tests, continuous
monitoring system (CMS) performance evaluations, and/or other
monitoring procedures or methods that were conducted; 3. The
methods that will be used for determining continuing compliance,
including a description of monitoring and reporting requirements
and test methods; 4. The type and quantity of hazardous air
pollutants emitted by the source (or surrogate pollutants if
specified in the relevant standard), reported in units and
averaging times and in accordance with the test methods specified
in the relevant standard; 5. an analysis demonstrating whether the
affected source is a major source (using the emissions data
generated for this notification); 6. A description of the air
pollution control equipment (or method) for each emission point,
including each control device (or method) for each hazardous air
pollutant and the control efficiency (percent) for each control
device (or method); and 7. A statement by the Permittee of the
affected existing source as to whether the source has complied with
the relevant standard or other requirements. [40 CFR 63.6645(h), 40
CFR 63.6665, 40 CFR 63.9(h)(2)(i)(A-G), Minn. R. 7011.8150]
5.2.29 The Notification of Compliance Status must be sent
before
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the close of business on the 60th day following the completion of
the relevant compliance demonstration activity specified in the
relevant standard (unless a different reporting period is specified
in the standard, in which case the letter must be sent before the
close of business on the day the report of the relevant testing or
monitoring results is required to be delivered or postmarked.
Notifications may be combined as long as the due date requirement
for each notification is met. [40 CFR 63.6645(h), 40 CFR 63.6665,
40 CFR 63.9(h)(2)(i)(A-G), Minn. R. 7011.8150]
5.2.30 The Permittee must report each instance in which an emission
limitation or operating limitation was exceeded. These instances
are deviations from the emission and operating limitations. These
deviations must be reported according to the requirements in 40 CFR
Section 63.6650. [40 CFR 63.6640(b), Minn. R. 7011.8150]
5.2.31 The Permittee must report each instance in which the
Permittee did not meet the requirements in 40 CFR pt. 63, subp.
ZZZZ, Table 8 (General Provisions). [40 CFR 63.6640(c), Minn. R.
7011.8150]
5.2.32 If the Permittee submits a Compliance report pursuant to 40
CFR pt. 63, subp. ZZZZ, Table 7 along with, or as part of, the
semiannual monitoring report required by 40 CFR 70.6(a)(3)(iii)(A),
and the Compliance report includes all required information
concerning deviations from any emission or operating limitation in
this subpart, submission of the Compliance report shall be deemed
to satisfy any obligation to report the same deviations in the
semiannual monitoring report. [40 CFR 63.6650(f), Table 7, Minn. R.
7011.8150]
5.2.33 The Permittee shall maintain the following records: 1. A
copy of each notification and report submitted to comply with this
subpart, including all documentation supporting any Initial
Notification or Notification of Compliance Status submitted,
according to the requirement in 40 CFR Section 63.10(b)(2)(xiv). 2.
Records of the occurrence and duration of each malfunction of
operation or the air pollution control and monitoring equipment. 3.
Records of performance tests and performance evaluations as
required in 40 CFR Section 63.10(b)(2)(viii). 4. Records of all
required maintenance performed on the air pollution control and
monitoring equipment. 5. Records of actions taken during periods of
malfunction to minimize emissions in accordance with 40 CFR Section
63.6605(b), including corrective actions to restore malfunctioning
process and air pollution control and monitoring equipment to its
normal or usual manner of operation. [40 CFR 63.6655(a), Minn. R.
7011.8150]
5.2.34 The Permittee shall maintain the following records: 1.
Records described in 40 CFR Section 63.10(b)(2)(vi) - (xi). 2.
Previous (i.e. superseded) versions of the performance evaluation
plan as required in 40 CFR Section 63.8(d)(3).
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3. Requests for alternatives to the relative accuracy test for CEMS
or CPMS as required in 40 CFR Section 63.8(f)(6)(i), if applicable.
[40 CFR 63.6655(b), Minn. R. 7011.8150]
5.2.35 The Permittee shall keep the records required in Table 6 of
40 CFR pt. 63, subp. ZZZZ, to show continuous compliance with each
emission or operating limitation that applies. [40 CFR 63.6655(d),
Minn. R. 7011.8150]
5.2.36 The Permittee shall maintain all records in a form suitable
and readily available for expeditious review according to 40 CFR
Section 63.10(b)(1). As specified in 40 CFR Section 63.10(b)(1),
the Permittee shall keep each record for 5 years following the date
of each occurrence, measurement, maintenance, corrective action,
report, or record. The Permittee shall keep each record readily
accessible in hard copy or electronic form for at least 5 years
after the date of each occurrence, measurement, maintenance,
corrective action, report, or record, according to 40 CFR section
63.10(b)(1). [40 CFR 63.10(b)(1), 40 CFR 63.6660, Minn. R.
7011.8150, Minn. R. 7019.0100]
5.2.37 The Permittee shall submit all of the notifications in 40
CFR Section 63.7(b) and (c), 63.8(e), (f)(4) and (f)(6),
63.9(b)-(e), and (g) and (h) that apply by the dates specified. [40
CFR 63.6645(a), Minn. R. 7011.8150]
5.2.38 The Permittee shall submit each report in Table 7 of 40 CFR
pt. 63, subp. ZZZZ, as applicable. [40 CFR 63.10(d)(1), 40 CFR
63.6650(a), 40 CFR pt. 63, subp. ZZZZ(Table 7), Minn. R.
7011.8150]
5.2.39 The Compliance report shall contain the following
information: 1) Company name and address. 2) Statement by a
responsible official, with that official's name, title, and
signature, certifying the accuracy of the content of the report. 3)
Date of report and beginning and ending dates of the reporting
period. 4) If there was a malfunction during the reporting period,
the compliance report must include the number, duration, and a
brief description for each type of malfunction which occurred
during the reporting period and which caused or may have caused any
applicable emission limitation to be exceeded. The report must also
include a description of actions taken by the Permittee during a
malfunction of an affected source to minimize emissions in
accordance with 40 CFR Section 63.6605(b), including actions taken
to correct a malfunction. 5) If there are no deviations from any
emission or operating limitations that apply, a statement that
there were no deviations from the emission or operating limitations
during the reporting period. 6) If there were no periods during
which the continuous monitoring system (CMS), including CEMS and
CPMS, was out-of-control, as specified in 40 CFR Section
63.8(c)(7), a
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statement that there were no periods during which the CMS was
out-of-control during the reporting period. [40 CFR 63.10(d)(1), 40
CFR 63.6650(c), Minn. R. 7011.8150]
5.2.40 The Permittee shall report each instance when the applicable
requirements in Table 8 of 40 CFR pt. 63, subp. ZZZZ were not met.
[40 CFR 63.6640(e), 40 CFR pt. 63, subp. ZZZZ(Table 8), Minn. R.
7011.8150]
5.2.41 Prohibited Activities: No Permittee may operate any affected
source in violation of the requirements of 40 CFR pt. 63. [40 CFR
63.4(a), Minn. R. 7011.7000]
5.2.42 Circumvention: The Permittee shall not build, erect,
install, or use any article, machine, equipment, or process to
conceal an emission that would otherwise constitute noncompliance
with a relevant standard. Such concealment includes, but is not
limited to: (1) The use of diluents to achieve compliance with a
relevant standard based on the concentration of a pollutant in the
effluent discharged to the atmosphere or (2) The use of gaseous
diluents to achieve compliance with a relevant standard for visible
emissions. [40 CFR 63.4(b), Minn. R. 7011.7000]
5.2.43 Malfunctions shall be corrected as soon as practicable after
their occurrence. [40 CFR 63.6(e)(1)(ii), Minn. R. 7011.7000]
5.2.44 The Administrator will determine compliance with nonopacity
emission standards in 40 CFR pt. 63 based on the results of
performance tests conducted according to the procedures in 40 CFR
Section 63.7. The Administrator will make a finding concerning an
affected source's compliance with a non-opacity emission standard,
as specified in 40 CFR Section 63.6(f)(1) and (2), upon obtaining
all the compliance information required by 40 CFR pt. 63, subp.
ZZZZ. [40 CFR 63.6(f)(2)&(3), Minn. R. 7011.7000]
5.2.45 Conduct of performance tests. 1) Performance tests shall be
conducted under conditions specified by the Administrator based on
representative performance of the affected source. Operations
during periods of startup, shutdown, and malfunction shall not
constitute representative conditions for the purpose of a
performance test. 2) Performance tests shall be conducted and data
shall be reduced in accordance with the test methods and procedures
set forth in 40 CFR Section 63.7(e), in each relevant standard,
and, if required, in applicable appendices of 40 CFR parts 51, 60,
61. The Commissioner has delegation to approve a minor or
intermediate modification (if validated by Method 301) to a
reference method or specified monitoring procedure as allowed for
in 40 CFR Section 63.7(e)(2)(i) and (ii). [40 CFR 63.7(e)(1-2),
Minn. R. 7017.2015]
5.2.46 Unless otherwise specified in a relevant standard or test
method, each performance test shall consist of three separate runs
using the applicable test method. Each run
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shall be conducted for the time and under the conditions specified
in the relevant standard. For the purpose of determining compliance
with a relevant standard, the arithmetic mean of the results of the
three runs shall apply, unless otherwise approved in accordance
with provisions of 40 CFR Section 63.7(e)(3). [40 CFR 63.7(e)(3),
Minn. R. 7017.2015]
5.2.47 Data analysis, recordkeeping, and reporting. Unless
otherwise specified in a relevant standard or test method, or as
otherwise approved by the Commissioner or Administrator in writing,
results of a performance test shal