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Permit Applications Table
Permit Type Application Date Permit Action
Major Amendment (FESOP) February 16, 2010 011
Administrative Amendment
Major Amendment
Major Amendment
June 17, 2010
September 4, 2013
December 20, 2013
012
TABLE OF CONTENTS
Notice to the Permittee Permit Shield Facility Description Amendment Description Table A: Limits and Other Requirements Table B: Submittals Appendices
Appendix A: not used in this permit Appendix B: Insignificant Activities and Applicable Requirements Appendix C: Control Equipment and Assigned Emission Units Appendix D: Stack Parameters Relied Upon in the Modeling to Demonstrate Compliance
with National Ambient Air Quality Standards for particulate matter smaller than 10 microns (PM10)
NOTICE TO THE PERMITTEE:
Your stationary source may be subject to the requirements of the Minnesota Pollution Control Agency’s (MPCA) solid waste, hazardous waste, and water quality programs. If you wish to obtain information on these programs, including information on obtaining any required permits, please contact the MPCA general information number at: Metro Area 651‐296‐6300 Outside Metro Area 1‐800‐657‐3864 TTY 651‐282‐5332 The rules governing these programs are contained in Minn. R. chs. 7000‐7105. Written questions may be sent to: Minnesota Pollution Control Agency, 520 Lafayette Road North, St. Paul, Minnesota 55155‐4194. Questions about this air emission permit or about air quality requirements can also be directed to the telephone numbers and address listed above. PERMIT SHIELD:
Subject to the limitations in Minn. R. 7007.1800, compliance with the conditions of this permit shall be deemed compliance with the specific provision of the applicable requirement identified in the permit as the basis of each condition. Subject to the limitations of Minn. R. 7007.1800 and 7017.0100, subp. 2, notwithstanding the conditions of this permit specifying compliance practices for applicable requirements, any person (including the Permittee) may also use other credible evidence to establish compliance or noncompliance with applicable requirements. FACILITY DESCRIPTION (‐011):
Federal‐Mogul owns and operates a foundry in Lake City, Wabasha County, Minnesota. The facility consists of separate gray iron and aluminum foundry operations, supporting machine operations, and natural gas‐fired boilers and evaporators. The raw materials consist entirely of refined and scrap metals, and scrap generated from in‐house machining operations and various materials for mold making. The gray iron foundry is dedicated to making sleeves rather than pistons. The main sources of air emissions are Particulate Matter (PM), PM10 and Nitrogen Oxides (NOX). Permit action ‐011 was a major amendment to the existing Part 70 operating permit which changed to a State non‐expiring permit. There were numerous changes to the Federal‐Mogul permit and facility description associated with permit action ‐011. AMENDMENT DESCRIPTION (‐012):
This major amendment will install an emergency generator (EU192) to the facility and reroute emissions of EU052‐055 and EU079‐081 from CE015 (SV030) to CE016 (SV039). Also included is a test extension for particulate matter smaller than 2.5 microns (PM2.5) on SV041. The test was conducted in Fall of 2010. Title I conditions were updated to reflect an individual State permit. Citations referencing Compliance Assurance Monitoring (CAM) were removed. Completed tasks were also removed.
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-1
Table A contains limits and other requirements with which your facility must comply. The limits are located in the first column ofthe table (What To do). The limits can be emission limits or operational limits. This column also contains the actions that you musttake and the records you must keep to show that you are complying with the limits. The second column of Table A (Why to do it)lists the regulatory basis for these limits. Appendices included as conditions of your permit are listed in Table A under total facilityrequirements.
Subject Item: Total Facility
What to do Why to do it
A. OPERATIONAL REQUIREMENTS hdr
Ambient Air Quality Standards: The Permittee shall comply with National Primaryand Secondary Ambient Air Quality Standards, 40 CFR pt. 50, and the MinnesotaAmbient Air Quality Standards, Minn. R. 7009.0010 to 7009.0080. Compliance shallbe demonstrated upon written request by the MPCA.
40 CFR pt. 50; Minn. Stat. Section 116.07, subds. 4a &9; Minn. R. 7007.0100, subps. 7A, 7L & 7M; Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080
Circumvention: Do not install or use a device or means that conceals or dilutesemissions, which would otherwise violate a federal or state air pollution control rule,without reducing the total amount of pollutant emitted.
Minn. R. 7011.0020
Air Pollution Control Equipment: Operate all pollution control equipment wheneverthe corresponding process equipment and emission units are operated, unlessotherwise noted in Table A.
Minn. R. 7007.0800, subp. 2; Minn. R. 7007.0800,subp. 16(J)
Operation and Maintenance Plan: Retain at the stationary source an operation andmaintenance plan for all air pollution control equipment. At a minimum, the O & Mplan shall identify all air pollution control equipment and control practices and shallinclude a preventative maintenance program for the equipment and practices, adescription of (the minimum but not necessarily the only) corrective actions to betaken to restore the equipment and practices to proper operation to meet applicablepermit conditions, a description of the employee training program for properoperation and maintenance of the control equipment and practices, and the recordskept to demonstrate plan implementation.
Minn. R. 7007.0800, subps. 14 and 16(J)
Operation Changes: In any shutdown, breakdown, or deviation the Permittee shallimmediately take all practical steps to modify operations to reduce the emission ofany regulated air pollutant. The Commissioner may require feasible and practicalmodifications in the operation to reduce emissions of air pollutants. No emissionsunits that have an unreasonable shutdown or breakdown frequency of process orcontrol equipment shall be permitted to operate.
Minn. R. 7019.1000, subp. 4
Fugitive Emissions: Do not cause or permit the handling, use, transporting, orstorage of any material in a manner which may allow avoidable amounts ofparticulate matter to become airborne. Comply with all other requirements listed inMinn. R. 7011.0150.
Minn. R. 7011.0150
Noise: The Permittee shall comply with the noise standards set forth in Minn. R.7030.0010 to 7030.0080 at all times during the operation of any emission units.This is a state only requirement and is not enforceable by the EPA Administrator orcitizens under the Clean Air Act.
Minn. R. 7030.0010 - 7030.0080
Inspections: The Permittee shall comply with the inspection procedures andrequirements as found in Minn. R. 7007.0800, subp. 9(A).
Minn. R. 7007.0800, subp. 9(A)
General Conditions: The Permittee shall comply with the General Conditions listedin Minn. R. 7007.0800, subp. 16.
Minn. R. 7007.0800, subp. 16
B. SOURCE-SPECIFIC REQUIREMENTS hdr
Permit Appendices: This permit contains 3 appendices as listed in the permit Tableof Contents. The Permittee shall comply with all requirements contained inappendices B, Insignificant Activities and Applicable Requirements, and C, ControlEquipment and Assigned Emission Units.
Minn. R. 7007.0800, subp. 2
Modeling parameters in Appendix D, Stack Parameters Relied Upon in theModeling to Demonstrate Compliance with National Ambient Air Quality Standardsfor PM10, are included for reference only and compliance with these parameters isachieved through meeting the permit requirements that reference Appendix D.
Minn. R. 7007.0800, subp. 2
The parameters used in PM10 modeling for permit number 15700015-011 arelisted in Appendix D of this permit.
Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-2
Modeling Triggers: For changes that do not require a permit amendment and affectany modeled parameter or emission rate documented in Appendix D, a RemodelingSubmittal requirement is not triggered at the time of the change. The Permitteeshall keep updated records on site of all parameters and emission rates. ThePermittee shall submit any changes to parameters and emission rates with the nextrequired Remodeling Submittal.
For changes that require a minor, moderate, or major permit amendment and affectany modeled parameter or emission rate documented in Appendix D, a RemodelingSubmittal requirement is triggered. The Permittee shall include previously madechanges to parameters and emission rates that did not trigger a RemodelingSubmittal. This is a state only requirement and is not enforceable by the EPAAdministrator and citizens under the Clean Air Act.
Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080
Remodeling Submittal: The Permittee must submit to the Commissioner forapproval changes meeting the above criteria and must wait for a written approvalbefore making such changes. For minor amendments, written approval of themodeling may be given before permit issuance; however, this approval applies onlyto the modeling and not to any other changes. The information submitted mustinclude, for stack and vent sources, source emission rate, location, height,diameters, exit velocity, exit temperature, discharge direction, use of rain caps orrain hats, and, if applicable, locations and dimensions of nearby buildings. Fornon-stack/vent sources, this includes the source emission rate, location, size andshape, release height, and, if applicable, any emission rate scalars, and the initiallateral dimensions and initial vertical dimensions and adjacent building heights.
Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080
Remodeling Submittal, continued:The plume dispersion characteristics due to the revisions of the information mustbe equivalent to or better than the dispersion characteristics modeled June 29,2009. The Permittee shall demonstrate this equivalency in the proposal. If theinformation does not demonstrate equivalent or better dispersion characteristics, orif a conclusion cannot readily be made about the dispersion, the Permittee mustsubmit full remodeling. This is a state only requirement and is not enforceable bythe EPA Administrator and citizens under the Clean Air Act.
Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080, continued
Modeling at Next Amendment: The Permittee shall submit an assessment with thenext permit amendment application (due as stated elsewhere in this permit) thataddresses any changes made during the permit term that did not require a permitamendment but that affected any modeled parameter or emission rate and werenot assessed in a later modeling submittal. The information in this submittal shallbe the same as listed in the requirement entitled "Remodeling Submittal". This is astate only requirement and is not enforceable by the EPA Administrator andcitizens under the Clean Air Act.
Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn. R.7009.0010-7009.0080
C. PERFORMANCE TESTING REQUIREMENTS hdr
Performance Testing: Conduct all performance tests in accordance with Minn. R.ch. 7017 unless otherwise noted in Tables A, B, and/or C.
Minn. R. ch. 7017
Performance Test Notifications and Submittals:
Performance Tests are due as outlined in Table A of the permit.See Table B for additional testing requirements.
Performance Test Notification (written): due 30 days before each Performance TestPerformance Test Plan: due 30 days before each Performance TestPerformance Test Pre-test Meeting: due 7 days before each Performance TestPerformance Test Report: due 45 days after each Performance TestPerformance Test Report - Microfiche Copy: due 105 days after each PerformanceTest
The Notification, Test Plan, and Test Report may be submitted in an alternativeformat as allowed by Minn. R. 7017.2018.
Minn. R. 7017.2018; Minn. R. 7017.2030, subps. 1-4,Minn. R. 7017.2035, subps. 1-2
Limits set as a result of a performance test (conducted before or after permitissuance) apply until superseded as stated in the MPCA's Notice of Complianceletter granting preliminary approval. Preliminary approval is based on formal reviewof a subsequent performance test on the same unit as specified by Minn. R.7017.2025, subp. 3. The limit is final upon issuance of a permit amendmentincorporating the change.
Minn. R. 7017.2025, subp. 3
D. MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-3
Monitoring Equipment Calibration - The Permitee shall either:
1. Calibrate or replace required monitoring equipment every 12 months; or2. Calibrate at the frequency stated in the manufacturer's specifications.
For each monitor, the Permittee shall maintain a record of all calibrations, includingthe date conducted, and any corrective action that resulted. The Permitee shallinclude the calibration frequencies, procedures, and manufacturer's specifications(if applicable) in the Operations and Maintenance Plan. Any requirements applyingto continuous emission monitors are listed separately in this permit.
Minn. R. 7007.0800, subp. 4(D)
Operation of Monitoring Equipment: Unless otherwise noted in Tables A, B, and/orC, monitoring a process or control equipment connected to that process is notnecessary during periods when the process is shutdown, or during checks of themonitoring systems, such as calibration checks and zero and span adjustments. Ifmonitoring records are required, they should reflect any such periods of processshutdown or checks of the monitoring system.
Minn. R. 7007.0800, subp. 4(D)
E. RECORDKEEPING REQUIREMENTS hdr
Recordkeeping: Retain all records at the stationary source, unless otherwisespecified within this permit for a period of five (5) years from the date of monitoring,sample, measurement, or report. Records which must be retained at this locationinclude all calibration and maintenance records, all original recordings forcontinuous monitoring instrumentation, and copies of all reports required by thepermit. Records must conform to the requirements listed in Minn. R. 7007.0800,subp. 5(A).
Minn. R. 7007.0800, subp. 5(C)
Recordkeeping: Maintain records describing any insignificant modifications (asrequired by Minn. R. 7007.1250, subp. 3) or changes contravening permit terms (asrequired by Minn. R. 7007.1350, subp. 2), including records of the emissionsresulting from those changes.
Minn. R. 7007.0800, subp. 5(B)
If the Permittee determines that no permit amendment or notification is requiredprior to making a change, the Permittee must retain records of all calculationsrequired under Minn. R. 7007.1200. For nonexpiring permits, these records shall bekept for a period of five years from the date that the change was made. The recordsshall be kept at the stationary source for the current calendar year of operation andmay be kept at the stationary source or office of the stationary source for all otheryears. The records may be maintained in either electronic or paper format.
Minn. R. 7007.1200, subp. 4
F. REPORTING/SUBMITTALS REQUIREMENTS hdr
Shutdown Notifications: Notify the Commissioner at least 24 hours in advance of aplanned shutdown of any control equipment or process equipment if the shutdownwould cause any increase in the emissions of any regulated air pollutant. If theowner or operator does not have advance knowledge of the shutdown, notificationshall be made to the Commissioner as soon as possible after the shutdown.However, notification is not required in the circumstances outlined in Items A, Band C of Minn. R. 7019.1000, subp. 3.
At the time of notification, the owner or operator shall inform the Commissioner ofthe cause of the shutdown and the estimated duration. The owner or operator shallnotify the Commissioner when the shutdown is over.
Minn. R. 7019.1000, subp. 3
Breakdown Notifications: Notify the Commissioner within 24 hours of a breakdownof more than one hour duration of any control equipment or process equipment ifthe breakdown causes any increase in the emissions of any regulated air pollutant.The 24-hour time period starts when the breakdown was discovered or reasonablyshould have been discovered by the owner or operator. However, notification is notrequired in the circumstances outlined in Items A, B and C of Minn. R. 7019.1000,subp. 2.
At the time of notification or as soon as possible thereafter, the owner or operatorshall inform the Commissioner of the cause of the breakdown and the estimatedduration. The owner or operator shall notify the Commissioner when the breakdownis over.
Minn. R. 7019.1000, subp. 2
Notification of Deviations Endangering Human Health or the Environment: As soonas possible after discovery, notify the Commissioner or the state duty officer, eitherorally or by facsimile, of any deviation from permit conditions which could endangerhuman health or the environment.
Minn. R. 7019.1000, subp.1
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-4
Notification of Deviations Endangering Human Health or the Environment Report:Within 2 working days of discovery, notify the Commissioner in writing of anydeviation from permit conditions which could endanger human health or theenvironment. Include the following information in this written description:1. the cause of the deviation;2. the exact dates of the period of the deviation, if the deviation has been corrected;3. whether or not the deviation has been corrected;4. the anticipated time by which the deviation is expected to be corrected, if not yetcorrected; and5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of thedeviation.
Minn. R. 7019.1000, subp. 1
Application for Permit Amendment: If a permit amendment is needed, submit anapplication in accordance with the requirements of Minn. R. 7007.1150 throughMinn. R. 7007.1500. Submittal dates vary, depending on the type of amendmentneeded.
Minn. R. 7007.1150 - 7007.1500
Extension Requests: The Permittee may apply for an Administrative Amendment toextend a deadline in a permit by no more than 120 days, provided the proposeddeadline extension meets the requirements of Minn. R. 7007.1400, subp. 1(H).Performance testing deadlines from the General Provisions of 40 CFR pt. 60 andpt. 63 are examples of deadlines for which the MPCA does not have authority togrant extensions and therefore do not meet the requirements of Minn. R.7007.1400, subp. 1(H).
Minn. R. 7007.1400, subp. 1(H)
Emission Inventory Report: due on or before April 1 of each calendar year following05/16/1997, to be submitted on a form approved by the Commissioner.
Minn. R. 7019.3000 - 7019.3010
Emission Fees: due 30 days after receipt of an MPCA bill Minn. R. 7002.0005 - 7002.0095
G. FUEL USAGE (NATURAL GAS AND PROPANE) hdr
Fuel Usage: less than or equal to 170,000 million Btu/year using 12-month RollingSum for all emission units, equipment and insignificant activities listed in the permitthat combust natural gas or propane.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-5
Subject Item: GP 001 Charge Handling (2) and Induction Furnaces (6)
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 165 FM Inductotherm Coreless Furnace #7 - Furnace
What to do Why to do it
A. OPERATIONAL LIMIT hdr
Process Throughput: less than or equal to 65,000 tons/year using 12-month RollingSum of metal melted.
Notes:1) This is the entire facility throughput limit, as based on Permit No. 15700015-002.This throughput limit will include the sum of metal melted by induction furnaces (EU004, EU 035, EU 041, EU 099, EU 100, EU 132, EU 165).
2) See also GP 007 and GP 009 for additional requirements.
3) This limit is measured on the furnace decks. The furnace decks are locatedbefore the furnace conveyor takes material into the furnaces.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 2
B. MONITORING AND RECORDKEEPING REQUIREMENT hdr
Monitoring and Recordkeeping: By the last day of each month:
1. Calculate and record the tons of metal melted for the previous calendar month;2. Calculate and record the tons of metal melted during the previous 12 monthperiod (12-month rolling sum).
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-6
Subject Item: GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
Associated Items: CE 002 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 015 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 016 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 017 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
SV 004 Fabric Filter CE 002
SV 030 Fabric Filter CE 015
SV 039 Fabric Filter CE 016
SV 040 Fabric Filter CE 017
What to do Why to do it
Limits apply to each control equipment listed in GP002 unless specifically noted. Minn. R. 7007.0800, subp. 2
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007. 0800, subp. 14
PM < 2.5 micron: greater than or equal to 97.0 percent control efficiency whileoperating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 10 micron: greater than or equal to 99.0 percent control efficiency whileoperating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent control efficiencywhile operating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 2.5 micron: greater than or equal to 77.6 percent control efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
PM < 10 micron: greater than or equal to 79.2 percent control efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
Total Particulate Matter: greater than or equal to 79.2 percent control efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
B. MONITORING REQUIREMENTS hdr
Operation and Maintenance (O & M) Plan: The Permittee shall operate andmaintain the fabric filters in accordance with the facility O & M Plan and the controlequipment manufacturer's specifications. The Permittee shall keep copies of the O& M Plan available for use by staff and MPCA staff.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 14
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-7
Visible emissions and Pressure Drop: The Permittee shall check each individualstack/vent (SV) associated with each of the individual Group 002's controlequipment (CE), for any visible emission, once daily, during daylight hours when inoperation. In the event the Permittee observes any visible emissions, the Permitteeshall investigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 6.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 4
Pressure Drop Monitoring: Monitor and record pressure drop, for each fabric filter,once every seven days of operation.
Minn. R. 7007.0800, subps. 4 and 5
Initial Hood Certification and Evaluation: The control device hoods in GP 002 mustconform to the requirements listed in Minn. R. 7011.0070, subp. 1, and thePermittee shall certify this as specified in Minn. R. 7011.0070, subp. 3. ThePermittee shall maintain a copy of the evaluation and certification on site.
Minn. R. 7007.0800, subps. 4 and 5
Annual Hood Evaluation: The Permittee shall measure and record at least onceevery 12 months the fan rotation speed, fan power draw, or face velocity of eachhood in GP 002, or other comparable air flow indication method. The Permitteeshall maintain a copy of the annual evaluation on site.
Minn. R. 7007.0800, subps. 4 and 5
Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
Minn. R. 7007.0800, subp. 4
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
Minn. R. 7007.0800, subps. 2, 5, and 14
C. RECORDKEEPING REQUIREMENTS hdr
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
Corrective Actions: The Permittee shall take corrective action as soon as possible ifany of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4, 5, and 14
D. REPORTING REQUIREMENT hdr
Corrective Actions Reporting: All situations warranting corrective actions aredeviations, the Permittee shall report the deviations in the semiannual deviationsreport requires in the "Total Facility" section of this permit.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-8
Subject Item: GP 003 Industrial Process Equipment - Applies to each CE
Associated Items: CE 005 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 006 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 012 Sand Receiving Silo - Silo/Bin
EU 013 Sand Receiving Silo - Silo/Bin
SV 007 Fabric Filter CE 005
SV 008 Fabric Filer CE 006
What to do Why to do it
Limits apply to each control equipment listed in GP003. Minn. R. 7007.0800, subp. 2
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
Minn. R. 7007.0800, subp. 2
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
Minn. R. 7007.0800, subp. 2
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent opacity except for one six-minute periodper hour of not more than 60 percent opacity.
Minn. R. 7011.0715, subp. 1(B)
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-9
Subject Item: GP 006 Industrial Process Equipment - Applies to each EU
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 043 Coating Application Wand Line 1 - Spray Booth/Coating Line
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
What to do Why to do it
A. OPERATIONAL LIMITS hdr
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0715, subp. 1(B)
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-10
Subject Item: GP 007 Centrifugal Casting Lines #1 and #2 Operation Group
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 042 Air Blowout Gun Line 1 - Blowing Equipment
EU 043 Coating Application Wand Line 1 - Spray Booth/Coating Line
EU 044 Line #1 Long Tube Abrasive Blasting Unit - Abrasive Equipment
EU 047 Casting Cutting Station 1-1 - Casting Equipment
EU 048 Casting Cutting Station 1-2 - Casting Equipment
EU 049 Casting Cutting Station 1-3 - Casting Equipment
EU 052 Machining Lathe 1-1 - Machining Equipment
EU 053 Machining Lathe 1-2 - Machining Equipment
EU 054 Machining Lathe 1-3 - Machining Equipment
EU 055 Machining Lathe 1-4 - Machining Equipment
EU 056 Brushing Unit Machine Line 1-1 - Abrasive Equipment
EU 057 Brushing Unit Machine Line 2-1 - Abrasive Equipment
EU 059 Die Heater Burner 1-1 - Process Heater
EU 060 Die Heater Burner 1-2 - Process Heater
EU 061 Die Heater Burner 1-3 - Process Heater
EU 062 Die Heater Burner 1-4 - Process Heater
EU 063 Die Heater Burner 1-5 - Process Heater
EU 064 Die Heater Burner 1-6 - Process Heater
EU 065 Die Heater Burner 1-7 - Process Heater
EU 066 Die Heater Burner 1-8 - Process Heater
EU 067 Die Heater Burner 1-9 - Process Heater
EU 068 Die Heater Burner 1-10 - Process Heater
EU 069 Air Blowout Gun Line 2 - Blowing Equipment
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 071 Line #2 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 074 Casting Cutting Station 2-1 - Casting Equipment
EU 075 Casting Cutting Station 2-2 - Casting Equipment
EU 076 Casting Cutting Station 2-3 - Casting Equipment
EU 079 Machining Lathe 2-1 - Machining Equipment
EU 080 Machining Lathe 2-2 - Machining Equipment
EU 081 Machining Lathe 2-3 - Machining Equipment
EU 082 Brushing Unit Machine Line 3-1 - Abrasive Equipment
EU 083 Brushing Unit Machine Line 4-1 - Abrasive Equipment
EU 086 Die Heater Burner 2-1 - Process Heater
EU 087 Die Heater Burner 2-2 - Process Heater
EU 088 Die Heater Burner 2-3 - Process Heater
EU 096 Line #1 Centrifugal Pouring & Cooling - Pouring Equipment
EU 097 Line #2 Centrifugal Pouring & Cooling - Pouring Equipment
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 145 Machining Lathe 3-1 - Machining Equipment
EU 146 Machining Lathe 3-2 - Machining Equipment
EU 147 Machining Lathe 3-3 - Machining Equipment
EU 148 Machining Lathe 3-4 - Machining Equipment
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-11
Associated Items: EU 149 Machining Lathe 4-1 - Machining Equipment
EU 150 Machining Lathe 4-2 - Machining Equipment
EU 151 Machining Lathe 4-3 - Machining Equipment
What to do Why to do it
A. EMISSION LIMITS hdr
Total Particulate Matter: less than or equal to 23.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
PM < 10 micron: less than or equal to 14.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
The solids content of the coating that is applied to the dies prior to the centrifugalcasting operations shall be S% solids per certified batch formula less than 61%solid content by weight, based on a monthly calculated 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
For the first eleven months after permit issuance, each 12-month rolling sumemission limit shall be the 12-month rolling sum emission limit divided 12, thenmultiplied by the number of months from the issuance of this permit.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
B. OPERATIONAL REQUIREMENTS hdr
Fuel Type: Natural gas or propane only. Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
C. MONITORING AND RECORDKEEPING REQUIREMENTS hdr
Monthly Solid Material Content Monitoring and Recordkeeping: Certify the formulaof each batch of die coating and calculate its solids content, by weight, based onthe mixing formula of dry solids and water that was utilized. By the last day of eachmonth, record the solids content, by weight, of the die coating material used, in theCentrifugal Casting Lines, during the previous month. Calculate and record the12-month rolling sum average of the solids content, by weight.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4 and 5
Monthly Metal Processed Recordkeeping: by the last day of each month, record thequantity, in tons, of the melted metal processed through the Centrifugal CastingLines during the previous month. Calculate the 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Monthly Die Coating Material Consumption Recordkeeping: by the last day of eachmonth, record the quantity, in pounds, of die coating material consumed during theprevious month. Calculate and record the 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
Record and maintain the monthly usage records of the natural gas or propane bythe last day of each month. Keep these records on-site.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-12
Monthly and 12-month rolling sum PM Emissions Recordkeeping:
1) by the last day of the each month, calculate PM emissions for the previousmonth as follows:
PM Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.6 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal casting lines
b (furnance metal melting) = (0.9 lb/ton melted * tons melted metal * 0.21)
Notes: 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) melted metal is measured by the transfer ladles for the centrifugal castinglines
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
c (pouring & cooling lines) = [(2.8 lb/ton melted * tons melted metal * 0.21) + (2.8 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (1.4 lb/ton melted * tons melted metal * 0.22)
Notes: 4.2 = 2.8 (pouring) and 1.4 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01)
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = 1 - 0.99 for fabric filter efficiency
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over-spray) 0.10 = (1 - 0.90) for coating settling factor
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
f (casting finishing) = (tons of melted metal * 0.0048 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
2) by the last day of each month, calculate PM emissions for the previous 12-monthperiod by summing the monthly PM emissions for the previous 12 months.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, supb. 5
Monthly and 12-month rolling sum PM10 Emissions Recordkeeping:
1) by the last day of each month, calculate PM10 emissions for the previous monthas follows:PM10 Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f, and g are as follows:
a (scrap & charge handling) = (0.36 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal castinglines
b (furnace metal melting) = (0.86 lb/ton melted * tons melted metal * 0.21)
Notes: melted metal is measured by the transfer ladles for the centrifugal castinglines0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency)
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, supb. 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-13
c (pouring & cooling lines) = [(1.38 lb/ton melted * tons melted metal * 0.21) + (1.38 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (0.68 lb/ton melted * tons melted metal * 0.22)
Notes: 2.06 = 1.38 (pouring) and 0.68 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01 *0.94)
Notes: pounds of coatings = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = (1 - 0.99) for fabric filter efficiency 0.94 = PM to PM10 ratio
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10 * 0.94]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over spray) 0.10 = (1 - 0.90) for coating settling factor 0.94 = PM to PM10 ratio
f (casting finishing) = (tons of melted metal * 0.0045 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
2) by the last day of each month, calculate solids emissions for the previous12-month period by summing the PM10 emissions for the previous 12 months.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, supb. 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-14
Subject Item: GP 008 Direct Heating Equipment - Applies to each Emission Unit
Associated Items: EU 023 Aluminum Heat Treating - Other Combustion
EU 024 Aluminum Foundry Central Melting Furnace - Furnace
EU 026 Aluminum Foundry Holding Furnaces - Furnace
EU 038 Aluminum Foundry Heat Treating Oven - SOW - Dryer/Oven, unknown firing method
EU 040 Sleeve Machine Shop Treating Oven - Other Emission Unit
EU 059 Die Heater Burner 1-1 - Process Heater
EU 060 Die Heater Burner 1-2 - Process Heater
EU 061 Die Heater Burner 1-3 - Process Heater
EU 062 Die Heater Burner 1-4 - Process Heater
EU 063 Die Heater Burner 1-5 - Process Heater
EU 064 Die Heater Burner 1-6 - Process Heater
EU 065 Die Heater Burner 1-7 - Process Heater
EU 066 Die Heater Burner 1-8 - Process Heater
EU 067 Die Heater Burner 1-9 - Process Heater
EU 068 Die Heater Burner 1-10 - Process Heater
EU 086 Die Heater Burner 2-1 - Process Heater
EU 087 Die Heater Burner 2-2 - Process Heater
EU 088 Die Heater Burner 2-3 - Process Heater
EU 119 Die Heater Burner 3-1 - Process Heater
EU 120 Die Heater Burner 3-2 - Process Heater
EU 121 Die Heater Burner 3-3 - Process Heater
What to do Why to do it
A. EMISSION LIMITS hdr
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
Minn. R. 7011.0610, subp. 1(A)(1)
Opacity: less than or equal to 20 percent except for one six-minute period per hourof not more than 60 percent opacity
MInn. R. 7011.0610, subp. 1(A)(2)
B. OTHER LIMITS AND REQUIREMENTS hdr
Fuel Restriction: The Permittee shall burn natural gas and propane fuel only. Minn. R. 7007.0800, subp. 2
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
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Facility Name:
Permit Number:
01/12/15A-15
Subject Item: GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
Associated Items: CE 019 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 101 Line #3 Centrifugal Pouring & Cooling - Pouring Equipment
EU 102 Air Blowout Gun Line 3 - Blowing Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 104 Line #3 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 107 Casting Cutting Station 3-1 - Casting Equipment
EU 108 Casting Cutting Station 3-2 - Casting Equipment
EU 109 Casting Cutting Station 3-3 - Casting Equipment
EU 110 Casting Cutting Station 3-4 - Casting Equipment
EU 111 Casting Cutting Station 3-5 - Casting Equipment
EU 112 Machining Lathe 5-1 - Machining Equipment
EU 113 Machining Lathe 5-2 - Machining Equipment
EU 114 Machining Lathe 5-3 - Machining Equipment
EU 115 Machining Lathe 5-4 - Machining Equipment
EU 116 Machining Lathe 6-1 - Machining Equipment
EU 117 Machining Lathe 6-2 - Machining Equipment
EU 118 Machining Lathe 6-3 - Machining Equipment
EU 119 Die Heater Burner 3-1 - Process Heater
EU 120 Die Heater Burner 3-2 - Process Heater
EU 121 Die Heater Burner 3-3 - Process Heater
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 133 Line #3 Charge Conveyor & Preheater - Other Emission Unit
EU 134 Brushing Unit Machine Line 5-1 - Abrasive Equipment
EU 135 Machining Lathe 6-4 - Machining Equipment
EU 140 Brushing Unit Machine Line 6-1 - Abrasive Equipment
EU 154 Line #3 Slurry Mixing Station - Mixing Equipment
SV 043 Exhaust Stack for Die Preheating Burners Line #3
SV 044 Centrifugal Line #3-Charge Handling
SV 045 Fabric Filter CE 019
What to do Why to do it
A. EMISSION LIMITS hdr
Total Particulate Matter: less than or equal to 23.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
PM < 10 micron: less than or equal to 14.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
The solids content of the coating that is applied to the dies prior to the centrifugalcasting operations shall be S% solids per certified batch formula less than 61%solid content by weight, based on a monthly calculated 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
B. OPERATIONAL REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-16
Fuel Type: Natural gas or propane only. Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
C. MONITORING AND RECORDKEEPING hdr
Monthly Solid Material Content Monitoring and Recordkeeping: Certify the formulaof each batch of die coating and calculate its solids content, by weight, based onthe mixing formula of dry solids and water that was utilized. By the last day of eachmonth, record the solids content, by weight, of the die coating material used, in theCentrifugal Casting Lines, during the previous month. Calculate and record the12-month rolling sum average of the solids content, by weight.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4 and 5
Monthly Metal Processed Recordkeeping: by the last day of each month, record thequantity, in tons, of the melted metal processed through the Centrifugal CastingLines during the previous month. Calculate the 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Monthly Die Coating Material Consumption Recordkeeping: by the last day of eachmonth, record the quantity, in pounds, of die coating material consumed during theprevious month. Calculate and record the 12-month rolling sum.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
Record and maintain the monthly usage records of the natural gas or propane bythe last day of each month. Keep these records on-site.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Monthly and 12-month rolling sum PM Emissions Recordkeeping:
1) by the last day of the each month, calculate PM emissions for the previousmonth as follows:
PM Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.6 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal casting lines
b (furnance metal melting) = (0.9 lb/ton melted * tons melted metal * 0.21)
Notes: 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) melted metal is measured by the transfer ladles for the centrifugal castinglines
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
c (pouring & cooling lines) = [(2.8 lb/ton melted * tons melted metal * 0.21) + (2.8 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (1.4 lb/ton melted * tons melted metal * 0.22)
Notes: 4.2 = 2.8 (pouring) and 1.4 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01)
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = 1 - 0.99 for fabric filter efficiency
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over-spray) 0.10 = (1 - 0.90) for coating settling factor
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-17
f (casting finishing) = (tons of melted metal * 0.0048 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
Notes: 0.01 = (1 - 0.99) for fabric filter efficiency
2) by the last day of each month, calculate PM emissions for the previous 12-monthperiod by summing the monthly PM emissions for the previous 12 months.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, supb. 5
Monthly and 12-month rolling sum PM10 Emissions Recordkeeping:
1) by the last day of each month, calculate PM10 emissions for the previous monthas follows:PM10 Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.36 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal castinglines
b (furnace metal melting) = (0.86 lb/ton melted * tons melted metal * 0.21)
Notes: melted metal is measured by the transfer ladles for the centrifugal castinglines0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency)
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
c (pouring & cooling lines) = (1.38 lb/ton melted * tons melted metal * 0.21) + (1.38 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (0.68 lb/ton melted * tons melted metal * 0.22)
Notes: 2.06 = 1.38 (pouring) and 0.68 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01 *0.94)
Notes: pounds of coatings = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = (1 - 0.99) for fabric filter efficiency 0.94 = PM to PM10 ratio
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10 * 0.94]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over spray) 0.10 = (1 - 0.90) for coating settling factor 0.94 = PM to PM10 ratio
f (casting finishing) = (tons of melted metal * 0.0045 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
Notes: 0.01 = (1 - 0.99) for fabric filter efficiency
2) by the last day of each month, calculate solids emissions for the previous12-month period by summing the PM10 emissions for the previous 12 months.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-18
Subject Item: GP 011 Boilers
Associated Items: EU 033 Boiler - Boiler
EU 034 Boiler - Boiler
SV 028 Bryan Boiler
SV 029 Weil-McLain Boiler
What to do Why to do it
Limits apply individually to each boiler. Minn. R. 7007.0800, subp. 2
Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each boiler is 0.00745 lb/mmBtu heat input atmaximum capacity. Compliance with the fuel restriction requirement constitutescompliance with the limit.
Minn. R. 7011.0510, subp. 1
Sulfur Dioxide: less than or equal to 2.0 lbs/million Btu heat input using 3-hourRolling Average . The PTE for each boiler is 0.00745 lb/mmBtu heat input atmaximum capacity. Complaince with the fuel restriction requirement constitutescompliance with the limit.
Minn. R. 7011.0510, subp. 1
Opacity: less than or equal to 20 percent opacity ; except for one six-minute periodper hour of not more than 60 percent opacity.
Minn. R. 7011.0510, subp. 2
B. OTHER LIMITS AND REQUIREMENTS hdr
Fuel Restriction: The Permittee shall burn natural gas and propane fuel only. Minn. R. 7007.0800, subp. 2
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-19
Subject Item: GP 012 Evaporators
Associated Items: EU 136 Evaporator #1 - Dehydrator
EU 137 Evaporator #2 - Dehydrator
EU 138 Evaporator #3 - Dehydrator
EU 139 Evaporator #4 - Dehydrator
SV 046 Evaporator #1 Stack
SV 047 Evaporator #2 Stack
SV 048 Evaporator #3 Stack
SV 049 Evaporator #4 Stack
What to do Why to do it
Limits apply individually to each evaporator. Minn. R. 7007.0800, subp. 2
Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each evaporator is 0.0128 lb/mmBtu heatinput at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit.
Minn. R. 7011.0515, subp. 1
Opacity: less than or equal to 20 percent opacity except for one six-minute periodper hour of not more than 60 percent opacity.
Minn. R. 7011.0515, subp. 2
B. OTHER LIMITS AND REQUIREMENTS hdr
Fuel Restriction: The Permittee shall burn natural gas and propane fuel only. Minn. R. 7007.0800, subp. 2
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-20
Subject Item: GP 013 40 CFR pt. 63, subp. ZZZZZ
Associated Items: CE 015 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 017 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 019 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 020 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 165 FM Inductotherm Coreless Furnace #7 - Furnace
What to do Why to do it
A. STANDARDS AND MANAGEMENT PRACTICES hdr
Restricted metallic scrap. The Permittee must prepare and operate at all timesaccording to written material specifications for the purchase and use of only metalingots, pig iron, slitter, or other materials that do not include post-consumerautomotive body scrap, post-consumer engine blocks, post-consumer oil filters, oilyturnings, lead components, chlorinated plastics, or free liquids. For the purpose ofthis subpart, "free liquids" is defined as material that fails the paint filter test by EPAMethod 9095B, "Paint Filter Liquids Test" (revision 2), November 2004(incorporated by reference - see 40 CFR Section 63.14). The requirements for nofree liquids do not apply if the owner or operator can demonstrate that the freeliquid is water that resulted from scrap exposure to rain.
40 CFR Section 63.10885(a)(1)
For each furfuryl alcohol warm box mold or core making line at a new or existingiron and steel foundry, the Permittee must use a binder chemical formulation thatdoes not use methanol as a specific ingredient of the catalyst formulation. Thisrequirement does not apply to the resin portion of the binder system.
40 CFR Section 63.10886
The Permittee must operate a capture and collection system for each metal meltingfurnace at a new or existing iron and steel foundry unless that furnace is specificallyuncontrolled as part of an emissions averaging group. Each capture and collectionsystem must meet accepted engineering standards, such as those published by theAmerican Conference of Governmental Industrial Hygienists.
40 CFR Section 63.10895(b)
Total Particulate Matter: less than or equal to 0.8 lbs/ton of metal charged. Thislimit applies to each furnace.
40 CFR Section 63.10895(c)(1)
HAP-Metal: less than or equal to 0.06 lbs/ton of metal charged. This limit applies toeach furnace.
40 CFR Section 63.10895(c)(1)
Opacity: less than or equal to 20 percent using 6-minute Average , except for one6-minute average per hour that does not exceed 30 percent from fugitiveemissions. This limit applies to each furnace.
40 CFR Section 63.10895(e)
B. OPERATION AND MAINTENANCE REQUIREMENTS hdr
The Permittee must prepare and operate at all times according to a writtenoperation and maintenance (O&M) plan for each control device for an emissionssource subject to a PM, metal HAP, or opacity emissions limit in 40 CFR Section63.10895. The Permittee must maintain a copy of the O&M plan at the facility andmake it available for review upon request. At a minimum, each plan must containthe following information:
(1) General facility and contact information;
(2) Positions responsible for inspecting, maintaining, and repairing emissionscontrol devices which are used to comply with this subpart;
(3) Description of items, equipment, and conditions that will be inspected, includingan inspection schedule for the items, equipment, and conditions. For baghousesthat are equipped with bag leak detection systems, the O&M plan must include thesite-specific monitoring plan required in 40 CFR Section 63.10897(d)(2).
40 CFR Section 63.10896(a)
(4) Identity and estimated quantity of the replacement parts that will be maintainedin inventory
40 CFR Section 63.10896(a) continued
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-21
The Permittee may use any other O&M, preventative maintenance, or similar planwhich addresses the requirements in paragraph (a)(1) through (4) of this section todemonstrate compliance with the requirements for an O&M plan.
40 CFR Section 63.10896(b)
C. MONITORING REQUIREMENTS hdr
For the initial inspection of each baghouse, the Permittee must visually inspect thesystem ductwork and baghouse units for leaks. The Permittee must also inspectthe inside of each baghouse for structural integrity and fabric filter condition.Following the initial inspections, the Permittee must inspect and maintain eachbaghouse according to the requirements in paragraphs (a)(1)(i) and (ii) of thissection. The Permittee must:
(i) conduct monthly visual inspections of the system ductwork for leaks.
(ii) conduct inspections of the interior of the baghouse for structural integrity and todetermine the condition of the fabric filter every 6 months.
40 CFR Section 63.10897(a)(1)
If the Permittee owns or operates an existing affected source, the Permittee mayinstall, operate, and maintain a bag leak detection system for each negativepressure baghouse or positive pressure baghouse as an alternative to thebaghouse inspection requirements in paragraph (a)(1) of this section. If thePermittee decides to install a bag leak detection system, the Permittee must followthe requirements listed in paragraphs (d)(1) through (3) of this section.
40 CFR Section 63.10897(d)
The Permittee must make monthly inspections of the equipment that is important tothe performance of the total capture system (i.e., pressure sensors, dampers, anddamper switches). This inspection must include observations of the physicalappearance of the equipment (e.g., presence of holes in the ductwork or hoods,flow constrictions caused by dents or accumulated dust in the ductwork, and fanerosion). The Permittee must repair any defect or deficiency in the capture systemas soon as practicable, but no later than 90 days. The Permittee must record thedate and results of each inspection and the date of repair of any defect ordeficiency.
40 CFR Section 63.10897(e)
The Permittee must install, operate, and maintain each CPMS or othermeasurement device according to the O&M plan. The Permittee must record allinformation needed to document conformance with these requirements.
40 CFR Section 63.10897(f)
In the event of an exceedance of an established emissions limitation (including anoperating limit), the Permittee must restore operation of the emissions source(including the control device and associated capture system) to its normal or usualmanner or operation as expeditiously as practicable in accordance with good airpollution control practices for minimizing emissions. The response shall includeminimizing the period of any startup, shutdown or malfunction and taking anynecessary corrective actions to restore normal operation and prevent the likelyrecurrence of the exceedance. The Permittee must record the date and timecorrection action was initiated, the correction action taken, and the date correctiveaction was completed.
40 CFR Section 63.10897(g)
If the Permittee chooses to comply with an emissions limit in 40 CFR Section63.10895(c) using emissions averaging, they must calculate and record for eachcalendar month the pounds of PM or total metal HAP per ton of metal melted fromthe group of all metal melting furnaces at the foundry. The Permittee must calculateand record the weighted average pounds per ton emissions rate for the group of allmetal melting furnaces at the foundry determined from the performance testprocedures in 40 CFR Section 63.10898(d) and (e).
40 CFR Section 63.10897(h)
All CMS required under relevant standards shall be subject to the provisions of 40CFR Section 63.8 upon promulgation of performance specifications for CMS asspecified in the relevant standard or otherwise by the Administrator. Theperformance specifications in 40 CFR pt. 60, Appendix B apply.
40 CFR Section 63.8(a)(2); Minn. R. 7017.2015
Conduct of monitoring. Monitoring shall be conducted as set forth in 40 CFRSection 63.8(a)(b)(1).
40 CFR Section 63.8(b)(1); Minn. R. 7017.2015
When the emissions from two or more affected sources are combined before beingreleased to the atmosphere, the owner or operator may install an applicable CMSfor each emission stream or for the combined emissions streams, provided themonitoring is sufficient to demonstrate compliance with the relevant standardunless other approved in accordance with 40 CFR Section 63.8(a)(b)(2).
40 CFR Section 63.8(a)(b)(2); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-22
Operation and maintenance of continuous monitoring systems. The Permittee shallmaintain and operate each CMS in a manner consistent with good air pollutioncontrol practices.1) The Permittee must keep the necessary parts for routine repairs of the affectedCMS equipment readily available.2) The Permittee must ensure the read out, or other indication of operation, fromany CMS required for compliance with the emission standard is readily accessibleon site for operational control or inspection.3) All CMS shall be installed, operational, and the data verified prior to or inconjunction with conducting performance tests. Verification of operational statusshall, at a minimum, include completion of the manufacturer's written specificationsor recommendations for installation, operation, and calibration of the system.
40 CFR Section 63.8(c)(1)-(3); Minn. R. 7017.2015
6) The Permittee of a CMS that is not a CPMS, must check the zero (low-level) andhigh-level calibration drifts at least once daily in accordance with the writtenprocedure specified in the performance evaluation plan.7) A CMS is out of control if:i) The zero (low-level), mid-level (if applicable), or high-level calibration drift (CD)exceeds two times the applicable CD specification in the applicable performancespecification or in the relevant standard; orii) The CMS fails a performance test audit (e.g., cylinder gas audit), relativeaccuracy audit, relative accuracy test audit, or linearity test audit; oriii) The COMS CD exceeds two times the limit in the applicable performancespecification in the relevant standard.
40 CFR Section 63.8(c)(6)-(7)(i); Minn. R. 7017.2015
When the CMS is out of control, the Permittee shall take the necessary correctiveaction and shall repeat all necessary tests which indicate that the system is out ofcontrol until the performance requirements are below the applicable limits. Thebeginning of the out-of-control period is the hour the Permittee conducts aperformance check (e.g., calibration drift) that indicates an exceedance of theperformance requirements established under this part. The end of the out-of-controlperiod is the hour following the completion of corrective action and successfuldemonstration that the system is within the allowable limits. During the period theCMS is out of control, recorded data shall not be used in data averages andcalculations, or to meet any data availability requirement.
40 CFR Section 63.8(c)(7)(ii); Minn. R. 7017.2015
The Permittee shall submit all information concerning out-of-control periods,including start and end dates and hours and descriptions of corrective actionstaken, in the excess emissions and continuous monitoring system performancereport.
40 CFR Section 63.8(c)(8); Minn. R. 7017.2015
The Permittee shall develop and implement a CMS quality control program. As partof the quality control program, the Permittee shall develop and submit to theCommissioner or Administrator for approval upon request a site-specificperformance evaluation test plan for the CMS performance evaluation required in40 CFR Section 63.8(e)(3)(i). Each quality control program shall include, at aminimum, a written protocol that describes procedures for each of the followingoperations:i) Initial and any subsequent calibration of the CMS;ii) Determination and adjustment of the calibration drift of the CMS;iii) Preventive maintenance of the CMS, including spare parts inventory;iv) Data recording, calculations, and reporting;v) Accuracy audit procedures, including sampling and analysis methods; andvi) Program of corrective action for a malfunctioning CMS.(continued below)
40 CFR Section 63.8(d); Minn. R. 7017.2015
(continued from above)The Permittee shall keep these written procedures on record for the life of theaffected source, to be made available for inspection, upon request. The Permitteeshall keep previous versions of the performance evaluation plan on record to bemade available for inspection upon request, for a period of 5 years after eachrevision to the plan.
40 CFR Section 63.8(d); Minn. R. 7017.2015
Performance evaluation of continuous monitoring systems
1) When required by a relevant standard, and at any other time the Administratormay require, the Permittee shall conduct a performance evaluation of the CMSaccording to the applicable specifications and procedures described in 40 CFRSection 63.8(e) or in the relevant standard.
2) Notification of performance evaluation. The Permittee shall notify theCommissioner and the Administrator in writing of the date of the performanceevaluation simultaneously with the notification of the performance test date or atleast 60 days prior to the date the performance evaluation is scheduled to begin ifno performance test is required.(continued below)
40 CFR Section 63.8(e); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-23
(continued from above)3) Reporting performance evaluation results. The Permittee shall furnish theCommissioner and the Administrator a copy of a written report of the results of theperformance evaluation simultaneously with the results of the performance test orwithin 60 days of completion of the performance evaluation if no test is required,unless otherwise specified in a relevant standard.
4) The Permittee using a COMS to determine opacity compliance during anyperformance test shall furnish the the Commissioner and the Administrator two or,upon request, three copies of a written report of the results of the COMSperformance evaluation under this paragraph. The copies shall be provided at least15 calendar days before the performance test.
40 CFR Section 63.8(e); Minn. R. 7017.2015
Use of an alternative monitoring method. Until permission to use an alternativemonitoring procedure has been granted by the Administrator under 40 CFRSections 63.8(f)(1)-(6), as appropriate, the Permittee remains subject to therequirements of 40 CFR Section 63.8 and the relevant standard.
40 CFR Section 63.8(f); Minn. R. 7017.2015
Reduction of monitoring data. The Permittee must reduce the monitoring data asspecified in 40 CFR Section 63.8(g)(1)-(4).
40 CFR Section 63.8(g); Minn. R. 7017.2015
D. PERFORMANCE TEST REQUIREMENTS hdr
Performance Test: due before 01/21/2011 to demonstrate initial compliance withthe applicable emissions limits (PM, total metal HAP and opacity) for each metalmelting furnace or group of all metal melting furnaces that is subject to anemissions limit in 40 CFR Section 63.10895(c) and for each building or structurehousing foundry operations that is subject to the opacity limit for fugitive emissionsin 40 CFR Section 63.10895(e). The Permittee must report the results in thenotification of compliance status.
40 CFR Section 63.10898(a)
If you own or operate an existing iron and steel foundry, the Permittee may chooseto submit the results of a prior performance test for PM or total metal HAP thatdemonstrates compliance with the applicable emissions limit for a metal meltingfurnace or group of all metal melting furnaces provided the test was conductedwithin the last 5 years using the methods and procedures specified in this subpartand either no process changes have been made since the test, or the Permitteecan demonstrate that the results of the performance test, with or withoutadjustments, reliably demonstrate compliance with the applicable emissions limitdespite such process changes.
40 CFR Section 63.10898(a)(1)
If you own or operate an existing iron and steel foundry and you choose to submitthe results of a prior performance test according to paragraph (a)(1) of this section,the Permittee must submit a written notification to the Administrator of their intent touse the previous test data no later than 60 days after the compliance date. Thenotification must contain a full copy of the performance test and contain informationto demonstrate, if applicable, that either no process changes have been madesince the test, or that the results of the performance test, with or withoutadjustments, reliably demonstrate compliance despite such process changes.
40 CFR Section 63.10898(a)(2)
If you have an electric induction furnace equipped with an emissions control deviceat an existing foundry, the Permittee may use the test results from another electricinduction furnace to demonstrate compliance with the applicable PM or total metalHAP emissions limit in 40 CFR Section 63.10895(c) provided the furnaces aresimilar with respect to the type of emission control device that is used, thecomposition of the scrap charged, furnace size, and furnace melting temperature.
40 CFR Section 63.10898(a)(3)
The Permittee must conduct subsequent performance tests to demonstratecompliance with all applicable PM or total metal HAP emissions limits in 40 CFRSection 63.10895(c) for a metal melting furnace or group of all metal meltingfurnaces no less frequently than every 5 years and each time the Permittee electsto change an operating limit or make a process change likely to increase HAPemissions. The Permittee must conduct each performance test according to therequirements in 40 CFR Section 63.7(e)(1), Table 1 to this subpart, and paragraphs(d) through (g) of this section.
40 CFR Section 63.10898(b)-(c)
The Permittee must conduct each opacity test for fugitive emissions according tothe requirements in 40 CFR Section 63.6(h)(5) and Table 1 to this subpart. ThePermittee must conduct subsequent performance tests to demonstrate compliancewith the opacity limit in 40 CFR Section 63.10895(e) no less frequently than every 6months and each time the Permittee makes a process change likely to increasefugitive emissions. In the performance test report, the Permittee must certify thatthe capture system operated normally during the performance test.
40 CFR Section 63.10898(h)-(j)
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-24
The Permittee may change the operating limits for a wet scrubber, electrostaticprecipitator, or baghouse if they meet the requirements in paragraphs (l)(1) through(3) of this section.
(1) Submit a written notification to the Administrator of your plan to conduct a newperformance test to revise the operating limit.
(2) Conduct a performance test to demonstrate compliance with the applicableemissions limitation in 40 CFR Section 63.10895(c).
(3) Establish revised operating limits according to the applicable procedures inTable 2 to this subpart.
40 CFR Section 63.10898(l)
Notification of performance test.1) The Permittee must notify the Commissioner and the Administrator of theirintention to conduct a performance test at least 60 calendar days before theperformance test is initially scheduled to begin.2) In the event the Permittee is unable to conduct the performance test on the datespecified due to unforeseeable circumstances, the Permittee must notify theCommissioner and the Administrator as soon as practicable and without delay priorto the scheduled performance test date and specify the date when the performancetest is rescheduled.
40 CFR Section 63.7(b); Minn. R. 7017.2015
Submission of site-specific test plan. Before conducting a required performancetest, the Permittee shall develop and, if requested by the Commissioner or theAdministrator, shall submit a site-specific test plan for approval in accordance withthe requirements of 40 CFR Section 63.7(c)(2).
40 CFR Section 63.7(c)(2); Minn. R. 7017.2015
Approval of site-specific test plan. The Administrator will notify the Permittee ofapproval or intention to deny approval of the site-specific test plan (if review of thesite-specific test plan is requested) within 30 calendar days after receipt of theoriginal plan and within 30 calendar days after receipt of any supplementaryinformation.
40 CFR Section 63.7(c)(3); Minn. R. 7017.2015
Performance testing facilities. The Permittee, at the request of the Commissioner orthe Administrator, shall provide performance testing facilities as specified in 40CFR Section 63.7(d).
40 CFR Section 63.7(d); Minn. R. 7017.2015
Conduct of performance tests.1) Performance tests shall be conducted under based on representative of theaffected source. Operations during periods of startup, shutdown, and malfunctionshall not constitute representative conditions for the purpose of a performance test.2) Performance tests shall be conducted and data shall be reduced in accordancewith the test methods and procedures set forth in 40 CFR Section 63.7(e), in eachrelevant standard, and, if required, in applicable appendices of 40 CFR parts 51,60, 61. The Commissioner has delegation to approve a minor or intermediatemodification (if validated by Method 301) to a reference method or specifiedmonitoring procedure as allowed for in 40 CFR Section 63.7(e)(2)(i) and (ii).
40 CFR Section 63.7(e)(1)-(2); Minn. R. 7017.2015
Unless otherwise specified in a relevant standard or test method, eachperformance test shall consist of three separate runs using the applicable testmethod. Each run shall be conducted for the time and under the conditionsspecified in the relevant standard. For the purpose of determining compliance witha relevant standard, the arithmetic mean of the results of the three runs shall apply,unless otherwise approved in accordance with provisions of 40 CFR Section63.7(e)(3).
40 CFR Section 63.7(e)(3); Minn. R. 7017.2015
Data analysis, recordkeeping, and reporting. Unless otherwise specified in arelevant standard or test method, or as otherwise approved by the Commissioneror Administrator in writing, results of a performance test shall include the analysis ofsamples, determination of emissions, and raw data. A performance test is"completed" when field sample collection is terminated. The Permittee shall reportthe results of the performance test to the Commissioner or Administrator before theclose of business on the 60th day following the completion of the performance test,unless specified otherwise in a relevant standard or as approved otherwise inwriting. The results of the performance test shall be submitted as part of thenotification of compliance status required under 40 CFR Section 63.9(h) to theappropriate permitting authority.
40 CFR Section 63.7(g); Minn. R. 7017.2015
Waiver of performance tests. Until a waiver of a performance testing requirementhas been granted by the Commissioner or the Administrator under 40 CFR Section63.7(h), the Permittee remains subject to the requirements of 40 CFR Section63.7(h).
40 CFR Section 63.7(h); Minn. R. 7017.2015
E. RECORDKEEPING AND REPORTING hdr
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-25
As required by 40 CFR Section 63.10(b)(1), the Permittee must maintain files of allinformation (including all reports and notifications) for at least 5 years following thedate of each occurrence, measurement, maintenance, corrective action, report, orrecord. At a minimum, the most recent 2 years of data shall be retained on site. Theremaining 3 years of data may be retained off site. Such files may be maintained onmicrofilm, on a computer, on computer floppy disks, on magnetic tape disks, or onmicrofiche.
40 CFR Section 63.10899(a)
In addition to the records required by 40 CFR Section 63.10, the Permittee mustkeep records of the information specified in paragraphs (b)(1) through (13) of thissection.
(1) Keep records of written materials specifications according to 40 CFR Section63.10885(a) and records that demonstrate compliance with the requirements forrestricted metallic scrap in 40 CFR Section 63.10885(a)(1) and/or for the use ofgeneral scrap in 40 CFR Section 63.10885(a)(2) and for mercury in 40 CFRSection 63.10885(b)(1) through (3), as applicable. The Permittee must keeprecords documenting compliance with 40 CFR Section 63.10885(b)(4) for scrapthat does not contain motor vehicle scrap.
(2) If the Permittee subject to the requirements for a site-specific plan for mercuryunder Section 63.10885(b)(1), the Permittee must:
40 CFR Section 63.10899(b)
(i) Maintain records of the number of mercury switches removed or the weight ofmercury recovered from the switches and properly managed, the estimated numberof vehicles processed, and an estimate of the percent of mercury switchesrecovered; and
(ii) Submit semiannual reports of the number of mercury switches removed or theweight of mercury recovered from the switches and properly managed, theestimated number of vehicles processed, an estimate of the percent of mercuryswitches recovered, and a certification that the recovered mercury switches wererecycled at RCRA-permitted facilities. The semiannual reports must include acertification that you have conducted periodic inspections or taken other means ofcorroboration as required under 40 CFR Section 63.10885(b)(1)(ii)(C).
40 CFR Section 63.10899(b) continued
2 (ii) continued: The Permittee must identify which option in 40 CFR Section63.10885(b) applies to each scrap provider, contract, or shipment. The Permitteemay include this information in the semiannual compliance reports required underparagraph (c) of this section.
(3) If the Permittee is subject to the option for approved mercury programs under40 CFR Section 63.10885(b)(2), they must maintain records identifying each scrapprovider and documenting the scrap provider's participation in an approved mercuryswitch removal program. If the scrap provider is a broker, the Permittee mustmaintain records identifying each of the broker's scrap suppliers and documentingthe scrap supplier's participation in an approved mercury switch removal program.
40 CFR Section 63.10899(b) continued
(4) Keep records to document use of any binder chemical formulation that does notcontain methanol as a specific ingredient of the catalyst formulation for each furfurylalcohol warm box mold or core making line as required by 40 CFR Section63.10886. These records must be the Material Safety Data Sheet (provided that itcontains appropriate information), a certified product data sheet, or amanufacturer's hazardous air pollutant data sheet.
(5) Keep records of the annual quantity and composition of each HAP-containingchemical binder or coating material used to make molds and cores. These recordsmust be copies of purchasing records, Material Safety Data Sheets, or otherdocumentation that provide information on the binder or coating materials used.
(6) Keep records of monthly metal melt production for each calendar year.
40 CFR Section 63.10899(b) continued
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-26
(7) Keep a copy of the operation and maintenance plan as required by 40 CFRSection 63.10896(a) and records that demonstrate compliance with planrequirements.
(8) If you use emissions averaging, you must keep records of the monthly metalmelting rate for each furnace at your iron and steel foundry, and records of thecalculated pounds of PM or total metal HAP per ton of metal melted for the group ofall metal melting furnaces required by 40 CFR Section 63.10897(h).
(9) If applicable, you must keep records for bag leak detection systems as follows:
(i) Records of the bag leak detection system output;
(ii) Records of bag leak detection system adjustments, including the date and timeof the adjustment, the initial bag leak detection system settings, and the final bagleak detection system settings; and
40 CFR Section 63.10899(b) continued
(iii) The date and time of all bag leak detection system alarms, and for each validalarm, the time you initiated corrective action, the corrective action taken, and thedate on which corrective action was completed.
(10) Keep records of capture system inspections and repairs as required by 40CFR Section 63.10897(e).
(11) Keep records demonstrating conformance with your specifications for theoperation of CPMS as required by 40 CFR Section 63.10897(f).
(12) Keep records of corrective action(s) for exceedances and excursions asrequired by 40 CFR Section 63.10897(g).
(13) Record the results of each inspection and maintenance required by 40 CFRSection 63.10897(a) for PM control devices in a logbook (written or electronicformat). Keep the logbook onsite and make the logbook available to theAdministrator upon request. Keep records of the information specified inparagraphs (b)(13)(i) through (iii) of this section.
40 CFR Section 63.10899(b) continued
(i) The date and time of each recorded action for a fabric filter, the results of eachinspection, and the results of any maintenance performed on the bag filters.
(ii) The date and time of each recorded action for a wet or dry electrostaticprecipitator (including ductwork), the results of each inspection, and the results ofany maintenance performed for the electrostatic precipitator.
(iii) The date and time of each recorded action for a wet scrubber (includingductwork), the results of each inspection, and the results of any maintenanceperformed on the wet scrubber.
40 CFR Section 63.10899(b) continued
The Permittee must submit semiannual compliance reports to the Administratoraccording to the requirements in 40 CFR Section 63.10(e). The reports mustinclude, at a minimum, the following information as applicable:
(1) Summary information on the number, duration, and cause (including unknowncause, if applicable) of excursions or exceedances, as applicable, and thecorrective action taken;
(2) Summary information on the number, duration, and cause (including unknowncause, if applicable) for monitor downtime incidents (other than downtimeassociated with zero and span or other calibration checks, if applicable); and
(3) Summary information on any deviation from the pollution preventionmanagement practices in 40 CFR Sections 63.10885 and 63.10886 and theoperation and maintenance requirements 40 CFR Section 63.10896 and thecorrective action taken.
40 CFR Section 63.10899(c)
The Permittee must submit written notification to the Administrator of the initialclassification of the new or existing affected source as a large iron and steel facilityas required in 40 CFR Section 63.10880(f) and (g), as applicable, and for anysubsequent reclassification as required in 40 CFR Section 63.10881(d) or (e), asapplicable.
40 CFR Section 63.10899(d)
The Permittee shall submit reports to the Commissioner and shall send a copy ofeach report to the Administrator.
40 CFR Section 63.10(a); Minn. R. 7019.0100
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-27
Recordkeeping. The Permittee shall maintain files of all information (including allreports and notifications) required by 40 CFR pt. 63 in a form suitable and readilyavailable for expeditious inspection and review. The files shall be retained for atleast 5 years following the date of each occurrence, measurement, maintenance,corrective action, report, or record. At a minimum, the most recent 2 years of datamust be retained on site.
40 CFR Section 63.10(b)(1); Minn. R. 7019.0100,subp. 2(B)
The Permittee shall maintain, at a minimum, the following information in the files:1) the occurrence and duration of each startup, shutdown, or malfunction ofoperation;2) the occurrence and duration of each malfunction of the air pollution controlequipment;3) all maintenance performed on the pollution control equipment;4) actions taken during periods of startup, shutdown, and malfunction when suchactions are different from the procedures specified in the affected source's startup,shutdown, and malfunction plan (SSMP). In this case, the Permittee shall reportthis action within 2 days of occurrence and follow by a written notification within 7days of occurrence.5) all information necessary to demonstrate conformance with the affected source'sSSMP and actions taken in accordance with SSMP;6) each period during which a continuous monitoring system (CMS) ismalfunctioning or inoperative;(continued below)
40 CFR Section 63.10(b)(2); Minn. R. 7019.0100,subp. 2(B)
(continued from above)7) all required measurements needed to demonstrate compliance with a relevantstandard;8) all results of performance test, CMS performance evaluations, and opacity andvisible emission observations;9) all measurements as may be necessary to determine the conditions ofperformance tests and performance evaluations;10) all CMS calibration checks;11) all adjustments and maintenance performed on CMS;12) any information demonstrating whether a source is meeting the requirementsfor a waiver of record keeping or reporting requirements under this part;13) all emission levels relative to the criterion for obtaining permission to use analternative to the relative accuracy test, if the source has been granted suchpermission under 40 CFR Section 63.8(f)(6); and14) all documents supporting initial notifications and notifications of compliancestatus.
40 CFR Section 63.10(b)(2); Minn. R. 7019.0100,subp. 2(B)
Notwithstanding the requirements in 40 CFR Sections 63.10(d) and 63.10(e), thePermittee shall submit reports to the Commissioner and the Administrator inaccordance with the reporting requirements in the relevant standard.
40 CFR Section 63.10(d)(1); Minn. R. 7019.0100
Additional reporting requirements for sources with continuous monitoring systems1) When more than one CEMS is used to measure the emissions from oneaffected source, the Permittee shall report the results as required for each CEMS.2) The Permittee shall furnish the Commissioner and the Administrator a copy of awritten report of the results of the CMS performance evaluation simultaneously withthe results of the performance test, unless otherwise specified in the relevantstandard. The Permittee using a COMS to determine opacity compliance duringany performance test shall furnish the Commissioner and the Administrator two or,upon request, three copies of a written report of the results of the COMSperformance evaluation. The copies shall be furnished at least 15 calendar daysbefore the performance test is conducted.
40 CFR Section 63.10(e)(1) and (2); Minn. R.7019.0100
Additional recordkeeping requirements for sources with continuous monitoringsystems. The Permittee shall maintain records as specified within 40 CFR Section63.10(c); including CMS measurements (including monitoring data recorded duringbreakdowns and out-of-control periods) and corrective actions.
7) The specific identification (i.e., the date and time of commencement andcompletion) of each period of excess emissions and parameter monitoringexceedances, as defined in the relevant standard(s), that occurs during startups,shutdowns, and malfunctions of the affected source; and
8) The specific identification (i.e., the date and time of commencement andcompletion) of each time period of excess emissions and parameter monitoringexceedances, as defined in the relevant standard(s), that occurs during periodsother than startups, shutdowns, and malfunctions of the affected source.
40 CFR Section 63.10(c)(7)-(8); Minn. R. 7019.0100
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-28
Reporting results of opacity or visible emission observations. The Permittee shallreport the opacity or visible emission results along with the results of theperformance test. If no performance test is required, or if visibility or otherconditions prevent the opacity or visible emission observations from beingconducted concurrently with the performance test, the Permittee shall report theopacity or visible emission results before the close of business on the 30th dayfollowing the completion of the opacity or visible emission observations.
40 CFR Section 63.10(d)(3); Minn. R. 7019.0100
Excess emissions and continuous monitoring system performance report andsummary report. Excess emissions and parameter monitoring exceedances aredefined in relevant standards. The Permittee shall submit an excess emissions andcontinuous monitoring system performance report and/or a summary report to theCommissioner and the Administrator semiannually, except when more frequentreporting is specifically required by a relevant standard or a reduction in frequencyis approved pursuant to 40 CFR Section 63.10(e)(3).
40 CFR Section 63.10(e)(3)(i)-(iv); Minn. R. 7019.0100
Content and submittal dates for excess emissions and monitoring systemperformance reports. All excess emissions and monitoring system performancereports and all summary reports, if required, shall be delivered or postmarked bythe 30th day following the end of each calendar half or quarter, as appropriate.Written reports of excess emissions or exceedances of process or control systemparameters shall include all the information required in 40 CFR Section 63.10(c)(5)-(c)(13), in 40 CFR Section 63.8(c)(7) and 40 CFR Section 63.8(c)(8), and in therelevant standard, and they shall contain the name, title, and signature of theresponsible official who is certifying the accuracy of the report. When no excessemissions or exceedances of a parameter have occurred, or a CMS has not beeninoperative, out of control, repaired, or adjusted, such information shall be stated inthe report.
40 CFR Section 63.10(e)(3)(v); Minn. R. 7019.0100
Summary report. One summary report shall be submitted for the hazardous airpollutants monitored at each affected source (unless the relevant standardspecifies that more than one summary report is required. The summary report shallbe entitled �Summary Report�Gaseous and Opacity Excess Emission andContinuous Monitoring System Performance� and shall contain the informationspecified in 40 CFR Section 63.10(e)(3)(vi).
40 CFR Section 63.10(e)(3)(vi); Minn. R. 7019.0100
If the total duration of excess emissions or process or control system parameterexceedances for the reporting period is 1 percent or greater of the total operatingtime for the reporting period, or the total CMS downtime for the reporting period is 5percent or greater of the total operating time for the reporting period, both thesummary report and the excess emissions and continuous monitoring systemperformance report shall be submitted.
40 CFR Section 63.10(e)(3)(vii); Minn. R. 7019.0100
F. GENERAL PROVISIONS hdr
The Permittee must comply with the requirements of the General Provisions (40CFR part 63, subpart A) according to Table 3 of this subpart.
The Permittee's notification of compliance status required by 40 CFR Section63.9(h) must include each applicable certification of compliance, signed by aresponsible official, in Table 4 of this subpart.
40 CFR Section 63.10900(a)-(b)
Proper Operation and Maintenance: At all times, including periods of startup,shutdown and malfunction, the Permittee shall operate and maintain the emissionunit subject to the MACT standard and any associated air pollution controlequipment and monitoring equipment, in a manner consistent with safety and goodair pollution control practices for minimizing emissions at least to the levels requiredby any relevant standard and as detailed in 40 CFR Section 63.6(e)(1)(i)-(iii).
40 CFR Section 63.6(e)(1)(i); Minn. R. 7011.7000
Malfunctions shall be corrected as soon as practicable after their occurrence. 40 CFR Section 63.6(e)(1)(ii); Minn. R. 7011.7000
Startup, shutdown and malfunction plan (SSMP). The Permittee shall prepare andimplement a written SSMP by January 2, 2009 (metallic scrap), January 4, 2010(mercury) that describes, in detail, procedures for operating and maintaining thesource during periods of startup, shutdown and malfunction; and a program ofcorrective action for malfunctioning process, air pollution control, and monitoringequipment used to comply with the relevant standard. The plan requirements arefurther described in 40 CFR Section 63.6(e)(3)(i).
40 CFR Section 63.6(e)(3)(i); Minn. R. 7011.7000
When actions taken by Permittee during a startup or shutdown (and the startup orshutdown causes the source to exceed any applicable emission limitation), ormalfunction (including actions taken to correct a malfunction) are consistent withthe procedures specified in the affected source's SSMP, the Permittee must keeprecords which demonstrate that the procedures specified in the SSMP werefollowed and describes the actions taken for that event.
40 CFR Section 63.6(e)(3)(iii) ; Minn. R. 7011.7000
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-29
If an action taken by the Permittee during a startup, shutdown, or malfunction(including an action taken to correct a malfunction) is not consistent with theprocedures specified in the affected source's SSMP, and the source exceeds anyapplicable emission limitation in the relevant emission standard, then the Permitteemust record the actions taken for that event and must report such actions asspecified in 40 CFR Section 63.10(d)(5).
40 CFR Section 63.6(e)(3)(iv) ; Minn. R. 7011.7000
The Permittee must maintain at the affected source a current SSMP and mustmake the plan available upon request for inspection and copying by theCommissioner and the Administrator. In addition, if the SSMP is subsequentlyrevised, the Permittee must maintain at the affected source each previous (i.e.,superseded) version of the SSMP, and must make each such previous versionavailable for inspection and copying for a period of 5 years after revision of theSSMP.
40 CFR Section 63.6(e)(3)(v); Minn. R. 7011.7000
To satisfy the requirements of this section to develop a SSMP, the Permittee mayuse a standard operating procedures (SOP) manual, or other plan, provided thealternative plans meet all the requirements and are made available for inspection orsubmission.
40 CFR Section 63.6(e)(3)(vi); Minn. R. 7011.7000
The Commissioner or the Administrator may require that a Permittee makechanges to the SSMP. Revisions to the SSMP will be required if the plan:
1) Does not address a startup, shutdown, or malfunction event that has occurred;2) Fails to provide for the operation of the source (including associated air pollutioncontrol and monitoring equipment) during a startup, shutdown, or malfunction eventin a manner consistent with the general duty to minimize emissions established by40 CFR Section 63.6(e)(3)(iii)-63.6(e)(3)(ix) (e)(1)(i);3) Does not provide adequate procedures for correcting malfunctioning processand/or air pollution control and monitoring equipment as quickly as practicable; or4) Includes an event that does not meet the definition of startup, shutdown, ormalfunction.
40 CFR Section 63.6(e)(3)(vii); Minn. R. 7011.7000
The Permittee may periodically revise the SSMP as necessary to reflect changes inequipment or procedures at the affected source. Each such revision to a SSMPmust be reported in the semiannual report required by 40 CFR Section 63.10(d)(5).If the SSMP fails to address or inadequately addresses an event that meets thecharacteristics of a malfunction but was not included in the SSMP, the Permitteeshall revise the SSMP within 45 days after the event in accordance with 40 CFRSection 63.6(e)(3)(viii).
40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7000
Any revisions made to the SSMP shall not be deemed to constitute permit revisionsunder 40 CFR pt. 70 or pt. 71.
40 CFR Section 63.6(e)(3)(ix); Minn. R. 7011.7000
Applicability. The non-opacity emission standards set forth in 40 CFR Section63.6(f)(1)-(3) shall apply at all times except during periods of startup, shutdown,and malfunction, and as otherwise specified in 40 CFR pt. 63, subp. ZZZZZ.
40 CFR Section 63.6(f)(1); Minn. R. 7011.7000
Methods for determining compliance will be, in part, based on the results ofperformance tests, conformance with operation and maintenance requirements,review of records, and inspection of the source as specified in 40 CFR Section63.6(f)(2). The Permittee may use the results of performance testing conductedpreviously if it meets the requirements of 40 CFR Section 63.6(f)(iii).
40 CFR Section 63.6(f)(2); Minn. R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with a non-opacity emission standardupon obtaining all the compliance information required by the relevant standard.
40 CFR Section 63.6(f)(3); Minn. R. 7011.7000
Compliance with opacity and visible emission standards. The opacity and visibleemission standards apply at all times except during periods of startup, shutdown,and malfunction, and as otherwise specified in an applicable subpart. If a startup,shutdown, or malfunction of one portion of an affected source does not affect theability of particular emission points within other portions of the affected source tocomply with the opacity and visible emission standards set forth in this part, thenthat emission point shall still be required to comply with the opacity and visibleemission standards and other applicable requirements.
40 CFR Section 63.6(h)(1); Minn. R. 7011.7000
Methods for determining compliance. Compliance with opacity emission standardsshall be determined by conducting observations in accordance with Test Method 9in 40 CFR, pt. 60, Appendix A or the method specified in 40 CFR Section63.6(h)(7)(ii). Whenever a visible emission test method is not specified, compliancewith visible emission standards in this part shall be determined by conductingobservations in accordance with Test Method 22 in 40 CFR pt. 60, Appendix A.
40 CFR Section 63.6(h)(2); Minn. R. 7011.7000
Notification of opacity or visible emission observations. The Permittee shall notifythe Commissioner and the Administrator in writing of the anticipated date forconducting opacity or visible emission observations in accordance with 40 CFRSection 63.9(f).
40 CFR Section 63.6(h)(4); Minn. R. 7011.7000
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-30
Conduct of opacity or visible emission observations. For initial compliance, opacityor visible emission observations shall be conducted concurrently with the initialperformance test unless otherwise specified in 40 CFR Section 63.6(h)(5)(A) and(B).
40 CFR Section 63.6(h)(5); Minn. R. 7011.7000
Recordkeeping. The Permittee shall make available, upon request by theCommissioner or Administrator, such records to determine the conditions underwhich the visual observations were made and shall provide evidence indicatingproof of current visible observer emission certification.
40 CFR Section 63.6(h)(6); Minn. R. 7011.7000
Use of a continuous opacity monitoring system.i) The Permittee required to use a continuous opacity monitoring system (COMS)shall record the monitoring data produced during a performance test and shallfurnish the Commissioner and the Administrator a written report of the monitoringresults in accordance with the provisions of 40 CFR Section 63.10(e)(4).ii) The Permittee may submit, for compliance purposes, COMS data resultsproduced during any performance test required under 40 CFR Section 63.7 in lieuof Method 9 data in accordance with the process specified in 40 CFR Section63.6(h)(7).iii) COMS data shall be reduced to 6-minute averages over the duration of themass emission performance test.(continued below)
40 CFR Section 63.6(h)(7); Minn. R. 7011.7000
(continued from above)iv) The Permittee is responsible for demonstrating that he/she has complied withthe performance evaluation requirements of 40 CFR Section 63.8(e), that theCOMS has been properly maintained, operated, and data quality-assured, asspecified in 40 CFR Sections 63.8(c) and (d), and that the resulting data have notbeen altered in any way.
40 CFR Section 63.6(h)(7); Minn. R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with an opacity or visible emissionstandard upon obtaining all the compliance information required by the relevantstandard and any information available needed to determine whether properoperation and maintenance practices are being used.
40 CFR Section 63.6(h)(8); Minn. R. 7011.7000
If the Commissioner or the Administrator finds that affected source is in compliancewith all relevant standards for which initial performance tests were conducted, butduring the time such performance tests were conducted fails to meet any relevantopacity emission standard, the Permittee may petition the Administrator to makeappropriate adjustment to the opacity emission standard for the affected source.Until the Administrator notifies the Permittee, the relevant opacity emissionstandard remains applicable.
40 CFR Section 63.6(h)(9); Minn. R. 7011.7000
G. FABRIC FILTER LIMIT hdr
Pressure Drop: greater than or equal to 1.0 inches of water column and less than orequal to 6.0 inches of water column . This limit is applicable to CE015, CE017,CE019 and CE020.
Minn. R. 7007.0800, subp. 2
Pressure Drop Monitoring: Monitor and record pressure drop, for each fabric filter,once every seven days of operation.
Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-31
Subject Item: GP 014 40 CFR pt. 63, subp. ZZZZZZ
Associated Items: EU 024 Aluminum Foundry Central Melting Furnace - Furnace
SV 019 Aluminun Foundry Central Melting Furnace
What to do Why to do it
A. STANDARDS AND MANAGEMENT PRACTICES hdr
Cover or enclose each melting furnace that is equipped with a cover or enclosureduring the melting operation to the extent practicable (e.g., except when access isneeded; including, but not limited to charging, alloy addition, and tapping).
40 CFR Section 63.11550(a)(1)
Purchase only metal scrap that has been depleted (to the extent practicable) ofaluminum foundry HAP, copper foundry HAP, or other nonferrous foundry HAP (asapplicable) in the materials charged to the melting furnace, except metal scrap thatis purchased specifically for its HAP metal content for use in alloying or to meetspecifications for the casting. This requirement does not apply to material that is notscrap (e.g., ingots, alloys, sows) or to materials that are not purchased (e.g.,internal scrap, customer returns).
40 CFR Section 63.11550(a)(2)
Prepare and operate pursuant to a written management practices plan. Themanagement practices plan must include the required management practices inparagraphs (a)(1) and (2) of this section and may include any other managementpractices that are implemented at the facility to minimize emissions from meltingfurnaces. The Permittee must inform the appropriate employees of themanagement practices that they must follow. The Permittee may use standardoperating procedures as the management practices plan provided the standardoperating procedures include the required management practices in paragraphs(a)(1) and (2) of this section.
40 CFR Section 63.11550(a)(3)
B. MONITORING REQUIREMENTS hdr
The Permittee shall record the information specified in 40 CFR Section63.11553(c)(2) to document conformance with the management practices planrequired in 40 CFR Section 63.11550(a).
40 CFR Section 63.11552(a)
Conduct of monitoring. Monitoring shall be conducted as set forth in 40 CFRSection 63.8(a)(b)(1).
40 CFR Section 63.8(b)(1); Minn. R. 7017.2015
Use of an alternative monitoring method. Until permission to use an alternativemonitoring procedure has been granted by the Administrator under 40 CFRSections 63.8(f)(1)-(6), as appropriate, the Permittee remains subject to therequirements of 40 CFR Section 63.8 and the relevant standard.
40 CFR Section 63.8(f); Minn. R. 7017.2015
Reduction of monitoring data. The Permittee must reduce the monitoring data asspecified in 40 CFR Section 63.8(g)(1)-(5).
40 CFR Section 63.8(g); Minn. R. 7017.2015
C. REPORTING, AND RECORDKEEPING REQUIREMENTS hdr
The Permittee shall keep the records specified below:
(1) As required in Section 63.10(b)(2)(xiv), the Permittee shall keep a copy of eachnotification that is submitted to comply with this subpart and all documentationsupporting any Initial Notification or Notification of Compliance Status that issubmitted.
(2) The Permittee shall keep records to document conformance with themanagement practices plan required by Section 63.11550 as specified inparagraphs (c)(2)(i) and (ii) of this section.
(i) For melting furnaces equipped with a cover or enclosure, records must identifyeach melting furnace equipped with a cover or enclosure and document that theprocedures in the management practices plan were followed during the monthlyinspections. These records may be in the form of a checklist.
40 CFR Section 63.11553(c)
(ii) Records documenting that the Permittee purchased only metal scrap that hasbeen depleted of HAP metals (to the extent practicable) charged to the meltingfurnace. If the Permittee purchases scrap metal specifically for the HAP metalcontent for use in alloying or to meet specifications for the casting, the Permitteemust keep records to document that the HAP metal is included in the materialspecifications for the cast metal product.
40 CFR Section 63.11553(c) continued
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-32
The records must be in a form suitable and readily available for expeditious review,according to Section 63.10(b)(1). As specified in Section 63.10(b)(1), the Permitteeshall keep each record for 5 years following the date of each recorded action. Forrecords of annual metal melt production, the Permittee shall keep the records for 5years from the end of the calendar year. The Permittee shall keep each recordonsite for at least 2 years after the date of each recorded action according toSection 63.10(b)(1). The Permittee may keep the records offsite for the remaining 3years.
40 CFR Section 63.11553(d)
If a deviation occurs during a semiannual reporting period, the Permittee shallsubmit a compliance report to the permitting authority according to therequirements in paragraphs (e)(1) and (2) of this section.
(1) The first reporting period covers the period beginning on the compliance datespecified in Section 63.11545 and ending on June 30 or December 31, whicheverdate comes first after the compliance date. Each subsequent reporting periodcovers the semiannual period from January 1 through June 30 or from July 1through December 31. The compliance report must be postmarked or delivered nolater than July 31 or January 31, whichever date comes first after the end of thesemiannual reporting period.
(2) A compliance report must include the information in paragraphs (e)(2)(i) through(iv) of this section.
(i) Company name and address.
40 CFR Section 63.11553(e)
(ii) Statement by a responsible official, with the official's name, title, and signature,certifying the truth, accuracy and completeness of the content of the report.
(iii) Date of the report and beginning and ending dates of the reporting period.
(iv) Identification of the affected source, the pollutant being monitored, applicablerequirement, description of deviation, and corrective action taken.
40 CFR Section 63.11553(e) continued
The Permittee shall submit reports to the Commissioner and shall send a copy ofeach report to the Administrator.
40 CFR Section 63.10(a); Minn. R. 7019.0100
Recordkeeping. The Permittee shall maintain files of all information (including allreports and notifications) required by 40 CFR pt. 63 in a form suitable and readilyavailable for expeditious inspection and review. The files shall be retained for atleast 5 years following the date of each occurrence, measurement, maintenance,corrective action, report, or record. At a minimum, the most recent 2 years of datamust be retained on site.
40 CFR Section 63.10(b)(1); Minn. R. 7019.0100,subp. 2(B)
The Permittee shall maintain, at a minimum, the following information in the files:1) the occurrence and duration of each startup, shutdown, or malfunction ofoperation;2) the occurrence and duration of each malfunction of the air pollution controlequipment;3) all maintenance performed on the pollution control equipment;4) actions taken during periods of startup, shutdown, and malfunction when suchactions are different from the procedures specified in the affected source's startup,shutdown, and malfunction plan (SSMP). In this case, the Permittee shall reportthis action within 2 days of occurrence and follow by a written notification within 7days of occurrence.5) all information necessary to demonstrate conformance with the affected source'sSSMP and actions taken in accordance with SSMP;7) all required measurements needed to demonstrate compliance with a relevantstandard;(continued below)
40 CFR Section 63.10(b)(2); Minn. R. 7019.0100,subp. 2(B)
(continued from above)8) all results of performance test, CMS performance evaluations, and opacity andvisible emission observations;9) all measurements as may be necessary to determine the conditions ofperformance tests and performance evaluations.
40 CFR Section 63.10(b)(2); Minn. R. 7019.0100,subp. 2(B)
Notwithstanding the requirements in 40 CFR Sections 63.10(d) and 63.10(e), thePermittee shall submit reports to the Commissioner and the Administrator inaccordance with the reporting requirements in the relevant standard.
40 CFR Section 63.10(d)(1); Minn. R. 7019.0100
Progress reports. The Permittee who is required to submit progress reports as acondition of receiving an extension of compliance under 40 CFR Section 63.6(i)shall submit such reports to the Commissioner and the Administrator by the datesspecified in the written extension of compliance.
40 CFR Section 63.10(d)(4); Minn. R. 7019.0100
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-33
Periodic startup, shutdown, and malfunction reports. If actions taken by a Permitteeduring a startup or shutdown (and the startup or shutdown causes the source toexceed any applicable emission limitation in the relevant emission standards), ormalfunction of an affected source (including actions taken to correct a malfunction)are consistent with the procedures specified in the source's startup, shutdown, andmalfunction plan, the Permittee shall state such information in a startup, shutdown,and malfunction report.(continued below)
40 CFR Section 63.10(d)(5)(i); Minn. R. 7019.0100
(continued from above)Actions taken to minimize emissions during such startups, shutdowns, andmalfunctions shall be summarized in the report and may be done in checklist form.Such a report shall also include the number, duration, and a brief description foreach type of malfunction which occurred during the reporting period and whichcaused or may have caused any applicable emission limitation to be exceeded.Reports shall only be required if a startup or shutdown caused the source toexceed any applicable emission limitation, or if a malfunction occurred during thereporting period. The startup, shutdown, and malfunction report shall consist of aletter, containing the name, title, and signature of the Permittee who is certifying itsaccuracy, that shall be submitted to the Commissioner and the Administratorsemiannually.
40 CFR Section 63.10(d)(5)(i); Minn. R. 7019.0100
Startup, shutdown, and malfunction report: due 30 days following the end of eachcalendar half year. The Permittee may submit this simultaneously with the excessemissions and continuous monitoring system performance (or other) reports. ThePermittee may request approval to reduce the frequency of reporting theprocedures specified in 40 CFR Section 63.10(e)(3).
40 CFR Section 63.10(d)(5)(i); Minn. R. 7019.0100
Immediate startup, shutdown, and malfunction reports. Notwithstanding theallowance to reduce the frequency of reporting for periodic startup, shutdown, andmalfunction reports, any time an action taken by a Permittee during a startup orshutdown that caused the source to exceed any applicable emission limitation inthe relevant emission standards, or malfunction is not consistent with theprocedures specified in the affected source's SSMP, the Permittee shall report theactions taken for that event within 2 working days after commencing actionsinconsistent with the plan followed by a letter within 7 working days after the end ofthe event.(continued below)
40 CFR Section 63.10(d)(5)(ii); Minn. R. 7019.0100,subp. 2(B)
(coninued from above)The immediate report required under this paragraph (d)(5)(ii) shall consist of atelephone call (or facsimile (FAX) transmission) to the Commissioner and theAdministrator within 2 working days after commencing actions inconsistent with theplan, and it shall be followed by a letter, delivered or postmarked within 7 workingdays after the end of the event. The report shall contain the information specified in40 CFR Section 63.10(d)(5)(ii).
40 CFR Section 63.10(d)(5)(ii); Minn. R. 7019.0100,subp. 2(B)
D. GENERAL PROVISIONS hdr
Table 1 to this subpart shows which parts of the General Provisions in Sections63.1 through 63.16 apply.
40 CFR Section 63.11555
Proper Operation and Maintenance: At all times, including periods of startup,shutdown and malfunction, the Permittee shall operate and maintain the emissionunit subject to the MACT standard and any associated air pollution controlequipment and monitoring equipment, in a manner consistent with safety and goodair pollution control practices for minimizing emissions at least to the levels requiredby any relevant standard and as detailed in 40 CFR Section 63.6(e)(1)(i)-(iii).
40 CFR Section 63.6(e)(1)(i); Minn. R. 7011.7000
Malfunctions shall be corrected as soon as practicable after their occurrence. 40 CFR Section 63.6(e)(1)(ii); Minn. R. 7011.7000
Startup, shutdown and malfunction plan (SSMP). The Permittee shall prepare andimplement a written SSMP by June 27, 2011 that describes, in detail, proceduresfor operating and maintaining the source during periods of startup, shutdown andmalfunction; and a program of corrective action for malfunctioning process, airpollution control, and monitoring equipment used to comply with the relevantstandard. The plan requirements are further described in 40 CFR Section63.6(e)(3)(i).
40 CFR Section 63.6(e)(3)(i); Minn. R. 7011.7000
When actions taken by Permittee during a startup or shutdown (and the startup orshutdown causes the source to exceed any applicable emission limitation), ormalfunction (including actions taken to correct a malfunction) are consistent withthe procedures specified in the affected source's SSMP, the Permittee must keeprecords which demonstrate that the procedures specified in the SSMP werefollowed and describes the actions taken for that event.
40 CFR Section 63.6(e)(3)(iii) ; Minn. R. 7011.7000
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-34
If an action taken by the Permittee during a startup, shutdown, or malfunction(including an action taken to correct a malfunction) is not consistent with theprocedures specified in the affected source's SSMP, and the source exceeds anyapplicable emission limitation in the relevant emission standard, then the Permitteemust record the actions taken for that event and must report such actions asspecified in 40 CFR Section 63.10(d)(5).
40 CFR Section 63.6(e)(3)(iv) ; Minn. R. 7011.7000
The Permittee must maintain at the affected source a current SSMP and mustmake the plan available upon request for inspection and copying by theCommissioner and the Administrator. In addition, if the SSMP is subsequentlyrevised, the Permittee must maintain at the affected source each previous (i.e.,superseded) version of the SSMP, and must make each such previous versionavailable for inspection and copying for a period of 5 years after revision of theSSMP.
40 CFR Section 63.6(e)(3)(v); Minn. R. 7011.7000
To satisfy the requirements of this section to develop a SSMP, the Permittee mayuse a standard operating procedures (SOP) manual, or other plan, provided thealternative plans meet all the requirements and are made available for inspection orsubmission.
40 CFR Section 63.6(e)(3)(vi); Minn. R. 7011.7000
The Commissioner or the Administrator may require that a Permittee makechanges to the SSMP. Revisions to the SSMP will be required if the plan:
1) Does not address a startup, shutdown, or malfunction event that has occurred;2) Fails to provide for the operation of the source (including associated air pollutioncontrol and monitoring equipment) during a startup, shutdown, or malfunction eventin a manner consistent with the general duty to minimize emissions established by40 CFR Section 63.6(e)(3)(iii)-63.6(e)(3)(ix) (e)(1)(i);3) Does not provide adequate procedures for correcting malfunctioning processand/or air pollution control and monitoring equipment as quickly as practicable; or4) Includes an event that does not meet the definition of startup, shutdown, ormalfunction.
40 CFR Section 63.6(e)(3)(vii); Minn. R. 7011.7000
The Permittee may periodically revise the SSMP as necessary to reflect changes inequipment or procedures at the affected source. Each such revision to a SSMPmust be reported in the semiannual report required by 40 CFR Section 63.10(d)(5).If the SSMP fails to address or inadequately addresses an event that meets thecharacteristics of a malfunction but was not included in the SSMP, the Permitteeshall revise the SSMP within 45 days after the event in accordance with 40 CFRSection 63.6(e)(3)(viii).
40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7000
Any revisions made to the SSMP shall not be deemed to constitute permit revisionsunder 40 CFR pt. 70 or pt. 71.
40 CFR Section 63.6(e)(3)(ix); Minn. R. 7011.7000
Methods for determining compliance will be, in part, based on the results ofperformance tests, conformance with operation and maintenance requirements,review of records, and inspection of the source as specified in 40 CFR Section63.6(f)(2). The Permittee may use the results of performance testing conductedpreviously if it meets the requirements of 40 CFR Section 63.6(f)(iii).
40 CFR Section 63.6(f)(2); Minn. R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with a non-opacity emission standardupon obtaining all the compliance information required by the relevant standard.
40 CFR Section 63.6(f)(3); Minn. R. 7011.7000
E. PERFORMANCE TESTING REQUIREMENTS hdr
Notification of performance test.1) The Permittee must notify the Commissioner and the Administrator of theirintention to conduct a performance test at least 60 calendar days before theperformance test is initially scheduled to begin.2) In the event the Permittee is unable to conduct the performance test on the datespecified due to unforeseeable circumstances, the Permittee must notify theCommissioner and the Administrator as soon as practicable and without delay priorto the scheduled performance test date and specify the date when the performancetest is rescheduled.
40 CFR Section 63.7(b); Minn. R. 7017.2015
Submission of site-specific test plan. Before conducting a required performancetest, the Permittee shall develop and, if requested by the Commissioner or theAdministrator, shall submit a site-specific test plan for approval in accordance withthe requirements of 40 CFR Section 63.7(c)(2).
40 CFR Section 63.7(c)(2); Minn. R. 7017.2015
Approval of site-specific test plan. The Administrator will notify the Permittee ofapproval or intention to deny approval of the site-specific test plan (if review of thesite-specific test plan is requested) within 30 calendar days after receipt of theoriginal plan and within 30 calendar days after receipt of any supplementaryinformation.
40 CFR Section 63.7(c)(3); Minn. R. 7017.2015
Performance testing facilities. The Permittee, at the request of the Commissioner orthe Administrator, shall provide performance testing facilities as specified in 40CFR Section 63.7(d).
40 CFR Section 63.7(d); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-35
Conduct of performance tests.1) Performance tests shall be conducted under based on representative of theaffected source. Operations during periods of startup, shutdown, and malfunctionshall not constitute representative conditions for the purpose of a performance test.2) Performance tests shall be conducted and data shall be reduced in accordancewith the test methods and procedures set forth in 40 CFR Section 63.7(e), in eachrelevant standard, and, if required, in applicable appendices of 40 CFR parts 51,60, 61. The Commissioner has delegation to approve a minor or intermediatemodification (if validated by Method 301) to a reference method or specifiedmonitoring procedure as allowed for in 40 CFR Section 63.7(e)(2)(i) and (ii).
40 CFR Section 63.7(e)(1)-(2); Minn. R. 7017.2015
Unless otherwise specified in a relevant standard or test method, eachperformance test shall consist of three separate runs using the applicable testmethod. Each run shall be conducted for the time and under the conditionsspecified in the relevant standard. For the purpose of determining compliance witha relevant standard, the arithmetic mean of the results of the three runs shall apply,unless otherwise approved in accordance with provisions of 40 CFR Section63.7(e)(3).
40 CFR Section 63.7(e)(3); Minn. R. 7017.2015
Data analysis, recordkeeping, and reporting. Unless otherwise specified in arelevant standard or test method, or as otherwise approved by the Commissioneror Administrator in writing, results of a performance test shall include the analysis ofsamples, determination of emissions, and raw data. A performance test is"completed" when field sample collection is terminated. The Permittee shall reportthe results of the performance test to the Commissioner or Administrator before theclose of business on the 60th day following the completion of the performance test,unless specified otherwise in a relevant standard or as approved otherwise inwriting. The results of the performance test shall be submitted as part of thenotification of compliance status required under 40 CFR Section 63.9(h) to theappropriate permitting authority.
40 CFR Section 63.7(g); Minn. R. 7017.2015
Waiver of performance tests. Until a waiver of a performance testing requirementhas been granted by the Commissioner or the Administrator under 40 CFR Section63.7(h), the Permittee remains subject to the requirements of 40 CFR Section63.7(h).
40 CFR Section 63.7(h); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-36
Subject Item: SV 030 Fabric Filter CE 015
Associated Items: EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 013 Sand Receiving Silo - Silo/Bin
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 036 High Pressure Molding Line Pouring & Cooling - Pouring Equipment
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 042 Air Blowout Gun Line 1 - Blowing Equipment
EU 044 Line #1 Long Tube Abrasive Blasting Unit - Abrasive Equipment
EU 047 Casting Cutting Station 1-1 - Casting Equipment
EU 048 Casting Cutting Station 1-2 - Casting Equipment
EU 049 Casting Cutting Station 1-3 - Casting Equipment
EU 096 Line #1 Centrifugal Pouring & Cooling - Pouring Equipment
EU 141 Line #1 Slurry Mixing Station - Mixing Equipment
GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
What to do Why to do it
A. EMISSION LIMITS hdr
PM < 10 micron: less than or equal to 2.29 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; To avoid violation of PM10 NAAQS under40 CFR Section 50.6 and Minn. R. 7009.0080; Minn.R. 7007.0800, subps. 4 and 5
PM < 2.5 micron: less than or equal to 0.55 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification as amajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent . This limit applies to each emissions unitindividually.
Minn. R. 7011.0715, subp. 1(B)
B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENT hdr
Fabric filter (CE 015) shall be operated at all times when any of the emission unitsare in operation. See GP 002 for Fabric Filter requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 2
C. PERFORMANCE TESTING REQUIREMENTS hdr
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017,2030,subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-37
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-38
Subject Item: SV 039 Fabric Filter CE 016
Associated Items: EU 052 Machining Lathe 1-1 - Machining Equipment
EU 053 Machining Lathe 1-2 - Machining Equipment
EU 054 Machining Lathe 1-3 - Machining Equipment
EU 055 Machining Lathe 1-4 - Machining Equipment
EU 056 Brushing Unit Machine Line 1-1 - Abrasive Equipment
EU 057 Brushing Unit Machine Line 2-1 - Abrasive Equipment
EU 069 Air Blowout Gun Line 2 - Blowing Equipment
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 071 Line #2 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 074 Casting Cutting Station 2-1 - Casting Equipment
EU 075 Casting Cutting Station 2-2 - Casting Equipment
EU 076 Casting Cutting Station 2-3 - Casting Equipment
EU 079 Machining Lathe 2-1 - Machining Equipment
EU 080 Machining Lathe 2-2 - Machining Equipment
EU 081 Machining Lathe 2-3 - Machining Equipment
EU 082 Brushing Unit Machine Line 3-1 - Abrasive Equipment
EU 083 Brushing Unit Machine Line 4-1 - Abrasive Equipment
EU 097 Line #2 Centrifugal Pouring & Cooling - Pouring Equipment
EU 142 Line #2 Holding Furnace - Furnace
EU 143 Line #2 Slurry Mixing Station - Mixing Equipment
EU 144 Furnace Refractory Breakout Room - Furnace
EU 145 Machining Lathe 3-1 - Machining Equipment
EU 146 Machining Lathe 3-2 - Machining Equipment
EU 147 Machining Lathe 3-3 - Machining Equipment
EU 148 Machining Lathe 3-4 - Machining Equipment
EU 149 Machining Lathe 4-1 - Machining Equipment
EU 150 Machining Lathe 4-2 - Machining Equipment
EU 151 Machining Lathe 4-3 - Machining Equipment
GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
What to do Why to do it
A. EMISSION LIMITS hdr
PM < 10 micron: less than or equal to 1.25 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; To avoid violation of PM10 NAAQS under40 CFR Section 50.6 and Minn. R. 7009.0080; Minn.R. 7007.0800, subps. 4 and 5
PM < 2.5 micron: less than or equal to 0.23 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification as amajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent . This limit applies to each emissions unitindividually.
Minn. R. 7011.0715, subp. 1(B)
B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENT hdr
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-39
Fabric filter (CE 016) shall be operated at all times when any of the emission unitsare in operation. See GP 002 for Fabric Filter requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 2
C. PERFORMANCE TESTING REQUIREMENTS hdr
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-40
Subject Item: SV 041 Fabric Filter CE 018
Associated Items: EU 007 High Pressure Molding Line Punchout - Pressing Equipment
EU 008 FM Casting Conveying and Cooling - Conveyor
EU 011 Foundry Sand Muller - Sanding Equipment
What to do Why to do it
A. EMISSION LIMITS hdr
PM < 10 micron: less than or equal to 2.20 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; To avoid violation of PM10 NAAQS under40 CFR Section 50.6 and Minn. R. 7009.0080; Minn.R. 7007.0800, subps. 4 and 5
PM < 2.5 micron: less than or equal to 0.10 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification as amajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent Minn. R. 7011.0715, subp. 1(B)
B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENTS hdr
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 2.5 micron: greater than or equal to 97.0 percent collection efficiency Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 10 micron: greater than or equal to 99.0 percent collection efficiency Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent collection efficiency Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 2.5 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp 1(A); Minn. R.7007.0800, subp. 14
PM < 10 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
Total Particulate Matter: greater than or equal to 80.0 percent capture efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-41
C. MONITORING REQUIREMENTS hdr
Operation and Maintenance (O & M) Plan: The Permittee shall operate andmaintain the fabric filters in accordance with the facility O & M Plan and the controlequipment manufacturer's specifications. The Permittee shall keep copies of the O& M Plan available for use by staff and MPCA staff.
Minn. R. 7007.0800, subps. 2 and 14
Visible emissions check: the Permittee shall check SV 041 associated with CE018, for any visible emission, once daily, during daylight hours when in operation.In the event the Permittee observes any visible emissions, the Permittee shallinvestigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 8.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 4
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 14
Pressure Drop Monitoring: Monitor and record pressure drop once every sevendays of operation.
Minn. R. 7007.0800, subps. 4 and 5
Initial Hood Certification and Evaluation: The control device hood must conform tothe requirements listed in Minn. R. 7011.0070, subp. 1, and the Permittee shallcertify this as specified in Minn. R. 7011.0070, subp. 3. The Permittee shallmaintain a copy of the evaluation and certification on site.
Minn. R. 7007.0800, subps. 4 and 5
Annual Hood Evaluation: The Permittee shall measure and record at least oneevery 12 months the fan rotation speed, fan power draw, or face velocity or othercomparable air flow indication method. The Permittee shall maintain a copy of theannual evaluation on site.
Minn. R. 7007.0800, subps. 4 and 5
Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
Minn. R. 7007.0800, subp. 4
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
Minn. R. 7007.0800, subps. 2, 5, and 14
D. RECORDKEEPING REQUIREMENTS hdr
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-42
Corrective Actions: The Permittee shall take corrective action as soon as possibleif any of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
All situations warranting corrective actions are deviations, the Permittee shall reportthe deviations in the semiannual deviations report as required in the"Total Facility"section of this permit.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4, 5, and 14
E. REPORTING REQUIREMENT hdr
Corrective Actions Reporting: All situations warranting corrective actions aredeviations, the Permittee shall report the deviations in the semiannual deviationsreport requires in the "Total Facility" section of this permit.
Minn. R. 7007.0800, subp. 2
F. PERFORMANCE TESTING hdr
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
The Permittee shall conduct performance tests and show compliance with the limitsin this permit for three consecutive years. If the Permittee conducts threeconsecutive annual performance tests and shows compliance each time, thePermittee may submit a test frequency plan with the appropriate testing frequency(1, 3 or 5 years) based on the results of the most recent performance test. If aperformance test indicates noncompliance, annual testing is required until twoconsecutive test results show compliance.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-43
Subject Item: SV 045 Fabric Filter CE 019
Associated Items: EU 101 Line #3 Centrifugal Pouring & Cooling - Pouring Equipment
EU 102 Air Blowout Gun Line 3 - Blowing Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 104 Line #3 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 107 Casting Cutting Station 3-1 - Casting Equipment
EU 108 Casting Cutting Station 3-2 - Casting Equipment
EU 109 Casting Cutting Station 3-3 - Casting Equipment
EU 110 Casting Cutting Station 3-4 - Casting Equipment
EU 111 Casting Cutting Station 3-5 - Casting Equipment
EU 112 Machining Lathe 5-1 - Machining Equipment
EU 113 Machining Lathe 5-2 - Machining Equipment
EU 114 Machining Lathe 5-3 - Machining Equipment
EU 115 Machining Lathe 5-4 - Machining Equipment
EU 116 Machining Lathe 6-1 - Machining Equipment
EU 117 Machining Lathe 6-2 - Machining Equipment
EU 118 Machining Lathe 6-3 - Machining Equipment
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 133 Line #3 Charge Conveyor & Preheater - Other Emission Unit
EU 134 Brushing Unit Machine Line 5-1 - Abrasive Equipment
EU 135 Machining Lathe 6-4 - Machining Equipment
EU 140 Brushing Unit Machine Line 6-1 - Abrasive Equipment
EU 154 Line #3 Slurry Mixing Station - Mixing Equipment
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
What to do Why to do it
A. EMISSION LIMITS hdr
PM < 10 micron: less than or equal to 4.46 lbs/hour not to exceed 14.0 tons/yearbased on a 12-month rolling sum.
See GP 009 for additional requirements.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; To avoid violation of PM10 NAAQS under40 CFR Section 50.6 and Minn. R. 7009.0080; Minn.R. 7007.0800, subps. 4 and 5
PM < 2.5 micron: less than or equal to 0.48 lbs/hour using 24-hour Rolling Average Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification as amajor source under 40 CFR Section 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
Minn. R. 7011.0715, subp. 1(A)
Opacity: less than or equal to 20 percent Minn. R. 7011.0715, subp. 1(B)
B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENTS hdr
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-44
PM < 2.5 micron: greater than or equal to 97.0 percent collection efficiency for eachfabric filter.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 10 micron: greater than or equal to 99.0 percent collection efficiency for eachfabric filter.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent collection efficiencyfor each fabric filter.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 14
PM < 2.5 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp 1(A); Minn. R.7007.0800, subp. 14
PM < 10 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
Total Particulate Matter: greater than or equal to 80.0 percent capture efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A)
C. MONITORING REQUIREMENTS hdr
Visible emissions check: the Permittee shall check SV 045 associated with CE019, for any visible emission, once daily, during daylight hours when in operation.In the event the Permittee observes any visible emissions, the Permittee shallinvestigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 6.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065, subp. 1(A); Minn. R.7007.0800, subp. 4
Pressure Drop Monitoring: Monitor and record pressure drop once every sevendays of operation.
Minn. R. 7007.0800, subps. 4 and 5
Initial Hood Certification and Evaluation: The control device hood must conform tothe requirements listed in Minn. R. 7011.0070, subp. 1, and the Permittee shallcertify this as specified in Minn. R. 7011.0070, subp. 3. The Permittee shallmaintain a copy of the evaluation and certification on site.
Minn. R. 7007.0800, subps. 4 and 5
Annual Hood Evaluation: The Permittee shall measure and record at least oneevery 12 months the fan rotation speed, fan power draw, or face velocity or othercomparable air flow indication method. The Permittee shall maintain a copy of theannual evaluation on site.
Minn. R. 7007.0800, subps. 4 and 5
Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
Minn. R. 7007.0800, subp. 4
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 14
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-45
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
Minn. R. 7007.0800, subps. 2, 5, and 14
D. RECORDKEEPING REQUIREMENTS hdr
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subp. 5
Corrective Actions: The Permittee shall take corrective action as soon as possibleif any of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
Title I Condition: To avoid classification as a majorsource and modification under 40 CFR Section 52.21and Minn. R. 7007.3000; To avoid classification asmajor source under 40 CFR Section 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800, subps. 4, 5, and 14
E. PERFORMANCE TESTING REQUIREMENTS hdr
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
Minn. R. 7017.2020, subp. 1; Minn. R. 7017.2030,subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-46
Subject Item: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 007 Centrifugal Casting Lines #1 and #2 Operation Group
SV 001 CIF Highbay
What to do Why to do it
A. OPERATIONAL LIMITS hdr
Operating Hours: less than or equal to 3600 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
Minn. R. 7007.0800, subp. 2
Recordkeeping: The Permittee shall install and operate an hour meter on EU001 torecord the annual hours of operation. The Permittee shall record and maintain thehours of operation for EU001 on a monthly basis each year.
Minn. R. 7007.0800, subp. 5
See GP001, GP006 and GP007 for additional requirements associated withEU001.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-47
Subject Item: EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
SV 044 Centrifugal Line #3-Charge Handling
What to do Why to do it
A. OPERATIONAL LIMITS hdr
Operating Hours: less than or equal to 3600 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
Minn. R. 7007.0800, subp. 2
Monthly Recordkeeping: The Permittee shall install and operate an hour meter onEU098 to record the annual hours of operation. The Permittee shall record andmaintain the hours of operation for EU098 by the 15th of the month for the previousmonth and previous 12 month period (12-month rolling sum).
Minn. R. 7007.0800, subp. 5
See GP001, GP006 and GP009 for additional requirements associated withEU098.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-48
Subject Item: EU 131 Line #3 Charge Handling & Conveyor - Conveyor
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
SV 044 Centrifugal Line #3-Charge Handling
What to do Why to do it
A. OPERATIONAL LIMITS hdr
Operating Hours: less than or equal to 1200 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
Minn. R. 7007.0800, subp. 2
Monthly Recordkeeping: The Permittee shall install and operate an hour meter onEU131 to record the annual hours of operation. The Permittee shall record andmaintain the hours of operation for EU131 by the 15th of the month for the previousmonth and previous 12 month period (12-month rolling sum).
Minn. R. 7007.0800, subp. 5
See GP001, GP006 and GP009 for additional requirements associated withEU131.
Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-49
Subject Item: EU 191 Furnaces, Comfort Heat & Makeup Air - Furnace
What to do Why to do it
A. EMISSION LIMITS hdr
Total Particulate Matter: less than or equal to 0.6 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each existing furnace is 0.0072 lb/mmBtuheat input at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit. This limit applies individually to furnacesinstalled prior to January 31, 1977.
Minn. R. 7011.0510, subp. 1
Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using3-hour Rolling Average . The maximum PTE for new furnaces is 0.0074 lb/mmBtuheat input at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit. This limit applies individually to furnacesinstalled after January 31, 1977.
Minn. R. 7011.0515, subp. 1
Opacity: less than or equal to 20 percent except for one six-minute period per hourof not more than 60 percent opacity. This limit applies to all furnaces in this group.
Minn. R. 7011.0510, subp. 2; Minn. R. 7011.0515,subp. 2
B. OTHER LIMITS AND REQUIREMENTS hdr
Fuel Restriction: The Permittee shall burn natural gas and propane fuel only. Minn. R. 7007.0800, subp. 2
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
Minn. R. 7007.0800, subps. 4 and 5
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-50
Subject Item: EU 192 Emergency Generator - Reciprocating IC Engine
Associated Items: SV 053 Emergency Generator
What to do Why to do it
A. EMISSION LIMITS hdr
Carbon Monoxide: less than or equal to 3.5 grams/kilowatt-hour 40 CFR Section 60.4205(b); 40 CFR Section89.112(a); 40 CFR Section 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Total Particulate Matter: less than or equal to 0.20 grams/kilowatt-hour 40 CFR Section 60.4205(b); 40 CFR Section89.112(a); 40 CFR Section 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
NMHC + NOx: less than or equal to 4.0 grams/kilowatt-hour. 40 CFR Section 60.4205(b); 40 CFR Section89.112(a); 40 CFR Section 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Exhaust Opacity less than or equal to:1) 20 percent during the acceleration mode;2) 15 percent during the lugging mode;3) 50 percent during the peaks in either the acceleration or lugging modes.
40 CFR Section 60.4202(a)(2); 40 CFR Section89.113(a); 40 CFR Section 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Opacity: less than or equal to 20 percent opacity once operating temperatures havebeen attained.
Minn. R. 7011.2300, subp. 1
Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input Minn. R. 7011.2300, subp. 2
B. OPERATING CONDITIONS hdr
The Permittee shall maintain documentation onsite that the unit is an emergencygenerator by design that qualifies under the U.S. EPA memorandum entitled"Calculating Potential to Emit (PTE) for Emergency Generators" dated September6, 1995, limiting operation to 500 hours per year.
Minn. R. 7007.0800, subps. 4 and 5
Fuel type: No. 2 fuel oil only, by design. Minn. R. 7005.0100, subp. 35a
Fuel Type: Diesel fuel shall have a maximum sulfur content of 15 parts per millionand either a minimum cetane index of 40 or a maximum aromatic content of 35volume percent.
40 CFR Section 60.4207(b); 40 CFR Section80.510(b); 40 CFR Section 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Fuel Supplier Certification: The Permittee shall obtain and maintain a fuel suppliercertification for each shipment of No. 2 fuel oil, certifying that the sulfur contentdoes not exceed 0.0015% by weight.
Minn. R. 7007.0800, subps. 4 and 5
The Permittee shall over the entire life of the engine, operate and maintain thestationary CI internal combustion engine according to the manufacturer'semission-related written instructions, change only those emission-related settingsthat are permitted by the manufacturer, and meet the requirements of 40 CFR parts89, 94 and/or 1068 as they apply.
40 CFR Section 60.4206; 40 CFR Section 60.4211(a);40 CFR Section 63.6590(c)(1); Minn. R. 7011.2305;Minn. R. 7011.8150
Operation of Emergency Stationary ICE:1) There is no time limit on the use of emergency stationary ICE in emergencysituations.2) The Permittee may operate the emergency stationary ICE for any combination ofthe purposes specified in paragraphs (f)(2)(i) through (iii) of this section for amaximum of 100 hours per calendar year. Any operation for non-emergencysituations as allowed by paragraph (f)(3) of this section counts as part of the 100hours per calendar year allowed by paragraph (f)(2).(continued below)
40 CFR Section 60.4211(f); 40 CFR Section63.6590(c)(1); Minn. R. 7011.2305; Minn. R.7011.8150
(continued from above)3) Emergency stationary ICE may be operated for up to 50 hours per calendar yearin non-emergency situations. The 50 hours of operation in non-emergencysituations are counted as part of the 100 hours per calendar year for maintenanceand testing and emergency demand response provided in paragraph (f)(2). Exceptas provided in paragraph (f)(3)(i), the 50 hours per calendar year fornon-emergency situations cannot be used for peak shaving or non-emergencydemand response, or to generate income for a facility to an electric grid orotherwise supply power as part of a financial arrangement with another entity.
40 CFR Section 60.4211(f); 40 CFR Section63.6590(c)(1); Minn. R. 7011.2305; Minn. R.7011.8150
C. MONITORING AND RECORDKEEPING hdr
Monitoring - Hours of Operation: The engine shall contain a non-resettable hourmeter prior to startup of the engine.
40 CFR Section 60.4209(a); 40 CFR Section63.6590(c)(1); Minn. R. 7011.2305; Minn. R.7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTSFederal-Mogul Corp Powertrain Systems
15700015 - 012
Facility Name:
Permit Number:
01/12/15A-51
The Permittee shall demonstrate compliance by purchasing an engine certified toconform with the emission standards listed in the emission limits above for thesame model year and maximum engine power. The engine shall be installed andconfigured according to the manufacturer's specifications.
40 CFR Section 60.4211(c); 40 CFR Section63.6590(c)(1); Minn. R. 7011.2305; Minn. R.7011.8150
If the stationary CI internal combustion engine is an emergency stationary internalcombustion engine, the Permittee is not required to submit an initial notification.The Permittee shall keep records of the operation of the engine in emergency andnon-emergency service that are recorded through the non-resettable hour meter.The Permittee shall record the time of operation of the engine and the reason theengine was in operation during that time.
40 CFR Section 60.4214(b); 40 CFR Section63.6590(c)(1); Minn. R. 7011.2305; Minn. R.7011.8150
D. NESHAP SUBP. ZZZZ REQUIREMENTS hdr
The Permittee shall meet the requirements of 40 CFR pt. 63, subp. ZZZZ bymeeting the requirements of 40 CFR pt. 60, subp. IIII, as a new emergencyreciprocating internal combustion engine at an area source of HAPs.
40 CFR Section 63.6590(c)(1); Minn. R. 7011.8150
E. EMERGENCY GENERATOR TESTING & BEST MANAGEMENT PRACTICES hdr
The monthly test of EU192 shall begin after 12:00 PM and be completed prior to3:00 PM. The duration of the test shall be as short as possible and may not exceedone hour. No monthly test shall be conducted on a day that the Air Quality Index(AQI) or the forecasted AQI exceeds 90.
Minn. R. 7007.0800, subp. 2
During every monthly test of EU192, the Permittee shall record the followinginformation:
- The date;- The day of the week;- The time the test started;- The time the test was completed; and- The Air Quality Index (AQI).
Minn. R. 7007.0800, subps. 4 and 5
The Permittee shall conduct each monthly test of EU192 on a Saturday or aSunday.
Minn. R. 7007.0800, subp. 2
The Permittee shall remove the rain cap on the emergency generator stack(SV053) within 30 days of permit no. 15700015-012 issuance.
Minn. R. 7007.0800, subp. 2
The Permittee shall select a generator that operates on ultra low sulfur (15 ppm)diesel fuel.
Minn. R. 7007.0800, subp. 2
Orient SV053 so that it vents emissions from EU192 vertically without obstruction. Minn. R. 7007.0800, subp. 2
Install EU192 in a location that does not affect fresh or indoor air. If the generator islocated near a school or daycare, be aware of times and areas when and wherepeople congregate and avoid them.
Minn. R. 7007.0800, subp. 2
TABLE B: SUBMITTALSFacility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
01/12/15B-1
Also, where required by an applicable rule or permit condition, send to the Permit Document Coordinator notices of:- accumulated insignificant activities,- installation of control equipment,- replacement of an emissions unit, and- changes that contravene a permit term.
Send submittals that are required to be submitted to the U.S. EPA regional office to:
Chief Air Enforcement Air and Radiation Branch EPA Region V 77 West Jackson Boulevard Chicago, Illinois 60604
Each submittal must be postmarked or received by the date specified in the applicable Table. Those submittals required by parts7007.0100 to 7007.1850 must be certified by a responsible official, defined in Minn. R. 7007.0100, subp. 21. Other submittals shallbe certified as appropriate if certification is required by an applicable rule or permit condition.
Send any application for a permit or permit amendment to:
Fiscal Services Minnesota Pollution Control Agency 520 Lafayette Road North St. Paul, Minnesota 55155-4194
Table B lists most of the submittals required by this permit. Please note that some submittal requirements may appear in Table Aor, if applicable, within a compliance schedule located in Table C. Table B is divided into two sections in order to separately listone-time only and recurrent submittal requirements.
Send submittals that are required by the Acid Rain Program to:
U.S. Environmental Protection Agency Clean Air Markets Division 1200 Pennsylvania Avenue NW (6204N) Washington, D.C. 20460
Unless another person is identified in the applicable Table, send all other submittals to:
AQ Compliance Tracking Coordinator Industrial Division Minnesota Pollution Control Agency 520 Lafayette Road North St. Paul, Minnesota 55155-4194
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONSFacility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
01/12/15B-2
What to send When to send Portion of Facility Affected
Computer Dispersion Modeling Protocol due 365 days after 06/21/2010 of Permit No.15700015-011 for modeling PM2.5.
Total Facility
Computer Dispersion Modeling Results due 90 days after Computer DispersionModeling Protocol for PM2.5 is approved byMPCA staff.
Total Facility
TABLE B: RECURRENT SUBMITTALSFacility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
01/12/15B-3
What to send When to send Portion of Facility Affected
Semiannual Deviations Report due 30 days after end of each calendarhalf-year starting 05/16/1997. The firstsemiannual report submitted by the Permitteeshall cover the calendar half-year in which thepermit is issued. The first report of eachcalendar year covers January 1 - June 30.The second report of each calendar yearcovers July 1 - December 31. If no deviationshave occurred, the Permittee shall submit thereport stating no deviations.
Total Facility
Compliance Certification due 30 days after end of each calendar yearstarting 05/16/1997 (for the previous calendaryear). To be submitted on a form approved bythe Commissioner. The report covers alldeviations experienced during the calendaryear.
Total Facility
APPENDIX MATERIAL Facility Name: Federal‐Mogul Corporation Powertrain Systems Permit Number: 15700015‐012
Appendix B Insignificant Activities and Applicable Requirements
Description of Activity Applicable Insignificant Activities
Requirements Likely Applicable Requirements
Space Heaters Minn. R. 7007.1300, subp. 3. I. Minn. R. 7011.0515
Cooling Towers Minn. R. 7007.1300, subp. 3. I. Minn. R. 7011.0110
Sand Receiving Silos Minn. R. 7007.1300, subp. 4. B. Minn. R. 7011.0715
Appendix C Control Equipment and Assigned Emission Units
CE 001 Fabric Filter – (removed) CE 002 Fabric Filter (SV 004) EU 009 Shot Blast Cleaning of Castings #1 EU 129 Shot Blast Cleaning of Castings #2 EU 130 Shot Blast Cleaning of Castings #3 CE 003 Fabric Filter – (removed) CE 004 Fabric Filter – (removed) CE 005 Fabric Filter (SV 007) EU 012 Sand Receiving Silo CE 006 Fabric Filter (SV 008) EU 013 Sand Receiving Silo CE 013 Fabric Filter (SV 023) EU 028 Cleaning Aluminum Castings (Cutting) CE 014 Direct Flame Afterburner (SV 024) – (removed) CE 015 Fabric Filter (SV 030) EU 004 Coreless Induction Furnace #3 EU 013 Sand Receiving Silo EU 035 Coreless Induction Furnace #2 EU 036 High Pressure Molding Line Pouring and Cooling EU 041 Coreless Induction Furnace #1 EU 042 Air Blowout Gun Line 1 EU 044 Line #1 Abrasive Blasting Unit #1 Line 1 EU 047 Casting Cutting Station 1‐1 EU 048 Casting Cutting Station 1‐2 EU 049 Casting Cutting Station 1‐3 EU 096 Line #1 Centrifugal Pouring and Cooling EU 141 Line #1 Slurry Mixing Station CE 016 Fabric Filter (SV 039) EU 052 Machining Lathe 1‐1 EU 053 Machining Lathe 1‐2 EU 054 Machining Lathe 1‐3 EU 055 Machining Lathe 1‐4 EU 056 Brushing Unit Machine Line 1‐1 EU 057 Brushing Unit Machine Line 2‐1 EU 069 Air Blowout Gun Line 2
EU 070 Coating Application Wand Line 2 EU 071 Line #2 Abrasive Blasting Unit #1 Long Tube EU 074 Casting Cutting Station 2‐1 EU 075 Casting Cutting Station 2‐2 EU 076 Casting Cutting Station 2‐3 EU 079 Machining Lathe 2‐1 EU 080 Machining Lathe 2‐2 EU 081 Machining Lathe 2‐3 EU 082 Brushing Unit Machine Line 3‐1 EU 083 Brushing Unit Machine Line 4‐1 EU 097 Centrifugal Pouring and Cooling Line #2 (pouring only) EU 142 Line #2 Holding Furnace EU 143 Line #2 Slurry Mixing Station EU 144 Furnace Refractory Break Out Room EU 145 Machining Lathe 3‐1 EU 146 Machining Lathe 3‐2 EU 147 Machining Lathe 3‐3 EU 148 Machining Lathe 3‐4 EU 149 Machining Lathe 4‐1 EU 150 Machining Lathe 4‐2 EU 151 Machining Lathe 4‐3 CE 017 Fabric Filter (SV 040) EU 099 FM Inductotherm Coreless Furnace #5 EU 100 FM Inductotherm Coreless Furnace #6 CE 018 Fabric Filter (SV 041) EU 007 High Pressure Molding Line Punchout EU 008 Casting Conveying and Cooling EU 011 Foundry Sand Muller CE 019 Fabric Filter (SV 045) EU 101 Line #3 Centrifugal Pouring and Cooling EU 102 Air Blowout Gun Line 3 EU 103 Coating Application Wand Line 3 EU 104 Line #3 Abrasive Blasting Unit #1 Long Tube EU 107 Casting Cutting Station 3‐1 EU 108 Casting Cutting Station 3‐2 EU 109 Casting Cutting Station 3‐3 EU 110 Casting Cutting Station 3‐4 EU 111 Casting Cutting Station 3‐5 EU 112 Machining Lathe 5‐1 EU 113 Machining Lathe 5‐2 EU 114 Machining Lathe 5‐3 EU 115 Machining Lathe 5‐4 EU 116 Machining Lathe 6‐1 EU 117 Machining Lathe 6‐2 EU 118 Machining Lathe 6‐3
EU 132 Line #3 Electric Induction Furnace EU 133 Line #3 Charge Conveyor & Preheater EU 134 Brushing Unit Machine Line 5‐1 EU 135 Machining Lathe 6‐4 EU 140 Brushing Unit Machine Line 6‐1 EU 154 Line #3 Slurry Mixing Station CE 020 Fabric Filter (SV 050) EU 165 Electric Induction Furnace #7 EU 166 FM CGI Treatment & Volumetric Ladle EU 167 FM CGI Centrifugal Pouring & Cooling EU 168 FM CGI Centrifugal Die Heater Burners EU 169 FM CGI Die Cleaning Brush & Air Blowout (wet process) EU 170 FM CGI Centrifugal Die Coating Application (wet process) EU 190 FM CGI Shot Blast Cleaning of Castings in lieu of (EU009, EU129, EU130) CE 022 Fabric Filter 100% vented indoors EU 184 W/C 791 – Hone (wet process) EU 185 W/C 791 – Lathe EU 186 W/C 791 – Hone (wet process) EU 187 W/C 791 – Lathe (wet process) EU 188 W/C 791 – Hone (wet process)
Appendix D: Stack Parameters Relied Upon in the Modeling to Demonstrate Compliance with National Ambient Air Quality Standards for PM10.
Table 1: Point Sources
Source ID
X Coord. [m]
Y Coord. [m]
Base Elevation
[m]
Release Height [m]
Emission Rate [g/s]
Gas Exit Temperature
[K]
Gas Exit Velocity [m/s]
Inside Diameter
[m]
Description
SV030 557452.9 4921728.9 214 15.54 0.4183 304.26 18.38 1.22 Baghouse
SV039 557405.2 4921790.8 214 19.81 0.02533 305.37 8.88 1.68 Centrifugal Line #2 Baghouse
SV040 557468.7 4921746.4 214 12.19 0.07887 310.93 12.94 0.91 JV #1 & JV#2 Furnace Baghouse
SV036 557411 4921747.2 214 9.45 0.002155 294.26 10.78 0.91 Line #2 Die Preheaters
SV041 557531.1 4921681 214 14.63 0.5006 305.37 23.21 1.22 Muller, HPML Punchout Casting Conveying, C
SV045 557440.1 4921801.4 214 18.29 0.1334 305.37 13.88 1.52 JV Line#3 Baghouse
SV004 557532 4921670.4 214 13.72 0.0155 310.93 28.75 0.91 3 Shot Blast Machines
SV050 557522.1 4921695.8 214 9.14 0.01701 294.26 21.73 0.74 Duker Baghouse
SV046 557548.9 4921751.5 214 9.45 0.0005418 505.37 0.6 0.23 EU136 Evaporator #1
SV047 557550.4 4921750 214 9.45 0.0005418 505.37 0.6 0.23 EU137 Evaporator #2
SV048 557552 4921748.8 214 9.45 0.0005418 505.37 0.6 0.23 EU138 Evaporator #3
SV049 557553.5 4921747.2 214 9.45 0.0005418 505.37 0.6 0.23 EU139 Evaporator #4
SV018 557533 4921705.3 214 6.1 0.001436 310.93 10.12 0.3 Aluminum Heat Treating
SV019 557485.5 4921745 214 9.14 0.007194 477.59 0.36 1.22 Aluminum Foundry Central Melting Furnace
SV021 557461.5 4921764.1 214 6.1 0.0115 299.82 9.58 0.91 Aluminum Foundry Holding Furnaces
SV023 557530 4921719.7 214 9.14 0 305.37 5.37 0.61 Cleaning AL Castings
SV028 557616.7 4921686 214 6.1 0.0005758 477.59 5.05 0.24 Bryan Boiler
SV029 557569.5 4921662.4 214 9.14 0.0006476 422.04 5.05 0.24 Weil‐McLain Boiler
SV031 557538.9 4921695.2 214 8.53 0.0004309 399.82 1.28 0.25 Aluminum Foundry Heat Treating Oven
SV032 557558.9 4921618.4 214 8.23 0.001079 424.82 1.64 0.25 Sleeve Machine Shop Treating Oven
SV035 557449.8 4921719.2 214 10.97 0.002281 422.04 10.78 0.91 Line #1 Casting Die Preheating Burners
SV043 557418.7 4921809.2 214 15.24 0.00257 294.26 10.78 0.91 Line #3 Die Preheaters
Table 2: Volume Sources
Source ID X Coord. [m]
Y Coord. [m]
Base Elevation
[m]
Release Height [m]
Emission Rate [g/s]
Side Length [m]
Initial Lateral
Dimension [m]
Initial Vertical
Dimension [m]
Description
SV001VA 557478.6 4921735.7 214 2.29 0.04782 15.73 3.66 4.57 Charge Handling Door #1 SV001VB 557475 4921731.5 214 4.57 0.04782 15.73 3.66 9.14 Charge Handling Door #2 SV001VC 557471.4 4921727.2 214 4.57 0.04782 15.73 3.66 9.14 Charge Handling Door #3 SV001VD 557467.8 4921722.3 214 3.35 0.04782 22.28 5.18 6.71 Charge Handling Door #4 SV044A 557448 4921820.1 214 4.57 0.02906 18.35 4.27 9.14 JV Charge Handling Door #1 SV044B 557443.6 4921815.3 214 4.57 0.02906 18.35 4.27 9.14 JV Charge Handling Door #2 SV044C 557439.4 4921810.4 214 4.57 0.02906 18.35 4.27 9.14 JV Charge Handlling Door #3
Table 3: Area Sources
Source ID
X Coord. [m]
Y Coord. [m]
Base Elevation
[m]
Release Height [m]
24‐HR Emission Rate [g/(s‐m2)]
Annual Emission Rate [g/(s‐m2)]
X Side Length [m]
Y Side Length [m]
Initial Vertical
Dimension [m]
Description
FS001 557343.4 4921802 213 1 5.51E‐06 4.72E‐06 39 74 1.7 Unpaved Parking Lot FS002A 557688.2 4921511.1 213.85 1 3.30E‐08 2.74E‐08 16.5 98.5 1.7 Vehicle Traffic ‐ Paved Roads FS002C 557639.6 4921595.7 214.01 1 3.30E‐08 2.74E‐08 100 52 1.7 Vehicle Traffic ‐ Paved Roads FS003 557542.5 4921759.9 214 1 1.10E‐06 6.57E‐08 52 23 2 Paved Roads ‐ Shipping FS004A 557488.7 4921817.9 213.08 1 5.29E‐06 3.65E‐06 8 42.5 2 Paved Road Deliveries FS004B 557503.8 4921755.6 214 1 5.29E‐06 3.65E‐06 24 81 2 Paved Road Deliveries FS004C 557441 4921772.8 213 1 5.29E‐06 3.65E‐06 27 21.5 2 Paved Road Deliveries FS004D 557471.3 4921731.4 213.35 1 5.29E‐06 3.65E‐06 12 72 2 Paved Road Deliveries FS002B 557594.7 4921612.3 213.93 1 3.30E‐08 2.74E‐08 136.5 16.3 1.7 Paved Front Parking Lot FS004E 557463.9 4921722.6 213.35 1 5.29E‐06 3.65E‐06 11.5 34.5 2 Paved Delivery Road FS005 557356.2 4921791.6 214 1 1.40E‐08 1.02E‐08 38.5 16 1.7 Paved Parking
SF-00006-05(4/86)
DEPARTMENT : POLLUTION CONTROL AGENCY STATE OF MINNESOTA
Office Memorandum
DATE : October 3, 2006
TO : Amrill Okonkwo
Air Quality Permits Industrial Division
FROM : Chris Nelson Risk Assessment/Air Modeling Environmental Analysis & Outcomes
PHONE : 651/296-7750
SUBJECT : Federal-Mogul Corporation (ID# 15700015) PM10 Air Dispersion Modeling Review
Federal-Mogul Corporation submitted PM10 air dispersion modeling results for its facility in Lake City, Minnesota on September 5, 2006. Updated results were submitted via email on September 25th and 28th. The modeling reports were prepared by Pinnacle Engineering on behalf of Federal-Mogul. The results were intended to demonstrate modeled compliance with National Ambient Air Quality Standards (NAAQS) for PM10. I conclude that, based on the modeled results submitted to MPCA, Federal-Mogul will comply with the PM10 NAAQS. The modeling analysis predicted maximum annual and highest 6th-high 24-hour PM10 concentrations of 49.5 micrograms per cubic meter (g/m3) and 141.9 g/m3, respectively. The PM10 NAAQS are 50 g/m3 as an annual average and 150 g/m3 for the 24-hour averaging period. Background PM10 concentrations of 23 g/m3 (annual average) and 37.0 g/m3 (24-hour average) were used in the analysis to represent natural background levels and the impacts of PM10 sources not included in the model. Those values were default values suggested by MPCA modeling guidance. Previous Federal-Mogul modeling analyses used background concentrations of 15.4 g/m3 (annual average) and 31.0 g/m3 (24-hour average). Those values were based on monitoring data from Goodhue County collected in 1996 and 1997. Actual background values in Lake City are likely close to the values monitored in Goodhue County, adding some conservativeness to the final predicted concentrations. Charge Handling operations (SV001V and SV044V) were represented in the modeling analysis by square volume sources. The charge handling sources are cranes that lift metal pieces from a large pile and place them into a furnace. The piles and cranes are located inside Federal-Mogul buildings and emissions from the operation may exit the buildings through any of several nearby stacks, vents, or large delivery doors. In 2003, I raised
questions about the representation of the charge handling sources but, after further discussions with Pinnacle, I think the volume source representation is appropriate. The predicted PM10 concentrations are very close to the ambient standards. The PM10 modeling analysis should be updated for any future facility modifications at Federal-Mogul. Future analyses should use AERMOD, the latest EPA-approved air dispersion model. c: Ron Koller, Federal-Mogul Corporation
Marley Ayres, Pinnacle Engineering AQ File 2177
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 1 of 9
TECHNICAL SUPPORT DOCUMENT
For AIR EMISSION PERMIT NO. 15700015‐012
This technical support document (TSD) is intended for all parties interested in the permit and to meet the requirements that have been set forth by the federal and state regulations (40 CFR § 70.7(a)(5) and Minn. R. 7007.0850, subp. 1). The purpose of this document is to provide the legal and factual justification for each applicable requirement or policy decision considered in the determination to issue the permit. 1. General Information 1.1 Applicant and Stationary Source Location:
Table 1. Applicant and Source Address
Applicant/Address Stationary Source/Address (SIC Code: 3321, 3365)
Federal‐Mogul Corporation 520 North 8th Street Lake City, MN 55041
Federal‐Mogul Corp Powertrain Systems 520 North 8th Street Lake City, Wabasha County, Minnesota 55041
Contact: Ron Koller 651‐345‐8005
1.2 Facility Description Federal‐Mogul Corporation Powertrain Systems (Federal‐Mogul) owns and operates a foundry in Lake City, Minnesota. The facility consists of separate gray iron and aluminum foundry operations, supporting machine operations, and natural gas‐fired boilers. The raw materials consist entirely of refined and scrap metals, and scrap generated from in‐house machining operations and various materials for mold making. The gray iron foundry is dedicated to making sleeves, rather than pistons.
Federal‐Mogul operates the gray iron foundry with six induction furnaces with a combined rated capacity of 21.41 tons of metal melted per hour. Other equipment at the facility includes a seven‐ton holding furnace for storing molten gray iron, a high pressure pouring and cooling line rated at 125 molds per hour, sand muller, sand silos and three centrifugal casting lines. In addition, for the aluminum foundry, the facility operates the central melting furnace, holding furnaces, and casting and heat treating ovens.
The main sources of air emissions are Particulate Matter (PM), PM less than 10 microns (PM10) and Nitrogen Oxides (NOX). The facility operates under an individual State permit and is an area source under National Emission Standards for Hazardous Air Pollutants (40 CFR pt. 63).
1.3 Description of the Activities Allowed by this Permit Action This permit action is for two Major Amendments and an Administrative Amendment. One major amendment (DQ 4517) will add an emergency generator (EU192) to the facility with its own associated stack (SV053). The engine will run on diesel fuel, not have control equipment and be used for emergency use only.
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 2 of 9
The second major amendment (DQ 4622) will re‐route emissions from machining lathes (EU052‐055, 079‐081) to the baghouse CE016 (SV039). These lathes were previously controlled by baghouse CE015 (SV030). No permit limits will be revised by this change and thus, no previously modeled parameters will be affected. In addition, EU050 and EU051 (Casting Cutting Stations 1‐4 and 1‐5) and EU077 and EU078 (Casting Cutting Station 2‐4 and 2‐5) will be removed.
The administrative amendment is for a 120‐day extension on the SV041 performance test for PM2.5. The extension moved the due date to on or before November 13, 2010. The test was conducted November 9‐11, 2010. The most recent test for PM, PM10, PM2.5 and opacity at SV041 was conducted February 24, 2011.
Additional changes to the permit include removing requirements for tasks that have been completed, and updating Title I conditions to reflect the fact the facility operates under a State individual permit. Since the facility is no longer a Pt. 70 permit, all citations referencing CAM no longer are applicable. As CAM no longer applies, GP010 will be removed from the permit and associated items from GP010 will be moved to GP002 (fabric filters, non‐CAM). Collection and capture efficiencies at GP002 will be combined into overall control efficiency limits. The requirements at GP004 were combined into GP002 and GP004 was removed. The previous permit contained a schedule of compliance (Table C) to certify hoods at the facility. This schedule ran from 2009 to 2011, so these requirements can also be removed. The general provisions from 40 CFR pt. 63, subp. A that are applicable to 40 CFR pt. 63, subp. ZZZZZ have been added to GP013. The general provisions applicable to 40 CFR pt. 63, subp. ZZZZZZ have been added to GP014.
1.4 Facility Emissions:
Table 2. Emissions Summary (minor NSR source scenario)
Pollutant
Unlimited Potential Emissions from the
Modification (tpy)
Limited Potential Emissions from the Modification
(tpy)
Total Facility Limited Potential Emissions**
(tpy)
Pt. 70 Threshold for Criteria Pollutants
(tpy)
PM 0.67 0.67 88.19 100
PM10 0.67 0.67 57.75 100
PM2.5 0.67 0.67 24.53 100
NOX 14.33 14.33 94.88 100
SO2 4.70 4.70 5.26 100
CO 3.07 3.07 14.76 100
Ozone (VOC) 14.33 14.33 47.48 100
Lead ‐‐ ‐‐ 0.63 10
CO2e* 2691.49 2691.49 66,849 100,000
HAP Total ‐‐ ‐‐ 0.26 25
*Carbon dioxide equivalents as defined in Minn. R. 7007.0100. ** Including Insignificant Activities
Table 3. Facility Classification
Classification Major/Affected Source Synthetic Minor/Area Minor/Area
PSD X (PM/PM10/PM2.5)
Part 70 Permit Program X (PM10/PM2.5)
Part 63 NESHAP X
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 3 of 9
2. Regulatory and/or Statutory Basis New Source Review Federal‐Mogul is one of 28 source categories listed in the Prevention of Significant Deterioration (PSD) rules that are classified as major sources, if the potential‐to‐emit (PTE) is equal to or greater than 100 tons per year (tpy) of any single regulated pollutant. Title I Condition limits were established in 2000 before the facility became a major source. PTE was revised during permit action ‐011 resulting in all regulated pollutants being below 100 tpy; therefore the facility is a non‐major source under New Source Review (40 CFR § 52.21). This permit action does not change the facility status under NSR. Part 70 Permit Program The limited PTE of all Pt. 70 regulated pollutants are below the 100 tpy threshold; therefore the facility is a non‐major source under the Pt. 70 program. Existing limits in the permit to avoid major source and modification under 40 CFR § 52.21 were updated to also avoid classification as major source under 40 CFR § 70.2. New Source Performance Standards (NSPS) The proposed emergency engine (EU192) is subject to New Source Performance Standard subp. IIII: Stationary Compression Ignition (CI) Internal Combustion Engines (ICE). National Emission Standards for Hazardous Air Pollutants (NESHAP) The proposed emergency engine (EU192) is subject to NESHAP subp. ZZZZ: Stationary Reciprocating Internal Combustion Engines (RICE). Compliance Assurance Monitoring (CAM) This is an individual State permit so CAM does not apply to the facility. All CAM citations effective from permit no. 15700015‐010 that were no longer applicable as of the issuance date of permit no. 15700015‐011 were removed from the permit in this permit action (‐012). Environmental Review & Air Emissions Risk Analysis (AERA) An Environmental Assessment Worksheet (EAW) is not required for this permit action, and the Permittee is not required to perform an AERA. Minnesota State Rules Portions of the facility are subject to the following Minnesota Standards of Performance:
Minn. R. 7011.2300 Standards of Performance for Stationary Internal Combustion Engines (ICE)
Table 4. Regulatory Overview of Units Affected by the Modification/Permit Amendment Subject Item* Applicable Regulations Rationale
EU192 40 CFR pt. 60, subp. IIII 40 CFR pt. 63, subp. ZZZZ Minn. R. 7011.2300, subps. 1, 2
New Source Performance Standard for Stationary CI ICE. National Emission Standards for Hazardous Air Pollutants for Stationary RICE. State Standards for Stationary ICE.
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 4 of 9
Subject Item* Applicable Regulations Rationale
GP002 Title I Conditions to avoid NSR and Pt. 70 and demonstrate compliance with NAAQS
Requirements to vent emissions to air pollution control equipment to remain a minor source and modification under NSR and minor source under Pt. 70.
Standards of Performance for Industrial Process Equipment: applies to individual emission units.
*Location of the requirement in the permit (e.g., EU, SV, GP, etc.). 3. Technical Information Federal‐Mogul will install an emergency generator (EU192) with its own stack (SV053) and no associated control equipment. The engine will run on diesel fuel and be used for emergency purposes only. The engine will be subject to New Source Performance Standards (NSPS) for Stationary Compression Ignition (CI) Internal Combustion Engines (ICE), State Performance Standards for Stationary ICE and National Emission Standards for Hazardous Air Pollutants (NESHAP) for Stationary Reciprocating Internal Combustion Engines (RICE). The emergency engine will comply with the applicable NESHAP standard by demonstrating compliance with the applicable NSPS requirements. The engine’s rated capacity is 530 hp and is model year 2013 which qualifies it as a Tier 3 engine per Table 1 of 40 CFR Section 89.112(a).
The administrative amendment application included with this permit action was for a 120‐day extension on the performance test for PM2.5 on SV041 (CE018). The extension moved the test due date from July 16, to November 13, 2010. The most recent performance test for SV041 was conducted February 24, 2011. Other performance test dates, frequencies and future test dates for SV030, SV039, SV041 and SV045 are shown below in Table 5. Performance test dates in the permit have been updated to the frequencies and due dates shown below. Test frequency plan requirements for initial PM2.5 tests were removed. The performance tests below included verification of PM2.5 emission rates. With this permit action, PM2.5 limits will be added to the permit at the SV levels listed in Table 6 giving a 10 % buffer above the verified results from the PM2.5 tests.
Table 5. Future Performance Testing Stack Previous
Test Test Frequency Pollutants Tested Next Test
Due
SV030 9/29/11 every 60 months PM, PM10, PM2.5, opacity 9/29/16
SV039 11/15/12 every 60 months PM, PM10, PM2.5, opacity 11/15/17
SV041 2/24/11 every 60 months PM, PM10, PM2.5, opacity 2/24/16
SV045 8/1/12 every 60 months PM, PM10, PM2.5, opacity 8/1/17
A notification of compliance for NESHAP subp. ZZZZZZ was received July 9, 2009. The applicable requirements for this NESHAP were placed in the permit during the last amendment (‐011). The compliance trigger date (June 27, 2011) requirement will be removed during this permit action.
Federal‐Mogul is also re‐routing seven machining lathes (EU052‐055, 079‐081) from CE015 (SV030) to CE016 (SV039). Permit limits at SV030 and SV039 will not be affected by this change and there are no changes to any previously modeled parameters in permit Appendix D.
Cleanup and Corrections to the Permit
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 5 of 9
Requirements and citations at the Total Facility level of the permit were updated to current MPCA practice. Federal‐Mogul’s permit type went from Federal Pt. 70/Major for NSR in permit action ‐010 to an individual State in permit action ‐011. Title I conditions in the permit to avoid major source status and modification under 40 CFR Section 52.21 and Minn. R. 7007.3000 are being updated to include limits to avoid major source status under 40 CFR Section 70.2 and Minn. R. 7007.0200 in the citations. None of the permit limits are being changed. Also Title I conditions to avoid only a major modification under 40 CFR Section 52.21 and Minn. R. 7007.3000 will now avoid major status under 40 CFR Sections 52.21 and 70.2. None of these permit limits are being changed either.
Federal‐Mogul first became a major source under 40 CFR Sections 52.21 and 70.2 and initially took limits to avoid a major modification under the federal Prevention of Significant Deterioration (PSD) program and thus, avoid the need to conduct a Best Available Control Technology (BACT) analysis with that permit action. (See discussion in permit 15700015‐002 TSD) The facility production limit established in PER002 of 121,680 tpy was reduced to 65,000 tpy in PER008 in order to show compliance with National Ambient Air Quality Standards for PM10.
Also, as part of becoming a State permit and no longer being a major source under 40 CFR Section 70.2 the Compliance Assurance Monitoring (CAM) requirements from 40 CFR pt. 64 are no longer applicable. All citations referencing CAM (i.e., 40 CFR pt. 64) were removed from the permit. Since CAM no longer applies to this facility, GP010 will be removed from the permit and associated items under GP010 will be moved to GP002 (non‐CAM fabric filters). The previous permit contained capture and collection efficiencies for fabric filters in GP002 and 010. This permit will combine the two efficiencies into an overall control efficiency for each fabric filter by multiplying the capture and collection efficiencies. (i.e., control efficiency = capture efficiency * collection efficiency) The resultant control efficiencies for GP002 are shown below in Table 6.
The permit contained a schedule of compliance in Table C to certify the hoods at the facility. This hood certification was to run for three years from 2009 to 2011. Since this has been completed, the associated permit requirements are being removed.
3.1 Calculations of Potential to Emit and Emissions Increase Analysis Potential‐to‐emit (PTE) calculations for the emergency generator are included in Attachment 2 to this TSD. PTE for greenhouse gases (GHG) were provided with the application for permit ‐011 and included again with the application for permit ‐012. As GHGs were not regulated pollutants at the time of permit ‐011 issuance the PTE data was not entered in the facility description at that time. All PTE for GHG (including CO2, CH4, N2O and CO2e) will be entered into the facility description with permit ‐012 and reflect the global warming potentials as revised in the November 29, 2013 Federal Register. 3.2 Dispersion Modeling Federal‐Mogul’s permit contains the following language triggering the need for modeling.
For changes that require a minor, moderate, or major permit amendment and affect any modeled parameter or emission rate documented in Appendix D, a Remodeling Submittal requirement is triggered.
Federal‐Mogul was in contact with MPCA staff via email correspondence and phone conversations and determined that modeling would not be required for the following reasons:
The proposed generator does not affect the original modeled parameters or emission rates.
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 6 of 9
Emergency generators, per MPCA modeling guidelines, do not normally require modeling. EU192 will operate under Best Management Practices (BMPs) for emergency generators.
3.3 Monitoring In accordance with the Clean Air Act, it is the responsibility of the owner or operator of a facility to have sufficient knowledge of the facility to certify that the facility is in compliance with all applicable requirements. In evaluating the monitoring included in the permit, the MPCA considered the following:
the likelihood of the facility violating the applicable requirements;
whether add‐on controls are necessary to meet the emission limits;
the variability of emissions over time;
the type of monitoring, process, maintenance, or control equipment data already available for the emission unit;
the technical and economic feasibility of possible periodic monitoring methods; and
the kind of monitoring found on similar units elsewhere. The table below summarizes the monitoring requirements associated with this amendment.
Table 6. Monitoring Subject Item*
Requirement (rule basis) Monitoring Discussion
EU192 CO: < 3.5 g/kW‐hr PM: < 0.20 g/kW‐hr NMHC+NOX: < 4.0 g/kW‐hr Opacity: < 15/20/50% (40 CFR § 60.4205(b))
SO2: < 0.50 lb/mmBtu Opacity: < 20% (Minn. R. 7011.2300)
Recordkeeping: Fuel certification; fuel type; hours of operation
This engine is a new source at an area source of HAP and complies with NESHAP subp. ZZZZ by complying with NSPS subp. IIII. SO2 PTE of the engine is 0.29 lb/mmBtu. Engine rating is 530 hp with model year 2013, which makes it qualify for Tier 3.
SV030 (CE015)
PM10: ≤ 2.29 lb/hr on 24‐hr rolling avg PM2.5: < 0.55 lb/hr on 24‐hr rolling avg (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200)
Recordkeeping: Daily visible emissions check, reading, monitoring and maintain pressure drop for the fabric filter
PM10 limit is not changing. Machining lathe (EU052‐055, 079‐081) emissions re‐routed to CE016 (SV039). New PM2.5 limit is 110% of 9/29/11 test result.
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 7 of 9
Subject Item*
Requirement (rule basis) Monitoring Discussion
SV039 (CE016)
PM10: ≤ 1.25 lb/hr on 24‐hr rolling avg PM2.5: < 0.23 lb/hr on 24‐hr rolling avg (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200; and PM NAAQS (for PM10))
Recordkeeping: Daily visible emissions check, reading, monitoring and maintain pressure drop for the fabric filter
PM10 limit is not changing. Machining lathe (EU052‐055, 079‐081) emissions re‐routed from CE015 (SV030). New PM2.5 limit is 110% of 11/15/12 test result.
SV041 (CE018)
PM2.5: < 0.10 lb/hr on 24‐hr rolling avg (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200)
Recordkeeping: Daily visible emissions check, reading, monitoring and maintain pressure drop for the fabric filter
New PM2.5 limit is 110% of 11/9‐11/10 test result.
SV045 (CE019)
PM2.5: < 0.48 lb/hr on 24‐hr rolling avg (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200)
Recordkeeping: Daily visible emissions check, reading, monitoring and maintain pressure drop for the fabric filter
New PM2.5 limit is 110% of 8/1/12 test result.
GP002 (CE002)
PM/PM10: > 99.0% control efficiency PM2.5: > 97.0% control efficiency (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200)
Recordkeeping: daily visible emission check, reading, monitoring and maintain pressure drop
Monitoring based on MN Performance Standard for Control Equipment is adequate to have a reasonable assurance of compliance (daily, periodic inspections and corrective actions). All situations warranting corrective actions are deviations. The Permittee shall report the deviations in the semiannual deviations report.
GP002 (CE015, 016, 017)
PM/PM10: > 79.2% control efficiency PM2.5: > 77.6% control efficiency (to avoid 40 CFR §§ 52.21 and 70.2; Minn. R. 7007.3000 and 7007.0200)
Recordkeeping: daily visible emission check, reading, monitoring and maintain pressure drop
Monitoring based on MN Performance Standard for Control Equipment is adequate to have a reasonable assurance of compliance (daily, periodic inspections and corrective actions). All situations warranting corrective actions are deviations. The Permittee shall report the deviations in the semiannual deviations report.
*Location of the requirement in the permit (e.g., EU, SV, GP, etc.). 3.4 Insignificant Activities Federal‐Mogul Corp Powertrain Systems has several operations which are classified as insignificant activities under the MPCA’s permitting rules. These are listed in Appendix B to the permit. Space heaters that previously qualified as insignificant activities under Minn. R. 7007.1300, subp. 3.A will now qualify under Minn. R. 7007.1300, subp. 3.I.
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 8 of 9
The permit is required to include periodic monitoring for all emissions units, including insignificant activities, per EPA guidance. The insignificant activities at this Facility are only subject to general applicable requirements. Using the criteria outlined earlier in this TSD, the following table documents the justification why no additional periodic monitoring is necessary for the insignificant activities affected by this modification.
Table 7. Insignificant Activities
Insignificant Activity General Applicable
Emission limit Discussion
Space heaters fueled by natural gas or propane, now qualifying under Minn. R. 7007.1300, subp. 3.I.
PM ≤ 0.4 lb/MMBtuOpacity ≤ 20% with exceptions (Minn. R. 7011.0515)
For these space heaters, based on the fuels used and EPA published emissions factors, it is highly unlikely that it could violate the applicable requirement. In addition, these types of units are typically operated and vented inside a building, so testing for PM or opacity is not feasible.
3.5 Permit Organization In general, the permit meets the MPCA Delta Guidance for ordering and grouping of requirements. One area where this permit deviates slightly from Delta guidance is in the use of appendices. While appendices are fully enforceable parts of the permit, in general, any requirement that the MPCA thinks should be electronically tracked (e.g., limits, submittals, etc.), should be in Table A or B of the permit. The main reason is that the appendices are word processing sections and are not part of the electronic tracking system. Violation of the appendices can be enforced, but the computer system will not automatically generate the necessary enforcement notices or documents. Staff must generate these.
Another area that deviates from the guidance is in the use of groups where the requirements in the group apply to the members of the group individually. This was done in order to shorten the permit and where no testing or tracking specific to a unit is in the permit (thereby reducing the likelihood that there where will be further unit‐specific requirements later). 3.6 Comments Received Public Notice Period: December 12, 2014 ‐ January 12, 2015 EPA 30‐day Review Period: December 12, 2014 ‐ January 12, 2015 Comments were not received from the public during the public notice period. Comments were not received from EPA during their review period. 4. Permit Fee Assessment Attachment 3 to this TSD contains the MPCA’s assessment of Application and Additional Points used to determine the permit application fee for this permit action as required by Minn. R. 7002.0019. The permit action includes three permit applications, of which all were received after the effective date of the rule (July 1, 2009). Additional points include reviews of applicable NSPS subp. IIII (10 pts.) and NESHAP subp. ZZZZ (10 pts.).
Technical Support Document, Permit Action Number: 15700015 ‐ 012 Page 9 of 9
5. Conclusion Based on the information provided by Federal‐Mogul Corp Powertrain Systems, the MPCA has reasonable assurance that the proposed operation of the emission facility, as described in the Air Emission Permit No. 15700015‐012 and this TSD, will not cause or contribute to a violation of applicable federal regulations and Minnesota Rules. Staff Members on Permit Team: Tarik Hanafy (permit engineer)
Ladislaus Strzok (enforcement) Jim Kolar (compliance) Sarah Seelen (peer reviewer) Beckie Olson (permit writing assistant) Sandra Simbeck (administrative support)
AQ File No. 2177; DQ 4517 (major), 4622 (major), 3164 (admin), 3206 (NESHAP subp. ZZZZZZ notification) Attachments: 1. Facility Description and CD‐01 Forms
2. Calculation Spreadsheets 3. Hood Certification Summary 4. Points Calculator
Attachment 1: Facility Description and CD01 Forms
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show:
Action:
AQD Facility ID:
Facility Name:
Active and Pending Records
PER 012
15700015
Federal-Mogul Corp Powertrain Systems
FACILITY DESCRIPTION: GROUPS (GP)
12 November, 2014 10:00
ID No. AddedBy
(Action)
RetiredBy
(Action)
Includein EI
OperatorID
for Item
Group Description Group ItemsGroupStatus
1 GP 001 PER 011 Charge Handling (2) and Induction Furnaces (6) EU 001, EU 004, EU 035, EU 041, EU 098, EU 099, EU 100, EU 131, EU 132,EU 165
Active
2 GP 002 PER 010 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE CE 016, CE 017, SV 039, SV 040Active
3 GP 002 PER 012 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE CE 002, CE 015, CE 016, CE 017, SV 004, SV 030, SV 039, SV 040Active
4 GP 003 PER 011 Industrial Process Equipment - Applies to each CE CE 005, CE 006, EU 012, EU 013, SV 007, SV 008Active
5 GP 004 PER 011 Fabric Filter- Low Temperature, i.e., T,< 180 Degrees F - Applies to each CE CE 002, CE 011, EU 009, EU 129, EU 130, SV 004Active
6 GP 004 PER 012 Fabric Filter- Low Temperature, i.e., T,< 180 Degrees F - Applies to each CERemoved
7 GP 005 PER 010 RemovedActive
8 GP 006 PER 010 Industrial Process Equipment - Applies to each EU EU 001, EU 043, EU 070, EU 098, EU 103, EU 131Active
9 GP 007 PER 011 Centrifugal Casting Lines #1 and #2 Operation Group EU 001, EU 042, EU 043, EU 044, EU 047, EU 048, EU 049, EU 050, EU 051,EU 052, EU 053, EU 054, EU 055, EU 056, EU 057, EU 059, EU 060, EU 061,EU 062, EU 063, EU 064, EU 065, EU 066, EU 067, EU 068, EU 069, EU 070,EU 071, EU 074, EU 075, EU 076, EU 077, EU 078, EU 079, EU 080, EU 081,EU 082, EU 083, EU 086, EU 087, EU 088, EU 096, EU 097, EU 099, EU 100,EU 145, EU 146, EU 147, EU 148, EU 149, EU 150, EU 151
Active
10 GP 007 PER 012 Centrifugal Casting Lines #1 and #2 Operation Group EU 001, EU 042, EU 043, EU 044, EU 047, EU 048, EU 049, EU 052, EU 053,EU 054, EU 055, EU 056, EU 057, EU 059, EU 060, EU 061, EU 062, EU 063,EU 064, EU 065, EU 066, EU 067, EU 068, EU 069, EU 070, EU 071, EU 074,EU 075, EU 076, EU 079, EU 080, EU 081, EU 082, EU 083, EU 086, EU 087,EU 088, EU 096, EU 097, EU 099, EU 100, EU 145, EU 146, EU 147, EU 148,EU 149, EU 150, EU 151
Active
11 GP 008 PER 011 Direct Heating Equipment - Applies to each Emission Unit EU 023, EU 024, EU 026, EU 038, EU 040, EU 059, EU 060, EU 061, EU 062,EU 063, EU 064, EU 065, EU 066, EU 067, EU 068, EU 086, EU 087, EU 088,EU 119, EU 120, EU 121
Active
12 GP 009 PER 011 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPLCasting #3 (EU 130)
CE 019, EU 098, EU 101, EU 102, EU 103, EU 104, EU 107, EU 108, EU 109,EU 110, EU 111, EU 112, EU 113, EU 114, EU 115, EU 116, EU 117, EU 118,EU 119, EU 120, EU 121, EU 131, EU 132, EU 133, EU 134, EU 135, EU 140,EU 154, SV 043, SV 044, SV 045
Active
13 GP 010 PER 010 Fabric Filters- Subject to CAM CE 002, CE 015, SV 004, SV 030Active
14 GP 010 PER 012 Fabric Filters- Subject to CAMRemoved
15 GP 011 PER 011 Boilers EU 033, EU 034, SV 028, SV 029Active
16 GP 012 PER 011 Evaporators EU 136, EU 137, EU 138, EU 139, SV 046, SV 047, SV 048, SV 049Active
17 GP 013 PER 011 40 CFR pt. 63, subp. ZZZZZ CE 015, CE 017, CE 019, CE 020, EU 004, EU 035, EU 041, EU 099, EU 100,EU 132, EU 165
Active
18 GP 014 PER 011 40 CFR pt. 63, subp. ZZZZZZ EU 024, SV 019Active
Page 1 of 1
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:01
FACILITY DESCRIPTION: STACK/VENTS (SV)
ID No. Discharge DirectionFlow Rate/Temperature
Information Source
Exit GasTemperature
at Top(ºF)
DesignFlow Rate
at Top(ACFM)
Width(feet)
Diameteror Length
(feet)
Inside DimensionsHeight ofOpening
FromGround(feet)
AddedBy
(Action)
RetiredBy
(Action)
OperatorID
for Item
Operators DescriptionStack/Vent
Status
1 SV 001 Up, No CapEstimate90140002.540PER 011 CIF HighbayActive
2 SV 002 Up, No CapEstimate90200002.540PER 011Removed
3 SV 003 Up, No CapEstimate90140002.520PER 008Retired
4 SV 004 Up, No CapEstimate100400002.645PER 008 Fabric Filter CE 002Active
5 SV 005 Up, No CapEstimate9083552.5220PER 010 Fabric Filter CE 003Removed
6 SV 006 Up, No CapEstimate8020001120PER 011Removed
7 SV 007 Up, No CapEstimate901001.5120PER 008 Fabric Filter CE 005Active
8 SV 008 Up, No CapEstimate901001.550PER 011 Fabric Filer CE 006Active
9 SV 009 Up, No CapEstimate4001951130PER 002Removed
10 SV 010 Up, No CapEstimate4001951130PER 002Removed
11 SV 011 Up, No CapEstimate36002761.520PER 002Removed
12 SV 012 Up, No CapTest18002761.520PER 002Removed
13 SV 013 Up, No CapTest1038900140PER 011Removed
14 SV 014 Up, No CapEstimate7511711.520PER 011 Machine Area General VentActive
15 SV 015 Up, No CapEstimate4001951130PER 002Removed
16 SV 016 Up, No CapEstimate901001.520PER 011Removed
17 SV 017 Up, No CapTest743500120PER 011Removed
18 SV 018 Up, No CapEstimate1001565120PER 011 Piston Heat TreatingActive
19 SV 019 Up, No CapEstimate400902430PER 010 Aluminun Foundry Central Melting FurnaceActive
20 SV 020 Up, No CapEstimate1308230130PER 011 Aluminum Foundry Vanisil Dross HopperActive
21 SV 021 Up, No CapTest8013344330PER 011 Aluminum Foundry Holding FurnacesActive
22 SV 022 Up, No CapEstimate808000220PER 011Removed
23 SV 023 Up, No CapEstimate903323230PER 008 Fabric Filer CE 013Active
24 SV 024 Up, No CapEstimate3001452330PER 011 Aluminum Chip DryingRetired
25 SV 025 Up, No CapEstimate200500124PER 011 Peerless BoilerRetired
26 SV 026 Up, No CapTest7625001.530PER 010 PlatingRemoved
27 SV 027 Up, No CapEstimate200500124PER 011 Slant/Fin BoilerRetired
Page 1 of 2
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:01
FACILITY DESCRIPTION: STACK/VENTS (SV)
ID No. Discharge DirectionFlow Rate/Temperature
Information Source
Exit GasTemperature
at Top(ºF)
DesignFlow Rate
at Top(ACFM)
Width(feet)
Diameteror Length
(feet)
Inside DimensionsHeight ofOpening
FromGround(feet)
AddedBy
(Action)
RetiredBy
(Action)
OperatorID
for Item
Operators DescriptionStack/Vent
Status
28 SV 028 Up, With CapEstimate400500.820PER 011 Bryan BoilerActive
29 SV 029 Up, With CapEstimate300500.830PER 011 Weil-McLain BoilerActive
30 SV 030 Up, No CapEstimate9050000440PER 011 Fabric Filter CE 015Active
31 SV 031 Up, No CapTest2601360.8328PER 011 Aluminum Foundry Heat Treating Oven - sowActive
32 SV 032 Up, No CapTest3051750.8327PER 011 Sleeve Machine Shop Heat Treating OvenActive
33 SV 033 Up, No CapEstimate7015,000330PER 011 Die Coating Operations Line #1Active
34 SV 034 Up, No CapEstimate7015,000331PER 011 Die Coating Operations Line #2Active
35 SV 035 Up, No CapEstimate7015,000336PER 011 Nearest General Facility Vent for Die Preheating Burners Line #1Active
36 SV 036 Up, No CapEstimate20015,000331PER 011 Exhaust Stack for Die Preheating Burners Line #2Active
37 SV 037 PER 011 Centrifugal Pour & Cool Line #1Removed
38 SV 038 Up, No CapPER 011 Centrifugal Pour & Cool Line #2Removed
39 SV 039 Up, No CapEstimate8642,3205.560PER 011 Fabric Filter CE 016Active
40 SV 040 Up, No CapEstimate10018000340PER 011 Fabric Filter CE 017Active
41 SV 041 Up, No CapTest9954,350440PER 011 Fabric Filter CE 018Active
42 SV 042 Up, No CapEstimate7015,000331PER 010 Nearest General Facility Vent for Die Coating Operations Line #3Active
43 SV 043 Up, No CapEstimate10015,000231PER 011 Exhaust Stack for Die Preheating Burners Line #3Active
44 SV 044 Up, No CapEstimate7015,000331PER 010 Centrifugal Line #3-Charge HandlingActive
45 SV 045 Up, No CapEstimate9065,000560PER 011 Fabric Filter CE 019Active
46 SV 046 Up, No CapManufacturer450520.7531PER 011 Evaporator #1 StackActive
47 SV 047 Up, No CapManufacturer450520.7531PER 011 Evaporator #2 StackActive
48 SV 048 Up, No CapManufacturer450520.7531PER 011 Evaporator #3 StackActive
49 SV 049 Up, No CapManufacturer450520.7531PER 011 Evaporator #4 StackActive
50 SV 050 Up, No CapEstimate7020,0002.3231PER 011 FM CGI Baghouse Stack (CE020)Active
51 SV 051 Up, No CapEstimate7015,000421PER 011 Nearest Facility Vent for W/C 791Active
52 SV 052 Up, No CapEstimate7015,000421PER 011 Nearest Facility Vent for W/C 791Active
53 SV 053 Up, No CapManufacturer107629880.29212PER 012 Emergency GeneratorActive
Page 2 of 2
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:01
FACILITY DESCRIPTION: CONTROL EQUIPMENT (CE)
ID No. AddedBy
(Action)
RetiredBy
(Action)
OperatorID
for Item
Control
Equip.Type
Control Equipment Description ModelControlEquip.Status
Manufacturer PollutantsControlled
AfterburnerCombustionParameters
CaptureEfficiency
(%)
Destruction/CollectionEfficiency
(%)
1 CE 001 PER 010 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F #88MPFRemoved Wheelabrator PM 80 99
2 CE 002 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F DFT4-96Active Torrit PM2.5PM10PM
100100100
979999
3 CE 003 PER 010 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F #60 Model 108Removed Wheelabrator Frye PM 100 99
4 CE 004 PER 008 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F S/N A115381Removed Wheelabrator PM 100 99
5 CE 005 PER 001 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F NAActive Whirl-L-Flow PM10PM
100100
9999
6 CE 006 PER 001 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F NAActive Whirl-L-Flow PM10PM
100100
9999
7 CE 007 PER 002 021 Direct Flame Afterburner NARemoved Shalco
8 CE 008 PER 002 021 Direct Flame Afterburner NARemoved Shalco
9 CE 009 PER 002 021 Direct Flame Afterburner NARemoved Coreco 1200 F/1.5sec
10 CE 010 PER 002 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F NARemoved Coreco PM 100 99
11 CE 011 PER 003 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F NARemoved Whirl-L-Flow PM 100 99
12 CE 012 PER 002 005 Gravity Collector - Medium Efficiency NARemoved Custom PM 80 60
13 CE 013 PER 001 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F #60 Model 108Active Wheelabrator PM10PM
100100
9999
14 CE 014 PER 010 021 Direct Flame Afterburner NARemoved Coreco 1200 F/1.5sec
15 CE 015 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F Fillrex MS-10-672-8299Active Steelcraft PM2.5PM10PM
808080
979999
16 CE 016 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees FActive PM2.5PM10PM
808080
979999
17 CE 017 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees FActive AB Dust Control PM2.5PM10PM
808080
979999
18 CE 018 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F 5535Active Industrial VentilationInc.
PM2.5PM10PM
808080
979999
19 CE 019 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F PA15-46-10Active Industrial VentilationInc.
PM2.5PM10PM
808080
979999
20 CE 020 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F BL9-9-6.8Active Industrial Ventilation,Inc.
PM10PM
8080
9999
Page 1 of 2
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:01
FACILITY DESCRIPTION: CONTROL EQUIPMENT (CE)
ID No. AddedBy
(Action)
RetiredBy
(Action)
OperatorID
for Item
Control
Equip.Type
Control Equipment Description ModelControlEquip.Status
Manufacturer PollutantsControlled
AfterburnerCombustionParameters
CaptureEfficiency
(%)
Destruction/CollectionEfficiency
(%)
21 CE 021 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees FActive
22 CE 022 PER 011 018 Fabric Filter - Low Temperature, i.e., T<180 Degrees F DFT2-4Active Donaldson Torit PM10PM
100100
9999
Page 2 of 2
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
1 FM Charge Handling BridgeCrane
EU 001 Active PER 011 SV 001 (M) Hr 3321Northern Engineering 10 Ton 10.25 Ton
2 FM Charge Handling BridgeCrane - Material HandlingEquipment
EU 001 Active PER 012 SV 001 (M) Hr 3321Northern Engineering 10 Ton 10.25 Ton
4.83 Two Natural Gas FiredPreheater Buckets
EU 002 Removed PER 011 Hr 3321Lindberg CF-53-C 9 Ton
4 Two Existing CorelessInduction Furnaces
EU 003 Removed EIS 001 Hr 3321Lindberg NFGe 10/2500 4 Ton
5 FM Inductotherm CorelessFurnace #3
EU 004 Active PER 011 CE 015SV 030 (M) Hr 3321Inductotherm Linemelt 2500 KW 2.3 Ton
6 FM Inductotherm CorelessFurnace #3 - Furnace
EU 004 Active PER 012 CE 015SV 030 (M) Hr 3321Inductotherm Linemelt 2500 KW 2.3 Ton
7 High Pressure Molding LinePouring & Cooling
EU 005 Removed PER 011 Hr 3321Inductotherm Linemelt Inductopour 5.7 Ton
8 Match Blowmatic Molding LinePouring & Cooling
EU 006 Removed EIS 001 Hr 3321Beardsley & Piper 85B .63 Ton
9 High Pressure Molding LinePunchout
EU 007 Active PER 011 CE 018SV 041 (M) Hr 3321KW NA 8.5 Ton
10 High Pressure Molding LinePunchout - PressingEquipment
EU 007 Active PER 012 CE 018SV 041 (M) Hr 3321KW NA 8.5 Ton
11 FM Casting Conveying andCooling
EU 008 Active PER 011 CE 018SV 041 (M) Hr 3321General Kinematics NA 8.5 Ton
12 FM Casting Conveying andCooling - Conveyor
EU 008 Active PER 012 CE 018SV 041 (M) Hr 3321General Kinematics NA 8.5 Ton
13 Shotblast Cleaning of Castings#1
EU 009 Active PER 011 CE 002SV 004 (M) Hr 3321Wheelabrator 28 Cubic Feet 2.92 Ton
14 Shotblast Cleaning of Castings#1 - Abrasive Equipment
EU 009 Active PER 012 CE 002SV 004 (M) Hr 3321Wheelabrator 28 Cubic Feet 2.92 Ton
15 Tumble Cleaning of CastingsEU 010 Removed PER 011 SV 006 (M) Hr 3321Wheelabrator 14 Cubic Feet 6.33 Ton
16 Foundry Sand MullerEU 011 Active PER 011 CE 018SV 041 (M) Hr 3321Beardsley & Piper 85B 0.881 Ton
17 Foundry Sand Muller -Sanding Equipment
EU 011 Active PER 012 CE 018SV 041 (M) Hr 3321Beardsley & Piper 85B 0.881 Ton
18 Sand Receiving SiloEU 012 Active EIS 001 CE 005SV 007 (M) Hr 3321Custom 100 Ton 6 Ton
19 Sand Receiving Silo - Silo/BinEU 012 Active PER 012 CE 005SV 007 (M) Hr 3321Custom 100 Ton 6 Ton
Page 1 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
1 EU 001 PER 011 01/01/197901/01/1979Active
2 EU 001 PER 012 01/01/197901/01/1979Active
3 EU 002 0PER 011 12/31/200401/01/197901/01/1979Removed
4 EU 003 EIS 001 12/31/199801/01/197901/01/1979Removed
5 EU 004 PER 011 11/01/199410/01/1994Active
6 EU 004 PER 012 11/01/199410/01/1994Active
7 EU 005 PER 011 12/31/200202/01/198801/01/1988Removed
8 EU 006 EIS 001 12/31/199802/01/199001/01/1990Removed
9 EU 007 PER 011 02/01/198601/01/1986Active
10 EU 007 PER 012 02/01/198601/01/1986Active
11 EU 008 PER 011 02/01/198601/01/1986Active
12 EU 008 PER 012 02/01/198601/01/1986Active
13 EU 009 PER 011 02/01/197901/01/1979Active
14 EU 009 PER 012 02/01/197901/01/1979Active
15 EU 010 PER 011 12/31/199802/01/197901/01/1979Removed
16 EU 011 PER 011 02/01/198801/01/1988Active
17 EU 011 PER 012 02/01/198801/01/1988Active
18 EU 012 EIS 001 01/01/197901/01/1979Active
19 EU 012 PER 012 01/01/197901/01/1979Active
Page 1 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
20 Sand Receiving SiloEU 013 Active PER 011 CE 006CE 015
SV 008 (M)SV 030 (P)
Hr 3321Custom 100 Ton 6 Ton
21 Sand Receiving Silo - Silo/BinEU 013 Active PER 012 CE 006CE 015
SV 008 (M)SV 030 (P)
Hr 3321Custom 100 Ton 6 Ton
22 Isocure Core MakingEU 014 Removed EIS 001 Hr 3321Shalco U180 CB .45 Ton
23 Isocure Core MakingEU 015 Removed EIS 001 Hr 3321Shalco 4-101 .45 Ton
224 Core OvenEU 016 Removed EIS 001 Hr 3321Despatch DO500 Type ILA1 .67 Ton
125 Core OvenEU 017 Removed EIS 001 Hr 3321Despatch DO100 .33 Ton
6.426 Gray Iron Chip DryerEU 018 Removed EIS 001 SV 013 (M) Hr 3321Lindberg RCD-4000 2 Ton
4.827 Gray Iron Heat Treating OvenEU 019 Removed PER 010 3321Johnston 4x16x4 Car Type
828 CO2 Core MakingEU 020 Removed EIS 001 Hr 3321Custom NA .25 Ton
29 Pepset Sand SystemEU 021 Removed EIS 003 SV 016 (M) Hr 3321NA NA 1.2 Ton
30 Pepset Mold Making SystemEU 022 Removed PER 003 Min 3321Strong Skott for mixer NA 3450 Ft3(s)
131 Aluminum Heat TreatingEU 023 Active PER 011 SV 018 (M) 3321Despatch NA
132 Aluminum Heat Treating -Other Combustion
EU 023 Active PER 012 SV 018 (M) 3321Despatch NA
5.06633 Aluminum Foundry CentralMelting Furnace
EU 024 Active PER 011 SV 019 (M) Hr 3321MPH ACM-2500-OP .83 Ton
5.06634 Aluminum Foundry CentralMelting Furnace - Furnace
EU 024 Active PER 012 SV 019 (M) Hr 3321MPH ACM-2500-OP .83 Ton
835 Aluminum Foundry HoldingCrucibles
EU 025 Removed PER 011 Hr 3321Lindberg NA .15 Ton
836 Aluminum Foundry HoldingFurnaces
EU 026 Active PER 011 SV 021 (P) Hr 3321F W Schafer NA .15 Ton
837 Aluminum Foundry HoldingFurnaces - Furnace
EU 026 Active PER 012 SV 021 (P) Hr 3321F W Schafer NA .15 Ton
38 Spraying Mold Release onLiqui-Forge Molds
EU 027 Removed EIS 001 SV 022 (M) Yr 3321NA NA 240000 Ft3
39 Cleaning Aluminum Castings(Cutting)
EU 028 Retired PER 011 Hr 3321Custom NA .83 Ton
5.240 Aluminum Chip DryingEU 029 Removed PER 011 SV 024 (M) Hr 3321Coreco NA 1 Ton
41 BoilerEU 030 Removed PER 011 3321Burnham
42 PlatingEU 031 Removed PER 011 Min 3321Clinton Supply Co NA 2500 Ft3(s)
Page 2 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
20 EU 013 PER 011 01/01/197901/01/1979Active
21 EU 013 PER 012 01/01/197901/01/1979Active
22 EU 014 EIS 001 12/31/199801/01/197901/01/1979Removed
23 EU 015 EIS 001 12/31/199801/01/197901/01/1979Removed
24 EU 016 0EIS 001 12/31/199801/01/197901/01/1979Removed
25 EU 017 0EIS 001 12/31/199801/01/197901/01/1979Removed
26 EU 018 0EIS 001 12/31/199801/01/197901/01/1979Removed
27 EU 019 0PER 010 08/01/200301/01/197901/01/1979Removed
28 EU 020 0EIS 001 12/31/199801/01/197501/01/1975Removed
29 EU 021 EIS 003 12/31/199901/01/198001/01/1980Removed
30 EU 022 PER 003 10/01/199901/01/198001/01/1980Removed
31 EU 023 0PER 011 01/01/197501/01/1975Active
32 EU 023 0PER 012 01/01/197501/01/1975Active
33 EU 024 0PER 011 07/01/199005/15/1990Active
34 EU 024 0PER 012 07/01/199005/15/1990Active
35 EU 025 0PER 011 01/01/199801/01/196801/01/1968Removed
36 EU 026 0PER 011 01/01/197801/01/1978Active
37 EU 026 0PER 012 01/01/197801/01/1978Active
38 EU 027 EIS 001 12/31/199801/01/198601/01/1986Removed
39 EU 028 PER 011 01/01/196001/01/1960Retired
40 EU 029 0PER 011 02/01/200301/01/197801/01/1978Removed
41 EU 030 0PER 011 02/28/200703/01/199903/01/1999Removed
42 EU 031 PER 011 02/28/200701/01/194501/01/1945Removed
Page 2 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
1.743 BoilerEU 032 Removed PER 010 SV 025 (M) 3321Weil-McLain LBG-10
.3844 BoilerEU 033 Active PER 011 SV 028 (M) Hr Heat3321Bryan CL-24-ST .38 Mmbtu
.3845 Boiler - BoilerEU 033 Active PER 012 SV 028 (M) Hr Heat3321Bryan CL-24-ST .38 Mmbtu
.4546 BoilerEU 034 Active PER 011 SV 029 (M) Hr Heat3321Weil-McLain LG-6 .45 Mmbtu
.4547 Boiler - BoilerEU 034 Active PER 012 SV 029 (M) Hr Heat3321Weil-McLain LG-6 .45 Mmbtu
48 FM Inductotherm CorelessFurnace #2
EU 035 Active PER 011 CE 015SV 030 (M) Hr 3321ABB IFM-6 7.00 Ton
49 FM Inductotherm CorelessFurnace #2 - Furnace
EU 035 Active PER 012 CE 015SV 030 (M) Hr 3321ABB IFM-6 7.00 Ton
50 High Pressure Molding LinePouring & Cooling
EU 036 Active PER 011 CE 015SV 030 (M) Hr 3321Kunkel Wagner EPM 8.50 Ton
51 High Pressure Molding LinePouring & Cooling - PouringEquipment
EU 036 Active PER 012 CE 015SV 030 (M) Hr 3321Kunkel Wagner EPM 8.50 Ton
52 Tumble Cleaning of CastingsEU 037 Removed PER 010 CE 002SV 004 Hr 3321Didion 16.25 Ton
0.353 Aluminum Foundry HeatTreating Oven - SOW
EU 038 Active PER 011 SV 031 (M) Hr Heat3321Despatch PWE3-15-16 0.3 Mmbtu
0.354 Aluminum Foundry HeatTreating Oven - SOW -Dryer/Oven, unknown firingmethod
EU 038 Active PER 012 SV 031 (M) Hr Heat3321Despatch PWE3-15-16 0.3 Mmbtu
55 BoilerEU 039 Removed PER 011 3321Slant/Fin GG399
0.7556 Sleeve Machine Shop TreatingOven
EU 040 Active PER 011 SV 032 (M) Hr Heat3321Despatch PSD3-495-G 0.75 Mmbtu
0.7557 Sleeve Machine Shop TreatingOven - Other Emission Unit
EU 040 Active PER 012 SV 032 (M) Hr Heat3321Despatch PSD3-495-G 0.75 Mmbtu
58 FM Inductotherm CorelessFurnace #1
EU 041 Active PER 011 CE 015SV 030 (M) Hr 3321ABB IFM-6 7.00 Ton
59 FM Inductotherm CorelessFurnace #1 - Furnace
EU 041 Active PER 012 CE 015SV 030 (M) Hr 3321ABB IFM-6 7.00 Ton
60 Air Blowout Gun Line 1EU 042 Active PER 011 CE 015SV 030 (M) Hr 3321Guardair 75XT 32.34 Lb
61 Air Blowout Gun Line 1 -Blowing Equipment
EU 042 Active PER 012 CE 015SV 030 (M) Hr 3321Guardair 75XT 32.34 Lb
62 Coating Application Wand Line1
EU 043 Active PER 011 SV 033 (M) Hr 3321Federal-Mogul 70140200 32.34 Lb
Page 3 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
43 EU 032 100PER 010 12/31/199801/01/194501/01/1945Removed
44 EU 033 100PER 011 01/01/197001/01/1970Active
45 EU 033 100PER 012 01/01/197001/01/1970Active
46 EU 034 100PER 011 01/01/194301/01/1943Active
47 EU 034 100PER 012 01/01/194301/01/1943Active
48 EU 035 PER 011 12/01/199906/29/1999Active
49 EU 035 PER 012 12/01/199906/29/1999Active
50 EU 036 PER 011 12/01/199906/29/1999Active
51 EU 036 PER 012 12/01/199906/29/1999Active
52 EU 037 PER 010 12/31/2002Removed
53 EU 038 PER 011 01/15/200101/01/2001Active
54 EU 038 PER 012 01/15/200101/01/2001Active
55 EU 039 100PER 011 02/28/2007Removed
56 EU 040 PER 011Active
57 EU 040 PER 012Active
58 EU 041 PER 011 12/01/199906/29/1999Active
59 EU 041 PER 012 12/01/199906/29/1999Active
60 EU 042 PER 011 09/01/200006/26/2000Active
61 EU 042 PER 012 09/01/200006/26/2000Active
62 EU 043 PER 011 09/01/200006/26/2000Active
Page 3 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
63 Coating Application Wand Line1 - Spray Booth/Coating Line
EU 043 Active PER 012 SV 033 (M) Hr 3321Federal-Mogul 70140200 32.34 Lb
64 Line #1 Long Tube AbrasiveBlasting Unit
EU 044 Active PER 011 CE 015SV 030 (M) Hr 3321US Filter/Wheelabrator 6 1.75 Ton
65 Line #1 Long Tube AbrasiveBlasting Unit - AbrasiveEquipment
EU 044 Active PER 012 CE 015SV 030 (M) Hr 3321US Filter/Wheelabrator 6 1.75 Ton
66 Abrasive Blasting Unit #2EU 045 Removed PER 011 Hr Casting3321US Filter/Wheelabrator 7 26 Each
67 Abrasive Blasting Unit #3EU 046 Removed PER 011 Hr Casting3321US Filter/Wheelabrator 7 26 Each
68 Casting Cutting Station 1-1EU 047 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
69 Casting Cutting Station 1-1 -Casting Equipment
EU 047 Active PER 012 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
70 Casting Cutting Station 1-2EU 048 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
71 Casting Cutting Station 1-2 -Casting Equipment
EU 048 Active PER 012 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
72 Casting Cutting Station 1-3EU 049 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
73 Casting Cutting Station 1-3 -Casting Equipment
EU 049 Active PER 012 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
74 Casting Cutting Station 1-4EU 050 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
75 Casting Cutting Station 1-4EU 050 Removed PER 012 Hr 3321Yasec Yamashino Seik OL 0.35 Ton
76 Casting Cutting Station 1-5EU 051 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
77 Casting Cutting Station 1-5EU 051 Removed PER 012 Hr 3321Yasec Yamashino Seik OL 0.35 Ton
78 Machining Lathe 1-1EU 052 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
79 Machining Lathe 1-1 -Machining Equipment
EU 052 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
80 Machining Lathe 1-2EU 053 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
81 Machining Lathe 1-2 -Machining Equipment
EU 053 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
82 Machining Lathe 1-3EU 054 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
83 Machining Lathe 1-3 -Machining Equipment
EU 054 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
84 Machining Lathe 1-4EU 055 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
Page 4 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
63 EU 043 PER 012 09/01/200006/26/2000Active
64 EU 044 PER 011 09/01/200006/26/2000Active
65 EU 044 PER 012 09/01/200006/26/2000Active
66 EU 045 PER 011 11/30/200709/01/200006/26/2000Removed
67 EU 046 PER 011 11/30/200709/01/200006/26/2000Removed
68 EU 047 PER 011 09/01/200006/26/2000Active
69 EU 047 PER 012 09/01/200006/26/2000Active
70 EU 048 PER 011 09/01/200006/26/2000Active
71 EU 048 PER 012 09/01/200006/26/2000Active
72 EU 049 PER 011 09/01/200006/26/2000Active
73 EU 049 PER 012 09/01/200006/26/2000Active
74 EU 050 PER 011 09/01/200006/26/2000Active
75 EU 050 PER 012 09/01/200006/26/2000Removed
76 EU 051 PER 011 09/01/200006/26/2000Active
77 EU 051 PER 012 09/01/200006/26/2000Removed
78 EU 052 PER 011 09/01/200006/26/2000Active
79 EU 052 PER 012 09/01/200006/26/2000Active
80 EU 053 PER 011 09/01/200006/26/2000Active
81 EU 053 PER 012 09/01/200006/26/2000Active
82 EU 054 PER 011 09/01/200006/26/2000Active
83 EU 054 PER 012 09/01/200006/26/2000Active
84 EU 055 PER 011 09/01/200006/26/2000Active
Page 4 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
85 Machining Lathe 1-4 -Machining Equipment
EU 055 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
86 Brushing Unit Machine Line1-1
EU 056 Active PER 011 CE 016SV 039 (M) Hr 3321Yoshida Unit 1 0.875 Ton
87 Brushing Unit Machine Line1-1 - Abrasive Equipment
EU 056 Active PER 012 CE 016SV 039 (M) Hr 3321Yoshida Unit 1 0.875 Ton
88 Brushing Unit Machine Line2-1
EU 057 Active PER 011 CE 016SV 039 (M) Hr 3321Yoshida Unit 2 0.875 Ton
89 Brushing Unit Machine Line2-1 - Abrasive Equipment
EU 057 Active PER 012 CE 016SV 039 (M) Hr 3321Yoshida Unit 2 0.875 Ton
90 Line #1 Casting FinishingStation #7
EU 058 Removed PER 011 Hr 3321Okuma Lathes LR25 97 Each
0.158791 Die Heater Burner 1-1EU 059 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158792 Die Heater Burner 1-1 -Process Heater
EU 059 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158793 Die Heater Burner 1-2EU 060 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158794 Die Heater Burner 1-2 -Process Heater
EU 060 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158795 Die Heater Burner 1-3EU 061 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158796 Die Heater Burner 1-3 -Process Heater
EU 061 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158797 Die Heater Burner 1-4EU 062 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158798 Die Heater Burner 1-4 -Process Heater
EU 062 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.158799 Die Heater Burner 1-5EU 063 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587100 Die Heater Burner 1-5 -Process Heater
EU 063 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587101 Die Heater Burner 1-6EU 064 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587102 Die Heater Burner 1-6 -Process Heater
EU 064 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587103 Die Heater Burner 1-7EU 065 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587104 Die Heater Burner 1-7 -Process Heater
EU 065 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587105 Die Heater Burner 1-8EU 066 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
Page 5 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
85 EU 055 PER 012 09/01/200006/26/2000Active
86 EU 056 PER 011 09/01/200006/26/2000Active
87 EU 056 PER 012 09/01/200006/26/2000Active
88 EU 057 PER 011 09/01/200006/26/2000Active
89 EU 057 PER 012 09/01/200006/26/2000Active
90 EU 058 PER 011 11/30/200709/01/200006/26/2000Removed
91 EU 059 PER 011 09/01/200006/26/2000Active
92 EU 059 PER 012 09/01/200006/26/2000Active
93 EU 060 PER 011 09/01/200006/26/2000Active
94 EU 060 PER 012 09/01/200006/26/2000Active
95 EU 061 PER 011 09/01/200006/26/2000Active
96 EU 061 PER 012 09/01/200006/26/2000Active
97 EU 062 PER 011 09/01/200006/26/2000Active
98 EU 062 PER 012 09/01/200006/26/2000Active
99 EU 063 PER 011 09/01/200006/26/2000Active
100 EU 063 PER 012 09/01/200006/26/2000Active
101 EU 064 PER 011 09/01/200006/26/2000Active
102 EU 064 PER 012 09/01/200006/26/2000Active
103 EU 065 PER 011 09/01/200006/26/2000Active
104 EU 065 PER 012 09/01/200006/26/2000Active
105 EU 066 PER 011 09/01/200006/26/2000Active
Page 5 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
0.1587106 Die Heater Burner 1-8 -Process Heater
EU 066 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587107 Die Heater Burner 1-9EU 067 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587108 Die Heater Burner 1-9 -Process Heater
EU 067 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587109 Die Heater Burner 1-10EU 068 Active PER 011 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
0.1587110 Die Heater Burner 1-10 -Process Heater
EU 068 Active PER 012 SV 035 (M) Hr Heat3321North American Mfg. C ISD-8312 0.1587 Mmbtu
111 Air Blowout Gun Line 2EU 069 Active PER 011 CE 016SV 039 (M) Hr 3321Guardair 75XT 32.34 Lb
112 Air Blowout Gun Line 2 -Blowing Equipment
EU 069 Active PER 012 CE 016SV 039 (M) Hr 3321Guardair 75XT 32.34 Lb
113 Coating Application Wand Line2
EU 070 Active PER 011 CE 016SV 039 (M) Hr 3321Federal-Mogul 70140200 32.34 Lb
114 Coating Application Wand Line2 - Spray Booth/Coating Line
EU 070 Active PER 012 CE 016SV 039 (M) Hr 3321Federal-Mogul 70140200 32.34 Lb
115 Line #2 Abrasive Blasting Unit#1 Long Tube
EU 071 Active PER 011 CE 016SV 039 (M) Hr 3321US Filter/Wheelabrator 6 1.75 Ton
116 Line #2 Abrasive Blasting Unit#1 Long Tube - AbrasiveEquipment
EU 071 Active PER 012 CE 016SV 039 (M) Hr 3321US Filter/Wheelabrator 6 1.75 Ton
117 Line #2 Abrasive Blasting Unit#2
EU 072 Removed PER 011 Hr Casting3321US Filter/Wheelabrator 7 26 Each
118 Line #2 Abrasive Blasting Unit#3
EU 073 Removed PER 011 Hr Casting3321US Filter/Wheelabrator 7 26 Each
119 Casting Cutting Station 2-1EU 074 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
120 Casting Cutting Station 2-1 -Casting Equipment
EU 074 Active PER 012 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
121 Casting Cutting Station 2-2EU 075 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
122 Casting Cutting Station 2-2 -Casting Equipment
EU 075 Active PER 012 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
123 Casting Cutting Station 2-3EU 076 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
124 Casting Cutting Station 2-3 -Casting Equipment
EU 076 Active PER 012 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
125 Casting Cutting Station 2-4EU 077 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
126 Casting Cutting Station 2-4EU 077 Removed PER 012 Hr 3321Yasec Yamashino Seik OL 0.35 Ton
Page 6 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
106 EU 066 PER 012 09/01/200006/26/2000Active
107 EU 067 PER 011 09/01/200006/26/2000Active
108 EU 067 PER 012 09/01/200006/26/2000Active
109 EU 068 PER 011 09/01/200006/26/2000Active
110 EU 068 PER 012 09/01/200006/26/2000Active
111 EU 069 PER 011 12/01/200304/01/2003Active
112 EU 069 PER 012 12/01/200304/01/2003Active
113 EU 070 PER 011 12/01/200304/01/2003Active
114 EU 070 PER 012 12/01/200304/01/2003Active
115 EU 071 PER 011 12/01/200304/01/2003Active
116 EU 071 PER 012 12/01/200304/01/2003Active
117 EU 072 PER 011 11/30/200712/01/200304/01/2003Removed
118 EU 073 PER 011 11/30/200712/01/200304/01/2003Removed
119 EU 074 PER 011 12/01/200304/01/2003Active
120 EU 074 PER 012 12/01/200304/01/2003Active
121 EU 075 PER 011 12/01/200304/01/2003Active
122 EU 075 PER 012 12/01/200304/01/2003Active
123 EU 076 PER 011 12/01/200304/01/2003Active
124 EU 076 PER 012 12/01/200304/01/2003Active
125 EU 077 PER 011 12/01/200304/01/2003Active
126 EU 077 PER 012 12/01/200304/01/2003Removed
Page 6 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
127 Casting Cutting Station 2-5EU 078 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik OL 0.35 Ton
128 Casting Cutting Station 2-5EU 078 Removed PER 012 Hr 3321Yasec Yamashino Seik OL 0.35 Ton
129 Machining Lathe 2-1EU 079 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
130 Machining Lathe 2-1 -Machining Equipment
EU 079 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
131 Machining Lathe 2-2EU 080 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
132 Machining Lathe 2-2 -Machining Equipment
EU 080 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
133 Machining Lathe 2-3EU 081 Active PER 011 CE 015SV 030 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
134 Machining Lathe 2-3 -Machining Equipment
EU 081 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LU-25 0.3182 Ton
135 Brushing Unit Machine Line3-1
EU 082 Active PER 011 CE 016SV 039 (M) Hr 3321Yoshida Unit 3 0.875 Ton
136 Brushing Unit Machine Line3-1 - Abrasive Equipment
EU 082 Active PER 012 CE 016SV 039 (M) Hr 3321Yoshida Unit 3 0.875 Ton
137 Brushing Unit Machine Line4-1
EU 083 Active PER 011 CE 016SV 039 (M) Hr 3321Yoshida Unit 4 0.875 Ton
138 Brushing Unit Machine Line4-1 - Abrasive Equipment
EU 083 Active PER 012 CE 016SV 039 (M) Hr 3321Yoshida Unit 4 0.875 Ton
139 LIne #2 Casting FinishingStation #6
EU 084 Removed PER 011 Hr 3321Okuma Lathes LR25 97 Each
140 Line #2 Casting FinishingStation #7
EU 085 Removed PER 011 Hr 3321Okuma Lathes LR25 97 Each
0.5141 Die Heater Burner 2-1EU 086 Active PER 011 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.5142 Die Heater Burner 2-1 -Process Heater
EU 086 Active PER 012 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.5143 Die Heater Burner 2-2EU 087 Active PER 011 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.5144 Die Heater Burner 2-2 -Process Heater
EU 087 Active PER 012 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.5145 Die Heater Burner 2-3EU 088 Active PER 011 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.5146 Die Heater Burner 2-3 -Process Heater
EU 088 Active PER 012 SV 036 (M) Hr Heat3321Applied Thermo Techno Custom 0.5 Mmbtu
0.25147 Die Heater Burner 2-4EU 089 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
0.25148 Die Heater Burner 2-5EU 090 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
Page 7 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
127 EU 078 PER 011 12/01/200304/01/2003Active
128 EU 078 PER 012 12/01/200304/01/2003Removed
129 EU 079 PER 011 12/01/200304/01/2003Active
130 EU 079 PER 012 12/01/200304/01/2003Active
131 EU 080 PER 011 12/01/200304/01/2003Active
132 EU 080 PER 012 12/01/200304/01/2003Active
133 EU 081 PER 011 12/01/200304/01/2003Active
134 EU 081 PER 012 12/01/200304/01/2003Active
135 EU 082 PER 011 12/01/200304/01/2003Active
136 EU 082 PER 012 12/01/200304/01/2003Active
137 EU 083 PER 011 12/01/200304/01/2003Active
138 EU 083 PER 012 12/01/200304/01/2003Active
139 EU 084 PER 011 11/30/200712/01/200304/01/2003Removed
140 EU 085 PER 011 11/30/200712/01/200304/01/2003Removed
141 EU 086 PER 011 12/01/200304/01/2003Active
142 EU 086 PER 012 12/01/200304/01/2003Active
143 EU 087 PER 011 12/01/200304/01/2003Active
144 EU 087 PER 012 12/01/200304/01/2003Active
145 EU 088 PER 011 12/01/200304/01/2003Active
146 EU 088 PER 012 12/01/200304/01/2003Active
147 EU 089 PER 011 12/01/200304/01/2003Removed
148 EU 090 PER 011 12/01/200304/01/2003Removed
Page 7 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
0.25149 Die Heater Burner 2-6EU 091 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
0.25150 Die Heater Burner 2-7EU 092 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
0.25151 Die Heater Burner 2-8EU 093 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
0.25152 Die Heater Burner 2-9EU 094 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
0.25153 Die Heater Burner 2-10EU 095 Removed PER 011 Hr Heat3321Applied Thermo Techno Custom 250000 Btu
154 Line #1 Centrifugal Pouring &Cooling
EU 096 Active PER 011 CE 015SV 030 (M) Hr 3321Duca Custom 1.75 Ton
155 Line #1 Centrifugal Pouring &Cooling - Pouring Equipment
EU 096 Active PER 012 CE 015SV 030 (M) Hr 3321Duca Custom 1.75 Ton
156 Line #2 Centrifugal Pouring &Cooling
EU 097 Active PER 011 CE 016SV 039 (M) Hr 3321Otani Custom 1.75 Ton
157 Line #2 Centrifugal Pouring &Cooling - Pouring Equipment
EU 097 Active PER 012 CE 016SV 039 (M) Hr 3321Otani Custom 1.75 Ton
158 JV Charge Handling BridgeCrane
EU 098 Active PER 011 SV 044 (M) Hr 3321Konecranes 10 ton 3.50 Ton
159 JV Charge Handling BridgeCrane - Material HandlingEquipment
EU 098 Active PER 012 SV 044 (M) Hr 3321Konecranes 10 ton 3.50 Ton
160 FM Inductotherm CorelessFurnace #5
EU 099 Active PER 011 CE 017SV 040 (M) Hr 3321Inductotherm 2000 KW VIP DT-2 2.31 Ton
161 FM Inductotherm CorelessFurnace #5 - Furnace
EU 099 Active PER 012 CE 017SV 040 (M) Hr 3321Inductotherm 2000 KW VIP DT-2 2.31 Ton
162 FM Inductotherm CorelessFurnace #6
EU 100 Active PER 011 CE 017SV 040 (M) Hr 3321Inductotherm 2000 KW VIP DT-2 2.31 Ton
163 FM Inductotherm CorelessFurnace #6 - Furnace
EU 100 Active PER 012 CE 017SV 040 (M) Hr 3321Inductotherm 2000 KW VIP DT-2 2.31 Ton
164 Line #3 Centrifugal Pouring &Cooling
EU 101 Active PER 011 CE 019SV 045 (M) Hr 3321ABP Induction Minipour 3.5 3.5 Ton
165 Line #3 Centrifugal Pouring &Cooling - Pouring Equipment
EU 101 Active PER 012 CE 019SV 045 (M) Hr 3321ABP Induction Minipour 3.5 3.5 Ton
166 Air Blowout Gun Line 3EU 102 Active PER 011 CE 019SV 045 (M) Hr 3321Guardair 75XT 64.68 Lb
167 Air Blowout Gun Line 3 -Blowing Equipment
EU 102 Active PER 012 CE 019SV 045 (M) Hr 3321Guardair 75XT 64.68 Lb
168 Coating Application Wand Line3
EU 103 Active PER 011 CE 019SV 045 (M) Hr 3321Federal-Mogul 70140200 64.68 Lb
Page 8 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
149 EU 091 PER 011 12/01/200304/01/2003Removed
150 EU 092 PER 011 12/01/200304/01/2003Removed
151 EU 093 PER 011 12/01/200304/01/2003Removed
152 EU 094 PER 011 12/01/200304/01/2003Removed
153 EU 095 PER 011 12/01/200304/01/2003Removed
154 EU 096 PER 011 12/01/200304/01/2003Active
155 EU 096 PER 012 12/01/200304/01/2003Active
156 EU 097 PER 011 12/01/200304/01/2003Active
157 EU 097 PER 012 12/01/200304/01/2003Active
158 EU 098 PER 011 12/01/200304/01/2003Active
159 EU 098 PER 012 12/01/200304/01/2003Active
160 EU 099 PER 011 12/01/200304/01/2003Active
161 EU 099 PER 012 12/01/200304/01/2003Active
162 EU 100 PER 011 12/01/200304/01/2003Active
163 EU 100 PER 012 12/01/200304/01/2003Active
164 EU 101 PER 011 09/01/200601/01/2006Active
165 EU 101 PER 012 09/01/200601/01/2006Active
166 EU 102 PER 011 10/01/200601/01/2005Active
167 EU 102 PER 012 10/01/200601/01/2005Active
168 EU 103 PER 011 10/01/200601/01/2005Active
Page 8 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
169 Coating Application Wand Line3 - Spray Booth/Coating Line
EU 103 Active PER 012 CE 019SV 045 (M) Hr 3321Federal-Mogul 70140200 64.68 Lb
170 Line #3 Abrasive Blasting Unit#1 Long Tube
EU 104 Active PER 011 CE 019SV 045 (M) Hr 3321US Filter/Wheelabrator 6 3.5 Ton
171 Line #3 Abrasive Blasting Unit#1 Long Tube - AbrasiveEquipment
EU 104 Active PER 012 CE 019SV 045 (M) Hr 3321US Filter/Wheelabrator 6 3.5 Ton
172 Line #3 Abrasive Blasting Unit#2
EU 105 Removed PER 011 Hr 3321US Filter/Wheelabrator 7 338 Each
173 Line #3 Abrasive Blasting Unit#3
EU 106 Removed PER 011 Hr 3321US Filter/Wheelabrator 7 338 Each
174 Casting Cutting Station 3-1EU 107 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
175 Casting Cutting Station 3-1 -Casting Equipment
EU 107 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
176 Casting Cutting Station 3-2EU 108 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
177 Casting Cutting Station 3-2 -Casting Equipment
EU 108 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
178 Casting Cutting Station 3-3EU 109 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
179 Casting Cutting Station 3-3 -Casting Equipment
EU 109 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
180 Casting Cutting Station 3-4EU 110 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
181 Casting Cutting Station 3-4 -Casting Equipment
EU 110 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
182 Casting Cutting Station 3-5EU 111 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
183 Casting Cutting Station 3-5 -Casting Equipment
EU 111 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik OL 0.7 Ton
184 Machining Lathe 5-1EU 112 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
185 Machining Lathe 5-1 -Machining Equipment
EU 112 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
186 Machining Lathe 5-2EU 113 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
187 Machining Lathe 5-2 -Machining Equipment
EU 113 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
188 Machining Lathe 5-3EU 114 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
189 Machining Lathe 5-3 -Machining Equipment
EU 114 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
Page 9 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
169 EU 103 PER 012 10/01/200601/01/2005Active
170 EU 104 PER 011 10/01/200601/01/2005Active
171 EU 104 PER 012 10/01/200601/01/2005Active
172 EU 105 PER 011 11/30/200710/01/200601/01/2005Removed
173 EU 106 PER 011 11/30/200710/01/200601/01/2005Removed
174 EU 107 PER 011 09/01/200601/01/2006Active
175 EU 107 PER 012 09/01/200601/01/2006Active
176 EU 108 PER 011 09/01/200601/01/2006Active
177 EU 108 PER 012 09/01/200601/01/2006Active
178 EU 109 PER 011 09/01/200601/01/2006Active
179 EU 109 PER 012 09/01/200601/01/2006Active
180 EU 110 PER 011 09/01/200601/01/2006Active
181 EU 110 PER 012 09/01/200601/01/2006Active
182 EU 111 PER 011 09/01/200601/01/2006Active
183 EU 111 PER 012 09/01/200601/01/2006Active
184 EU 112 PER 011 09/01/200601/01/2006Active
185 EU 112 PER 012 09/01/200601/01/2006Active
186 EU 113 PER 011 09/01/200601/01/2006Active
187 EU 113 PER 012 09/01/200601/01/2006Active
188 EU 114 PER 011 09/01/200601/01/2006Active
189 EU 114 PER 012 09/01/200601/01/2006Active
Page 9 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
190 Machining Lathe 5-4EU 115 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
191 Machining Lathe 5-4 -Machining Equipment
EU 115 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
192 Machining Lathe 6-1EU 116 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
193 Machining Lathe 6-1 -Machining Equipment
EU 116 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
194 Machining Lathe 6-2EU 117 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
195 Machining Lathe 6-2 -Machining Equipment
EU 117 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
196 Machining Lathe 6-3EU 118 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
197 Machining Lathe 6-3 -Machining Equipment
EU 118 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
0.595248198 Die Heater Burner 3-1EU 119 Active PER 011 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
0.595248199 Die Heater Burner 3-1 -Process Heater
EU 119 Active PER 012 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
0.595248200 Die Heater Burner 3-2EU 120 Active PER 011 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
0.595248201 Die Heater Burner 3-2 -Process Heater
EU 120 Active PER 012 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
0.595248202 Die Heater Burner 3-3EU 121 Active PER 011 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
0.595248203 Die Heater Burner 3-3 -Process Heater
EU 121 Active PER 012 SV 043 (M) Hr Heat3321Yamashino Seiki Co. LT OP-8 595248 Btu
.25204 Die Heater Burner 3-4EU 122 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25205 Die Heater Burner 3-5EU 123 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25206 Die Heater Burner 3-6EU 124 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25207 Die Heater Burner 3-7EU 125 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25208 Die Heater Burner 3-8EU 126 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25209 Die Heater Burner 3-9EU 127 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
.25210 Die Heater Burner 3-10EU 128 Removed PER 011 Hr Heat3321Yamashino Seiki Co. LT OP-8 .25 Mmbtu
211 Shotblast Cleaning of Castings#2
EU 129 Active PER 011 CE 002SV 004 (M) Hr 3321wheelabrator 28 cubic feet 2.92 Ton
212 Shotblast Cleaning of Castings#2 - Abrasive Equipment
EU 129 Active PER 012 CE 002SV 004 (M) Hr 3321wheelabrator 28 cubic feet 2.92 Ton
Page 10 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
190 EU 115 PER 011 09/01/200601/01/2006Active
191 EU 115 PER 012 09/01/200601/01/2006Active
192 EU 116 PER 011 09/01/200601/01/2006Active
193 EU 116 PER 012 09/01/200601/01/2006Active
194 EU 117 PER 011 09/01/200601/01/2006Active
195 EU 117 PER 012 09/01/200601/01/2006Active
196 EU 118 PER 011 09/01/200601/01/2006Active
197 EU 118 PER 012 09/01/200601/01/2006Active
198 EU 119 PER 011 10/01/200601/01/2005Active
199 EU 119 PER 012 10/01/200601/01/2005Active
200 EU 120 PER 011 10/01/200601/01/2005Active
201 EU 120 PER 012 10/01/200601/01/2005Active
202 EU 121 PER 011 10/01/200601/01/2005Active
203 EU 121 PER 012 10/01/200601/01/2005Active
204 EU 122 PER 011 10/01/200601/01/2005Removed
205 EU 123 PER 011 10/01/200601/01/2005Removed
206 EU 124 PER 011 10/01/200601/01/2005Removed
207 EU 125 PER 011 10/01/200601/01/2005Removed
208 EU 126 PER 011 10/01/200601/01/2005Removed
209 EU 127 PER 011 10/01/200601/01/2005Removed
210 EU 128 PER 011 10/01/200601/01/2005Removed
211 EU 129 PER 011 01/31/200001/01/2000Active
212 EU 129 PER 012 01/31/200001/01/2000Active
Page 10 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
213 Shotblast Cleaning of Castings#3
EU 130 Active PER 011 CE 002SV 004 (M) Hr 3321wheelabrator 28 cubic feet 2.92 Ton
214 Shotblast Cleaning of Castings#3 - Abrasive Equipment
EU 130 Active PER 012 CE 002SV 004 (M) Hr 3321wheelabrator 28 cubic feet 2.92 Ton
215 Line #3 Charge Handling &Conveyor
EU 131 Active PER 011 SV 044 (M) Hr 3321Kinergy Corp KDF-30/48-EHD 3.5 Ton
216 Line #3 Charge Handling &Conveyor - Conveyor
EU 131 Active PER 012 SV 044 (M) Hr 3321Kinergy Corp KDF-30/48-EHD 3.5 Ton
217 Line #3 Electric InductionFurnace
EU 132 Active PER 011 CE 019SV 045 (M) Hr 3321ABP Induction FS 30 3.5 Ton
218 Line #3 Electric InductionFurnace - Furnace
EU 132 Active PER 012 CE 019SV 045 (M) Hr 3321ABP Induction FS 30 3.5 Ton
219 Line #3 Charge Conveyor &Preheater
EU 133 Active PER 011 CE 019SV 045 (M) Hr 3321Kinergy Corp KDF-48/84-EHD 3.5 Ton
220 Line #3 Charge Conveyor &Preheater - Other EmissionUnit
EU 133 Active PER 012 CE 019SV 045 (M) Hr 3321Kinergy Corp KDF-48/84-EHD 3.5 Ton
221 Brushing Unit Machine Line5-1
EU 134 Active PER 011 CE 019SV 045 (M) Hr 3321Yoshida Unit 5 3.5 Ton
222 Brushing Unit Machine Line5-1 - Abrasive Equipment
EU 134 Active PER 012 CE 019SV 045 (M) Hr 3321Yoshida Unit 5 3.5 Ton
223 Machining Lathe 6-4EU 135 Active PER 011 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
224 Machining Lathe 6-4 -Machining Equipment
EU 135 Active PER 012 CE 019SV 045 (M) Hr 3321Okuma LU-400 0.3182 Ton
0.375225 Evaporator #1EU 136 Active PER 011 SV 046 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375226 Evaporator #1 - DehydratorEU 136 Active PER 012 SV 046 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375227 Evaporator #2EU 137 Active PER 011 SV 047 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375228 Evaporator #2 - DehydratorEU 137 Active PER 012 SV 047 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375229 Evaporator #3EU 138 Active PER 011 SV 048 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375230 Evaporator #3 - DehydratorEU 138 Active PER 012 SV 048 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375231 Evaporator #4EU 139 Active PER 011 SV 049 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
0.375232 Evaporator #4 - DehydratorEU 139 Active PER 012 SV 049 (M) Hr Heat3321WaterMaze HBG-30 0.375 Mmbtu
233 Brushing Unit Machine Line6-1
EU 140 Active PER 011 CE 019SV 045 (M) Hr 3321Yoshida Unit 6 3.5 Ton
Page 11 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
213 EU 130 PER 011 07/31/200307/01/2003Active
214 EU 130 PER 012 07/31/200307/01/2003Active
215 EU 131 PER 011 09/01/200608/01/2005Active
216 EU 131 PER 012 09/01/200608/01/2005Active
217 EU 132 PER 011 09/01/200608/01/2005Active
218 EU 132 PER 012 09/01/200608/01/2005Active
219 EU 133 PER 011 09/01/200608/01/2005Active
220 EU 133 PER 012 09/01/200608/01/2005Active
221 EU 134 PER 011 09/01/200601/01/2006Active
222 EU 134 PER 012 09/01/200601/01/2006Active
223 EU 135 PER 011 09/01/200601/01/2006Active
224 EU 135 PER 012 09/01/200601/01/2006Active
225 EU 136 PER 011 04/01/200703/15/2007Active
226 EU 136 PER 012 04/01/200703/15/2007Active
227 EU 137 PER 011 04/01/200703/15/2007Active
228 EU 137 PER 012 04/01/200703/15/2007Active
229 EU 138 PER 011 04/01/200703/15/2007Active
230 EU 138 PER 012 04/01/200703/15/2007Active
231 EU 139 PER 011 04/01/200703/15/2007Active
232 EU 139 PER 012 04/01/200703/15/2007Active
233 EU 140 PER 011 12/15/200811/24/2008Active
Page 11 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
234 Brushing Unit Machine Line6-1 - Abrasive Equipment
EU 140 Active PER 012 CE 019SV 045 (M) Hr 3321Yoshida Unit 6 3.5 Ton
235 Line #1 Slurry Mixing StationEU 141 Active PER 011 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik CL1 0.0578 Ton
236 Line #1 Slurry Mixing Station -Mixing Equipment
EU 141 Active PER 012 CE 015SV 030 (M) Hr 3321Yasec Yamashino Seik CL1 0.0578 Ton
237 Line #2 Holding FurnaceEU 142 Active PER 011 CE 016SV 039 (M) Hr 3321 Ton
238 Line #2 Holding Furnace -Furnace
EU 142 Active PER 012 CE 016SV 039 (M) Hr 3321 Ton
239 Line #2 Slurry Mixing StationEU 143 Active PER 011 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik CL2 0.0578 Ton
240 Line #2 Slurry Mixing Station -Mixing Equipment
EU 143 Active PER 012 CE 016SV 039 (M) Hr 3321Yasec Yamashino Seik CL2 0.0578 Ton
241 Furnace Refractory BreakoutRoom
EU 144 Active PER 011 CE 016SV 039 (M) Hr 3321Federal-Mogul Federal-Mogul 0.0004 Ton
242 Furnace Refractory BreakoutRoom - Furnace
EU 144 Active PER 012 CE 016SV 039 (M) Hr 3321Federal-Mogul Federal-Mogul 0.0004 Ton
243 Machining Lathe 3-1EU 145 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
244 Machining Lathe 3-1 -Machining Equipment
EU 145 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
245 Machining Lathe 3-2EU 146 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
246 Machining Lathe 3-2 -Machining Equipment
EU 146 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
247 Machining Lathe 3-3EU 147 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
248 Machining Lathe 3-3 -Machining Equipment
EU 147 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
249 Machining Lathe 3-4EU 148 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
250 Machining Lathe 3-4 -Machining Equipment
EU 148 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
251 Machining Lathe 4-1EU 149 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
252 Machining Lathe 4-1 -Machining Equipment
EU 149 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
253 Machining Lathe 4-2EU 150 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
254 Machining Lathe 4-2 -Machining Equipment
EU 150 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
255 Machining Lathe 4-3EU 151 Active PER 011 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
Page 12 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
234 EU 140 PER 012 12/15/200811/24/2008Active
235 EU 141 PER 011 09/01/200006/26/2000Active
236 EU 141 PER 012 09/01/200006/26/2000Active
237 EU 142 PER 011 12/01/200304/01/2003Active
238 EU 142 PER 012 12/01/200304/01/2003Active
239 EU 143 PER 011 12/01/200304/01/2003Active
240 EU 143 PER 012 12/01/200304/01/2003Active
241 EU 144 PER 011 12/01/200304/01/2003Active
242 EU 144 PER 012 12/01/200304/01/2003Active
243 EU 145 PER 011 12/01/200304/01/2003Active
244 EU 145 PER 012 12/01/200304/01/2003Active
245 EU 146 PER 011 12/01/200304/01/2003Active
246 EU 146 PER 012 12/01/200304/01/2003Active
247 EU 147 PER 011 12/01/200304/01/2003Active
248 EU 147 PER 012 12/01/200304/01/2003Active
249 EU 148 PER 011 12/01/200304/01/2003Active
250 EU 148 PER 012 12/01/200304/01/2003Active
251 EU 149 PER 011 12/01/200304/01/2003Active
252 EU 149 PER 012 12/01/200304/01/2003Active
253 EU 150 PER 011 12/01/200304/01/2003Active
254 EU 150 PER 012 12/01/200304/01/2003Active
255 EU 151 PER 011 12/01/200304/01/2003Active
Page 12 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
256 Machining Lathe 4-3 -Machining Equipment
EU 151 Active PER 012 CE 016SV 039 (M) Hr 3321Okuma Lathes LR25 0.3182 Ton
257 Line #1 Cooling TowerEU 152 Active PER 011 Hr Casting3321 Each
258 Line #1 Cooling Tower -zFugitive
EU 152 Active PER 012 Hr Casting3321 Each
259 Line #2 Cooling TowerEU 153 Active PER 011 Hr Casting3321 Each
260 Line #2 Cooling Tower -zFugitive
EU 153 Active PER 012 Hr Casting3321 Each
261 Line #3 Slurry Mixing StationEU 154 Active PER 011 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik CL3 0.1155 Ton
262 Line #3 Slurry Mixing Station -Mixing Equipment
EU 154 Active PER 012 CE 019SV 045 (M) Hr 3321Yasec Yamashino Seik CL3 0.1155 Ton
263 Machining Lathe 7-1EU 155 Active PER 011 Hr 3321 Each
264 Machining Lathe 7-1 -Machining Equipment
EU 155 Active PER 012 Hr 3321 Each
265 Machining Lathe 7-2EU 156 Active PER 011 Hr 3321 Each
266 Machining Lathe 7-2 -Machining Equipment
EU 156 Active PER 012 Hr 3321 Each
267 Machining Lathe 7-3EU 157 Active PER 011 Hr 3321 Each
268 Machining Lathe 7-3 -Machining Equipment
EU 157 Active PER 012 Hr 3321 Each
269 Machining Lathe 7-4EU 158 Active PER 011 Hr 3321 Each
270 Machining Lathe 7-4 -Machining Equipment
EU 158 Active PER 012 Hr 3321 Each
271 Machining Lathe 8-1EU 159 Active PER 011 Hr 3321 Each
272 Machining Lathe 8-1 -Machining Equipment
EU 159 Active PER 012 Hr 3321 Each
273 Machining Lathe 8-2EU 160 Active PER 011 Hr 3321 Each
274 Machining Lathe 8-2 -Machining Equipment
EU 160 Active PER 012 Hr 3321 Each
275 Machining Lathe 8-3EU 161 Active PER 011 Hr 3321 Each
276 Machining Lathe 8-3 -Machining Equipment
EU 161 Active PER 012 Hr 3321 Each
277 Machining Lathe 8-4EU 162 Active PER 011 Hr 3321 Each
Page 13 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
256 EU 151 PER 012 12/01/200304/01/2003Active
257 EU 152 PER 011 09/01/200601/01/2006Active
258 EU 152 PER 012 09/01/200601/01/2006Active
259 EU 153 PER 011 09/01/200601/01/2006Active
260 EU 153 PER 012 09/01/200601/01/2006Active
261 EU 154 PER 011 09/01/200601/01/2006Active
262 EU 154 PER 012 09/01/200601/01/2006Active
263 EU 155 PER 011Active
264 EU 155 PER 012Active
265 EU 156 PER 011Active
266 EU 156 PER 012Active
267 EU 157 PER 011Active
268 EU 157 PER 012Active
269 EU 158 PER 011Active
270 EU 158 PER 012Active
271 EU 159 PER 011Active
272 EU 159 PER 012Active
273 EU 160 PER 011Active
274 EU 160 PER 012Active
275 EU 161 PER 011Active
276 EU 161 PER 012Active
277 EU 162 PER 011Active
Page 13 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
278 Machining Lathe 8-4 -Machining Equipment
EU 162 Active PER 012 Hr 3321 Each
279 Brushing Unit Machine Line7-1
EU 163 Active PER 011 Hr 3321 Each
280 Brushing Unit Machine Line7-1 - Abrasive Equipment
EU 163 Active PER 012 Hr 3321 Each
281 Brushing Unit Machine Line8-1
EU 164 Active PER 011 Hr 3321 Each
282 Brushing Unit Machine Line8-1 - Abrasive Equipment
EU 164 Active PER 012 Hr 3321 Each
283 FM Inductotherm CorelessFurnace #7
EU 165 Active PER 011 CE 020SV 050 (M) Hr 3321ABB VIP/R-675KW-PM2-B 0.4895 Ton
284 FM Inductotherm CorelessFurnace #7 - Furnace
EU 165 Active PER 012 CE 020SV 050 (M) Hr 3321ABB VIP/R-675KW-PM2-B 0.4895 Ton
285 FM CGI Treatment &Volumetric Ladle
EU 166 Active PER 011 CE 020SV 050 (M) Hr 3321Duker TYP GT-03 0.4895 Ton
286 FM CGI Treatment &Volumetric Ladle - OtherEmission Unit
EU 166 Active PER 012 CE 020SV 050 (M) Hr 3321Duker TYP GT-03 0.4895 Ton
287 FM CGI Centrifugal Pouring &Cooling
EU 167 Active PER 011 CE 020SV 050 (M) Hr 3321Duker Custom 0.4895 Ton
288 FM CGI Centrifugal Pouring &Cooling - Other Emission Unit
EU 167 Active PER 012 CE 020SV 050 (M) Hr 3321Duker Custom 0.4895 Ton
1.024289 FM CGI Centrifugal Die HeaterBurners
EU 168 Active PER 011 CE 020SV 050 (M) Hr 3321GET Longburner 1.024 Mmbtu
1.024290 FM CGI Centrifugal Die HeaterBurners - Process Heater
EU 168 Active PER 012 CE 020SV 050 (M) Hr 3321GET Longburner 1.024 Mmbtu
291 FM CGI Die Cleaning Brush &Air Blowout (wet process)
EU 169 Active PER 011 CE 020SV 050 (M) Hr 3321Duker Custom 9.22 Lb
292 FM CGI Die Cleaning Brush &Air Blowout (wet process) -Cleaning Equipment
EU 169 Active PER 012 CE 020SV 050 (M) Hr 3321Duker Custom 9.22 Lb
293 FM CGI Centrifugal DieCoating Application (wetprocess)
EU 170 Active PER 011 CE 020SV 050 (M) Hr 3321Duker Custom 9.22 Lb
294 FM CGI Centrifugal DieCoating Application (wetprocess) - SprayBooth/Coating Line
EU 170 Active PER 012 CE 020SV 050 (M) Hr 3321Duker Custom 9.22 Lb
Page 14 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
278 EU 162 PER 012Active
279 EU 163 PER 011Active
280 EU 163 PER 012Active
281 EU 164 PER 011Active
282 EU 164 PER 012Active
283 EU 165 PER 011 08/01/200406/01/2004Active
284 EU 165 PER 012 08/01/200406/01/2004Active
285 EU 166 PER 011 08/01/200406/01/2004Active
286 EU 166 PER 012 08/01/200406/01/2004Active
287 EU 167 PER 011 08/01/200406/01/2004Active
288 EU 167 PER 012 08/01/200406/01/2004Active
289 EU 168 PER 011 08/01/200406/01/2004Active
290 EU 168 PER 012 08/01/200406/01/2004Active
291 EU 169 PER 011 08/01/200406/01/2004Active
292 EU 169 PER 012 08/01/200406/01/2004Active
293 EU 170 PER 011 08/01/200406/01/2004Active
294 EU 170 PER 012 08/01/200406/01/2004Active
Page 14 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
295 FM CGI Casting Cutting (wetprocess)
EU 171 Active PER 011 SV 001 (M) Hr 3321Behringer Saws, Inc. VA II 450 NC1 0.4895 Ton
296 FM CGI Casting Cutting (wetprocess) - Cutting Equipment
EU 171 Active PER 012 SV 001 (M) Hr 3321Behringer Saws, Inc. VA II 450 NC1 0.4895 Ton
297 FM CGI Slurry Mixing Station(wet process)
EU 172 Active PER 011 Hr 3321 Lb
298 FM CGI Slurry Mixing Station(wet process) - MixingEquipment
EU 172 Active PER 012 Hr 3321 Lb
299 W/C 720 - Hone (wet process)EU 173 Active PER 011 SV 014 (M) Hr Casting3321Tocco 92-4186-12 8 Each
300 W/C 720 - Hone (wet process)- Milling Equipment
EU 173 Active PER 012 SV 014 (M) Hr Casting3321Tocco 92-4186-12 8 Each
301 W/C 720 - Lathe (wet process)EU 174 Active PER 011 SV 014 (M) Hr Casting3321Nissin NK-4X 8 Each
302 W/C 720 - Lathe (wet process)- Milling Equipment
EU 174 Active PER 012 SV 014 (M) Hr Casting3321Nissin NK-4X 8 Each
303 W/C 724 - Hone (wet process)EU 175 Active PER 011 SV 014 (M) Hr Casting3321Tocco 12693722-11162 8 Each
304 W/C 724 - Hone (wet process)- Milling Equipment
EU 175 Active PER 012 SV 014 (M) Hr Casting3321Tocco 12693722-11162 8 Each
305 W/C 724 - Lathe (wet process)EU 176 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
306 W/C 724 - Lathe (wet process)- Milling Equipment
EU 176 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
307 W/C 724 - Lathe (wet process)EU 177 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
308 W/C 724 - Lathe (wet process)- Milling Equipment
EU 177 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
309 W/C 727 - Hone (wet process)EU 178 Active PER 011 SV 014 (M) Hr Casting3321Tocco MAGNESCAN III 8 Each
310 W/C 727 - Hone (wet process)- Milling Equipment
EU 178 Active PER 012 SV 014 (M) Hr Casting3321Tocco MAGNESCAN III 8 Each
311 W/C 727 - Lathe (wet process)EU 179 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
312 W/C 727 - Lathe (wet process)- Milling Equipment
EU 179 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
313 W/C 727 - Lathe (wet process)EU 180 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
314 W/C 727 - Lathe (wet process)- Milling Equipment
EU 180 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
315 W/C 780 - Hone (wet process)EU 181 Active PER 011 SV 014 (M) Hr Casting3321Tocco MAGNESCAN IV 8 Each
Page 15 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
295 EU 171 PER 011 08/01/200406/01/2004Active
296 EU 171 PER 012 08/01/200406/01/2004Active
297 EU 172 PER 011 08/01/200406/01/2004Active
298 EU 172 PER 012 08/01/200406/01/2004Active
299 EU 173 PER 011 10/01/199210/01/1992Active
300 EU 173 PER 012 10/01/199210/01/1992Active
301 EU 174 PER 011 10/01/199210/01/1992Active
302 EU 174 PER 012 10/01/199210/01/1992Active
303 EU 175 PER 011 02/15/198702/15/1987Active
304 EU 175 PER 012 02/15/198702/15/1987Active
305 EU 176 PER 011 02/15/198702/15/1987Active
306 EU 176 PER 012 02/15/198702/15/1987Active
307 EU 177 PER 011 02/15/198702/15/1987Active
308 EU 177 PER 012 02/15/198702/15/1987Active
309 EU 178 PER 011 02/15/198702/15/1987Active
310 EU 178 PER 012 02/15/198702/15/1987Active
311 EU 179 PER 011 02/15/198702/15/1987Active
312 EU 179 PER 012 02/15/198702/15/1987Active
313 EU 180 PER 011 02/15/198702/15/1987Active
314 EU 180 PER 012 02/15/198702/15/1987Active
315 EU 181 PER 011 02/15/198702/15/1987Active
Page 15 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
316 W/C 780 - Hone (wet process)- Milling Equipment
EU 181 Active PER 012 SV 014 (M) Hr Casting3321Tocco MAGNESCAN IV 8 Each
317 W/C 780 - Lathe (wet process)EU 182 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
318 W/C 780 - Lathe (wet process)- Milling Equipment
EU 182 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
319 W/C 780 - Lathe (wet process)EU 183 Active PER 011 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
320 W/C 780 - Lathe (wet process)- Milling Equipment
EU 183 Active PER 012 SV 014 (M) Hr Casting3321Sundstrand 12A 8 Each
321 W/C 791 - Hone (wet process)EU 184 Active PER 011 CE 022 Hr Casting3321Moline 115 CB 8 Each
322 W/C 791 - Hone (wet process)- Milling Equipment
EU 184 Active PER 012 CE 022 Hr Casting3321Moline 115 CB 8 Each
323 W/C 791 - LatheEU 185 Active PER 011 CE 022SV 052 (M) Hr 3321Mori Seiki ZL-25B5 0.24 Ton
324 W/C 791 - Lathe - MillingEquipment
EU 185 Active PER 012 CE 022SV 052 (M) Hr 3321Mori Seiki ZL-25B5 0.24 Ton
325 W/C 791 - Hone (wet process)EU 186 Active PER 011 CE 022SV 052 (M) Hr Casting3321Nagel VS10-60 8 Each
326 W/C 791 - Hone (wet process)- Milling Equipment
EU 186 Active PER 012 CE 022SV 052 (M) Hr Casting3321Nagel VS10-60 8 Each
327 W/C 791 - Lathe (wet process)EU 187 Active PER 011 CE 022SV 052 (M) Hr Casting3321Hessapp DVH-450-SB 8 Each
328 W/C 791 - Lathe (wet process)- Milling Equipment
EU 187 Active PER 012 CE 022SV 052 (M) Hr Casting3321Hessapp DVH-450-SB 8 Each
329 W/C 791 - Hone (wet process)EU 188 Active PER 011 CE 022SV 051 (M) Hr Casting3321Barnes Drill Co. 3010/NP-10489 8 Each
330 W/C 791 - Hone (wet process)- Milling Equipment
EU 188 Active PER 012 CE 022SV 051 (M) Hr Casting3321Barnes Drill Co. 3010/NP-10489 8 Each
331 Line #3 Cooling TowerEU 189 Active PER 011 3321
332 Line #3 Cooling Tower -zFugitive
EU 189 Active PER 012 3321
333 FM CGI Casting Conveying toShot Blast Cleaning ofCastings (EU009, EU129,EU130)
EU 190 Active PER 011 CE 020SV 050 (M) Hr 3321Metfin 4112 Skew Roll 0.4895 Ton
334 FM CGI Casting Conveying toShot Blast Cleaning ofCastings (EU009, EU129,EU130) - Abrasive Equipment
EU 190 Active PER 012 CE 020SV 050 (M) Hr 3321Metfin 4112 Skew Roll 0.4895 Ton
75.347335 Furnaces, Comfort Heat &Makeup Air
EU 191 Active PER 011 Hr Heat3321various various 75.347 Mmbtu
Page 16 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
316 EU 181 PER 012 02/15/198702/15/1987Active
317 EU 182 PER 011 02/15/198702/15/1987Active
318 EU 182 PER 012 02/15/198702/15/1987Active
319 EU 183 PER 011 02/15/198702/15/1987Active
320 EU 183 PER 012 02/15/198702/15/1987Active
321 EU 184 PER 011 08/01/199506/01/1995Active
322 EU 184 PER 012 08/01/199506/01/1995Active
323 EU 185 PER 011 08/01/199506/01/1995Active
324 EU 185 PER 012 08/01/199506/01/1995Active
325 EU 186 PER 011 08/01/199506/01/1995Active
326 EU 186 PER 012 08/01/199506/01/1995Active
327 EU 187 PER 011 08/01/199506/01/1995Active
328 EU 187 PER 012 08/01/199506/01/1995Active
329 EU 188 PER 011 10/21/199008/21/1990Active
330 EU 188 PER 012 10/21/199008/21/1990Active
331 EU 189 PER 011Active
332 EU 189 PER 012Active
333 EU 190 PER 011 03/07/200903/01/2009Active
334 EU 190 PER 012 03/07/200903/01/2009Active
335 EU 191 PER 011Active
Page 16 of 17 (b)
ST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name:
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROAD
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
MaxFuelInput
(mil Btu)
Federal-Mogul Corp Powertrain Systems
RetiredBy
(Action)
Operator DescriptionID No. EmissionUnit
Status
AddedBy
(Action)
ControlEquip.
ID No(s).
Stack/Vent
ID No(s).
OperatorID
for Item
Insignif-icant
Activity
SICManufacturer ModelNumber
Max.Design
Capacity
MaximumDesign
Capacity
Materials Units n Units d
75.347336 Furnaces, Comfort Heat &Makeup Air - Furnace
EU 191 Active PER 012 Hr Heat3321various various 75.347 Mmbtu
3.76337 Emergency Generator -Reciprocating IC Engine
EU 192 Active PER 012 SV 053 (M) Energy3321Generac Industrial Pow SD350 530 Hp
Page 17 of 17 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: EMISSION UNIT (EU)
ID No. ElevatorType
BottleneckPct.Fuel/
SpaceHeat
Firing MethodAddedBy
(Action)
RemovalDate
InitialStartup
Date
Comm-ence
Const.Date
EmissionUnit
Status
336 EU 191 PER 012Active
337 EU 192 PER 012Active
Page 17 of 17 (b)
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:02
FACILITY DESCRIPTION: FUGITIVE SOURCES (FS)
ID No. Fugitive Source Description YearInstalled
YearRemoved
AddedBy
(Action)
RetiredBy
(Action)
Insignif-icant
Activity
OperatorID
for Item
Pollutant(s)Emitted
ControlEquip.
ID No(s).
FugitiveSourceStatus
1 FS 002 PER 001 PM Vehicle traffic on paved and unpaved roadsActive
2 FS 002 PER 012 PM Vehicle traffic on paved and unpaved roads - Paved RoadsActive
3 FS 009 PER 011 Waste sand storage bins (8)Removed
Page 1 of 1
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Show: Active and Pending Records
Action: PER 012
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
12 November, 2014 10:02
FACILITY DESCRIPTION: CONTINUOUS MONITORS (MR)
ParametersMonitored
Serial NumberID No. Model NumberManufacturerOperatorID
for Item
MonitoredItem
(ID No(s).)
RetiredBy
(Action)
AddedBy
(Action)
Monitor DescriptionMonitorStatus
1 PMMR 001 B-PACFiltersenseCE 018PER 011 Particulate MonitorActive
Page 1 of 1 (a)
12 November, 2014 10:02
FACILITY DESCRIPTION: CONTINUOUS MONITORS (MR)
ID No. AddedBy
(Action)
SpanValue
SystemFull-
ScaleValue
BypassCapa-bility?
RemovalDate
InstallationDate
OpticalPath
LengthRatio
MonitorStatus
1 MR 001 PER 011 1 5000 Yes 09/01/2009Active
Page 1 of 1 (b)
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 001
Carbon Monoxide PER 011
Nitrogen Oxides PER 001
Lead PER 011
PM < 10 micron PER 011 6.64E+00 6.87E+003.69E+00 1.62E+01
Total Particulate Matter PER 011 1.11E+01 1.15E+016.15E+00 2.69E+01
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 002
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 003
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 004
Carbon Monoxide PER 011
Manganese compounds PER 011 3.00E-02 2.00E-025.00E-02 2.30E-01
Nitrogen Oxides PER 001
Lead PER 011 6.00E-02 4.00E-021.30E-01 5.50E-01
PM < 10 micron PER 011 1.00E+00 6.50E-011.98E+00 8.66E+00
Total Particulate Matter PER 011 1.04E+00 6.80E-012.07E+00 9.07E+00
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 005
Acrolein PER 010
Benzene PER 010
Carbon Monoxide PER 001
Formaldehyde PER 010
Hydrogen Sulfide PER 010
Naphthalene PER 010
Phenol PER 010
Toluene PER 010
Xylenes (mixed isomers) PER 010
Nitrogen Oxides PER 002
Lead PER 001
PM < 10 micron PER 010
Total Particulate Matter PER 010
Page 1 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 005
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 010
EU 006
Benzene PER 002
Carbon Monoxide PER 002
Hydrogen Sulfide PER 010
Phenol PER 002
Toluene PER 002
Xylenes (mixed isomers) PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 007
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
PM < 2.5 micron PER 011 6.27E+00 4.12E+001.14E+01 4.99E+01
Lead PER 001
PM < 10 micron PER 011 1.05E+01 6.88E+001.90E+01 8.34E+01
Total Particulate Matter PER 011 1.50E+01 9.83E+002.72E+01 1.19E+02
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 011 2.70E+01 1.77E+011.02E+01 4.47E+01
EU 008
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011 6.55E+00 4.30E+001.19E+01 5.21E+01
Total Particulate Matter PER 011
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 009
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011 1.80E-01 9.00E-024.96E+00 2.17E+01
Total Particulate Matter PER 011 1.81E+00 8.90E-014.96E+01 2.17E+02
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 010
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Page 2 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 010
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 011
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011 3.70E-01 2.40E-014.80E-01 2.08E+00
Total Particulate Matter PER 011 2.48E+00 1.63E+003.17E+00 1.39E+01
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 012
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 013
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 014
Benzene PER 002
Carbon Monoxide PER 002
Phenol PER 002
Toluene PER 002
Xylenes (mixed isomers) PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 015
Benzene PER 002
Carbon Monoxide PER 002
Phenol PER 002
Toluene PER 002
Xylenes (mixed isomers) PER 002
Page 3 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 015
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 016
Benzene PER 002
Carbon Monoxide PER 002
Phenol PER 002
Toluene PER 002
Xylenes (mixed isomers) PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 017
Benzene PER 002
Carbon Monoxide PER 002
Phenol PER 002
Toluene PER 002
Xylenes (mixed isomers) PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 018
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 019
Carbon Monoxide PER 010
Nitrogen Oxides PER 010
Lead PER 001
PM < 10 micron PER 010
Total Particulate Matter PER 010
Sulfur Dioxide PER 010
Volatile Organic Compounds PER 010
Page 4 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 020
Benzene PER 002
Carbon Monoxide PER 002
Phenol PER 002
Toluene PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 021
Acrolein PER 002
Benzene PER 002
Carbon Monoxide PER 001
Formaldehyde PER 002
Naphthalene PER 002
Phenol PER 010
Toluene PER 001
Xylenes (mixed isomers) PER 002
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 010
Total Particulate Matter PER 010
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 010
EU 022
Acrolein PER 010
Benzene PER 010
Carbon Monoxide PER 001
Formaldehyde PER 010
Naphthalene PER 010
Phenol PER 010
Toluene PER 010
Xylenes (mixed isomers) PER 010
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 010
Total Particulate Matter PER 010
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 011
EU 023
Carbon Dioxide Equivalent PER 012 6.11E+02 2.84E+011.39E+02 6.11E+02
Methane PER 012 1.00E-02 4.00E-042.00E-03 1.00E-02
Carbon Monoxide PER 011 9.00E-02 5.00E-022.00E-02 9.00E-02
Carbon Dioxide PER 012 5.98E+02 2.78E+011.37E+02 5.98E+02
Nitrous Oxide PER 012 4.00E-02 2.00E-031.00E-02 4.00E-02
Page 5 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 023
Nitrogen Oxides PER 011 6.70E-01 2.20E-011.50E-01 6.70E-01
PM < 2.5 micron PER 011 4.00E-02 2.00E-021.00E-02 4.00E-02
Lead PER 011 2.19E-06 1.12E-065.00E-07 2.19E-06
PM < 10 micron PER 011 5.00E-02 3.00E-021.00E-02 5.00E-02
Total Particulate Matter PER 011 5.00E-02 3.00E-021.00E-02 5.00E-02
Sulfur Dioxide PER 011 4.77E-03 1.35E-031.09E-03 4.77E-03
Volatile Organic Compounds PER 011 2.40E-02 1.00E-025.50E-03 2.40E-02
EU 024
Carbon Dioxide Equivalent PER 012 3.10E+03 1.44E+027.07E+02 3.10E+03
Methane PER 012 5.00E-02 2.00E-031.00E-02 5.00E-02
Carbon Monoxide PER 011 4.60E-01 2.40E-011.10E-01 4.60E-01
Carbon Dioxide PER 012 3.03E+03 1.41E+026.92E+02 3.03E+03
Nitrous Oxide PER 012 2.20E-01 1.00E-025.00E-02 2.20E-01
Nitrogen Oxides PER 011 3.40E+00 1.14E+007.80E-01 3.40E+00
PM < 2.5 micron PER 011 2.20E-01 9.00E-025.00E-02 2.20E-01
Lead PER 011 1.05E-05 5.69E-062.40E-06 1.05E-05
PM < 10 micron PER 011 2.50E-01 1.40E-016.00E-02 2.50E-01
Total Particulate Matter PER 011 2.50E-01 1.40E-016.00E-02 2.50E-01
Sulfur Dioxide PER 011 2.40E-02 1.13E-035.54E-03 2.40E-02
Volatile Organic Compounds PER 011 1.20E-01 6.00E-023.00E-02 1.20E-01
EU 025
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 026
Carbon Dioxide Equivalent PER 012 4.89E+03 2.29E+021.12E+03 4.89E+03
Methane PER 012 8.00E-02 4.00E-032.00E-02 8.00E-02
Carbon Monoxide PER 011 7.30E-01 3.80E-011.70E-01 7.30E-01
Carbon Dioxide PER 012 4.79E+03 2.22E+021.09E+03 4.79E+03
Nitrous Oxide PER 012 3.40E-01 2.00E-028.00E-02 3.40E-01
Nitrogen Oxides PER 011 5.36E+00 1.80E+001.22E+00 5.36E+00
PM < 2.5 micron PER 011 3.50E-01 1.40E-018.00E-02 3.50E-01
Lead PER 011 1.66E-05 8.99E-063.80E-06 1.66E-05
PM < 10 micron PER 011 4.00E-01 2.20E-019.00E-02 4.00E-01
Total Particulate Matter PER 011 4.00E-01 2.20E-019.00E-02 4.00E-01
Sulfur Dioxide PER 011 4.00E-02 1.00E-028.74E-03 4.00E-02
Volatile Organic Compounds PER 011 1.84E-01 1.00E-014.20E-02 1.84E-01
EU 027
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Page 6 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 027
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 028
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 029
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 030
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 031
Carbon Monoxide PER 001
Nitrogen Oxides PER 001
Lead PER 001
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 001
Volatile Organic Compounds PER 001
EU 032
Carbon Monoxide PER 002
Nitrogen Oxides PER 002
Lead PER 002
PM < 10 micron PER 002
Total Particulate Matter PER 002
Sulfur Dioxide PER 002
Volatile Organic Compounds PER 002
EU 033
Carbon Dioxide Equivalent PER 012 2.33E+02 1.08E+015.33E+01 2.33E+02
Page 7 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 033
Methane PER 012 4.00E-03 2.00E-048.00E-04 4.00E-03
Carbon Monoxide PER 011 3.00E-02 2.00E-021.00E-02 3.00E-02
Carbon Dioxide PER 012 2.27E+02 1.06E+015.20E+01 2.27E+02
Nitrous Oxide PER 012 2.00E-02 8.00E-044.00E-03 2.00E-02
Nitrogen Oxides PER 011 2.60E-01 9.00E-026.00E-02 2.60E-01
PM < 2.5 micron PER 011 2.00E-02 1.00E-023.81E-03 2.00E-02
Lead PER 011 7.93E-07 4.28E-071.81E-07 7.93E-07
PM < 10 micron PER 011 2.00E-02 1.00E-024.34E-03 2.00E-02
Total Particulate Matter PER 011 2.00E-02 1.00E-024.34E-03 2.00E-02
Sulfur Dioxide PER 011 1.84E-03 5.13E-044.20E-04 1.84E-03
Volatile Organic Compounds PER 011 9.00E-03 4.70E-032.00E-03 9.00E-03
EU 034
Carbon Dioxide Equivalent PER 012 2.75E+02 1.28E+016.29E+01 2.75E+02
Methane PER 012 4.00E-03 2.00E-041.00E-03 4.00E-03
Carbon Monoxide PER 011 4.00E-02 2.00E-021.00E-02 4.00E-02
Carbon Dioxide PER 012 2.69E+02 1.25E+016.15E+01 2.69E+02
Nitrous Oxide PER 012 2.00E-02 9.00E-044.00E-03 2.00E-02
Nitrogen Oxides PER 011 3.00E-01 1.00E-017.00E-02 3.00E-01
PM < 2.5 micron PER 011 2.00E-02 7.68E-034.44E-03 2.00E-02
Lead PER 011 9.39E-07 5.05E-072.14E-07 9.39E-07
PM < 10 micron PER 011 2.25E-02 1.00E-025.14E-03 2.25E-02
Total Particulate Matter PER 011 2.25E-02 1.00E-025.14E-03 2.25E-02
Sulfur Dioxide PER 011 2.15E-03 6.06E-044.90E-04 2.15E-03
Volatile Organic Compounds PER 011 1.00E-02 5.56E-032.00E-03 1.00E-02
EU 035
Carbon Monoxide PER 011
Manganese compounds PER 011 4.00E-02 3.00E-021.60E-01 6.90E-01
Lead PER 011 1.00E-01 6.00E-023.80E-01 1.67E+00
PM < 10 micron PER 011 1.51E+00 9.90E-016.02E+00 2.64E+01
Total Particulate Matter PER 011 1.59E+00 1.04E+006.30E+00 2.76E+01
EU 036
Acrolein PER 011
Benzene PER 011
Formaldehyde PER 011
Naphthalene PER 011
Phenol PER 011
Toluene PER 011
Xylenes (mixed isomers) PER 011
PM < 2.5 micron PER 011 4.68E+00 3.07E+008.50E+00 3.72E+01
PM < 10 micron PER 011 9.64E+00 6.33E+001.75E+01 7.67E+01
Total Particulate Matter PER 011 1.97E+01 1.29E+013.57E+01 1.56E+02
Volatile Organic Compounds PER 011 3.15E+00 2.07E+001.19E+00 5.21E+00
EU 037
PM < 10 micron PER 011
Total Particulate Matter PER 011
Page 8 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 038
Carbon Dioxide Equivalent PER 012 1.83E+02 8.53E+004.17E+01 1.83E+02
Methane PER 012 3.00E-03 1.00E-047.00E-04 3.00E-03
Carbon Monoxide PER 011 3.00E-02 1.00E-026.00E-03 3.00E-02
Carbon Dioxide PER 012 1.80E+02 8.34E+004.10E+01 1.80E+02
Nitrous Oxide PER 012 1.00E-02 6.00E-043.00E-03 1.00E-02
Nitrogen Oxides PER 011 2.00E-01 1.00E-024.59E-02 2.00E-01
PM < 2.5 micron PER 011 9.51E-03 5.13E-032.17E-03 9.51E-03
Lead PER 011 6.26E-07 3.38E-071.43E-07 6.26E-07
PM < 10 micron PER 011 1.50E-02 8.10E-033.43E-03 1.50E-02
Total Particulate Matter PER 011 1.50E-02 8.10E-033.43E-03 1.50E-02
Sulfur Dioxide PER 011 1.44E-03 4.05E-043.28E-04 1.44E-03
Volatile Organic Compounds PER 011 7.00E-03 3.71E-032.00E-03 7.00E-03
EU 039
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 040
Carbon Dioxide Equivalent PER 012 4.58E+02 2.15E+011.05E+02 4.58E+02
Methane PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Carbon Monoxide PER 011 6.80E-02 3.54E-021.60E-02 6.80E-02
Carbon Dioxide PER 012 4.49E+02 2.08E+011.02E+02 4.49E+02
Nitrous Oxide PER 012 3.00E-02 2.00E-031.00E-02 3.00E-02
Nitrogen Oxides PER 011 5.03E-01 1.70E-011.15E-01 5.03E-01
PM < 2.5 micron PER 011 3.25E-02 1.28E-027.43E-03 3.25E-02
Lead PER 011 1.56E-06 8.43E-073.57E-07 1.56E-06
PM < 10 micron PER 011 3.75E-02 2.00E-028.57E-03 3.75E-02
Total Particulate Matter PER 011 3.75E-02 2.00E-028.57E-03 3.75E-02
Sulfur Dioxide PER 011 3.59E-03 1.00E-038.20E-04 3.59E-03
Volatile Organic Compounds PER 011 1.70E-02 9.27E-034.00E-03 1.70E-02
EU 041
Carbon Monoxide PER 011
Manganese compounds PER 011 4.00E-02 3.00E-021.60E-01 6.90E-01
Nitrogen Oxides PER 002
Lead PER 011 1.00E-01 6.00E-023.80E-01 1.67E+00
PM < 10 micron PER 011 1.51E+00 9.90E-016.02E+00 2.64E+01
Total Particulate Matter PER 011 1.59E+00 1.04E+006.30E+00 2.76E+01
Volatile Organic Compounds PER 002
EU 042
Carbon Monoxide PER 003
PM < 10 micron PER 011
Total Particulate Matter PER 011
Page 9 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 043
PM < 10 micron PER 011 3.00E-02 2.00E-024.53E-02 1.98E-01
Total Particulate Matter PER 011 3.00E-02 2.00E-024.53E-02 1.98E-01
EU 044
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 1.30E-01 2.86E-022.98E+00 1.30E+01
Total Particulate Matter PER 011 1.30E+00 2.90E-012.98E+01 1.30E+02
EU 045
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 046
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 047
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 048
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 049
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 050
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
PM < 10 micron PER 012
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
Total Particulate Matter PER 012
EU 051
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
PM < 10 micron PER 012
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
Page 10 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 051
Total Particulate Matter PER 012
EU 052
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 053
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 054
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 055
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 056
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
Total Particulate Matter PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
EU 057
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
Total Particulate Matter PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
EU 058
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 059
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
Page 11 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 059
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 060
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 061
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 062
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 063
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Page 12 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 063
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 064
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-032.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 065
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-032.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 066
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Page 13 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 066
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 067
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 068
Carbon Dioxide Equivalent PER 012 9.80E+01 4.50E+002.24E+01 9.80E+01
Methane PER 012 1.00E-03 7.00E-053.00E-04 1.00E-03
Carbon Monoxide PER 011 1.39E-02 7.46E-033.17E-03 1.39E-02
Carbon Dioxide PER 012 9.50E+01 4.41E+002.17E+01 9.50E+01
Nitrous Oxide PER 012 1.00E-02 3.00E-042.00E-03 1.00E-02
Nitrogen Oxides PER 011 1.06E-01 3.55E-022.43E-02 1.06E-01
PM < 2.5 micron PER 011 6.88E-03 2.70E-031.57E-03 6.88E-03
Lead PER 011 3.31E-07 1.78E-077.56E-08 3.31E-07
PM < 10 micron PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Total Particulate Matter PER 011 7.94E-03 4.26E-031.81E-03 7.94E-03
Sulfur Dioxide PER 011 7.60E-04 2.13E-041.73E-04 7.60E-04
Volatile Organic Compounds PER 011 3.64E-03 1.95E-038.31E-04 3.64E-03
EU 069
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 070
PM < 10 micron PER 011 3.00E-02 2.00E-024.53E-02 1.98E-01
Total Particulate Matter PER 011 3.00E-02 2.00E-024.53E-02 1.98E-01
EU 071
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 1.30E-01 3.00E-022.98E+00 1.30E+01
Total Particulate Matter PER 011 1.30E+00 2.90E-012.98E+01 1.30E+02
EU 072
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Page 14 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 073
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 074
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 075
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 076
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
EU 077
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
PM < 10 micron PER 012
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
Total Particulate Matter PER 012
EU 078
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.90E-05 1.51E-051.58E-03 6.90E-03
PM < 10 micron PER 012
Total Particulate Matter PER 011 7.36E-05 1.62E-051.68E-03 7.36E-03
Total Particulate Matter PER 012
EU 079
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 080
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 081
Chromium compounds PER 011
Page 15 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 081
Manganese compounds PER 011
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 082
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
Total Particulate Matter PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
EU 083
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
Total Particulate Matter PER 011 8.70E-06 1.90E-062.00E-04 8.70E-04
EU 084
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 085
Chromium compounds PER 011
Manganese compounds PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 086
Carbon Dioxide Equivalent PER 012 3.05E+02 1.42E+016.97E+01 3.05E+02
Methane PER 012 5.00E-03 2.00E-041.00E-03 5.00E-03
Carbon Monoxide PER 011 5.00E-02 2.00E-021.00E-02 5.00E-02
Carbon Dioxide PER 012 2.99E+02 1.39E+016.83E+01 2.99E+02
Nitrous Oxide PER 012 2.00E-02 1.00E-035.00E-03 2.00E-02
Nitrogen Oxides PER 011 3.35E-01 1.10E-017.65E-02 3.35E-01
PM < 2.5 micron PER 011 2.20E-02 8.55E-035.00E-03 2.20E-02
Lead PER 011 1.04E-06 5.63E-072.38E-07 1.04E-06
PM < 10 micron PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Total Particulate Matter PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Sulfur Dioxide PER 011 2.40E-03 6.75E-045.46E-04 2.40E-03
Volatile Organic Compounds PER 011 1.15E-02 6.19E-032.62E-03 1.15E-02
EU 087
Carbon Dioxide Equivalent PER 012 3.05E+02 1.42E+016.97E+01 3.05E+02
Methane PER 012 5.00E-03 2.00E-041.00E-03 5.00E-03
Carbon Monoxide PER 011 5.00E-02 2.00E-021.00E-02 5.00E-02
Carbon Dioxide PER 012 2.99E+02 1.39E+016.83E+01 2.99E+02
Nitrous Oxide PER 012 2.00E-02 1.00E-035.00E-03 2.00E-02
Nitrogen Oxides PER 011 3.35E-01 1.10E-017.65E-02 3.35E-01
PM < 2.5 micron PER 011 2.20E-02 8.55E-035.00E-03 2.20E-02
Lead PER 011 1.04E-06 5.63E-072.38E-07 1.04E-06
Page 16 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 087
PM < 10 micron PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Total Particulate Matter PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Sulfur Dioxide PER 011 2.40E-03 6.75E-045.46E-04 2.40E-03
Volatile Organic Compounds PER 011 1.15E-02 6.19E-032.62E-03 1.15E-02
EU 088
Carbon Dioxide Equivalent PER 012 3.05E+02 1.42E+016.97E+01 3.05E+02
Methane PER 012 5.00E-03 2.00E-041.00E-03 5.00E-03
Carbon Monoxide PER 011 5.00E-02 2.00E-021.00E-02 5.00E-02
Carbon Dioxide PER 012 2.99E+02 1.39E+016.83E+01 2.99E+02
Nitrous Oxide PER 012 2.00E-02 1.00E-035.00E-03 2.00E-02
Nitrogen Oxides PER 011 3.35E-01 1.10E-017.65E-02 3.35E-01
PM < 2.5 micron PER 011 2.20E-02 8.55E-035.00E-03 2.20E-02
Lead PER 011 1.04E-06 5.63E-072.38E-07 1.04E-06
PM < 10 micron PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Total Particulate Matter PER 011 2.50E-02 1.00E-025.70E-03 2.50E-02
Sulfur Dioxide PER 011 2.40E-03 6.75E-045.46E-04 2.40E-03
Volatile Organic Compounds PER 011 1.15E-02 6.19E-032.62E-03 1.15E-02
EU 089
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 090
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 091
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 092
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
Page 17 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 093
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 094
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 095
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 096
PM < 2.5 micron PER 011 1.59E+00 3.50E-011.75E+00 7.67E+00
PM < 10 micron PER 011 7.20E-01 1.60E-017.90E-01 3.47E+00
Total Particulate Matter PER 011 1.47E+00 3.20E-011.62E+00 7.08E+00
EU 097
PM < 2.5 micron PER 011 1.59E+00 3.50E-011.75E+00 7.67E+00
PM < 10 micron PER 011 7.20E-01 1.60E-017.90E-01 3.47E+00
Total Particulate Matter PER 011 1.47E+00 3.20E-011.62E+00 7.08E+00
EU 098
PM < 10 micron PER 011 2.27E+00 1.46E+001.26E+00 5.52E+00
Total Particulate Matter PER 011 3.78E+00 2.43E+002.10E+00 9.20E+00
EU 099
Manganese compounds PER 011 4.00E-02 1.00E-025.00E-02 2.30E-01
Lead PER 011 9.00E-02 2.00E-021.30E-01 5.50E-01
PM < 10 micron PER 011 1.37E+00 3.00E-011.98E+00 8.66E+00
Total Particulate Matter PER 011 1.43E+00 3.10E-012.07E+00 9.07E+00
EU 100
Manganese compounds PER 011 4.00E-02 1.00E-025.00E-02 2.30E-01
Lead PER 011 9.00E-02 2.00E-021.30E-01 5.50E-01
PM < 10 micron PER 011 1.37E+00 3.00E-011.98E+00 8.66E+00
Total Particulate Matter PER 011 1.43E+00 3.10E-012.07E+00 9.07E+00
EU 101
PM < 2.5 micron PER 011 3.19E+00 8.40E-013.50E+00 1.53E+01
PM < 10 micron PER 011 1.45E+00 3.80E-011.59E+00 6.95E+00
Total Particulate Matter PER 011 2.95E+00 7.80E-013.23E+00 1.42E+01
Page 18 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 102
PM < 10 micron PER 011
Total Particulate Matter PER 011
EU 103
PM < 10 micron PER 011 6.00E-02 3.00E-029.00E-02 4.00E-01
Total Particulate Matter PER 011 6.00E-02 3.00E-029.00E-02 4.00E-01
EU 104
PM < 10 micron PER 011 2.60E-01 7.00E-025.95E+00 2.61E+01
Total Particulate Matter PER 011 2.61E+00 6.90E-015.95E+01 2.61E+02
EU 107
PM < 10 micron PER 011 1.38E-04 3.64E-053.15E-03 1.38E-02
Total Particulate Matter PER 011 1.47E-04 3.89E-053.36E-03 1.47E-02
EU 108
PM < 10 micron PER 011 1.38E-04 3.64E-053.15E-03 1.38E-02
Total Particulate Matter PER 011 1.47E-04 3.89E-053.36E-03 1.47E-02
EU 109
PM < 10 micron PER 011 1.38E-04 3.64E-053.15E-03 1.38E-02
Total Particulate Matter PER 011 1.47E-04 3.89E-053.36E-03 1.47E-02
EU 110
PM < 10 micron PER 011 1.38E-04 3.64E-053.15E-03 1.38E-02
Total Particulate Matter PER 011 1.47E-04 3.89E-053.36E-03 1.47E-02
EU 111
PM < 10 micron PER 011 1.38E-04 3.64E-053.15E-03 1.38E-02
Total Particulate Matter PER 011 1.47E-04 3.89E-053.36E-03 1.47E-02
EU 112
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 113
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 114
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 115
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 116
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 117
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 118
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Page 19 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 118
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 119
Carbon Dioxide Equivalent PER 012 3.65E+02 1.69E+018.34E+01 3.65E+02
Methane PER 012 1.00E-02 3.00E-041.00E-03 1.00E-02
Carbon Monoxide PER 011 5.41E-02 2.80E-021.24E-02 5.41E-02
Carbon Dioxide PER 012 3.56E+02 1.65E+018.13E+01 3.56E+02
Nitrous Oxide PER 012 3.00E-02 1.00E-031.00E-02 3.00E-02
Nitrogen Oxides PER 011 4.00E-01 1.34E-019.10E-02 4.00E-01
PM < 2.5 micron PER 011 2.58E-02 1.02E-025.90E-03 2.58E-02
Lead PER 011 1.24E-06 6.70E-072.83E-07 1.24E-06
PM < 10 micron PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Total Particulate Matter PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Sulfur Dioxide PER 011 2.85E-03 8.00E-046.50E-04 2.85E-03
Volatile Organic Compounds PER 011 1.51E-02 7.40E-033.46E-03 1.51E-02
EU 120
Carbon Dioxide Equivalent PER 012 3.65E+02 1.69E+018.34E+01 3.65E+02
Methane PER 012 1.00E-02 3.00E-041.00E-03 1.00E-02
Carbon Monoxide PER 011 5.41E-02 2.80E-021.24E-02 5.41E-02
Carbon Dioxide PER 012 3.56E+02 1.65E+018.13E+01 3.56E+02
Nitrous Oxide PER 012 3.00E-02 1.00E-031.00E-02 3.00E-02
Nitrogen Oxides PER 011 4.00E-01 1.34E-019.10E-02 4.00E-01
PM < 2.5 micron PER 011 2.58E-02 1.02E-025.90E-03 2.58E-02
Lead PER 011 1.24E-06 6.70E-072.83E-07 1.24E-06
PM < 10 micron PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Total Particulate Matter PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Sulfur Dioxide PER 011 2.85E-03 8.00E-046.50E-04 2.85E-03
Volatile Organic Compounds PER 011 1.51E-02 7.40E-033.46E-03 1.51E-02
EU 121
Carbon Dioxide Equivalent PER 012 3.65E+02 1.69E+018.34E+01 3.65E+02
Methane PER 012 1.00E-02 3.00E-041.00E-03 1.00E-02
Carbon Monoxide PER 011 5.41E-02 2.80E-021.24E-02 5.41E-02
Carbon Dioxide PER 012 3.56E+02 1.65E+018.13E+01 3.56E+02
Nitrous Oxide PER 012 3.00E-02 1.00E-031.00E-02 3.00E-02
Nitrogen Oxides PER 011 4.00E-01 1.34E-019.10E-02 4.00E-01
PM < 2.5 micron PER 011 2.58E-02 1.02E-025.90E-03 2.58E-02
Lead PER 011 1.24E-06 6.70E-072.83E-07 1.24E-06
PM < 10 micron PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Total Particulate Matter PER 011 2.98E-02 1.61E-026.80E-03 2.98E-02
Sulfur Dioxide PER 011 2.85E-03 8.00E-046.50E-04 2.85E-03
Volatile Organic Compounds PER 011 1.51E-02 7.40E-033.46E-03 1.51E-02
EU 122
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Page 20 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 122
Volatile Organic Compounds PER 011
EU 123
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 124
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 125
Carbon Monoxide PER 011
EU 126
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 127
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 128
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
EU 129
PM < 10 micron PER 011 1.80E-01 9.00E-024.96E+00 2.17E+01
Total Particulate Matter PER 011 1.81E+00 8.90E-014.96E+01 2.17E+02
EU 130
PM < 10 micron PER 011 1.80E-01 9.00E-024.96E+00 2.17E+01
Total Particulate Matter PER 011 1.81E+00 8.90E-014.96E+01 2.17E+02
Page 21 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 131
PM < 10 micron PER 011 7.60E-01 1.46E+001.26E+00 5.52E+00
Total Particulate Matter PER 011 1.26E+00 2.43E+002.10E+00 9.20E+00
EU 132
Carbon Monoxide PER 011
Manganese compounds PER 011 7.00E-02 2.00E-028.00E-02 3.40E-01
Lead PER 011 1.70E-01 5.00E-021.90E-01 8.40E-01
PM < 10 micron PER 011 2.74E+00 1.80E-013.01E+00 1.32E+01
Total Particulate Matter PER 011 2.87E+00 7.60E-013.15E+00 1.38E+01
EU 133
Carbon Dioxide Equivalent PER 012 1.05E+01 4.90E-012.39E+00 1.05E+01
Methane PER 012 2.00E-04 8.00E-064.00E-05 2.00E-04
Carbon Monoxide PER 011 1.60E-03 7.60E-053.60E-04 1.60E-03
Carbon Dioxide PER 012 1.03E+01 4.80E-012.34E+00 1.03E+01
Nitrous Oxide PER 012 8.00E-04 4.00E-052.00E-04 8.00E-04
Nitrogen Oxides PER 011 1.15E-02 5.60E-042.60E-03 1.15E-02
PM < 2.5 micron PER 011 3.28E-04 1.60E-057.50E-05 3.28E-04
PM < 10 micron PER 011 3.28E-04 1.60E-057.50E-05 3.28E-04
Total Particulate Matter PER 011 3.28E-04 1.60E-057.50E-05 3.28E-04
Sulfur Dioxide PER 011 8.20E-05 4.00E-061.87E-05 8.20E-05
Volatile Organic Compounds PER 011 4.51E-03 2.20E-041.03E-03 4.51E-03
EU 134
PM < 10 micron PER 011 3.48E-05 4.60E-067.90E-04 3.48E-03
Total Particulate Matter PER 011 3.48E-05 4.60E-067.90E-04 3.48E-03
EU 135
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 136
Carbon Dioxide Equivalent PER 012 2.30E+02 1.07E+015.26E+01 2.30E+02
Methane PER 012 4.00E-03 2.00E-048.00E-04 4.00E-03
Carbon Monoxide PER 011 3.40E-02 1.80E-027.80E-03 3.40E-02
Carbon Dioxide PER 012 2.24E+02 1.04E+015.12E+01 2.24E+02
Nitrous Oxide PER 012 2.00E-02 8.00E-044.00E-03 2.00E-02
Nitrogen Oxides PER 011 2.51E-01 8.45E-025.74E-02 2.51E-01
PM < 2.5 micron PER 011 1.63E-02 6.40E-033.71E-03 1.63E-02
Lead PER 011 7.82E-07 4.23E-071.79E-07 7.82E-07
PM < 10 micron PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Total Particulate Matter PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Sulfur Dioxide PER 011 1.80E-03 5.00E-044.10E-04 1.80E-03
Volatile Organic Compounds PER 011 8.60E-03 4.60E-031.96E-03 8.60E-03
EU 137
Carbon Dioxide Equivalent PER 012 2.30E+02 1.07E+015.26E+01 2.30E+02
Methane PER 012 4.00E-03 2.00E-048.00E-04 4.00E-03
Carbon Monoxide PER 011 3.40E-02 1.80E-027.80E-03 3.40E-02
Carbon Dioxide PER 012 2.24E+02 1.04E+015.12E+01 2.24E+02
Nitrous Oxide PER 012 2.00E-02 8.00E-044.00E-03 2.00E-02
Page 22 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 137
Nitrogen Oxides PER 011 2.51E-01 8.45E-025.74E-02 2.51E-01
PM < 2.5 micron PER 011 1.63E-02 6.40E-033.71E-03 1.63E-02
Lead PER 011 7.82E-07 4.23E-071.79E-07 7.82E-07
PM < 10 micron PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Total Particulate Matter PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Sulfur Dioxide PER 011 1.80E-03 5.00E-044.10E-04 1.80E-03
Volatile Organic Compounds PER 011 8.60E-03 4.60E-031.96E-03 8.60E-03
EU 138
Carbon Dioxide Equivalent PER 012 2.30E+02 1.07E+015.26E+01 2.30E+02
Methane PER 012 4.00E-03 2.00E-048.00E-04 4.00E-03
Carbon Monoxide PER 011 3.40E-02 1.80E-027.80E-03 3.40E-02
Carbon Dioxide PER 012 2.24E+02 1.04E+015.12E+01 2.24E+02
Nitrous Oxide PER 012 2.00E-02 8.00E-044.00E-03 2.00E-02
Nitrogen Oxides PER 011 2.51E-01 8.45E-025.74E-02 2.51E-01
PM < 2.5 micron PER 011 1.63E-02 6.40E-033.71E-03 1.63E-02
Lead PER 011 7.82E-07 4.23E-071.79E-07 7.82E-07
PM < 10 micron PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Total Particulate Matter PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Sulfur Dioxide PER 011 1.80E-03 5.00E-044.10E-04 1.80E-03
Volatile Organic Compounds PER 011 8.60E-03 4.60E-031.96E-03 8.60E-03
EU 139
Carbon Dioxide Equivalent PER 012 2.30E+02 1.07E+015.26E+01 2.30E+02
Methane PER 012 4.00E-03 2.00E-048.00E-04 4.00E-03
Carbon Monoxide PER 011 3.40E-02 1.80E-027.80E-03 3.40E-02
Carbon Dioxide PER 012 2.24E+02 1.04E+015.12E+01 2.24E+02
Nitrous Oxide PER 012 2.00E-02 8.00E-044.00E-03 2.00E-02
Nitrogen Oxides PER 011 2.51E-01 8.45E-025.74E-02 2.51E-01
PM < 2.5 micron PER 011 1.63E-02 6.40E-033.71E-03 1.63E-02
Lead PER 011 7.82E-07 4.23E-071.79E-07 7.82E-07
PM < 10 micron PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Total Particulate Matter PER 011 1.88E-02 1.01E-024.29E-03 1.88E-02
Sulfur Dioxide PER 011 1.80E-03 5.00E-044.10E-04 1.80E-03
Volatile Organic Compounds PER 011 8.60E-03 4.60E-031.96E-03 8.60E-03
EU 140
PM < 10 micron PER 011 3.48E-05 4.60E-067.90E-04 3.48E-03
Total Particulate Matter PER 011 3.48E-05 4.60E-067.90E-04 3.48E-03
EU 141
PM < 10 micron PER 011 7.30E-04 1.25E-088.10E-05 3.54E-04
Total Particulate Matter PER 011 7.30E-04 1.25E-088.10E-05 3.54E-04
EU 143
PM < 10 micron PER 011 7.30E-04 1.25E-088.10E-05 3.54E-04
Total Particulate Matter PER 011 7.30E-04 1.25E-088.10E-05 3.54E-04
EU 144
PM < 10 micron PER 011 3.40E-04 1.70E-047.00E-04 3.00E-03
Total Particulate Matter PER 011 3.60E-04 1.80E-047.00E-04 3.10E-03
Page 23 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 145
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 146
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 147
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 148
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 149
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 150
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 151
PM < 10 micron PER 011 6.27E-05 1.52E-051.43E-03 6.27E-03
Total Particulate Matter PER 011 6.69E-05 1.62E-051.53E-03 6.69E-03
EU 154
PM < 10 micron PER 011 1.30E-01 5.00E-021.60E-04 7.10E-04
Total Particulate Matter PER 011 1.30E-01 5.00E-021.60E-04 7.10E-04
EU 165
Manganese compounds PER 011 1.00E-02 4.50E-031.10E-02 4.80E-02
Lead PER 011 2.40E-02 1.10E-022.67E-02 1.17E-01
PM < 10 micron PER 011 3.80E-01 1.70E-014.20E-01 1.84E+00
Total Particulate Matter PER 011 3.90E-01 1.80E-014.40E-01 1.93E+00
EU 166
Total Particulate Matter PER 011 2.85E+00 1.29E+008.80E-01 3.86E+00
EU 167
PM < 2.5 micron PER 011 4.40E-01 2.00E-014.90E-01 2.14E+00
PM < 10 micron PER 011 4.00E-02 2.00E-021.01E+00 4.42E+00
Total Particulate Matter PER 011 9.00E-02 4.00E-022.06E+00 9.00E+00
EU 168
Carbon Dioxide Equivalent PER 012 6.25E+02 2.91E+011.43E+02 6.25E+02
Methane PER 012 1.00E-02 5.00E-042.00E-03 1.00E-02
Carbon Monoxide PER 011 9.30E-02 5.00E-022.10E-02 9.30E-02
Carbon Dioxide PER 012 6.13E+02 2.85E+011.40E+02 6.13E+02
Nitrous Oxide PER 012 4.00E-02 2.00E-031.00E-02 4.00E-02
Nitrogen Oxides PER 011 6.86E-01 2.30E-011.57E-01 6.86E-01
PM < 2.5 micron PER 011 4.44E-02 2.10E-031.00E-02 4.44E-02
Lead PER 011 2.14E-06 1.15E-084.88E-07 2.14E-06
PM < 10 micron PER 011 4.00E-02 2.10E-031.17E-02 5.13E-02
Page 24 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
EU 168
Total Particulate Matter PER 011 4.00E-02 2.10E-031.17E-02 5.13E-02
Sulfur Dioxide PER 011 4.90E-03 1.38E-031.12E-03 4.90E-03
Volatile Organic Compounds PER 011 2.35E-02 1.30E-025.40E-03 2.35E-02
EU 170
PM < 10 micron PER 011 9.00E-02 5.00E-023.00E-02 1.20E-01
Total Particulate Matter PER 011 9.00E-02 5.00E-023.00E-02 1.20E-01
EU 171
PM < 10 micron PER 011 9.65E-03 4.30E-032.20E-03 9.65E-03
Total Particulate Matter PER 011 1.00E-02 4.60E-032.35E-03 1.00E-02
EU 185
PM < 10 micron PER 011 4.73E-051.08E-03 4.73E-03
Total Particulate Matter PER 011 5.04E-051.15E-03 5.04E-03
EU 190
PM < 10 micron PER 011 4.00E-028.30E-01 3.64E+00
Total Particulate Matter PER 011 3.60E-018.32E+00 3.65E+01
EU 191
Carbon Dioxide Equivalent PER 012 4.61E+041.05E+04 4.61E+04
Methane PER 012 7.20E-011.60E-01 7.20E-01
Carbon Monoxide PER 011 6.85E+001.56E+00 6.85E+00
Carbon Dioxide PER 012 4.51E+041.03E+04 4.51E+04
Nitrous Oxide PER 012 3.25E+007.40E-01 3.25E+00
Nitrogen Oxides PER 011 5.05E+011.15E+01 5.05E+01
PM < 2.5 micron PER 011 2.40E+005.50E-01 2.40E+00
PM < 10 micron PER 011 2.40E+005.50E-01 2.40E+00
Total Particulate Matter PER 011 2.40E+005.50E-01 2.40E+00
Sulfur Dioxide PER 011 3.60E-018.22E-02 3.60E-01
Volatile Organic Compounds PER 011 1.70E+003.88E-01 1.70E+00
EU 192
Carbon Dioxide Equivalent PER 012 2.69E+03 1.23E+006.15E+02 2.69E+03
Methane PER 012 1.10E-01 5.00E-052.00E-02 1.10E-01
Carbon Monoxide PER 012 3.07E+00 1.40E-037.00E-01 3.07E+00
Carbon Dioxide PER 012 2.68E+03 1.22E+006.12E+02 2.68E+03
Nitrous Oxide PER 012 2.20E-02 1.00E-055.00E-03 2.20E-02
Nitrogen Oxides PER 012 1.43E+01 6.50E-033.27E+00 1.43E+01
PM < 2.5 micron PER 012 6.70E-01 3.00E-041.50E-01 6.70E-01
PM < 10 micron PER 012 6.70E-01 3.00E-041.50E-01 6.70E-01
Total Particulate Matter PER 012 6.70E-01 3.00E-041.50E-01 6.70E-01
Sulfur Dioxide PER 012 4.70E+00 2.20E-031.07E+00 4.70E+00
Volatile Organic Compounds PER 012 1.43E+01 6.50E-033.27E+00 1.43E+01
FS 002
PM < 2.5 micron PER 011 2.32E+005.30E-01 2.32E+00
PM < 10 micron PER 011 2.32E+005.30E-01 2.32E+00
SV 036
Carbon Monoxide PER 011
Nitrogen Oxides PER 011
Page 25 of 26
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
12 November, 2014 10:03
FACILITY DESCRIPTION: Potential-to-emit (by item)
Show: Active and Pending Records
AQD Facility ID:
Facility Name:
15700015
Federal-Mogul Corp Powertrain Systems
Item UnrestrictedPotential
(tons per yr)
LimitedPotential
(tons per yr)
ActualEmissions
(tons per yr)
Pollutant AddedBy
(Action)
RetiredBy
(Action)
HourlyPotential
(lbs per hr)
SV 036
PM < 10 micron PER 011
Total Particulate Matter PER 011
Sulfur Dioxide PER 011
Volatile Organic Compounds PER 011
SV 041
PM < 10 micron PER 011
Total Particulate Matter PER 011
SV 043
PM < 10 micron PER 011
Total Particulate Matter PER 011
Page 26 of 26
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Acrolein
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Benzene
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 020
PER 002EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Carbon Dioxide Equivalent
PER 012EU 023 1.394E+02 6.105E+02 6.105E+02 2.842E+01
PER 012EU 024 7.073E+02 3.098E+03 3.098E+03 1.439E+02
PER 012EU 026 1.116E+03 4.890E+03 4.890E+03 2.286E+02
PER 012EU 033 5.330E+01 2.334E+02 2.334E+02 1.081E+01
PER 012EU 034 6.286E+01 2.753E+02 2.753E+02 1.279E+01
PER 012EU 038 4.168E+01 1.826E+02 1.826E+02 8.530E+00
PER 012EU 040 1.046E+02 4.580E+02 4.580E+02 2.147E+01
PER 012EU 059 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 060 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 061 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 062 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 063 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 064 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 065 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 066 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 067 2.237E+01 9.797E+01 9.797E+01 4.500E+00
PER 012EU 068 2.237E+01 9.797E+01 9.797E+01 4.500E+00
Page 1 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Carbon Dioxide Equivalent
PER 012EU 086 6.970E+01 3.053E+02 3.053E+02 1.421E+01
PER 012EU 087 6.970E+01 3.053E+02 3.053E+02 1.421E+01
PER 012EU 088 6.970E+01 3.053E+02 3.053E+02 1.421E+01
PER 012EU 119 8.342E+01 3.654E+02 3.654E+02 1.686E+01
PER 012EU 120 8.342E+01 3.654E+02 3.654E+02 1.686E+01
PER 012EU 121 8.342E+01 3.654E+02 3.654E+02 1.686E+01
PER 012EU 133 2.390E+00 1.049E+01 1.049E+01 4.900E-01
PER 012EU 136 5.261E+01 2.305E+02 2.305E+02 1.067E+01
PER 012EU 137 5.261E+01 2.305E+02 2.305E+02 1.067E+01
PER 012EU 138 5.261E+01 2.305E+02 2.305E+02 1.067E+01
PER 012EU 139 5.261E+01 2.305E+02 2.305E+02 1.067E+01
PER 012EU 168 1.427E+02 6.249E+02 6.249E+02 2.909E+01
PER 012EU 191 1.052E+04 4.607E+04 4.607E+04
PER 012EU 192 6.145E+02 2.692E+03 2.692E+03 1.230E+00
Totals 6.306E+04 6.306E+04 6.663E+02
Methane
PER 012EU 023 2.000E-03 1.000E-02 1.000E-02 4.000E-04
PER 012EU 024 1.000E-02 5.000E-02 5.000E-02 2.000E-03
PER 012EU 026 2.000E-02 8.000E-02 8.000E-02 4.000E-03
PER 012EU 033 8.000E-04 4.000E-03 4.000E-03 2.000E-04
PER 012EU 034 1.000E-03 4.000E-03 4.000E-03 2.000E-04
PER 012EU 038 7.000E-04 3.000E-03 3.000E-03 1.000E-04
PER 012EU 040 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 059 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 060 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 061 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 062 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 063 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 064 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 065 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 066 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 067 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 068 3.000E-04 1.000E-03 1.000E-03 7.000E-05
PER 012EU 086 1.000E-03 5.000E-03 5.000E-03 2.000E-04
PER 012EU 087 1.000E-03 5.000E-03 5.000E-03 2.000E-04
Page 2 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Methane
PER 012EU 088 1.000E-03 5.000E-03 5.000E-03 2.000E-04
PER 012EU 119 1.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 120 1.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 121 1.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 133 4.000E-05 2.000E-04 2.000E-04 8.000E-06
PER 012EU 136 8.000E-04 4.000E-03 4.000E-03 2.000E-04
PER 012EU 137 8.000E-04 4.000E-03 4.000E-03 2.000E-04
PER 012EU 138 8.000E-04 4.000E-03 4.000E-03 2.000E-04
PER 012EU 139 8.000E-04 4.000E-03 4.000E-03 2.000E-04
PER 012EU 168 2.000E-03 1.000E-02 1.000E-02 5.000E-04
PER 012EU 191 1.600E-01 7.200E-01 7.200E-01
PER 012EU 192 2.000E-02 1.100E-01 1.100E-01 5.000E-05
Totals 1.072E+00 1.072E+00 1.076E-02
Carbon Monoxide
PER 011EU 001 0.000E+00 0.000E+00 0.000E+00
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 011EU 004 0.000E+00 0.000E+00 0.000E+00
PER 001EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 001EU 007 0.000E+00 0.000E+00 0.000E+00
PER 001EU 008 0.000E+00 0.000E+00 0.000E+00
PER 001EU 009 0.000E+00 0.000E+00 0.000E+00
PER 002EU 010
PER 001EU 011 0.000E+00 0.000E+00 0.000E+00
PER 001EU 012 0.000E+00 0.000E+00 0.000E+00
PER 001EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 001EU 021 0.000E+00 0.000E+00 0.000E+00
Page 3 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Carbon Monoxide
PER 001EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 2.000E-02 9.000E-02 9.000E-02 5.000E-02
PER 011EU 024 1.100E-01 4.600E-01 4.600E-01 2.400E-01
PER 002EU 025
PER 011EU 026 1.700E-01 7.300E-01 7.300E-01 3.800E-01
PER 002EU 027
PER 001EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
PER 001EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 1.000E-02 3.000E-02 3.000E-02 2.000E-02
PER 011EU 034 1.000E-02 4.000E-02 4.000E-02 2.000E-02
PER 011EU 035 0.000E+00 0.000E+00 0.000E+00
PER 011EU 038 6.000E-03 3.000E-02 3.000E-02 1.000E-02
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 1.600E-02 6.800E-02 6.800E-02 3.540E-02
PER 011EU 041 0.000E+00 0.000E+00 0.000E+00
PER 003EU 042
PER 011EU 059 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 060 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 061 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 062 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 063 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 064 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 065 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 066 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 067 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 068 3.170E-03 1.390E-02 1.390E-02 7.460E-03
PER 011EU 086 1.000E-02 5.000E-02 5.000E-02 2.000E-02
PER 011EU 087 1.000E-02 5.000E-02 5.000E-02 2.000E-02
PER 011EU 088 1.000E-02 5.000E-02 5.000E-02 2.000E-02
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
Page 4 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Carbon Monoxide
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 119 1.240E-02 5.410E-02 5.410E-02 2.800E-02
PER 011EU 120 1.240E-02 5.410E-02 5.410E-02 2.800E-02
PER 011EU 121 1.240E-02 5.410E-02 5.410E-02 2.800E-02
PER 011EU 122 0.000E+00 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00 0.000E+00
PER 011EU 125 0.000E+00 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00 0.000E+00
PER 011EU 127 0.000E+00 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00 0.000E+00
PER 011EU 132 0.000E+00 0.000E+00 0.000E+00
PER 011EU 133 3.600E-04 1.600E-03 1.600E-03 7.600E-05
PER 011EU 136 7.800E-03 3.400E-02 3.400E-02 1.800E-02
PER 011EU 137 7.800E-03 3.400E-02 3.400E-02 1.800E-02
PER 011EU 138 7.800E-03 3.400E-02 3.400E-02 1.800E-02
PER 011EU 139 7.800E-03 3.400E-02 3.400E-02 1.800E-02
PER 011EU 168 2.100E-02 9.300E-02 9.300E-02 5.000E-02
PER 011EU 191 1.560E+00 6.850E+00 6.850E+00
PER 012EU 192 7.000E-01 3.070E+00 3.070E+00 1.400E-03
PER 011SV 036 0.000E+00
Totals 1.205E+01 1.205E+01 1.097E+00
Carbon Dioxide
PER 012EU 023 1.366E+02 5.984E+02 5.984E+02 2.779E+01
PER 012EU 024 6.921E+02 3.031E+03 3.031E+03 1.408E+02
PER 012EU 026 1.093E+03 4.787E+03 4.787E+03 2.223E+02
PER 012EU 033 5.195E+01 2.274E+02 2.274E+02 1.056E+01
PER 012EU 034 6.148E+01 2.693E+02 2.693E+02 1.251E+01
PER 012EU 038 4.098E+01 1.795E+02 1.795E+02 8.340E+00
PER 012EU 040 1.025E+02 4.488E+02 4.488E+02 2.084E+01
PER 012EU 059 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 060 2.168E+01 9.496E+01 9.496E+01 4.410E+00
Page 5 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Carbon Dioxide
PER 012EU 061 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 062 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 063 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 064 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 065 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 066 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 067 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 068 2.168E+01 9.496E+01 9.496E+01 4.410E+00
PER 012EU 086 6.831E+01 2.992E+02 2.992E+02 1.390E+01
PER 012EU 087 6.831E+01 2.992E+02 2.992E+02 1.390E+01
PER 012EU 088 6.831E+01 2.992E+02 2.992E+02 1.390E+01
PER 012EU 119 8.132E+01 3.562E+02 3.562E+02 1.654E+01
PER 012EU 120 8.132E+01 3.562E+02 3.562E+02 1.654E+01
PER 012EU 121 8.132E+01 3.562E+02 3.562E+02 1.654E+01
PER 012EU 133 2.340E+00 1.025E+01 1.025E+01 4.800E-01
PER 012EU 136 5.123E+01 2.244E+02 2.244E+02 1.042E+01
PER 012EU 137 5.123E+01 2.244E+02 2.244E+02 1.042E+01
PER 012EU 138 5.123E+01 2.244E+02 2.244E+02 1.042E+01
PER 012EU 139 5.123E+01 2.244E+02 2.244E+02 1.042E+01
PER 012EU 168 1.399E+02 6.127E+02 6.127E+02 2.846E+01
PER 012EU 191 1.029E+04 4.508E+04 4.508E+04
PER 012EU 192 6.124E+02 2.682E+03 2.682E+03 1.220E+00
Totals 6.174E+04 6.174E+04 6.504E+02
Chromium compounds
PER 011EU 044 0.000E+00 0.000E+00
PER 011EU 045 0.000E+00 0.000E+00
PER 011EU 046 0.000E+00 0.000E+00
PER 011EU 047 0.000E+00 0.000E+00
PER 011EU 048 0.000E+00 0.000E+00
PER 011EU 049 0.000E+00 0.000E+00
PER 011EU 050 0.000E+00 0.000E+00
PER 011EU 051 0.000E+00 0.000E+00
PER 011EU 052 0.000E+00 0.000E+00
PER 011EU 053 0.000E+00 0.000E+00
PER 011EU 054 0.000E+00 0.000E+00
Page 6 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Chromium compounds
PER 011EU 055 0.000E+00 0.000E+00
PER 011EU 056 0.000E+00 0.000E+00
PER 011EU 057 0.000E+00 0.000E+00
PER 011EU 058 0.000E+00 0.000E+00
PER 011EU 071 0.000E+00 0.000E+00
PER 011EU 072 0.000E+00 0.000E+00
PER 011EU 073 0.000E+00 0.000E+00
PER 011EU 074 0.000E+00 0.000E+00
PER 011EU 075 0.000E+00 0.000E+00
PER 011EU 076 0.000E+00 0.000E+00
PER 011EU 077 0.000E+00 0.000E+00
PER 011EU 078 0.000E+00 0.000E+00
PER 011EU 079 0.000E+00 0.000E+00
PER 011EU 080 0.000E+00 0.000E+00
PER 011EU 081 0.000E+00 0.000E+00
PER 011EU 082 0.000E+00 0.000E+00
PER 011EU 083 0.000E+00 0.000E+00
PER 011EU 084 0.000E+00 0.000E+00
PER 011EU 085 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Formaldehyde
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Hydrogen Sulfide
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 010EU 006 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Naphthalene
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
Page 7 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Naphthalene
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Phenol
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 020
PER 010EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Toluene
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 020
PER 001EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Xylenes (mixed isomers)
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
Page 8 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Xylenes (mixed isomers)
PER 011EU 036 0.000E+00 0.000E+00 0.000E+00
Totals 0.000E+00 0.000E+00 0.000E+00
Manganese compounds
PER 011EU 004 5.000E-02 2.300E-01 3.000E-02 2.000E-02
PER 011EU 035 1.600E-01 6.900E-01 4.000E-02 3.000E-02
PER 011EU 041 1.600E-01 6.900E-01 4.000E-02 3.000E-02
PER 011EU 044 0.000E+00 0.000E+00
PER 011EU 045 0.000E+00 0.000E+00
PER 011EU 046 0.000E+00 0.000E+00
PER 011EU 047 0.000E+00 0.000E+00
PER 011EU 048 0.000E+00 0.000E+00
PER 011EU 049 0.000E+00 0.000E+00
PER 011EU 050 0.000E+00 0.000E+00
PER 011EU 051 0.000E+00 0.000E+00
PER 011EU 052 0.000E+00 0.000E+00
PER 011EU 053 0.000E+00 0.000E+00
PER 011EU 054 0.000E+00 0.000E+00
PER 011EU 055 0.000E+00 0.000E+00
PER 011EU 056 0.000E+00 0.000E+00
PER 011EU 057 0.000E+00 0.000E+00
PER 011EU 058 0.000E+00 0.000E+00
PER 011EU 071 0.000E+00 0.000E+00
PER 011EU 072 0.000E+00 0.000E+00
PER 011EU 073 0.000E+00 0.000E+00
PER 011EU 074 0.000E+00 0.000E+00
PER 011EU 075 0.000E+00 0.000E+00
PER 011EU 076 0.000E+00 0.000E+00
PER 011EU 077 0.000E+00 0.000E+00
PER 011EU 078 0.000E+00 0.000E+00
PER 011EU 079 0.000E+00 0.000E+00
PER 011EU 080 0.000E+00 0.000E+00
PER 011EU 081 0.000E+00 0.000E+00
PER 011EU 082 0.000E+00 0.000E+00
PER 011EU 083 0.000E+00 0.000E+00
PER 011EU 084 0.000E+00 0.000E+00
Page 9 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Manganese compounds
PER 011EU 085 0.000E+00 0.000E+00
PER 011EU 099 5.000E-02 2.300E-01 4.000E-02 1.000E-02
PER 011EU 100 5.000E-02 2.300E-01 4.000E-02 1.000E-02
PER 011EU 132 8.000E-02 3.400E-01 7.000E-02 2.000E-02
PER 011EU 165 1.100E-02 4.800E-02 1.000E-02 4.500E-03
Totals 2.458E+00 2.700E-01 1.245E-01
Nitrous Oxide
PER 012EU 023 1.000E-02 4.000E-02 4.000E-02 2.000E-03
PER 012EU 024 5.000E-02 2.200E-01 2.200E-01 1.000E-02
PER 012EU 026 8.000E-02 3.400E-01 3.400E-01 2.000E-02
PER 012EU 033 4.000E-03 2.000E-02 2.000E-02 8.000E-04
PER 012EU 034 4.000E-03 2.000E-02 2.000E-02 9.000E-04
PER 012EU 038 3.000E-03 1.000E-02 1.000E-02 6.000E-04
PER 012EU 040 1.000E-02 3.000E-02 3.000E-02 2.000E-03
PER 012EU 059 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 060 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 061 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 062 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 063 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 064 2.000E-03 1.000E-02 1.000E-02 3.000E-03
PER 012EU 065 2.000E-03 1.000E-02 1.000E-02 3.000E-03
PER 012EU 066 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 067 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 068 2.000E-03 1.000E-02 1.000E-02 3.000E-04
PER 012EU 086 5.000E-03 2.000E-02 2.000E-02 1.000E-03
PER 012EU 087 5.000E-03 2.000E-02 2.000E-02 1.000E-03
PER 012EU 088 5.000E-03 2.000E-02 2.000E-02 1.000E-03
PER 012EU 119 1.000E-02 3.000E-02 3.000E-02 1.000E-03
PER 012EU 120 1.000E-02 3.000E-02 3.000E-02 1.000E-03
PER 012EU 121 1.000E-02 3.000E-02 3.000E-02 1.000E-03
PER 012EU 133 2.000E-04 8.000E-04 8.000E-04 4.000E-05
PER 012EU 136 4.000E-03 2.000E-02 2.000E-02 8.000E-04
PER 012EU 137 4.000E-03 2.000E-02 2.000E-02 8.000E-04
PER 012EU 138 4.000E-03 2.000E-02 2.000E-02 8.000E-04
PER 012EU 139 4.000E-03 2.000E-02 2.000E-02 8.000E-04
Page 10 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Nitrous Oxide
PER 012EU 168 1.000E-02 4.000E-02 4.000E-02 2.000E-03
PER 012EU 191 7.400E-01 3.250E+00 3.250E+00
PER 012EU 192 5.000E-03 2.200E-02 2.200E-02 1.000E-05
Totals 4.323E+00 4.323E+00 5.595E-02
Nitrogen Oxides
PER 001EU 001 0.000E+00 0.000E+00 0.000E+00
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 001EU 004 0.000E+00 0.000E+00 0.000E+00
PER 002EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 001EU 007 0.000E+00 0.000E+00 0.000E+00
PER 001EU 008 0.000E+00 0.000E+00 0.000E+00
PER 001EU 009 0.000E+00 0.000E+00 0.000E+00
PER 002EU 010
PER 001EU 011 0.000E+00 0.000E+00 0.000E+00
PER 001EU 012 0.000E+00 0.000E+00 0.000E+00
PER 001EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 001EU 021 0.000E+00 0.000E+00 0.000E+00
PER 001EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 1.500E-01 6.700E-01 6.700E-01 2.200E-01
PER 011EU 024 7.800E-01 3.400E+00 3.400E+00 1.140E+00
PER 002EU 025
PER 011EU 026 1.220E+00 5.360E+00 5.360E+00 1.800E+00
PER 002EU 027
PER 001EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
Page 11 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Nitrogen Oxides
PER 001EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 6.000E-02 2.600E-01 2.600E-01 9.000E-02
PER 011EU 034 7.000E-02 3.000E-01 3.000E-01 1.000E-01
PER 011EU 038 4.590E-02 2.000E-01 2.000E-01 1.000E-02
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 1.150E-01 5.030E-01 5.030E-01 1.700E-01
PER 002EU 041 0.000E+00 0.000E+00 0.000E+00
PER 011EU 059 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 060 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 061 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 062 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 063 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 064 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 065 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 066 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 067 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 068 2.430E-02 1.060E-01 1.060E-01 3.550E-02
PER 011EU 086 7.650E-02 3.350E-01 3.350E-01 1.100E-01
PER 011EU 087 7.650E-02 3.350E-01 3.350E-01 1.100E-01
PER 011EU 088 7.650E-02 3.350E-01 3.350E-01 1.100E-01
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 119 9.100E-02 4.000E-01 4.000E-01 1.340E-01
PER 011EU 120 9.100E-02 4.000E-01 4.000E-01 1.340E-01
PER 011EU 121 9.100E-02 4.000E-01 4.000E-01 1.340E-01
PER 011EU 122 0.000E+00 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00 0.000E+00
Page 12 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Nitrogen Oxides
PER 011EU 127 0.000E+00 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00 0.000E+00
PER 011EU 133 2.600E-03 1.150E-02 1.150E-02 5.600E-04
PER 011EU 136 5.740E-02 2.510E-01 2.510E-01 8.450E-02
PER 011EU 137 5.740E-02 2.510E-01 2.510E-01 8.450E-02
PER 011EU 138 5.740E-02 2.510E-01 2.510E-01 8.450E-02
PER 011EU 139 5.740E-02 2.510E-01 2.510E-01 8.450E-02
PER 011EU 168 1.568E-01 6.860E-01 6.860E-01 2.300E-01
PER 011EU 191 1.153E+01 5.049E+01 5.049E+01
PER 012EU 192 3.270E+00 1.433E+01 1.433E+01 6.500E-03
PER 011SV 036 0.000E+00
Totals 8.048E+01 8.048E+01 5.192E+00
PM < 2.5 micron
PER 011EU 007 1.139E+01 4.989E+01 6.270E+00 4.120E+00
PER 011EU 023 1.000E-02 4.000E-02 4.000E-02 2.000E-02
PER 011EU 024 5.000E-02 2.200E-01 2.200E-01 9.000E-02
PER 011EU 026 8.000E-02 3.500E-01 3.500E-01 1.400E-01
PER 011EU 033 3.810E-03 2.000E-02 2.000E-02 1.000E-02
PER 011EU 034 4.440E-03 2.000E-02 2.000E-02 7.680E-03
PER 011EU 036 8.500E+00 3.723E+01 4.680E+00 3.070E+00
PER 011EU 038 2.170E-03 9.510E-03 9.510E-03 5.130E-03
PER 011EU 040 7.430E-03 3.250E-02 3.250E-02 1.280E-02
PER 011EU 059 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 060 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 061 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 062 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 063 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 064 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 065 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 066 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 067 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 068 1.570E-03 6.880E-03 6.880E-03 2.700E-03
PER 011EU 086 5.000E-03 2.200E-02 2.200E-02 8.550E-03
PER 011EU 087 5.000E-03 2.200E-02 2.200E-02 8.550E-03
PER 011EU 088 5.000E-03 2.200E-02 2.200E-02 8.550E-03
Page 13 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 2.5 micron
PER 011EU 096 1.750E+00 7.670E+00 1.590E+00 3.500E-01
PER 011EU 097 1.750E+00 7.670E+00 1.590E+00 3.500E-01
PER 011EU 101 3.500E+00 1.533E+01 3.190E+00 8.400E-01
PER 011EU 119 5.900E-03 2.580E-02 2.580E-02 1.020E-02
PER 011EU 120 5.900E-03 2.580E-02 2.580E-02 1.020E-02
PER 011EU 121 5.900E-03 2.580E-02 2.580E-02 1.020E-02
PER 011EU 133 7.500E-05 3.280E-04 3.280E-04 1.600E-05
PER 011EU 136 3.710E-03 1.630E-02 1.630E-02 6.400E-03
PER 011EU 137 3.710E-03 1.630E-02 1.630E-02 6.400E-03
PER 011EU 138 3.710E-03 1.630E-02 1.630E-02 6.400E-03
PER 011EU 139 3.710E-03 1.630E-02 1.630E-02 6.400E-03
PER 011EU 167 4.900E-01 2.140E+00 4.400E-01 2.000E-01
PER 011EU 168 1.000E-02 4.440E-02 4.440E-02 2.100E-03
PER 011EU 191 5.500E-01 2.400E+00 2.400E+00
PER 012EU 192 1.500E-01 6.700E-01 6.700E-01 3.000E-04
PER 011FS 002 5.300E-01 2.320E+00 2.320E+00
Totals 1.263E+02 2.416E+01 9.327E+00
Lead
PER 011EU 001 0.000E+00 0.000E+00 0.000E+00
PER 001EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 011EU 004 1.300E-01 5.500E-01 6.000E-02 4.000E-02
PER 001EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 001EU 007 0.000E+00 0.000E+00 0.000E+00
PER 001EU 008 0.000E+00 0.000E+00 0.000E+00
PER 001EU 009 0.000E+00 0.000E+00 0.000E+00
PER 002EU 010
PER 001EU 011 0.000E+00 0.000E+00 0.000E+00
PER 001EU 012 0.000E+00 0.000E+00 0.000E+00
PER 001EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
Page 14 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Lead
PER 002EU 018
PER 001EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 001EU 021 0.000E+00 0.000E+00 0.000E+00
PER 001EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 5.000E-07 2.190E-06 2.190E-06 1.120E-06
PER 011EU 024 2.400E-06 1.050E-05 1.050E-05 5.690E-06
PER 002EU 025
PER 011EU 026 3.800E-06 1.660E-05 1.660E-05 8.990E-06
PER 002EU 027
PER 001EU 028 0.000E+00 0.000E+00 0.000E+00
PER 001EU 029 0.000E+00 0.000E+00 0.000E+00
PER 001EU 030 0.000E+00 0.000E+00 0.000E+00
PER 001EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 1.810E-07 7.930E-07 7.930E-07 4.280E-07
PER 011EU 034 2.140E-07 9.390E-07 9.390E-07 5.050E-07
PER 011EU 035 3.800E-01 1.670E+00 1.000E-01 6.000E-02
PER 011EU 038 1.430E-07 6.260E-07 6.260E-07 3.380E-07
PER 011EU 040 3.570E-07 1.560E-06 1.560E-06 8.430E-07
PER 011EU 041 3.800E-01 1.670E+00 1.000E-01 6.000E-02
PER 011EU 059 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 060 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 061 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 062 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 063 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 064 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 065 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 066 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 067 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 068 7.560E-08 3.310E-07 3.310E-07 1.780E-07
PER 011EU 086 2.380E-07 1.040E-06 1.040E-06 5.630E-07
PER 011EU 087 2.380E-07 1.040E-06 1.040E-06 5.630E-07
PER 011EU 088 2.380E-07 1.040E-06 1.040E-06 5.630E-07
PER 011EU 099 1.300E-01 5.500E-01 9.000E-02 2.000E-02
Page 15 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Lead
PER 011EU 100 1.300E-01 5.500E-01 9.000E-02 2.000E-02
PER 011EU 119 2.830E-07 1.240E-06 1.240E-06 6.700E-07
PER 011EU 120 2.830E-07 1.240E-06 1.240E-06 6.700E-07
PER 011EU 121 2.830E-07 1.240E-06 1.240E-06 6.700E-07
PER 011EU 132 1.900E-01 8.400E-01 1.700E-01 5.000E-02
PER 011EU 136 1.790E-07 7.820E-07 7.820E-07 4.230E-07
PER 011EU 137 1.790E-07 7.820E-07 7.820E-07 4.230E-07
PER 011EU 138 1.790E-07 7.820E-07 7.820E-07 4.230E-07
PER 011EU 139 1.790E-07 7.820E-07 7.820E-07 4.230E-07
PER 011EU 165 2.670E-02 1.170E-01 2.400E-02 1.100E-02
PER 011EU 168 4.879E-07 2.137E-06 2.140E-06 1.150E-08
Totals 5.947E+00 6.340E-01 2.610E-01
PM < 10 micron
PER 011EU 001 3.690E+00 1.616E+01 6.640E+00 6.870E+00
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 011EU 004 1.980E+00 8.660E+00 1.000E+00 6.500E-01
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 011EU 007 1.904E+01 8.340E+01 1.048E+01 6.880E+00
PER 011EU 008 1.190E+01 5.212E+01 6.550E+00 4.300E+00
PER 011EU 009 4.960E+00 2.172E+01 1.800E-01 9.000E-02
PER 002EU 010
PER 011EU 011 4.800E-01 2.080E+00 3.700E-01 2.400E-01
PER 011EU 012 0.000E+00 0.000E+00 0.000E+00
PER 011EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 010EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
Page 16 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 10 micron
PER 011EU 023 1.000E-02 5.000E-02 5.000E-02 3.000E-02
PER 011EU 024 6.000E-02 2.500E-01 2.500E-01 1.400E-01
PER 002EU 025
PER 011EU 026 9.000E-02 4.000E-01 4.000E-01 2.200E-01
PER 002EU 027
PER 011EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
PER 011EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 4.340E-03 2.000E-02 2.000E-02 1.000E-02
PER 011EU 034 5.140E-03 2.250E-02 2.250E-02 1.000E-02
PER 011EU 035 6.020E+00 2.637E+01 1.510E+00 9.900E-01
PER 011EU 036 1.751E+01 7.669E+01 9.640E+00 6.330E+00
PER 011EU 037 0.000E+00 0.000E+00 0.000E+00
PER 011EU 038 3.430E-03 1.500E-02 1.500E-02 8.100E-03
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 8.570E-03 3.750E-02 3.750E-02 2.000E-02
PER 011EU 041 6.020E+00 2.637E+01 1.510E+00 9.900E-01
PER 011EU 042 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 043 4.530E-02 1.980E-01 3.000E-02 2.000E-02
PER 011EU 044 2.975E+00 1.303E+01 1.300E-01 2.860E-02
PER 011EU 045 0.000E+00 0.000E+00
PER 011EU 046 0.000E+00 0.000E+00
PER 011EU 047 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 048 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 049 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 050 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 012EU 050 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 051 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 012EU 051 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 052 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 053 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 054 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 055 1.430E-03 6.270E-03 6.270E-05 1.520E-05
Page 17 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 10 micron
PER 011EU 056 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 057 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 058 0.000E+00 0.000E+00
PER 011EU 059 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 060 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 061 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 062 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 063 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 064 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 065 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 066 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 067 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 068 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 069 0.000E+00 0.000E+00
PER 011EU 070 4.530E-02 1.980E-01 3.000E-02 2.000E-02
PER 011EU 071 2.980E+00 1.303E+01 1.300E-01 3.000E-02
PER 011EU 072 0.000E+00 0.000E+00
PER 011EU 073 0.000E+00 0.000E+00
PER 011EU 074 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 075 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 076 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 011EU 077 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 012EU 077 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 078 1.580E-03 6.900E-03 6.900E-05 1.510E-05
PER 012EU 078 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 079 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 080 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 081 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 082 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 083 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 084 0.000E+00 0.000E+00
PER 011EU 085 0.000E+00 0.000E+00
PER 011EU 086 5.700E-03 2.500E-02 2.500E-02 1.000E-02
PER 011EU 087 5.700E-03 2.500E-02 2.500E-02 1.000E-02
PER 011EU 088 5.700E-03 2.500E-02 2.500E-02 1.000E-02
Page 18 of 30
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 10 micron
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 096 7.900E-01 3.470E+00 7.200E-01 1.600E-01
PER 011EU 097 7.900E-01 3.470E+00 7.200E-01 1.600E-01
PER 011EU 098 1.260E+00 5.520E+00 2.270E+00 1.460E+00
PER 011EU 099 1.980E+00 8.660E+00 1.370E+00 3.000E-01
PER 011EU 100 1.980E+00 8.660E+00 1.370E+00 3.000E-01
PER 011EU 101 1.590E+00 6.950E+00 1.450E+00 3.800E-01
PER 011EU 102 0.000E+00 0.000E+00 0.000E+00
PER 011EU 103 9.000E-02 4.000E-01 6.000E-02 3.000E-02
PER 011EU 104 5.950E+00 2.606E+01 2.600E-01 7.000E-02
PER 011EU 107 3.150E-03 1.380E-02 1.380E-04 3.640E-05
PER 011EU 108 3.150E-03 1.380E-02 1.380E-04 3.640E-05
PER 011EU 109 3.150E-03 1.380E-02 1.380E-04 3.640E-05
PER 011EU 110 3.150E-03 1.380E-02 1.380E-04 3.640E-05
PER 011EU 111 3.150E-03 1.380E-02 1.380E-04 3.640E-05
PER 011EU 112 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 113 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 114 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 115 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 116 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 117 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 118 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 119 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 120 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 121 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 122 0.000E+00 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00 0.000E+00
Page 19 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 10 micron
PER 011EU 127 0.000E+00 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00 0.000E+00
PER 011EU 129 4.960E+00 2.172E+01 1.800E-01 9.000E-02
PER 011EU 130 4.960E+00 2.172E+01 1.800E-01 9.000E-02
PER 011EU 131 1.260E+00 5.520E+00 7.600E-01 1.460E+00
PER 011EU 132 3.010E+00 1.318E+01 2.740E+00 1.800E-01
PER 011EU 133 7.500E-05 3.280E-04 3.280E-04 1.600E-05
PER 011EU 134 7.900E-04 3.480E-03 3.480E-05 4.600E-06
PER 011EU 135 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 136 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 137 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 138 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 139 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 140 7.900E-04 3.480E-03 3.480E-05 4.600E-06
PER 011EU 141 8.100E-05 3.540E-04 7.300E-04 1.250E-08
PER 011EU 143 8.100E-05 3.540E-04 7.300E-04 1.250E-08
PER 011EU 144 7.000E-04 3.000E-03 3.400E-04 1.700E-04
PER 011EU 145 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 146 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 147 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 148 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 149 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 150 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 151 1.430E-03 6.270E-03 6.270E-05 1.520E-05
PER 011EU 154 1.600E-04 7.100E-04 1.300E-01 5.000E-02
PER 011EU 165 4.200E-01 1.840E+00 3.800E-01 1.700E-01
PER 011EU 167 1.010E+00 4.420E+00 4.000E-02 2.000E-02
PER 011EU 168 1.170E-02 5.130E-02 4.000E-02 2.100E-03
PER 011EU 170 3.000E-02 1.200E-01 9.000E-02 5.000E-02
PER 011EU 171 2.200E-03 9.650E-03 9.650E-03 4.300E-03
PER 011EU 185 1.080E-03 4.730E-03 4.730E-05
PER 011EU 190 8.300E-01 3.640E+00 4.000E-02
PER 011EU 191 5.500E-01 2.400E+00 2.400E+00
PER 012EU 192 1.500E-01 6.700E-01 6.700E-01 3.000E-04
PER 011FS 002 5.300E-01 2.320E+00 2.320E+00
Page 20 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
PM < 10 micron
PER 011SV 036 0.000E+00
PER 011SV 041 0.000E+00 0.000E+00
PER 011SV 043 0.000E+00
Totals 4.822E+02 5.752E+01 3.302E+01
Total Particulate Matter
PER 011EU 001 6.150E+00 2.694E+01 1.107E+01 1.145E+01
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 011EU 004 2.070E+00 9.070E+00 1.040E+00 6.800E-01
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 011EU 007 2.720E+01 1.191E+02 1.498E+01 9.830E+00
PER 011EU 008 0.000E+00 0.000E+00 0.000E+00
PER 011EU 009 4.958E+01 2.172E+02 1.810E+00 8.900E-01
PER 002EU 010
PER 011EU 011 3.170E+00 1.390E+01 2.480E+00 1.630E+00
PER 011EU 012 0.000E+00 0.000E+00 0.000E+00
PER 011EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 010EU 021 0.000E+00 0.000E+00 0.000E+00
PER 010EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 1.000E-02 5.000E-02 5.000E-02 3.000E-02
PER 011EU 024 6.000E-02 2.500E-01 2.500E-01 1.400E-01
PER 002EU 025
PER 011EU 026 9.000E-02 4.000E-01 4.000E-01 2.200E-01
PER 002EU 027
PER 011EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
Page 21 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Total Particulate Matter
PER 011EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 4.340E-03 2.000E-02 2.000E-02 1.000E-02
PER 011EU 034 5.140E-03 2.250E-02 2.250E-02 1.000E-02
PER 011EU 035 6.300E+00 2.759E+01 1.590E+00 1.040E+00
PER 011EU 036 3.570E+01 1.564E+02 1.966E+01 1.290E+01
PER 011EU 037 0.000E+00 0.000E+00 0.000E+00
PER 011EU 038 3.434E-03 1.500E-02 1.500E-02 8.100E-03
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 8.570E-03 3.750E-02 3.750E-02 2.000E-02
PER 011EU 041 6.300E+00 2.759E+01 1.590E+00 1.040E+00
PER 011EU 042 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 043 4.530E-02 1.980E-01 3.000E-02 2.000E-02
PER 011EU 044 2.975E+01 1.303E+02 1.300E+00 2.900E-01
PER 011EU 045 0.000E+00 0.000E+00
PER 011EU 046 0.000E+00 0.000E+00
PER 011EU 047 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 048 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 049 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 050 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 012EU 050 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 051 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 012EU 051 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 052 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 053 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 054 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 055 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 056 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 057 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 058 0.000E+00 0.000E+00
PER 011EU 059 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 060 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 061 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 062 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 063 1.810E-03 7.940E-03 7.940E-03 4.260E-03
Page 22 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Total Particulate Matter
PER 011EU 064 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 065 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 066 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 067 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 068 1.810E-03 7.940E-03 7.940E-03 4.260E-03
PER 011EU 069 0.000E+00 0.000E+00
PER 011EU 070 4.530E-02 1.980E-01 3.000E-02 2.000E-02
PER 011EU 071 2.975E+01 1.303E+02 1.300E+00 2.900E-01
PER 011EU 072 0.000E+00 0.000E+00
PER 011EU 073 0.000E+00 0.000E+00
PER 011EU 074 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 075 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 076 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 011EU 077 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 012EU 077 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 078 1.680E-03 7.360E-03 7.360E-05 1.620E-05
PER 012EU 078 0.000E+00 0.000E+00 0.000E+00 0.000E+00
PER 011EU 079 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 080 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 081 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 082 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 083 2.000E-04 8.700E-04 8.700E-06 1.900E-06
PER 011EU 084 0.000E+00 0.000E+00
PER 011EU 085 0.000E+00 0.000E+00
PER 011EU 086 5.700E-03 2.500E-02 2.500E-02 1.000E-02
PER 011EU 087 5.700E-03 2.500E-02 2.500E-02 1.000E-02
PER 011EU 088 5.700E-03 2.500E-02 2.500E-02 1.000E-02
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 096 1.620E+00 7.080E+00 1.470E+00 3.200E-01
Page 23 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Total Particulate Matter
PER 011EU 097 1.620E+00 7.080E+00 1.470E+00 3.200E-01
PER 011EU 098 2.100E+00 9.200E+00 3.780E+00 2.430E+00
PER 011EU 099 2.070E+00 9.070E+00 1.430E+00 3.100E-01
PER 011EU 100 2.070E+00 9.070E+00 1.430E+00 3.100E-01
PER 011EU 101 3.230E+00 1.416E+01 2.950E+00 7.800E-01
PER 011EU 102 0.000E+00 0.000E+00 0.000E+00
PER 011EU 103 9.000E-02 4.000E-01 6.000E-02 3.000E-02
PER 011EU 104 5.950E+01 2.606E+02 2.610E+00 6.900E-01
PER 011EU 107 3.360E-03 1.470E-02 1.470E-04 3.890E-05
PER 011EU 108 3.360E-03 1.470E-02 1.470E-04 3.890E-05
PER 011EU 109 3.360E-03 1.470E-02 1.470E-04 3.890E-05
PER 011EU 110 3.360E-03 1.470E-02 1.470E-04 3.890E-05
PER 011EU 111 3.360E-03 1.470E-02 1.470E-04 3.890E-05
PER 011EU 112 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 113 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 114 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 115 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 116 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 117 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 118 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 119 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 120 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 121 6.800E-03 2.980E-02 2.980E-02 1.610E-02
PER 011EU 122 0.000E+00 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00 0.000E+00
PER 011EU 127 0.000E+00 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00 0.000E+00
PER 011EU 129 4.958E+01 2.172E+02 1.810E+00 8.900E-01
PER 011EU 130 4.958E+01 2.172E+02 1.810E+00 8.900E-01
PER 011EU 131 2.100E+00 9.200E+00 1.260E+00 2.430E+00
PER 011EU 132 3.150E+00 1.380E+01 2.870E+00 7.600E-01
PER 011EU 133 7.500E-05 3.280E-04 3.280E-04 1.600E-05
PER 011EU 134 7.900E-04 3.480E-03 3.480E-05 4.600E-06
Page 24 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Total Particulate Matter
PER 011EU 135 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 136 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 137 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 138 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 139 4.290E-03 1.880E-02 1.880E-02 1.010E-02
PER 011EU 140 7.900E-04 3.480E-03 3.480E-05 4.600E-06
PER 011EU 141 8.100E-05 3.540E-04 7.300E-04 1.250E-08
PER 011EU 143 8.100E-05 3.540E-04 7.300E-04 1.250E-08
PER 011EU 144 7.000E-04 3.100E-03 3.600E-04 1.800E-04
PER 011EU 145 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 146 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 147 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 148 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 149 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 150 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 151 1.530E-03 6.690E-03 6.690E-05 1.620E-05
PER 011EU 154 1.600E-04 7.100E-04 1.300E-01 5.000E-02
PER 011EU 165 4.400E-01 1.930E+00 3.900E-01 1.800E-01
PER 011EU 166 8.800E-01 3.860E+00 2.850E+00 1.290E+00
PER 011EU 167 2.060E+00 9.000E+00 9.000E-02 4.000E-02
PER 011EU 168 1.170E-02 5.130E-02 4.000E-02 2.100E-03
PER 011EU 170 3.000E-02 1.200E-01 9.000E-02 5.000E-02
PER 011EU 171 2.350E-03 1.000E-02 1.000E-02 4.600E-03
PER 011EU 185 1.150E-03 5.040E-03 5.040E-05
PER 011EU 190 8.320E+00 3.645E+01 3.600E-01
PER 011EU 191 5.500E-01 2.400E+00 2.400E+00
PER 012EU 192 1.500E-01 6.700E-01 6.700E-01 3.000E-04
PER 011SV 036 0.000E+00
PER 011SV 041 0.000E+00 0.000E+00
PER 011SV 043 0.000E+00
Totals 1.689E+03 8.798E+01 5.246E+01
Sulfur Dioxide
PER 001EU 001 0.000E+00 0.000E+00 0.000E+00
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
Page 25 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Sulfur Dioxide
PER 001EU 004 0.000E+00 0.000E+00 0.000E+00
PER 001EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 001EU 007 0.000E+00 0.000E+00 0.000E+00
PER 001EU 008 0.000E+00 0.000E+00 0.000E+00
PER 001EU 009 0.000E+00 0.000E+00 0.000E+00
PER 002EU 010
PER 001EU 011 0.000E+00 0.000E+00 0.000E+00
PER 001EU 012 0.000E+00 0.000E+00 0.000E+00
PER 001EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 001EU 021 0.000E+00 0.000E+00 0.000E+00
PER 001EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 1.090E-03 4.770E-03 4.770E-03 1.350E-03
PER 011EU 024 5.540E-03 2.400E-02 2.400E-02 1.130E-03
PER 002EU 025
PER 011EU 026 8.740E-03 4.000E-02 4.000E-02 1.000E-02
PER 002EU 027
PER 001EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
PER 001EU 031 0.000E+00 0.000E+00 0.000E+00
PER 002EU 032
PER 011EU 033 4.200E-04 1.840E-03 1.840E-03 5.130E-04
PER 011EU 034 4.900E-04 2.150E-03 2.150E-03 6.060E-04
PER 011EU 038 3.280E-04 1.440E-03 1.440E-03 4.050E-04
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 8.200E-04 3.590E-03 3.590E-03 1.000E-03
PER 011EU 059 1.730E-04 7.600E-04 7.600E-04 2.130E-04
Page 26 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Sulfur Dioxide
PER 011EU 060 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 061 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 062 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 063 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 064 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 065 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 066 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 067 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 068 1.730E-04 7.600E-04 7.600E-04 2.130E-04
PER 011EU 086 5.460E-04 2.400E-03 2.400E-03 6.750E-04
PER 011EU 087 5.460E-04 2.400E-03 2.400E-03 6.750E-04
PER 011EU 088 5.460E-04 2.400E-03 2.400E-03 6.750E-04
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 119 6.500E-04 2.850E-03 2.850E-03 8.000E-04
PER 011EU 120 6.500E-04 2.850E-03 2.850E-03 8.000E-04
PER 011EU 121 6.500E-04 2.850E-03 2.850E-03 8.000E-04
PER 011EU 122 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00
PER 011EU 127 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00
PER 011EU 133 1.870E-05 8.200E-05 8.200E-05 4.000E-06
PER 011EU 136 4.100E-04 1.800E-03 1.800E-03 5.000E-04
PER 011EU 137 4.100E-04 1.800E-03 1.800E-03 5.000E-04
PER 011EU 138 4.100E-04 1.800E-03 1.800E-03 5.000E-04
PER 011EU 139 4.100E-04 1.800E-03 1.800E-03 5.000E-04
PER 011EU 168 1.120E-03 4.900E-03 4.900E-03 1.380E-03
PER 011EU 191 8.220E-02 3.600E-01 3.600E-01
Page 27 of 30
12 November, 2014 10:03
Show: Active and Pending Records
FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Sulfur Dioxide
PER 012EU 192 1.070E+00 4.700E+00 4.700E+00 2.200E-03
PER 011SV 036 0.000E+00
Totals 5.173E+00 5.173E+00 2.714E-02
Volatile Organic Compounds
PER 001EU 001 0.000E+00 0.000E+00 0.000E+00
PER 011EU 002 0.000E+00 0.000E+00 0.000E+00
PER 002EU 003
PER 001EU 004 0.000E+00 0.000E+00 0.000E+00
PER 010EU 005 0.000E+00 0.000E+00 0.000E+00
PER 002EU 006
PER 011EU 007 1.020E+01 4.468E+01 2.700E+01 1.772E+01
PER 001EU 008 0.000E+00 0.000E+00 0.000E+00
PER 001EU 009 0.000E+00 0.000E+00 0.000E+00
PER 002EU 010
PER 001EU 011 0.000E+00 0.000E+00 0.000E+00
PER 001EU 012 0.000E+00 0.000E+00 0.000E+00
PER 001EU 013 0.000E+00 0.000E+00 0.000E+00
PER 002EU 014
PER 002EU 015
PER 002EU 016
PER 002EU 017
PER 002EU 018
PER 010EU 019 0.000E+00 0.000E+00 0.000E+00
PER 002EU 020
PER 010EU 021 0.000E+00 0.000E+00 0.000E+00
PER 011EU 022 0.000E+00 0.000E+00 0.000E+00
PER 011EU 023 5.500E-03 2.400E-02 2.400E-02 1.000E-02
PER 011EU 024 3.000E-02 1.200E-01 1.200E-01 6.000E-02
PER 002EU 025
PER 011EU 026 4.200E-02 1.840E-01 1.840E-01 1.000E-01
PER 002EU 027
PER 001EU 028 0.000E+00 0.000E+00 0.000E+00
PER 011EU 029 0.000E+00 0.000E+00 0.000E+00
PER 011EU 030 0.000E+00 0.000E+00 0.000E+00
PER 001EU 031 0.000E+00 0.000E+00 0.000E+00
Page 28 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Volatile Organic Compounds
PER 002EU 032
PER 011EU 033 2.000E-03 9.000E-03 9.000E-03 4.700E-03
PER 011EU 034 2.000E-03 1.000E-02 1.000E-02 5.560E-03
PER 011EU 036 1.190E+00 5.210E+00 3.150E+00 2.070E+00
PER 011EU 038 2.000E-03 7.000E-03 7.000E-03 3.710E-03
PER 011EU 039 0.000E+00 0.000E+00 0.000E+00
PER 011EU 040 4.000E-03 1.700E-02 1.700E-02 9.270E-03
PER 002EU 041 0.000E+00 0.000E+00 0.000E+00
PER 011EU 059 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 060 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 061 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 062 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 063 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 064 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 065 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 066 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 067 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 068 8.310E-04 3.640E-03 3.640E-03 1.950E-03
PER 011EU 086 2.620E-03 1.150E-02 1.150E-02 6.190E-03
PER 011EU 087 2.620E-03 1.150E-02 1.150E-02 6.190E-03
PER 011EU 088 2.620E-03 1.150E-02 1.150E-02 6.190E-03
PER 011EU 089 0.000E+00 0.000E+00
PER 011EU 090 0.000E+00 0.000E+00
PER 011EU 091 0.000E+00 0.000E+00
PER 011EU 092 0.000E+00 0.000E+00
PER 011EU 093 0.000E+00 0.000E+00
PER 011EU 094 0.000E+00 0.000E+00
PER 011EU 095 0.000E+00 0.000E+00
PER 011EU 119 3.460E-03 1.510E-02 1.510E-02 7.400E-03
PER 011EU 120 3.460E-03 1.510E-02 1.510E-02 7.400E-03
PER 011EU 121 3.460E-03 1.510E-02 1.510E-02 7.400E-03
PER 011EU 122 0.000E+00 0.000E+00 0.000E+00
PER 011EU 123 0.000E+00 0.000E+00 0.000E+00
PER 011EU 124 0.000E+00 0.000E+00 0.000E+00
PER 011EU 126 0.000E+00 0.000E+00 0.000E+00
Page 29 of 30
12 November, 2014 10:03
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FACILITY DESCRIPTION: Potential-to-emit (by pollutant)
RetiredBy
(Action)
AddedBy
(Action)
ItemPollutant ActualEmissions
(tons per yr)
LimitedPotential
(tons per yr)
UnrestrictedPotential
(tons per yr)
HourlyPotential
(lbs per hr)
AQD Facility ID: 15700015
Facility Name: Federal-Mogul Corp Powertrain Systems
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
Volatile Organic Compounds
PER 011EU 127 0.000E+00 0.000E+00 0.000E+00
PER 011EU 128 0.000E+00 0.000E+00 0.000E+00
PER 011EU 133 1.030E-03 4.510E-03 4.510E-03 2.200E-04
PER 011EU 136 1.960E-03 8.600E-03 8.600E-03 4.600E-03
PER 011EU 137 1.960E-03 8.600E-03 8.600E-03 4.600E-03
PER 011EU 138 1.960E-03 8.600E-03 8.600E-03 4.600E-03
PER 011EU 139 1.960E-03 8.600E-03 8.600E-03 4.600E-03
PER 011EU 168 5.400E-03 2.350E-02 2.350E-02 1.300E-02
PER 011EU 191 3.880E-01 1.700E+00 1.700E+00
PER 012EU 192 3.270E+00 1.433E+01 1.433E+01 6.500E-03
PER 011SV 036 0.000E+00
Totals 6.647E+01 4.673E+01 2.008E+01
Page 30 of 30
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 1 of 56
Subject Item: Total Facility
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL REQUIREMENTS1.0
CD 40 CFR pt. 50; Minn. Stat. Section116.07, subds. 4a & 9; Minn. R.7007.0100, subps. 7A, 7L & 7M;Minn. R. 7007.0800, subps. 1, 2 &4; Minn. R. 7009.0010-7009.0080
Ambient Air Quality Standards: The Permittee shall comply with National Primaryand Secondary Ambient Air Quality Standards, 40 CFR pt. 50, and the MinnesotaAmbient Air Quality Standards, Minn. R. 7009.0010 to 7009.0080. Compliance shallbe demonstrated upon written request by the MPCA.
2.0
CD Minn. R. 7011.0020 Circumvention: Do not install or use a device or means that conceals or dilutesemissions, which would otherwise violate a federal or state air pollution control rule,without reducing the total amount of pollutant emitted.
3.0
CD Minn. R. 7007.0800, subp. 2;Minn. R. 7007.0800, subp. 16(J)
Air Pollution Control Equipment: Operate all pollution control equipment wheneverthe corresponding process equipment and emission units are operated, unlessotherwise noted in Table A.
4.0
CD Minn. R. 7007.0800, subps. 14and 16(J)
Operation and Maintenance Plan: Retain at the stationary source an operation andmaintenance plan for all air pollution control equipment. At a minimum, the O & Mplan shall identify all air pollution control equipment and control practices and shallinclude a preventative maintenance program for the equipment and practices, adescription of (the minimum but not necessarily the only) corrective actions to betaken to restore the equipment and practices to proper operation to meet applicablepermit conditions, a description of the employee training program for properoperation and maintenance of the control equipment and practices, and the recordskept to demonstrate plan implementation.
5.0
CD Minn. R. 7019.1000, subp. 4 Operation Changes: In any shutdown, breakdown, or deviation the Permittee shallimmediately take all practical steps to modify operations to reduce the emission ofany regulated air pollutant. The Commissioner may require feasible and practicalmodifications in the operation to reduce emissions of air pollutants. No emissionsunits that have an unreasonable shutdown or breakdown frequency of process orcontrol equipment shall be permitted to operate.
6.0
CD Minn. R. 7011.0150 Fugitive Emissions: Do not cause or permit the handling, use, transporting, orstorage of any material in a manner which may allow avoidable amounts ofparticulate matter to become airborne. Comply with all other requirements listed inMinn. R. 7011.0150.
7.0
CD Minn. R. 7030.0010 - 7030.0080 Noise: The Permittee shall comply with the noise standards set forth in Minn. R.7030.0010 to 7030.0080 at all times during the operation of any emission units.This is a state only requirement and is not enforceable by the EPA Administrator orcitizens under the Clean Air Act.
8.0
CD Minn. R. 7007.0800, subp. 9(A) Inspections: The Permittee shall comply with the inspection procedures andrequirements as found in Minn. R. 7007.0800, subp. 9(A).
9.0
CD Minn. R. 7007.0800, subp. 16 General Conditions: The Permittee shall comply with the General Conditions listedin Minn. R. 7007.0800, subp. 16.
10.0
CD hdr B. SOURCE-SPECIFIC REQUIREMENTS11.0
CD Minn. R. 7007.0800, subp. 2 Permit Appendices: This permit contains 3 appendices as listed in the permit Tableof Contents. The Permittee shall comply with all requirements contained inappendices B, Insignificant Activities and Applicable Requirements, and C, ControlEquipment and Assigned Emission Units.
12.0
CD Minn. R. 7007.0800, subp. 2 Modeling parameters in Appendix D, Stack Parameters Relied Upon in theModeling to Demonstrate Compliance with National Ambient Air Quality Standardsfor PM10, are included for reference only and compliance with these parameters isachieved through meeting the permit requirements that reference Appendix D.
13.0
CD Minn. Stat. Section 116.07, subds.4a & 9; Minn. R. 7007.0100, subp.7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn.R. 7009.0010-7009.0080
The parameters used in PM10 modeling for permit number 15700015-011 arelisted in Appendix D of this permit.
14.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 2 of 56
CD Minn. Stat. Section 116.07, subds.4a & 9; Minn. R. 7007.0100, subp.7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn.R. 7009.0010-7009.0080
Modeling Triggers: For changes that do not require a permit amendment and affectany modeled parameter or emission rate documented in Appendix D, a RemodelingSubmittal requirement is not triggered at the time of the change. The Permitteeshall keep updated records on site of all parameters and emission rates. ThePermittee shall submit any changes to parameters and emission rates with the nextrequired Remodeling Submittal.
For changes that require a minor, moderate, or major permit amendment and affectany modeled parameter or emission rate documented in Appendix D, a RemodelingSubmittal requirement is triggered. The Permittee shall include previously madechanges to parameters and emission rates that did not trigger a RemodelingSubmittal. This is a state only requirement and is not enforceable by the EPAAdministrator and citizens under the Clean Air Act.
15.0
CD Minn. Stat. Section 116.07, subds.4a & 9; Minn. R. 7007.0100, subp.7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn.R. 7009.0010-7009.0080
Remodeling Submittal: The Permittee must submit to the Commissioner forapproval changes meeting the above criteria and must wait for a written approvalbefore making such changes. For minor amendments, written approval of themodeling may be given before permit issuance; however, this approval applies onlyto the modeling and not to any other changes. The information submitted mustinclude, for stack and vent sources, source emission rate, location, height,diameters, exit velocity, exit temperature, discharge direction, use of rain caps orrain hats, and, if applicable, locations and dimensions of nearby buildings. Fornon-stack/vent sources, this includes the source emission rate, location, size andshape, release height, and, if applicable, any emission rate scalars, and the initiallateral dimensions and initial vertical dimensions and adjacent building heights.
16.0
CD Minn. Stat. Section 116.07, subds.4a & 9; Minn. R. 7007.0100, subp.7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn.R. 7009.0010-7009.0080,continued
Remodeling Submittal, continued:The plume dispersion characteristics due to the revisions of the information mustbe equivalent to or better than the dispersion characteristics modeled June 29,2009. The Permittee shall demonstrate this equivalency in the proposal. If theinformation does not demonstrate equivalent or better dispersion characteristics, orif a conclusion cannot readily be made about the dispersion, the Permittee mustsubmit full remodeling. This is a state only requirement and is not enforceable bythe EPA Administrator and citizens under the Clean Air Act.
17.0
CD Minn. Stat. Section 116.07, subds.4a & 9; Minn. R. 7007.0100, subp.7(A), 7(L), & 7(M); Minn. R.7007.0800, subps. 1, 2 & 4; Minn.R. 7009.0010-7009.0080
Modeling at Next Amendment: The Permittee shall submit an assessment with thenext permit amendment application (due as stated elsewhere in this permit) thataddresses any changes made during the permit term that did not require a permitamendment but that affected any modeled parameter or emission rate and werenot assessed in a later modeling submittal. The information in this submittal shallbe the same as listed in the requirement entitled "Remodeling Submittal". This is astate only requirement and is not enforceable by the EPA Administrator andcitizens under the Clean Air Act.
18.0
CD hdr C. PERFORMANCE TESTING REQUIREMENTS19.0
CD Minn. R. ch. 7017 Performance Testing: Conduct all performance tests in accordance with Minn. R.ch. 7017 unless otherwise noted in Tables A, B, and/or C.
20.0
CD Minn. R. 7017.2018; Minn. R.7017.2030, subps. 1-4, Minn. R.7017.2035, subps. 1-2
Performance Test Notifications and Submittals:
Performance Tests are due as outlined in Table A of the permit.See Table B for additional testing requirements.
Performance Test Notification (written): due 30 days before each Performance TestPerformance Test Plan: due 30 days before each Performance TestPerformance Test Pre-test Meeting: due 7 days before each Performance TestPerformance Test Report: due 45 days after each Performance TestPerformance Test Report - Microfiche Copy: due 105 days after each PerformanceTest
The Notification, Test Plan, and Test Report may be submitted in an alternativeformat as allowed by Minn. R. 7017.2018.
21.0
CD Minn. R. 7017.2025, subp. 3 Limits set as a result of a performance test (conducted before or after permitissuance) apply until superseded as stated in the MPCA's Notice of Complianceletter granting preliminary approval. Preliminary approval is based on formal reviewof a subsequent performance test on the same unit as specified by Minn. R.7017.2025, subp. 3. The limit is final upon issuance of a permit amendmentincorporating the change.
22.0
CD hdr D. MONITORING REQUIREMENTS23.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 3 of 56
CD Minn. R. 7007.0800, subp. 4(D) Monitoring Equipment Calibration - The Permitee shall either:
1. Calibrate or replace required monitoring equipment every 12 months; or2. Calibrate at the frequency stated in the manufacturer's specifications.
For each monitor, the Permittee shall maintain a record of all calibrations, includingthe date conducted, and any corrective action that resulted. The Permitee shallinclude the calibration frequencies, procedures, and manufacturer's specifications(if applicable) in the Operations and Maintenance Plan. Any requirements applyingto continuous emission monitors are listed separately in this permit.
24.0
CD Minn. R. 7007.0800, subp. 4(D) Operation of Monitoring Equipment: Unless otherwise noted in Tables A, B, and/orC, monitoring a process or control equipment connected to that process is notnecessary during periods when the process is shutdown, or during checks of themonitoring systems, such as calibration checks and zero and span adjustments. Ifmonitoring records are required, they should reflect any such periods of processshutdown or checks of the monitoring system.
25.0
CD hdr E. RECORDKEEPING REQUIREMENTS26.0
CD Minn. R. 7007.0800, subp. 5(C) Recordkeeping: Retain all records at the stationary source, unless otherwisespecified within this permit for a period of five (5) years from the date of monitoring,sample, measurement, or report. Records which must be retained at this locationinclude all calibration and maintenance records, all original recordings forcontinuous monitoring instrumentation, and copies of all reports required by thepermit. Records must conform to the requirements listed in Minn. R. 7007.0800,subp. 5(A).
27.0
CD Minn. R. 7007.0800, subp. 5(B) Recordkeeping: Maintain records describing any insignificant modifications (asrequired by Minn. R. 7007.1250, subp. 3) or changes contravening permit terms (asrequired by Minn. R. 7007.1350, subp. 2), including records of the emissionsresulting from those changes.
28.0
CD Minn. R. 7007.1200, subp. 4 If the Permittee determines that no permit amendment or notification is requiredprior to making a change, the Permittee must retain records of all calculationsrequired under Minn. R. 7007.1200. For nonexpiring permits, these records shall bekept for a period of five years from the date that the change was made. The recordsshall be kept at the stationary source for the current calendar year of operation andmay be kept at the stationary source or office of the stationary source for all otheryears. The records may be maintained in either electronic or paper format.
29.0
CD hdr F. REPORTING/SUBMITTALS REQUIREMENTS30.0
CD Minn. R. 7019.1000, subp. 3 Shutdown Notifications: Notify the Commissioner at least 24 hours in advance of aplanned shutdown of any control equipment or process equipment if the shutdownwould cause any increase in the emissions of any regulated air pollutant. If theowner or operator does not have advance knowledge of the shutdown, notificationshall be made to the Commissioner as soon as possible after the shutdown.However, notification is not required in the circumstances outlined in Items A, Band C of Minn. R. 7019.1000, subp. 3.
At the time of notification, the owner or operator shall inform the Commissioner ofthe cause of the shutdown and the estimated duration. The owner or operator shallnotify the Commissioner when the shutdown is over.
31.0
CD Minn. R. 7019.1000, subp. 2 Breakdown Notifications: Notify the Commissioner within 24 hours of a breakdownof more than one hour duration of any control equipment or process equipment ifthe breakdown causes any increase in the emissions of any regulated air pollutant.The 24-hour time period starts when the breakdown was discovered or reasonablyshould have been discovered by the owner or operator. However, notification is notrequired in the circumstances outlined in Items A, B and C of Minn. R. 7019.1000,subp. 2.
At the time of notification or as soon as possible thereafter, the owner or operatorshall inform the Commissioner of the cause of the breakdown and the estimatedduration. The owner or operator shall notify the Commissioner when the breakdownis over.
32.0
CD Minn. R. 7019.1000, subp.1 Notification of Deviations Endangering Human Health or the Environment: As soonas possible after discovery, notify the Commissioner or the state duty officer, eitherorally or by facsimile, of any deviation from permit conditions which could endangerhuman health or the environment.
33.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 4 of 56
CD Minn. R. 7019.1000, subp. 1 Notification of Deviations Endangering Human Health or the Environment Report:Within 2 working days of discovery, notify the Commissioner in writing of anydeviation from permit conditions which could endanger human health or theenvironment. Include the following information in this written description:1. the cause of the deviation;2. the exact dates of the period of the deviation, if the deviation has been corrected;3. whether or not the deviation has been corrected;4. the anticipated time by which the deviation is expected to be corrected, if not yetcorrected; and5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of thedeviation.
34.0
CD Minn. R. 7007.1150 - 7007.1500 Application for Permit Amendment: If a permit amendment is needed, submit anapplication in accordance with the requirements of Minn. R. 7007.1150 throughMinn. R. 7007.1500. Submittal dates vary, depending on the type of amendmentneeded.
35.0
CD Minn. R. 7007.1400, subp. 1(H) Extension Requests: The Permittee may apply for an Administrative Amendment toextend a deadline in a permit by no more than 120 days, provided the proposeddeadline extension meets the requirements of Minn. R. 7007.1400, subp. 1(H).Performance testing deadlines from the General Provisions of 40 CFR pt. 60 andpt. 63 are examples of deadlines for which the MPCA does not have authority togrant extensions and therefore do not meet the requirements of Minn. R.7007.1400, subp. 1(H).
36.0
S/A Minn. R. 7007.0800, subp. 6 (C) Compliance Certification: due 30 days after end of each calendar year starting05/16/1997 (for the previous calendar year). To be submitted on a form approvedby the Commissioner. The report covers all deviations experienced during thecalendar year.
37.0
CD Minn. R. 7019.3000 - 7019.3010 Emission Inventory Report: due on or before April 1 of each calendar year following05/16/1997, to be submitted on a form approved by the Commissioner.
38.0
CD Minn. R. 7002.0005 - 7002.0095 Emission Fees: due 30 days after receipt of an MPCA bill39.0
S/A Minn. R. 7007.0800, subp. 6(A)(2) Semiannual Deviations Report: due 30 days after end of each calendar half-yearstarting 05/16/1997. The first semiannual report submitted by the Permittee shallcover the calendar half-year in which the permit is issued. The first report of eachcalendar year covers January 1 - June 30. The second report of each calendar yearcovers July 1 - December 31. If no deviations have occurred, the Permittee shallsubmit the report stating no deviations.
40.0
S/A Minn. R. 7007.0800, subp. 2 Computer Dispersion Modeling Protocol: due 365 days after 06/21/2010 of PermitNo. 15700015-011 for modeling PM2.5.
41.0
S/A Minn. R. 7007.0800, subp. 2 Computer Dispersion Modeling Results: due 90 days after Computer DispersionModeling Protocol for PM2.5 is approved by MPCA staff.
42.0
CD hdr G. FUEL USAGE (NATURAL GAS AND PROPANE)43.0
LIMIT Minn. R. 7007.0800, subp. 2 Fuel Usage: less than or equal to 170,000 million Btu/year using 12-month RollingSum for all emission units, equipment and insignificant activities listed in the permitthat combust natural gas or propane.
44.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 5 of 56
Subject Item: GP 001 Charge Handling (2) and Induction Furnaces (6)
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 165 FM Inductotherm Coreless Furnace #7 - Furnace
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL LIMIT1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 2
Process Throughput: less than or equal to 65,000 tons/year using 12-month RollingSum of metal melted.
Notes:1) This is the entire facility throughput limit, as based on Permit No. 15700015-002.This throughput limit will include the sum of metal melted by induction furnaces (EU004, EU 035, EU 041, EU 099, EU 100, EU 132, EU 165).
2) See also GP 007 and GP 009 for additional requirements.
3) This limit is measured on the furnace decks. The furnace decks are locatedbefore the furnace conveyor takes material into the furnaces.
2.0
CD hdr B. MONITORING AND RECORDKEEPING REQUIREMENT3.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4 and 5
Monitoring and Recordkeeping: By the last day of each month:
1. Calculate and record the tons of metal melted for the previous calendar month;2. Calculate and record the tons of metal melted during the previous 12 monthperiod (12-month rolling sum).
4.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 6 of 56
Subject Item: GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
Associated Items: CE 002 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 015 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 016 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 017 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
SV 004 Fabric Filter CE 002
SV 030 Fabric Filter CE 015
SV 039 Fabric Filter CE 016
SV 040 Fabric Filter CE 017
NC/CA
Type Citation Requirement
CD Minn. R. 7007.0800, subp. 2 Limits apply to each control equipment listed in GP002 unless specifically noted.1.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
2.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007. 0800,subp. 14
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
3.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 2.5 micron: greater than or equal to 97.0 percent control efficiency whileoperating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
4.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 10 micron: greater than or equal to 99.0 percent control efficiency whileoperating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
5.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent control efficiencywhile operating and maintaining control equipment associated with the ShotblastCleaning of Castings #1-3 (EU 009, 129 and 130). This limit is applicable to CE002.
6.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 7 of 56
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
PM < 2.5 micron: greater than or equal to 77.6 percent control efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
7.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
PM < 10 micron: greater than or equal to 79.2 percent control efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
8.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
Total Particulate Matter: greater than or equal to 79.2 percent control efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits. This limit is applicable to CE 015, 016 and 017.
9.0
CD hdr B. MONITORING REQUIREMENTS10.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 14
Operation and Maintenance (O & M) Plan: The Permittee shall operate andmaintain the fabric filters in accordance with the facility O & M Plan and the controlequipment manufacturer's specifications. The Permittee shall keep copies of the O& M Plan available for use by staff and MPCA staff.
11.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 4
Visible emissions and Pressure Drop: The Permittee shall check each individualstack/vent (SV) associated with each of the individual Group 002's controlequipment (CE), for any visible emission, once daily, during daylight hours when inoperation. In the event the Permittee observes any visible emissions, the Permitteeshall investigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 6.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
12.0
CD Minn. R. 7007.0800, subps. 4 and5
Pressure Drop Monitoring: Monitor and record pressure drop, for each fabric filter,once every seven days of operation.
13.0
CD Minn. R. 7007.0800, subps. 4 and5
Initial Hood Certification and Evaluation: The control device hoods in GP 002 mustconform to the requirements listed in Minn. R. 7011.0070, subp. 1, and thePermittee shall certify this as specified in Minn. R. 7011.0070, subp. 3. ThePermittee shall maintain a copy of the evaluation and certification on site.
14.0
CD Minn. R. 7007.0800, subps. 4 and5
Annual Hood Evaluation: The Permittee shall measure and record at least onceevery 12 months the fan rotation speed, fan power draw, or face velocity of eachhood in GP 002, or other comparable air flow indication method. The Permitteeshall maintain a copy of the annual evaluation on site.
15.0
CD Minn. R. 7007.0800, subp. 4 Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
16.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 8 of 56
CD Minn. R. 7007.0800, subps. 2, 5,and 14
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
17.0
CD hdr C. RECORDKEEPING REQUIREMENTS18.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
19.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4, 5, and 14
Corrective Actions: The Permittee shall take corrective action as soon as possible ifany of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
20.0
CD hdr D. REPORTING REQUIREMENT21.0
CD Minn. R. 7007.0800, subp. 2 Corrective Actions Reporting: All situations warranting corrective actions aredeviations, the Permittee shall report the deviations in the semiannual deviationsreport requires in the "Total Facility" section of this permit.
22.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 9 of 56
Subject Item: GP 003 Industrial Process Equipment - Applies to each CE
Associated Items: CE 005 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 006 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 012 Sand Receiving Silo - Silo/Bin
EU 013 Sand Receiving Silo - Silo/Bin
SV 007 Fabric Filter CE 005
SV 008 Fabric Filer CE 006
NC/CA
Type Citation Requirement
CD Minn. R. 7007.0800, subp. 2 Limits apply to each control equipment listed in GP003.1.0
CD Minn. R. 7007.0800, subp. 2 The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
2.0
CD Minn. R. 7007.0800, subp. 2 Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
3.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
4.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent opacity except for one six-minute periodper hour of not more than 60 percent opacity.
5.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 10 of 56
Subject Item: GP 006 Industrial Process Equipment - Applies to each EU
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 043 Coating Application Wand Line 1 - Spray Booth/Coating Line
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL LIMITS1.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
2.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent opacity3.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 11 of 56
Subject Item: GP 007 Centrifugal Casting Lines #1 and #2 Operation Group
Associated Items: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
EU 042 Air Blowout Gun Line 1 - Blowing Equipment
EU 043 Coating Application Wand Line 1 - Spray Booth/Coating Line
EU 044 Line #1 Long Tube Abrasive Blasting Unit - Abrasive Equipment
EU 047 Casting Cutting Station 1-1 - Casting Equipment
EU 048 Casting Cutting Station 1-2 - Casting Equipment
EU 049 Casting Cutting Station 1-3 - Casting Equipment
EU 052 Machining Lathe 1-1 - Machining Equipment
EU 053 Machining Lathe 1-2 - Machining Equipment
EU 054 Machining Lathe 1-3 - Machining Equipment
EU 055 Machining Lathe 1-4 - Machining Equipment
EU 056 Brushing Unit Machine Line 1-1 - Abrasive Equipment
EU 057 Brushing Unit Machine Line 2-1 - Abrasive Equipment
EU 059 Die Heater Burner 1-1 - Process Heater
EU 060 Die Heater Burner 1-2 - Process Heater
EU 061 Die Heater Burner 1-3 - Process Heater
EU 062 Die Heater Burner 1-4 - Process Heater
EU 063 Die Heater Burner 1-5 - Process Heater
EU 064 Die Heater Burner 1-6 - Process Heater
EU 065 Die Heater Burner 1-7 - Process Heater
EU 066 Die Heater Burner 1-8 - Process Heater
EU 067 Die Heater Burner 1-9 - Process Heater
EU 068 Die Heater Burner 1-10 - Process Heater
EU 069 Air Blowout Gun Line 2 - Blowing Equipment
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 071 Line #2 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 074 Casting Cutting Station 2-1 - Casting Equipment
EU 075 Casting Cutting Station 2-2 - Casting Equipment
EU 076 Casting Cutting Station 2-3 - Casting Equipment
EU 079 Machining Lathe 2-1 - Machining Equipment
EU 080 Machining Lathe 2-2 - Machining Equipment
EU 081 Machining Lathe 2-3 - Machining Equipment
EU 082 Brushing Unit Machine Line 3-1 - Abrasive Equipment
EU 083 Brushing Unit Machine Line 4-1 - Abrasive Equipment
EU 086 Die Heater Burner 2-1 - Process Heater
EU 087 Die Heater Burner 2-2 - Process Heater
EU 088 Die Heater Burner 2-3 - Process Heater
EU 096 Line #1 Centrifugal Pouring & Cooling - Pouring Equipment
EU 097 Line #2 Centrifugal Pouring & Cooling - Pouring Equipment
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 145 Machining Lathe 3-1 - Machining Equipment
EU 146 Machining Lathe 3-2 - Machining Equipment
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 12 of 56
Associated Items: EU 147 Machining Lathe 3-3 - Machining Equipment
EU 148 Machining Lathe 3-4 - Machining Equipment
EU 149 Machining Lathe 4-1 - Machining Equipment
EU 150 Machining Lathe 4-2 - Machining Equipment
EU 151 Machining Lathe 4-3 - Machining Equipment
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 23.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
2.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 10 micron: less than or equal to 14.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
3.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
The solids content of the coating that is applied to the dies prior to the centrifugalcasting operations shall be S% solids per certified batch formula less than 61%solid content by weight, based on a monthly calculated 12-month rolling sum.
4.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
For the first eleven months after permit issuance, each 12-month rolling sumemission limit shall be the 12-month rolling sum emission limit divided 12, thenmultiplied by the number of months from the issuance of this permit.
5.0
CD hdr B. OPERATIONAL REQUIREMENTS6.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Fuel Type: Natural gas or propane only.7.0
CD hdr C. MONITORING AND RECORDKEEPING REQUIREMENTS8.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4 and 5
Monthly Solid Material Content Monitoring and Recordkeeping: Certify the formulaof each batch of die coating and calculate its solids content, by weight, based onthe mixing formula of dry solids and water that was utilized. By the last day of eachmonth, record the solids content, by weight, of the die coating material used, in theCentrifugal Casting Lines, during the previous month. Calculate and record the12-month rolling sum average of the solids content, by weight.
9.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 13 of 56
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Monthly Metal Processed Recordkeeping: by the last day of each month, record thequantity, in tons, of the melted metal processed through the Centrifugal CastingLines during the previous month. Calculate the 12-month rolling sum.
10.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Monthly Die Coating Material Consumption Recordkeeping: by the last day of eachmonth, record the quantity, in pounds, of die coating material consumed during theprevious month. Calculate and record the 12-month rolling sum.
11.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Record and maintain the monthly usage records of the natural gas or propane bythe last day of each month. Keep these records on-site.
12.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Monthly and 12-month rolling sum PM Emissions Recordkeeping:
1) by the last day of the each month, calculate PM emissions for the previousmonth as follows:
PM Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.6 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal casting lines
b (furnance metal melting) = (0.9 lb/ton melted * tons melted metal * 0.21)
Notes: 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) melted metal is measured by the transfer ladles for the centrifugal castinglines
13.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
c (pouring & cooling lines) = [(2.8 lb/ton melted * tons melted metal * 0.21) + (2.8 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (1.4 lb/ton melted * tons melted metal * 0.22)
Notes: 4.2 = 2.8 (pouring) and 1.4 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
14.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01)
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = 1 - 0.99 for fabric filter efficiency
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over-spray) 0.10 = (1 - 0.90) for coating settling factor
15.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 14 of 56
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,supb. 5
f (casting finishing) = (tons of melted metal * 0.0048 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
2) by the last day of each month, calculate PM emissions for the previous 12-monthperiod by summing the monthly PM emissions for the previous 12 months.
16.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,supb. 5
Monthly and 12-month rolling sum PM10 Emissions Recordkeeping:
1) by the last day of each month, calculate PM10 emissions for the previous monthas follows:PM10 Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f, and g are as follows:
a (scrap & charge handling) = (0.36 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal castinglines
b (furnace metal melting) = (0.86 lb/ton melted * tons melted metal * 0.21)
Notes: melted metal is measured by the transfer ladles for the centrifugal castinglines0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency)
17.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
c (pouring & cooling lines) = [(1.38 lb/ton melted * tons melted metal * 0.21) + (1.38 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (0.68 lb/ton melted * tons melted metal * 0.22)
Notes: 2.06 = 1.38 (pouring) and 0.68 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
18.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01 *0.94)
Notes: pounds of coatings = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = (1 - 0.99) for fabric filter efficiency 0.94 = PM to PM10 ratio
19.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,supb. 5
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10 * 0.94]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over spray) 0.10 = (1 - 0.90) for coating settling factor 0.94 = PM to PM10 ratio
f (casting finishing) = (tons of melted metal * 0.0045 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
2) by the last day of each month, calculate solids emissions for the previous12-month period by summing the PM10 emissions for the previous 12 months.
20.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 15 of 56
Subject Item: GP 008 Direct Heating Equipment - Applies to each Emission Unit
Associated Items: EU 023 Aluminum Heat Treating - Other Combustion
EU 024 Aluminum Foundry Central Melting Furnace - Furnace
EU 026 Aluminum Foundry Holding Furnaces - Furnace
EU 038 Aluminum Foundry Heat Treating Oven - SOW - Dryer/Oven, unknown firing method
EU 040 Sleeve Machine Shop Treating Oven - Other Emission Unit
EU 059 Die Heater Burner 1-1 - Process Heater
EU 060 Die Heater Burner 1-2 - Process Heater
EU 061 Die Heater Burner 1-3 - Process Heater
EU 062 Die Heater Burner 1-4 - Process Heater
EU 063 Die Heater Burner 1-5 - Process Heater
EU 064 Die Heater Burner 1-6 - Process Heater
EU 065 Die Heater Burner 1-7 - Process Heater
EU 066 Die Heater Burner 1-8 - Process Heater
EU 067 Die Heater Burner 1-9 - Process Heater
EU 068 Die Heater Burner 1-10 - Process Heater
EU 086 Die Heater Burner 2-1 - Process Heater
EU 087 Die Heater Burner 2-2 - Process Heater
EU 088 Die Heater Burner 2-3 - Process Heater
EU 119 Die Heater Burner 3-1 - Process Heater
EU 120 Die Heater Burner 3-2 - Process Heater
EU 121 Die Heater Burner 3-3 - Process Heater
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Minn. R. 7011.0610, subp. 1(A)(1) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735.
2.0
LIMIT MInn. R. 7011.0610, subp. 1(A)(2) Opacity: less than or equal to 20 percent except for one six-minute period per hourof not more than 60 percent opacity
3.0
CD hdr B. OTHER LIMITS AND REQUIREMENTS4.0
CD Minn. R. 7007.0800, subp. 2 Fuel Restriction: The Permittee shall burn natural gas and propane fuel only.5.0
CD Minn. R. 7007.0800, subps. 4 and5
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
6.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 16 of 56
Subject Item: GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
Associated Items: CE 019 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
EU 101 Line #3 Centrifugal Pouring & Cooling - Pouring Equipment
EU 102 Air Blowout Gun Line 3 - Blowing Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 104 Line #3 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 107 Casting Cutting Station 3-1 - Casting Equipment
EU 108 Casting Cutting Station 3-2 - Casting Equipment
EU 109 Casting Cutting Station 3-3 - Casting Equipment
EU 110 Casting Cutting Station 3-4 - Casting Equipment
EU 111 Casting Cutting Station 3-5 - Casting Equipment
EU 112 Machining Lathe 5-1 - Machining Equipment
EU 113 Machining Lathe 5-2 - Machining Equipment
EU 114 Machining Lathe 5-3 - Machining Equipment
EU 115 Machining Lathe 5-4 - Machining Equipment
EU 116 Machining Lathe 6-1 - Machining Equipment
EU 117 Machining Lathe 6-2 - Machining Equipment
EU 118 Machining Lathe 6-3 - Machining Equipment
EU 119 Die Heater Burner 3-1 - Process Heater
EU 120 Die Heater Burner 3-2 - Process Heater
EU 121 Die Heater Burner 3-3 - Process Heater
EU 131 Line #3 Charge Handling & Conveyor - Conveyor
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 133 Line #3 Charge Conveyor & Preheater - Other Emission Unit
EU 134 Brushing Unit Machine Line 5-1 - Abrasive Equipment
EU 135 Machining Lathe 6-4 - Machining Equipment
EU 140 Brushing Unit Machine Line 6-1 - Abrasive Equipment
EU 154 Line #3 Slurry Mixing Station - Mixing Equipment
SV 043 Exhaust Stack for Die Preheating Burners Line #3
SV 044 Centrifugal Line #3-Charge Handling
SV 045 Fabric Filter CE 019
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Total Particulate Matter: less than or equal to 23.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
2.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 17 of 56
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 10 micron: less than or equal to 14.0 tons/year based on a monthlycalculated 12-month rolling sum.
Note: See also GP001 for additional requirements.
3.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
The solids content of the coating that is applied to the dies prior to the centrifugalcasting operations shall be S% solids per certified batch formula less than 61%solid content by weight, based on a monthly calculated 12-month rolling sum.
4.0
CD hdr B. OPERATIONAL REQUIREMENTS5.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Fuel Type: Natural gas or propane only.6.0
CD hdr C. MONITORING AND RECORDKEEPING7.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4 and 5
Monthly Solid Material Content Monitoring and Recordkeeping: Certify the formulaof each batch of die coating and calculate its solids content, by weight, based onthe mixing formula of dry solids and water that was utilized. By the last day of eachmonth, record the solids content, by weight, of the die coating material used, in theCentrifugal Casting Lines, during the previous month. Calculate and record the12-month rolling sum average of the solids content, by weight.
8.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Monthly Metal Processed Recordkeeping: by the last day of each month, record thequantity, in tons, of the melted metal processed through the Centrifugal CastingLines during the previous month. Calculate the 12-month rolling sum.
9.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Monthly Die Coating Material Consumption Recordkeeping: by the last day of eachmonth, record the quantity, in pounds, of die coating material consumed during theprevious month. Calculate and record the 12-month rolling sum.
10.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200
Record and maintain the monthly usage records of the natural gas or propane bythe last day of each month. Keep these records on-site.
11.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 18 of 56
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Monthly and 12-month rolling sum PM Emissions Recordkeeping:
1) by the last day of the each month, calculate PM emissions for the previousmonth as follows:
PM Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.6 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal casting lines
b (furnance metal melting) = (0.9 lb/ton melted * tons melted metal * 0.21)
Notes: 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) melted metal is measured by the transfer ladles for the centrifugal castinglines
12.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
c (pouring & cooling lines) = [(2.8 lb/ton melted * tons melted metal * 0.21) + (2.8 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (1.4 lb/ton melted * tons melted metal * 0.22)
Notes: 4.2 = 2.8 (pouring) and 1.4 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
13.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01)
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = 1 - 0.99 for fabric filter efficiency
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over-spray) 0.10 = (1 - 0.90) for coating settling factor
14.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,supb. 5
f (casting finishing) = (tons of melted metal * 0.0048 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
Notes: 0.01 = (1 - 0.99) for fabric filter efficiency
2) by the last day of each month, calculate PM emissions for the previous 12-monthperiod by summing the monthly PM emissions for the previous 12 months.
15.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 19 of 56
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Monthly and 12-month rolling sum PM10 Emissions Recordkeeping:
1) by the last day of each month, calculate PM10 emissions for the previous monthas follows:PM10 Emissions = (a + b + c + d + e + f + g)
where a, b, c, d, e, f and g are as follows:
a (scrap & charge handling) = (0.36 lb/ton melted * tons melted metal)
Note: melted metal is measured by the transfer ladles for the centrifugal castinglines
b (furnace metal melting) = (0.86 lb/ton melted * tons melted metal * 0.21)
Notes: melted metal is measured by the transfer ladles for the centrifugal castinglines0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency)
16.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
c (pouring & cooling lines) = (1.38 lb/ton melted * tons melted metal * 0.21) + (1.38 lb/ton melted * tons melted metal * 0.20 * 0.22)] + (0.68 lb/ton melted * tons melted metal * 0.22)
Notes: 2.06 = 1.38 (pouring) and 0.68 (cooling) emission factors melted metal is measured by the transfer ladles for the centrifugal casting lines 0.21 = 1 - (80% hood efficiency * 99% fabric filter efficiency) 0.22 = (1 - 78%) settling factor in enclosed facility
17.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
d (die cast cleaning) = ((pounds of coating/month) * S * 0.95 * 0.05 * 1.00 * 0.01 *0.94)
Notes: pounds of coatings = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.95 = coating application transfer efficiency 0.05 = percent coating quantity remaining on dies 1.00 = hood capture efficiency 0.01 = (1 - 0.99) for fabric filter efficiency 0.94 = PM to PM10 ratio
18.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
e (die casting coating) = [(pounds of coating/month) * S * 0.05 * 0.10 * 0.94]
Notes: pounds of coating = pounds of die casting coatings used per month S = percent of solids content not to exceed 61% 0.05 = (1 - 0.95) for coating application transfer efficiency (i.e., over spray) 0.10 = (1 - 0.90) for coating settling factor 0.94 = PM to PM10 ratio
f (casting finishing) = (tons of melted metal * 0.0045 lbs/ton melted metal * 0.01)
Notes: melted metal as measured by transfer ladles for centrifugal lines 0.01 = (1 - 0.99) for fabric filter efficiency
g (natural gas) = [0.0000076 lb/cf * (natural gas usage for month in cf)]
Notes: 0.01 = (1 - 0.99) for fabric filter efficiency
2) by the last day of each month, calculate solids emissions for the previous12-month period by summing the PM10 emissions for the previous 12 months.
19.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 20 of 56
Subject Item: GP 011 Boilers
Associated Items: EU 033 Boiler - Boiler
EU 034 Boiler - Boiler
SV 028 Bryan Boiler
SV 029 Weil-McLain Boiler
NC/CA
Type Citation Requirement
CD Minn. R. 7007.0800, subp. 2 Limits apply individually to each boiler.1.0
LIMIT Minn. R. 7011.0510, subp. 1 Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each boiler is 0.00745 lb/mmBtu heat input atmaximum capacity. Compliance with the fuel restriction requirement constitutescompliance with the limit.
2.0
LIMIT Minn. R. 7011.0510, subp. 1 Sulfur Dioxide: less than or equal to 2.0 lbs/million Btu heat input using 3-hourRolling Average . The PTE for each boiler is 0.00745 lb/mmBtu heat input atmaximum capacity. Complaince with the fuel restriction requirement constitutescompliance with the limit.
3.0
LIMIT Minn. R. 7011.0510, subp. 2 Opacity: less than or equal to 20 percent opacity ; except for one six-minute periodper hour of not more than 60 percent opacity.
4.0
CD hdr B. OTHER LIMITS AND REQUIREMENTS5.0
CD Minn. R. 7007.0800, subp. 2 Fuel Restriction: The Permittee shall burn natural gas and propane fuel only.6.0
CD Minn. R. 7007.0800, subps. 4 and5
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
7.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 21 of 56
Subject Item: GP 012 Evaporators
Associated Items: EU 136 Evaporator #1 - Dehydrator
EU 137 Evaporator #2 - Dehydrator
EU 138 Evaporator #3 - Dehydrator
EU 139 Evaporator #4 - Dehydrator
SV 046 Evaporator #1 Stack
SV 047 Evaporator #2 Stack
SV 048 Evaporator #3 Stack
SV 049 Evaporator #4 Stack
NC/CA
Type Citation Requirement
CD Minn. R. 7007.0800, subp. 2 Limits apply individually to each evaporator.1.0
LIMIT Minn. R. 7011.0515, subp. 1 Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each evaporator is 0.0128 lb/mmBtu heatinput at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit.
2.0
LIMIT Minn. R. 7011.0515, subp. 2 Opacity: less than or equal to 20 percent opacity except for one six-minute periodper hour of not more than 60 percent opacity.
3.0
CD hdr B. OTHER LIMITS AND REQUIREMENTS4.0
CD Minn. R. 7007.0800, subp. 2 Fuel Restriction: The Permittee shall burn natural gas and propane fuel only.5.0
CD Minn. R. 7007.0800, subps. 4 and5
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
6.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 22 of 56
Subject Item: GP 013 40 CFR pt. 63, subp. ZZZZZ
Associated Items: CE 015 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 017 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 019 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
CE 020 Fabric Filter - Low Temperature, i.e., T<180 Degrees F
EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 099 FM Inductotherm Coreless Furnace #5 - Furnace
EU 100 FM Inductotherm Coreless Furnace #6 - Furnace
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 165 FM Inductotherm Coreless Furnace #7 - Furnace
NC/CA
Type Citation Requirement
CD hdr A. STANDARDS AND MANAGEMENT PRACTICES1.0
CD 40 CFR Section 63.10885(a)(1) Restricted metallic scrap. The Permittee must prepare and operate at all timesaccording to written material specifications for the purchase and use of only metalingots, pig iron, slitter, or other materials that do not include post-consumerautomotive body scrap, post-consumer engine blocks, post-consumer oil filters, oilyturnings, lead components, chlorinated plastics, or free liquids. For the purpose ofthis subpart, "free liquids" is defined as material that fails the paint filter test by EPAMethod 9095B, "Paint Filter Liquids Test" (revision 2), November 2004(incorporated by reference - see 40 CFR Section 63.14). The requirements for nofree liquids do not apply if the owner or operator can demonstrate that the freeliquid is water that resulted from scrap exposure to rain.
2.0
CD 40 CFR Section 63.10886 For each furfuryl alcohol warm box mold or core making line at a new or existingiron and steel foundry, the Permittee must use a binder chemical formulation thatdoes not use methanol as a specific ingredient of the catalyst formulation. Thisrequirement does not apply to the resin portion of the binder system.
3.0
CD 40 CFR Section 63.10895(b) The Permittee must operate a capture and collection system for each metal meltingfurnace at a new or existing iron and steel foundry unless that furnace is specificallyuncontrolled as part of an emissions averaging group. Each capture and collectionsystem must meet accepted engineering standards, such as those published by theAmerican Conference of Governmental Industrial Hygienists.
4.0
LIMIT 40 CFR Section 63.10895(c)(1) Total Particulate Matter: less than or equal to 0.8 lbs/ton of metal charged. Thislimit applies to each furnace.
5.0
LIMIT 40 CFR Section 63.10895(c)(1) HAP-Metal: less than or equal to 0.06 lbs/ton of metal charged. This limit applies toeach furnace.
6.0
LIMIT 40 CFR Section 63.10895(e) Opacity: less than or equal to 20 percent using 6-minute Average , except for one6-minute average per hour that does not exceed 30 percent from fugitiveemissions. This limit applies to each furnace.
7.0
CD hdr B. OPERATION AND MAINTENANCE REQUIREMENTS8.0
CD 40 CFR Section 63.10896(a) The Permittee must prepare and operate at all times according to a writtenoperation and maintenance (O&M) plan for each control device for an emissionssource subject to a PM, metal HAP, or opacity emissions limit in 40 CFR Section63.10895. The Permittee must maintain a copy of the O&M plan at the facility andmake it available for review upon request. At a minimum, each plan must containthe following information:
(1) General facility and contact information;
(2) Positions responsible for inspecting, maintaining, and repairing emissionscontrol devices which are used to comply with this subpart;
(3) Description of items, equipment, and conditions that will be inspected, includingan inspection schedule for the items, equipment, and conditions. For baghousesthat are equipped with bag leak detection systems, the O&M plan must include thesite-specific monitoring plan required in 40 CFR Section 63.10897(d)(2).
9.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 23 of 56
CD 40 CFR Section 63.10896(a)continued
(4) Identity and estimated quantity of the replacement parts that will be maintainedin inventory
10.0
CD 40 CFR Section 63.10896(b) The Permittee may use any other O&M, preventative maintenance, or similar planwhich addresses the requirements in paragraph (a)(1) through (4) of this section todemonstrate compliance with the requirements for an O&M plan.
11.0
CD hdr C. MONITORING REQUIREMENTS12.0
CD 40 CFR Section 63.10897(a)(1) For the initial inspection of each baghouse, the Permittee must visually inspect thesystem ductwork and baghouse units for leaks. The Permittee must also inspectthe inside of each baghouse for structural integrity and fabric filter condition.Following the initial inspections, the Permittee must inspect and maintain eachbaghouse according to the requirements in paragraphs (a)(1)(i) and (ii) of thissection. The Permittee must:
(i) conduct monthly visual inspections of the system ductwork for leaks.
(ii) conduct inspections of the interior of the baghouse for structural integrity and todetermine the condition of the fabric filter every 6 months.
13.0
CD 40 CFR Section 63.10897(d) If the Permittee owns or operates an existing affected source, the Permittee mayinstall, operate, and maintain a bag leak detection system for each negativepressure baghouse or positive pressure baghouse as an alternative to thebaghouse inspection requirements in paragraph (a)(1) of this section. If thePermittee decides to install a bag leak detection system, the Permittee must followthe requirements listed in paragraphs (d)(1) through (3) of this section.
14.0
CD 40 CFR Section 63.10897(e) The Permittee must make monthly inspections of the equipment that is important tothe performance of the total capture system (i.e., pressure sensors, dampers, anddamper switches). This inspection must include observations of the physicalappearance of the equipment (e.g., presence of holes in the ductwork or hoods,flow constrictions caused by dents or accumulated dust in the ductwork, and fanerosion). The Permittee must repair any defect or deficiency in the capture systemas soon as practicable, but no later than 90 days. The Permittee must record thedate and results of each inspection and the date of repair of any defect ordeficiency.
15.0
CD 40 CFR Section 63.10897(f) The Permittee must install, operate, and maintain each CPMS or othermeasurement device according to the O&M plan. The Permittee must record allinformation needed to document conformance with these requirements.
16.0
CD 40 CFR Section 63.10897(g) In the event of an exceedance of an established emissions limitation (including anoperating limit), the Permittee must restore operation of the emissions source(including the control device and associated capture system) to its normal or usualmanner or operation as expeditiously as practicable in accordance with good airpollution control practices for minimizing emissions. The response shall includeminimizing the period of any startup, shutdown or malfunction and taking anynecessary corrective actions to restore normal operation and prevent the likelyrecurrence of the exceedance. The Permittee must record the date and timecorrection action was initiated, the correction action taken, and the date correctiveaction was completed.
17.0
CD 40 CFR Section 63.10897(h) If the Permittee chooses to comply with an emissions limit in 40 CFR Section63.10895(c) using emissions averaging, they must calculate and record for eachcalendar month the pounds of PM or total metal HAP per ton of metal melted fromthe group of all metal melting furnaces at the foundry. The Permittee must calculateand record the weighted average pounds per ton emissions rate for the group of allmetal melting furnaces at the foundry determined from the performance testprocedures in 40 CFR Section 63.10898(d) and (e).
18.0
CD 40 CFR Section 63.8(a)(2); Minn.R. 7017.2015
All CMS required under relevant standards shall be subject to the provisions of 40CFR Section 63.8 upon promulgation of performance specifications for CMS asspecified in the relevant standard or otherwise by the Administrator. Theperformance specifications in 40 CFR pt. 60, Appendix B apply.
19.0
CD 40 CFR Section 63.8(b)(1); Minn.R. 7017.2015
Conduct of monitoring. Monitoring shall be conducted as set forth in 40 CFRSection 63.8(a)(b)(1).
20.0
CD 40 CFR Section 63.8(a)(b)(2);Minn. R. 7017.2015
When the emissions from two or more affected sources are combined before beingreleased to the atmosphere, the owner or operator may install an applicable CMSfor each emission stream or for the combined emissions streams, provided themonitoring is sufficient to demonstrate compliance with the relevant standardunless other approved in accordance with 40 CFR Section 63.8(a)(b)(2).
21.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 24 of 56
CD 40 CFR Section 63.8(c)(1)-(3);Minn. R. 7017.2015
Operation and maintenance of continuous monitoring systems. The Permittee shallmaintain and operate each CMS in a manner consistent with good air pollutioncontrol practices.1) The Permittee must keep the necessary parts for routine repairs of the affectedCMS equipment readily available.2) The Permittee must ensure the read out, or other indication of operation, fromany CMS required for compliance with the emission standard is readily accessibleon site for operational control or inspection.3) All CMS shall be installed, operational, and the data verified prior to or inconjunction with conducting performance tests. Verification of operational statusshall, at a minimum, include completion of the manufacturer's written specificationsor recommendations for installation, operation, and calibration of the system.
22.0
CD 40 CFR Section 63.8(c)(6)-(7)(i);Minn. R. 7017.2015
6) The Permittee of a CMS that is not a CPMS, must check the zero (low-level) andhigh-level calibration drifts at least once daily in accordance with the writtenprocedure specified in the performance evaluation plan.7) A CMS is out of control if:i) The zero (low-level), mid-level (if applicable), or high-level calibration drift (CD)exceeds two times the applicable CD specification in the applicable performancespecification or in the relevant standard; orii) The CMS fails a performance test audit (e.g., cylinder gas audit), relativeaccuracy audit, relative accuracy test audit, or linearity test audit; oriii) The COMS CD exceeds two times the limit in the applicable performancespecification in the relevant standard.
23.0
CD 40 CFR Section 63.8(c)(7)(ii);Minn. R. 7017.2015
When the CMS is out of control, the Permittee shall take the necessary correctiveaction and shall repeat all necessary tests which indicate that the system is out ofcontrol until the performance requirements are below the applicable limits. Thebeginning of the out-of-control period is the hour the Permittee conducts aperformance check (e.g., calibration drift) that indicates an exceedance of theperformance requirements established under this part. The end of the out-of-controlperiod is the hour following the completion of corrective action and successfuldemonstration that the system is within the allowable limits. During the period theCMS is out of control, recorded data shall not be used in data averages andcalculations, or to meet any data availability requirement.
24.0
CD 40 CFR Section 63.8(c)(8); Minn.R. 7017.2015
The Permittee shall submit all information concerning out-of-control periods,including start and end dates and hours and descriptions of corrective actionstaken, in the excess emissions and continuous monitoring system performancereport.
25.0
CD 40 CFR Section 63.8(d); Minn. R.7017.2015
The Permittee shall develop and implement a CMS quality control program. As partof the quality control program, the Permittee shall develop and submit to theCommissioner or Administrator for approval upon request a site-specificperformance evaluation test plan for the CMS performance evaluation required in40 CFR Section 63.8(e)(3)(i). Each quality control program shall include, at aminimum, a written protocol that describes procedures for each of the followingoperations:i) Initial and any subsequent calibration of the CMS;ii) Determination and adjustment of the calibration drift of the CMS;iii) Preventive maintenance of the CMS, including spare parts inventory;iv) Data recording, calculations, and reporting;v) Accuracy audit procedures, including sampling and analysis methods; andvi) Program of corrective action for a malfunctioning CMS.(continued below)
26.0
CD 40 CFR Section 63.8(d); Minn. R.7017.2015
(continued from above)The Permittee shall keep these written procedures on record for the life of theaffected source, to be made available for inspection, upon request. The Permitteeshall keep previous versions of the performance evaluation plan on record to bemade available for inspection upon request, for a period of 5 years after eachrevision to the plan.
27.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 25 of 56
CD 40 CFR Section 63.8(e); Minn. R.7017.2015
Performance evaluation of continuous monitoring systems
1) When required by a relevant standard, and at any other time the Administratormay require, the Permittee shall conduct a performance evaluation of the CMSaccording to the applicable specifications and procedures described in 40 CFRSection 63.8(e) or in the relevant standard.
2) Notification of performance evaluation. The Permittee shall notify theCommissioner and the Administrator in writing of the date of the performanceevaluation simultaneously with the notification of the performance test date or atleast 60 days prior to the date the performance evaluation is scheduled to begin ifno performance test is required.(continued below)
28.0
CD 40 CFR Section 63.8(e); Minn. R.7017.2015
(continued from above)3) Reporting performance evaluation results. The Permittee shall furnish theCommissioner and the Administrator a copy of a written report of the results of theperformance evaluation simultaneously with the results of the performance test orwithin 60 days of completion of the performance evaluation if no test is required,unless otherwise specified in a relevant standard.
4) The Permittee using a COMS to determine opacity compliance during anyperformance test shall furnish the the Commissioner and the Administrator two or,upon request, three copies of a written report of the results of the COMSperformance evaluation under this paragraph. The copies shall be provided at least15 calendar days before the performance test.
29.0
CD 40 CFR Section 63.8(f); Minn. R.7017.2015
Use of an alternative monitoring method. Until permission to use an alternativemonitoring procedure has been granted by the Administrator under 40 CFRSections 63.8(f)(1)-(6), as appropriate, the Permittee remains subject to therequirements of 40 CFR Section 63.8 and the relevant standard.
30.0
CD 40 CFR Section 63.8(g); Minn. R.7017.2015
Reduction of monitoring data. The Permittee must reduce the monitoring data asspecified in 40 CFR Section 63.8(g)(1)-(4).
31.0
CD hdr D. PERFORMANCE TEST REQUIREMENTS32.0
S/A 40 CFR Section 63.10898(a) Performance Test: due before 01/21/2011 to demonstrate initial compliance withthe applicable emissions limits (PM, total metal HAP and opacity) for each metalmelting furnace or group of all metal melting furnaces that is subject to anemissions limit in 40 CFR Section 63.10895(c) and for each building or structurehousing foundry operations that is subject to the opacity limit for fugitive emissionsin 40 CFR Section 63.10895(e). The Permittee must report the results in thenotification of compliance status.
33.0
CD 40 CFR Section 63.10898(a)(1) If you own or operate an existing iron and steel foundry, the Permittee may chooseto submit the results of a prior performance test for PM or total metal HAP thatdemonstrates compliance with the applicable emissions limit for a metal meltingfurnace or group of all metal melting furnaces provided the test was conductedwithin the last 5 years using the methods and procedures specified in this subpartand either no process changes have been made since the test, or the Permitteecan demonstrate that the results of the performance test, with or withoutadjustments, reliably demonstrate compliance with the applicable emissions limitdespite such process changes.
34.0
CD 40 CFR Section 63.10898(a)(2) If you own or operate an existing iron and steel foundry and you choose to submitthe results of a prior performance test according to paragraph (a)(1) of this section,the Permittee must submit a written notification to the Administrator of their intent touse the previous test data no later than 60 days after the compliance date. Thenotification must contain a full copy of the performance test and contain informationto demonstrate, if applicable, that either no process changes have been madesince the test, or that the results of the performance test, with or withoutadjustments, reliably demonstrate compliance despite such process changes.
35.0
CD 40 CFR Section 63.10898(a)(3) If you have an electric induction furnace equipped with an emissions control deviceat an existing foundry, the Permittee may use the test results from another electricinduction furnace to demonstrate compliance with the applicable PM or total metalHAP emissions limit in 40 CFR Section 63.10895(c) provided the furnaces aresimilar with respect to the type of emission control device that is used, thecomposition of the scrap charged, furnace size, and furnace melting temperature.
36.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 26 of 56
CD 40 CFR Section 63.10898(b)-(c) The Permittee must conduct subsequent performance tests to demonstratecompliance with all applicable PM or total metal HAP emissions limits in 40 CFRSection 63.10895(c) for a metal melting furnace or group of all metal meltingfurnaces no less frequently than every 5 years and each time the Permittee electsto change an operating limit or make a process change likely to increase HAPemissions. The Permittee must conduct each performance test according to therequirements in 40 CFR Section 63.7(e)(1), Table 1 to this subpart, and paragraphs(d) through (g) of this section.
37.0
CD 40 CFR Section 63.10898(h)-(j) The Permittee must conduct each opacity test for fugitive emissions according tothe requirements in 40 CFR Section 63.6(h)(5) and Table 1 to this subpart. ThePermittee must conduct subsequent performance tests to demonstrate compliancewith the opacity limit in 40 CFR Section 63.10895(e) no less frequently than every 6months and each time the Permittee makes a process change likely to increasefugitive emissions. In the performance test report, the Permittee must certify thatthe capture system operated normally during the performance test.
38.0
CD 40 CFR Section 63.10898(l) The Permittee may change the operating limits for a wet scrubber, electrostaticprecipitator, or baghouse if they meet the requirements in paragraphs (l)(1) through(3) of this section.
(1) Submit a written notification to the Administrator of your plan to conduct a newperformance test to revise the operating limit.
(2) Conduct a performance test to demonstrate compliance with the applicableemissions limitation in 40 CFR Section 63.10895(c).
(3) Establish revised operating limits according to the applicable procedures inTable 2 to this subpart.
39.0
CD 40 CFR Section 63.7(b); Minn. R.7017.2015
Notification of performance test.1) The Permittee must notify the Commissioner and the Administrator of theirintention to conduct a performance test at least 60 calendar days before theperformance test is initially scheduled to begin.2) In the event the Permittee is unable to conduct the performance test on the datespecified due to unforeseeable circumstances, the Permittee must notify theCommissioner and the Administrator as soon as practicable and without delay priorto the scheduled performance test date and specify the date when the performancetest is rescheduled.
40.0
CD 40 CFR Section 63.7(c)(2); Minn.R. 7017.2015
Submission of site-specific test plan. Before conducting a required performancetest, the Permittee shall develop and, if requested by the Commissioner or theAdministrator, shall submit a site-specific test plan for approval in accordance withthe requirements of 40 CFR Section 63.7(c)(2).
41.0
CD 40 CFR Section 63.7(c)(3); Minn.R. 7017.2015
Approval of site-specific test plan. The Administrator will notify the Permittee ofapproval or intention to deny approval of the site-specific test plan (if review of thesite-specific test plan is requested) within 30 calendar days after receipt of theoriginal plan and within 30 calendar days after receipt of any supplementaryinformation.
42.0
CD 40 CFR Section 63.7(d); Minn. R.7017.2015
Performance testing facilities. The Permittee, at the request of the Commissioner orthe Administrator, shall provide performance testing facilities as specified in 40CFR Section 63.7(d).
43.0
CD 40 CFR Section 63.7(e)(1)-(2);Minn. R. 7017.2015
Conduct of performance tests.1) Performance tests shall be conducted under based on representative of theaffected source. Operations during periods of startup, shutdown, and malfunctionshall not constitute representative conditions for the purpose of a performance test.2) Performance tests shall be conducted and data shall be reduced in accordancewith the test methods and procedures set forth in 40 CFR Section 63.7(e), in eachrelevant standard, and, if required, in applicable appendices of 40 CFR parts 51,60, 61. The Commissioner has delegation to approve a minor or intermediatemodification (if validated by Method 301) to a reference method or specifiedmonitoring procedure as allowed for in 40 CFR Section 63.7(e)(2)(i) and (ii).
44.0
CD 40 CFR Section 63.7(e)(3); Minn.R. 7017.2015
Unless otherwise specified in a relevant standard or test method, eachperformance test shall consist of three separate runs using the applicable testmethod. Each run shall be conducted for the time and under the conditionsspecified in the relevant standard. For the purpose of determining compliance witha relevant standard, the arithmetic mean of the results of the three runs shall apply,unless otherwise approved in accordance with provisions of 40 CFR Section63.7(e)(3).
45.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 27 of 56
CD 40 CFR Section 63.7(g); Minn. R.7017.2015
Data analysis, recordkeeping, and reporting. Unless otherwise specified in arelevant standard or test method, or as otherwise approved by the Commissioneror Administrator in writing, results of a performance test shall include the analysis ofsamples, determination of emissions, and raw data. A performance test is"completed" when field sample collection is terminated. The Permittee shall reportthe results of the performance test to the Commissioner or Administrator before theclose of business on the 60th day following the completion of the performance test,unless specified otherwise in a relevant standard or as approved otherwise inwriting. The results of the performance test shall be submitted as part of thenotification of compliance status required under 40 CFR Section 63.9(h) to theappropriate permitting authority.
46.0
CD 40 CFR Section 63.7(h); Minn. R.7017.2015
Waiver of performance tests. Until a waiver of a performance testing requirementhas been granted by the Commissioner or the Administrator under 40 CFR Section63.7(h), the Permittee remains subject to the requirements of 40 CFR Section63.7(h).
47.0
CD hdr E. RECORDKEEPING AND REPORTING48.0
CD 40 CFR Section 63.10899(a) As required by 40 CFR Section 63.10(b)(1), the Permittee must maintain files of allinformation (including all reports and notifications) for at least 5 years following thedate of each occurrence, measurement, maintenance, corrective action, report, orrecord. At a minimum, the most recent 2 years of data shall be retained on site. Theremaining 3 years of data may be retained off site. Such files may be maintained onmicrofilm, on a computer, on computer floppy disks, on magnetic tape disks, or onmicrofiche.
49.0
CD 40 CFR Section 63.10899(b) In addition to the records required by 40 CFR Section 63.10, the Permittee mustkeep records of the information specified in paragraphs (b)(1) through (13) of thissection.
(1) Keep records of written materials specifications according to 40 CFR Section63.10885(a) and records that demonstrate compliance with the requirements forrestricted metallic scrap in 40 CFR Section 63.10885(a)(1) and/or for the use ofgeneral scrap in 40 CFR Section 63.10885(a)(2) and for mercury in 40 CFRSection 63.10885(b)(1) through (3), as applicable. The Permittee must keeprecords documenting compliance with 40 CFR Section 63.10885(b)(4) for scrapthat does not contain motor vehicle scrap.
(2) If the Permittee subject to the requirements for a site-specific plan for mercuryunder Section 63.10885(b)(1), the Permittee must:
50.0
CD 40 CFR Section 63.10899(b)continued
(i) Maintain records of the number of mercury switches removed or the weight ofmercury recovered from the switches and properly managed, the estimated numberof vehicles processed, and an estimate of the percent of mercury switchesrecovered; and
(ii) Submit semiannual reports of the number of mercury switches removed or theweight of mercury recovered from the switches and properly managed, theestimated number of vehicles processed, an estimate of the percent of mercuryswitches recovered, and a certification that the recovered mercury switches wererecycled at RCRA-permitted facilities. The semiannual reports must include acertification that you have conducted periodic inspections or taken other means ofcorroboration as required under 40 CFR Section 63.10885(b)(1)(ii)(C).
51.0
CD 40 CFR Section 63.10899(b)continued
2 (ii) continued: The Permittee must identify which option in 40 CFR Section63.10885(b) applies to each scrap provider, contract, or shipment. The Permitteemay include this information in the semiannual compliance reports required underparagraph (c) of this section.
(3) If the Permittee is subject to the option for approved mercury programs under40 CFR Section 63.10885(b)(2), they must maintain records identifying each scrapprovider and documenting the scrap provider's participation in an approved mercuryswitch removal program. If the scrap provider is a broker, the Permittee mustmaintain records identifying each of the broker's scrap suppliers and documentingthe scrap supplier's participation in an approved mercury switch removal program.
52.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 28 of 56
CD 40 CFR Section 63.10899(b)continued
(4) Keep records to document use of any binder chemical formulation that does notcontain methanol as a specific ingredient of the catalyst formulation for each furfurylalcohol warm box mold or core making line as required by 40 CFR Section63.10886. These records must be the Material Safety Data Sheet (provided that itcontains appropriate information), a certified product data sheet, or amanufacturer's hazardous air pollutant data sheet.
(5) Keep records of the annual quantity and composition of each HAP-containingchemical binder or coating material used to make molds and cores. These recordsmust be copies of purchasing records, Material Safety Data Sheets, or otherdocumentation that provide information on the binder or coating materials used.
(6) Keep records of monthly metal melt production for each calendar year.
53.0
CD 40 CFR Section 63.10899(b)continued
(7) Keep a copy of the operation and maintenance plan as required by 40 CFRSection 63.10896(a) and records that demonstrate compliance with planrequirements.
(8) If you use emissions averaging, you must keep records of the monthly metalmelting rate for each furnace at your iron and steel foundry, and records of thecalculated pounds of PM or total metal HAP per ton of metal melted for the group ofall metal melting furnaces required by 40 CFR Section 63.10897(h).
(9) If applicable, you must keep records for bag leak detection systems as follows:
(i) Records of the bag leak detection system output;
(ii) Records of bag leak detection system adjustments, including the date and timeof the adjustment, the initial bag leak detection system settings, and the final bagleak detection system settings; and
54.0
CD 40 CFR Section 63.10899(b)continued
(iii) The date and time of all bag leak detection system alarms, and for each validalarm, the time you initiated corrective action, the corrective action taken, and thedate on which corrective action was completed.
(10) Keep records of capture system inspections and repairs as required by 40CFR Section 63.10897(e).
(11) Keep records demonstrating conformance with your specifications for theoperation of CPMS as required by 40 CFR Section 63.10897(f).
(12) Keep records of corrective action(s) for exceedances and excursions asrequired by 40 CFR Section 63.10897(g).
(13) Record the results of each inspection and maintenance required by 40 CFRSection 63.10897(a) for PM control devices in a logbook (written or electronicformat). Keep the logbook onsite and make the logbook available to theAdministrator upon request. Keep records of the information specified inparagraphs (b)(13)(i) through (iii) of this section.
55.0
CD 40 CFR Section 63.10899(b)continued
(i) The date and time of each recorded action for a fabric filter, the results of eachinspection, and the results of any maintenance performed on the bag filters.
(ii) The date and time of each recorded action for a wet or dry electrostaticprecipitator (including ductwork), the results of each inspection, and the results ofany maintenance performed for the electrostatic precipitator.
(iii) The date and time of each recorded action for a wet scrubber (includingductwork), the results of each inspection, and the results of any maintenanceperformed on the wet scrubber.
56.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 29 of 56
CD 40 CFR Section 63.10899(c) The Permittee must submit semiannual compliance reports to the Administratoraccording to the requirements in 40 CFR Section 63.10(e). The reports mustinclude, at a minimum, the following information as applicable:
(1) Summary information on the number, duration, and cause (including unknowncause, if applicable) of excursions or exceedances, as applicable, and thecorrective action taken;
(2) Summary information on the number, duration, and cause (including unknowncause, if applicable) for monitor downtime incidents (other than downtimeassociated with zero and span or other calibration checks, if applicable); and
(3) Summary information on any deviation from the pollution preventionmanagement practices in 40 CFR Sections 63.10885 and 63.10886 and theoperation and maintenance requirements 40 CFR Section 63.10896 and thecorrective action taken.
57.0
CD 40 CFR Section 63.10899(d) The Permittee must submit written notification to the Administrator of the initialclassification of the new or existing affected source as a large iron and steel facilityas required in 40 CFR Section 63.10880(f) and (g), as applicable, and for anysubsequent reclassification as required in 40 CFR Section 63.10881(d) or (e), asapplicable.
58.0
CD 40 CFR Section 63.10(a); Minn. R.7019.0100
The Permittee shall submit reports to the Commissioner and shall send a copy ofeach report to the Administrator.
59.0
CD 40 CFR Section 63.10(b)(1); Minn.R. 7019.0100, subp. 2(B)
Recordkeeping. The Permittee shall maintain files of all information (including allreports and notifications) required by 40 CFR pt. 63 in a form suitable and readilyavailable for expeditious inspection and review. The files shall be retained for atleast 5 years following the date of each occurrence, measurement, maintenance,corrective action, report, or record. At a minimum, the most recent 2 years of datamust be retained on site.
60.0
CD 40 CFR Section 63.10(b)(2); Minn.R. 7019.0100, subp. 2(B)
The Permittee shall maintain, at a minimum, the following information in the files:1) the occurrence and duration of each startup, shutdown, or malfunction ofoperation;2) the occurrence and duration of each malfunction of the air pollution controlequipment;3) all maintenance performed on the pollution control equipment;4) actions taken during periods of startup, shutdown, and malfunction when suchactions are different from the procedures specified in the affected source's startup,shutdown, and malfunction plan (SSMP). In this case, the Permittee shall reportthis action within 2 days of occurrence and follow by a written notification within 7days of occurrence.5) all information necessary to demonstrate conformance with the affected source'sSSMP and actions taken in accordance with SSMP;6) each period during which a continuous monitoring system (CMS) ismalfunctioning or inoperative;(continued below)
61.0
CD 40 CFR Section 63.10(b)(2); Minn.R. 7019.0100, subp. 2(B)
(continued from above)7) all required measurements needed to demonstrate compliance with a relevantstandard;8) all results of performance test, CMS performance evaluations, and opacity andvisible emission observations;9) all measurements as may be necessary to determine the conditions ofperformance tests and performance evaluations;10) all CMS calibration checks;11) all adjustments and maintenance performed on CMS;12) any information demonstrating whether a source is meeting the requirementsfor a waiver of record keeping or reporting requirements under this part;13) all emission levels relative to the criterion for obtaining permission to use analternative to the relative accuracy test, if the source has been granted suchpermission under 40 CFR Section 63.8(f)(6); and14) all documents supporting initial notifications and notifications of compliancestatus.
62.0
CD 40 CFR Section 63.10(d)(1); Minn.R. 7019.0100
Notwithstanding the requirements in 40 CFR Sections 63.10(d) and 63.10(e), thePermittee shall submit reports to the Commissioner and the Administrator inaccordance with the reporting requirements in the relevant standard.
63.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 30 of 56
CD 40 CFR Section 63.10(e)(1) and(2); Minn. R. 7019.0100
Additional reporting requirements for sources with continuous monitoring systems1) When more than one CEMS is used to measure the emissions from oneaffected source, the Permittee shall report the results as required for each CEMS.2) The Permittee shall furnish the Commissioner and the Administrator a copy of awritten report of the results of the CMS performance evaluation simultaneously withthe results of the performance test, unless otherwise specified in the relevantstandard. The Permittee using a COMS to determine opacity compliance duringany performance test shall furnish the Commissioner and the Administrator two or,upon request, three copies of a written report of the results of the COMSperformance evaluation. The copies shall be furnished at least 15 calendar daysbefore the performance test is conducted.
64.0
CD 40 CFR Section 63.10(c)(7)-(8);Minn. R. 7019.0100
Additional recordkeeping requirements for sources with continuous monitoringsystems. The Permittee shall maintain records as specified within 40 CFR Section63.10(c); including CMS measurements (including monitoring data recorded duringbreakdowns and out-of-control periods) and corrective actions.
7) The specific identification (i.e., the date and time of commencement andcompletion) of each period of excess emissions and parameter monitoringexceedances, as defined in the relevant standard(s), that occurs during startups,shutdowns, and malfunctions of the affected source; and
8) The specific identification (i.e., the date and time of commencement andcompletion) of each time period of excess emissions and parameter monitoringexceedances, as defined in the relevant standard(s), that occurs during periodsother than startups, shutdowns, and malfunctions of the affected source.
65.0
CD 40 CFR Section 63.10(d)(3); Minn.R. 7019.0100
Reporting results of opacity or visible emission observations. The Permittee shallreport the opacity or visible emission results along with the results of theperformance test. If no performance test is required, or if visibility or otherconditions prevent the opacity or visible emission observations from beingconducted concurrently with the performance test, the Permittee shall report theopacity or visible emission results before the close of business on the 30th dayfollowing the completion of the opacity or visible emission observations.
66.0
CD 40 CFR Section 63.10(e)(3)(i)-(iv);Minn. R. 7019.0100
Excess emissions and continuous monitoring system performance report andsummary report. Excess emissions and parameter monitoring exceedances aredefined in relevant standards. The Permittee shall submit an excess emissions andcontinuous monitoring system performance report and/or a summary report to theCommissioner and the Administrator semiannually, except when more frequentreporting is specifically required by a relevant standard or a reduction in frequencyis approved pursuant to 40 CFR Section 63.10(e)(3).
67.0
CD 40 CFR Section 63.10(e)(3)(v);Minn. R. 7019.0100
Content and submittal dates for excess emissions and monitoring systemperformance reports. All excess emissions and monitoring system performancereports and all summary reports, if required, shall be delivered or postmarked bythe 30th day following the end of each calendar half or quarter, as appropriate.Written reports of excess emissions or exceedances of process or control systemparameters shall include all the information required in 40 CFR Section 63.10(c)(5)-(c)(13), in 40 CFR Section 63.8(c)(7) and 40 CFR Section 63.8(c)(8), and in therelevant standard, and they shall contain the name, title, and signature of theresponsible official who is certifying the accuracy of the report. When no excessemissions or exceedances of a parameter have occurred, or a CMS has not beeninoperative, out of control, repaired, or adjusted, such information shall be stated inthe report.
68.0
CD 40 CFR Section 63.10(e)(3)(vi);Minn. R. 7019.0100
Summary report. One summary report shall be submitted for the hazardous airpollutants monitored at each affected source (unless the relevant standardspecifies that more than one summary report is required. The summary report shallbe entitled �Summary Report�Gaseous and Opacity Excess Emission andContinuous Monitoring System Performance� and shall contain the informationspecified in 40 CFR Section 63.10(e)(3)(vi).
69.0
CD 40 CFR Section 63.10(e)(3)(vii);Minn. R. 7019.0100
If the total duration of excess emissions or process or control system parameterexceedances for the reporting period is 1 percent or greater of the total operatingtime for the reporting period, or the total CMS downtime for the reporting period is 5percent or greater of the total operating time for the reporting period, both thesummary report and the excess emissions and continuous monitoring systemperformance report shall be submitted.
70.0
CD hdr F. GENERAL PROVISIONS71.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 31 of 56
CD 40 CFR Section 63.10900(a)-(b) The Permittee must comply with the requirements of the General Provisions (40CFR part 63, subpart A) according to Table 3 of this subpart.
The Permittee's notification of compliance status required by 40 CFR Section63.9(h) must include each applicable certification of compliance, signed by aresponsible official, in Table 4 of this subpart.
72.0
CD 40 CFR Section 63.6(e)(1)(i);Minn. R. 7011.7000
Proper Operation and Maintenance: At all times, including periods of startup,shutdown and malfunction, the Permittee shall operate and maintain the emissionunit subject to the MACT standard and any associated air pollution controlequipment and monitoring equipment, in a manner consistent with safety and goodair pollution control practices for minimizing emissions at least to the levels requiredby any relevant standard and as detailed in 40 CFR Section 63.6(e)(1)(i)-(iii).
73.0
CD 40 CFR Section 63.6(e)(1)(ii);Minn. R. 7011.7000
Malfunctions shall be corrected as soon as practicable after their occurrence.74.0
CD 40 CFR Section 63.6(e)(3)(i);Minn. R. 7011.7000
Startup, shutdown and malfunction plan (SSMP). The Permittee shall prepare andimplement a written SSMP by January 2, 2009 (metallic scrap), January 4, 2010(mercury) that describes, in detail, procedures for operating and maintaining thesource during periods of startup, shutdown and malfunction; and a program ofcorrective action for malfunctioning process, air pollution control, and monitoringequipment used to comply with the relevant standard. The plan requirements arefurther described in 40 CFR Section 63.6(e)(3)(i).
75.0
CD 40 CFR Section 63.6(e)(3)(iii) ;Minn. R. 7011.7000
When actions taken by Permittee during a startup or shutdown (and the startup orshutdown causes the source to exceed any applicable emission limitation), ormalfunction (including actions taken to correct a malfunction) are consistent withthe procedures specified in the affected source's SSMP, the Permittee must keeprecords which demonstrate that the procedures specified in the SSMP werefollowed and describes the actions taken for that event.
76.0
CD 40 CFR Section 63.6(e)(3)(iv) ;Minn. R. 7011.7000
If an action taken by the Permittee during a startup, shutdown, or malfunction(including an action taken to correct a malfunction) is not consistent with theprocedures specified in the affected source's SSMP, and the source exceeds anyapplicable emission limitation in the relevant emission standard, then the Permitteemust record the actions taken for that event and must report such actions asspecified in 40 CFR Section 63.10(d)(5).
77.0
CD 40 CFR Section 63.6(e)(3)(v);Minn. R. 7011.7000
The Permittee must maintain at the affected source a current SSMP and mustmake the plan available upon request for inspection and copying by theCommissioner and the Administrator. In addition, if the SSMP is subsequentlyrevised, the Permittee must maintain at the affected source each previous (i.e.,superseded) version of the SSMP, and must make each such previous versionavailable for inspection and copying for a period of 5 years after revision of theSSMP.
78.0
CD 40 CFR Section 63.6(e)(3)(vi);Minn. R. 7011.7000
To satisfy the requirements of this section to develop a SSMP, the Permittee mayuse a standard operating procedures (SOP) manual, or other plan, provided thealternative plans meet all the requirements and are made available for inspection orsubmission.
79.0
CD 40 CFR Section 63.6(e)(3)(vii);Minn. R. 7011.7000
The Commissioner or the Administrator may require that a Permittee makechanges to the SSMP. Revisions to the SSMP will be required if the plan:
1) Does not address a startup, shutdown, or malfunction event that has occurred;2) Fails to provide for the operation of the source (including associated air pollutioncontrol and monitoring equipment) during a startup, shutdown, or malfunction eventin a manner consistent with the general duty to minimize emissions established by40 CFR Section 63.6(e)(3)(iii)-63.6(e)(3)(ix) (e)(1)(i);3) Does not provide adequate procedures for correcting malfunctioning processand/or air pollution control and monitoring equipment as quickly as practicable; or4) Includes an event that does not meet the definition of startup, shutdown, ormalfunction.
80.0
CD 40 CFR Section 63.6(e)(3)(viii);Minn. R. 7011.7000
The Permittee may periodically revise the SSMP as necessary to reflect changes inequipment or procedures at the affected source. Each such revision to a SSMPmust be reported in the semiannual report required by 40 CFR Section 63.10(d)(5).If the SSMP fails to address or inadequately addresses an event that meets thecharacteristics of a malfunction but was not included in the SSMP, the Permitteeshall revise the SSMP within 45 days after the event in accordance with 40 CFRSection 63.6(e)(3)(viii).
81.0
CD 40 CFR Section 63.6(e)(3)(ix);Minn. R. 7011.7000
Any revisions made to the SSMP shall not be deemed to constitute permit revisionsunder 40 CFR pt. 70 or pt. 71.
82.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 32 of 56
CD 40 CFR Section 63.6(f)(1); Minn.R. 7011.7000
Applicability. The non-opacity emission standards set forth in 40 CFR Section63.6(f)(1)-(3) shall apply at all times except during periods of startup, shutdown,and malfunction, and as otherwise specified in 40 CFR pt. 63, subp. ZZZZZ.
83.0
CD 40 CFR Section 63.6(f)(2); Minn.R. 7011.7000
Methods for determining compliance will be, in part, based on the results ofperformance tests, conformance with operation and maintenance requirements,review of records, and inspection of the source as specified in 40 CFR Section63.6(f)(2). The Permittee may use the results of performance testing conductedpreviously if it meets the requirements of 40 CFR Section 63.6(f)(iii).
84.0
CD 40 CFR Section 63.6(f)(3); Minn.R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with a non-opacity emission standardupon obtaining all the compliance information required by the relevant standard.
85.0
CD 40 CFR Section 63.6(h)(1); Minn.R. 7011.7000
Compliance with opacity and visible emission standards. The opacity and visibleemission standards apply at all times except during periods of startup, shutdown,and malfunction, and as otherwise specified in an applicable subpart. If a startup,shutdown, or malfunction of one portion of an affected source does not affect theability of particular emission points within other portions of the affected source tocomply with the opacity and visible emission standards set forth in this part, thenthat emission point shall still be required to comply with the opacity and visibleemission standards and other applicable requirements.
86.0
CD 40 CFR Section 63.6(h)(2); Minn.R. 7011.7000
Methods for determining compliance. Compliance with opacity emission standardsshall be determined by conducting observations in accordance with Test Method 9in 40 CFR, pt. 60, Appendix A or the method specified in 40 CFR Section63.6(h)(7)(ii). Whenever a visible emission test method is not specified, compliancewith visible emission standards in this part shall be determined by conductingobservations in accordance with Test Method 22 in 40 CFR pt. 60, Appendix A.
87.0
CD 40 CFR Section 63.6(h)(4); Minn.R. 7011.7000
Notification of opacity or visible emission observations. The Permittee shall notifythe Commissioner and the Administrator in writing of the anticipated date forconducting opacity or visible emission observations in accordance with 40 CFRSection 63.9(f).
88.0
CD 40 CFR Section 63.6(h)(5); Minn.R. 7011.7000
Conduct of opacity or visible emission observations. For initial compliance, opacityor visible emission observations shall be conducted concurrently with the initialperformance test unless otherwise specified in 40 CFR Section 63.6(h)(5)(A) and(B).
89.0
CD 40 CFR Section 63.6(h)(6); Minn.R. 7011.7000
Recordkeeping. The Permittee shall make available, upon request by theCommissioner or Administrator, such records to determine the conditions underwhich the visual observations were made and shall provide evidence indicatingproof of current visible observer emission certification.
90.0
CD 40 CFR Section 63.6(h)(7); Minn.R. 7011.7000
Use of a continuous opacity monitoring system.i) The Permittee required to use a continuous opacity monitoring system (COMS)shall record the monitoring data produced during a performance test and shallfurnish the Commissioner and the Administrator a written report of the monitoringresults in accordance with the provisions of 40 CFR Section 63.10(e)(4).ii) The Permittee may submit, for compliance purposes, COMS data resultsproduced during any performance test required under 40 CFR Section 63.7 in lieuof Method 9 data in accordance with the process specified in 40 CFR Section63.6(h)(7).iii) COMS data shall be reduced to 6-minute averages over the duration of themass emission performance test.(continued below)
91.0
CD 40 CFR Section 63.6(h)(7); Minn.R. 7011.7000
(continued from above)iv) The Permittee is responsible for demonstrating that he/she has complied withthe performance evaluation requirements of 40 CFR Section 63.8(e), that theCOMS has been properly maintained, operated, and data quality-assured, asspecified in 40 CFR Sections 63.8(c) and (d), and that the resulting data have notbeen altered in any way.
92.0
CD 40 CFR Section 63.6(h)(8); Minn.R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with an opacity or visible emissionstandard upon obtaining all the compliance information required by the relevantstandard and any information available needed to determine whether properoperation and maintenance practices are being used.
93.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 33 of 56
CD 40 CFR Section 63.6(h)(9); Minn.R. 7011.7000
If the Commissioner or the Administrator finds that affected source is in compliancewith all relevant standards for which initial performance tests were conducted, butduring the time such performance tests were conducted fails to meet any relevantopacity emission standard, the Permittee may petition the Administrator to makeappropriate adjustment to the opacity emission standard for the affected source.Until the Administrator notifies the Permittee, the relevant opacity emissionstandard remains applicable.
94.0
CD hdr G. FABRIC FILTER LIMIT95.0
LIMIT Minn. R. 7007.0800, subp. 2 Pressure Drop: greater than or equal to 1.0 inches of water column and less than orequal to 6.0 inches of water column . This limit is applicable to CE015, CE017,CE019 and CE020.
96.0
CD Minn. R. 7007.0800, subps. 4 and5
Pressure Drop Monitoring: Monitor and record pressure drop, for each fabric filter,once every seven days of operation.
97.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 34 of 56
Subject Item: GP 014 40 CFR pt. 63, subp. ZZZZZZ
Associated Items: EU 024 Aluminum Foundry Central Melting Furnace - Furnace
SV 019 Aluminun Foundry Central Melting Furnace
NC/CA
Type Citation Requirement
CD hdr A. STANDARDS AND MANAGEMENT PRACTICES1.0
CD 40 CFR Section 63.11550(a)(1) Cover or enclose each melting furnace that is equipped with a cover or enclosureduring the melting operation to the extent practicable (e.g., except when access isneeded; including, but not limited to charging, alloy addition, and tapping).
2.0
CD 40 CFR Section 63.11550(a)(2) Purchase only metal scrap that has been depleted (to the extent practicable) ofaluminum foundry HAP, copper foundry HAP, or other nonferrous foundry HAP (asapplicable) in the materials charged to the melting furnace, except metal scrap thatis purchased specifically for its HAP metal content for use in alloying or to meetspecifications for the casting. This requirement does not apply to material that is notscrap (e.g., ingots, alloys, sows) or to materials that are not purchased (e.g.,internal scrap, customer returns).
3.0
CD 40 CFR Section 63.11550(a)(3) Prepare and operate pursuant to a written management practices plan. Themanagement practices plan must include the required management practices inparagraphs (a)(1) and (2) of this section and may include any other managementpractices that are implemented at the facility to minimize emissions from meltingfurnaces. The Permittee must inform the appropriate employees of themanagement practices that they must follow. The Permittee may use standardoperating procedures as the management practices plan provided the standardoperating procedures include the required management practices in paragraphs(a)(1) and (2) of this section.
4.0
CD hdr B. MONITORING REQUIREMENTS5.0
CD 40 CFR Section 63.11552(a) The Permittee shall record the information specified in 40 CFR Section63.11553(c)(2) to document conformance with the management practices planrequired in 40 CFR Section 63.11550(a).
6.0
CD 40 CFR Section 63.8(b)(1); Minn.R. 7017.2015
Conduct of monitoring. Monitoring shall be conducted as set forth in 40 CFRSection 63.8(a)(b)(1).
7.0
CD 40 CFR Section 63.8(f); Minn. R.7017.2015
Use of an alternative monitoring method. Until permission to use an alternativemonitoring procedure has been granted by the Administrator under 40 CFRSections 63.8(f)(1)-(6), as appropriate, the Permittee remains subject to therequirements of 40 CFR Section 63.8 and the relevant standard.
8.0
CD 40 CFR Section 63.8(g); Minn. R.7017.2015
Reduction of monitoring data. The Permittee must reduce the monitoring data asspecified in 40 CFR Section 63.8(g)(1)-(5).
9.0
CD hdr C. REPORTING, AND RECORDKEEPING REQUIREMENTS10.0
CD 40 CFR Section 63.11553(c) The Permittee shall keep the records specified below:
(1) As required in Section 63.10(b)(2)(xiv), the Permittee shall keep a copy of eachnotification that is submitted to comply with this subpart and all documentationsupporting any Initial Notification or Notification of Compliance Status that issubmitted.
(2) The Permittee shall keep records to document conformance with themanagement practices plan required by Section 63.11550 as specified inparagraphs (c)(2)(i) and (ii) of this section.
(i) For melting furnaces equipped with a cover or enclosure, records must identifyeach melting furnace equipped with a cover or enclosure and document that theprocedures in the management practices plan were followed during the monthlyinspections. These records may be in the form of a checklist.
11.0
CD 40 CFR Section 63.11553(c)continued
(ii) Records documenting that the Permittee purchased only metal scrap that hasbeen depleted of HAP metals (to the extent practicable) charged to the meltingfurnace. If the Permittee purchases scrap metal specifically for the HAP metalcontent for use in alloying or to meet specifications for the casting, the Permitteemust keep records to document that the HAP metal is included in the materialspecifications for the cast metal product.
12.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 35 of 56
CD 40 CFR Section 63.11553(d) The records must be in a form suitable and readily available for expeditious review,according to Section 63.10(b)(1). As specified in Section 63.10(b)(1), the Permitteeshall keep each record for 5 years following the date of each recorded action. Forrecords of annual metal melt production, the Permittee shall keep the records for 5years from the end of the calendar year. The Permittee shall keep each recordonsite for at least 2 years after the date of each recorded action according toSection 63.10(b)(1). The Permittee may keep the records offsite for the remaining 3years.
13.0
CD 40 CFR Section 63.11553(e) If a deviation occurs during a semiannual reporting period, the Permittee shallsubmit a compliance report to the permitting authority according to therequirements in paragraphs (e)(1) and (2) of this section.
(1) The first reporting period covers the period beginning on the compliance datespecified in Section 63.11545 and ending on June 30 or December 31, whicheverdate comes first after the compliance date. Each subsequent reporting periodcovers the semiannual period from January 1 through June 30 or from July 1through December 31. The compliance report must be postmarked or delivered nolater than July 31 or January 31, whichever date comes first after the end of thesemiannual reporting period.
(2) A compliance report must include the information in paragraphs (e)(2)(i) through(iv) of this section.
(i) Company name and address.
14.0
CD 40 CFR Section 63.11553(e)continued
(ii) Statement by a responsible official, with the official's name, title, and signature,certifying the truth, accuracy and completeness of the content of the report.
(iii) Date of the report and beginning and ending dates of the reporting period.
(iv) Identification of the affected source, the pollutant being monitored, applicablerequirement, description of deviation, and corrective action taken.
15.0
CD 40 CFR Section 63.10(a); Minn. R.7019.0100
The Permittee shall submit reports to the Commissioner and shall send a copy ofeach report to the Administrator.
16.0
CD 40 CFR Section 63.10(b)(1); Minn.R. 7019.0100, subp. 2(B)
Recordkeeping. The Permittee shall maintain files of all information (including allreports and notifications) required by 40 CFR pt. 63 in a form suitable and readilyavailable for expeditious inspection and review. The files shall be retained for atleast 5 years following the date of each occurrence, measurement, maintenance,corrective action, report, or record. At a minimum, the most recent 2 years of datamust be retained on site.
17.0
CD 40 CFR Section 63.10(b)(2); Minn.R. 7019.0100, subp. 2(B)
The Permittee shall maintain, at a minimum, the following information in the files:1) the occurrence and duration of each startup, shutdown, or malfunction ofoperation;2) the occurrence and duration of each malfunction of the air pollution controlequipment;3) all maintenance performed on the pollution control equipment;4) actions taken during periods of startup, shutdown, and malfunction when suchactions are different from the procedures specified in the affected source's startup,shutdown, and malfunction plan (SSMP). In this case, the Permittee shall reportthis action within 2 days of occurrence and follow by a written notification within 7days of occurrence.5) all information necessary to demonstrate conformance with the affected source'sSSMP and actions taken in accordance with SSMP;7) all required measurements needed to demonstrate compliance with a relevantstandard;(continued below)
18.0
CD 40 CFR Section 63.10(b)(2); Minn.R. 7019.0100, subp. 2(B)
(continued from above)8) all results of performance test, CMS performance evaluations, and opacity andvisible emission observations;9) all measurements as may be necessary to determine the conditions ofperformance tests and performance evaluations.
19.0
CD 40 CFR Section 63.10(d)(1); Minn.R. 7019.0100
Notwithstanding the requirements in 40 CFR Sections 63.10(d) and 63.10(e), thePermittee shall submit reports to the Commissioner and the Administrator inaccordance with the reporting requirements in the relevant standard.
20.0
CD 40 CFR Section 63.10(d)(4); Minn.R. 7019.0100
Progress reports. The Permittee who is required to submit progress reports as acondition of receiving an extension of compliance under 40 CFR Section 63.6(i)shall submit such reports to the Commissioner and the Administrator by the datesspecified in the written extension of compliance.
21.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 36 of 56
CD 40 CFR Section 63.10(d)(5)(i);Minn. R. 7019.0100
Periodic startup, shutdown, and malfunction reports. If actions taken by a Permitteeduring a startup or shutdown (and the startup or shutdown causes the source toexceed any applicable emission limitation in the relevant emission standards), ormalfunction of an affected source (including actions taken to correct a malfunction)are consistent with the procedures specified in the source's startup, shutdown, andmalfunction plan, the Permittee shall state such information in a startup, shutdown,and malfunction report.(continued below)
22.0
CD 40 CFR Section 63.10(d)(5)(i);Minn. R. 7019.0100
(continued from above)Actions taken to minimize emissions during such startups, shutdowns, andmalfunctions shall be summarized in the report and may be done in checklist form.Such a report shall also include the number, duration, and a brief description foreach type of malfunction which occurred during the reporting period and whichcaused or may have caused any applicable emission limitation to be exceeded.Reports shall only be required if a startup or shutdown caused the source toexceed any applicable emission limitation, or if a malfunction occurred during thereporting period. The startup, shutdown, and malfunction report shall consist of aletter, containing the name, title, and signature of the Permittee who is certifying itsaccuracy, that shall be submitted to the Commissioner and the Administratorsemiannually.
23.0
CD 40 CFR Section 63.10(d)(5)(i);Minn. R. 7019.0100
Startup, shutdown, and malfunction report: due 30 days following the end of eachcalendar half year. The Permittee may submit this simultaneously with the excessemissions and continuous monitoring system performance (or other) reports. ThePermittee may request approval to reduce the frequency of reporting theprocedures specified in 40 CFR Section 63.10(e)(3).
24.0
CD 40 CFR Section 63.10(d)(5)(ii);Minn. R. 7019.0100, subp. 2(B)
Immediate startup, shutdown, and malfunction reports. Notwithstanding theallowance to reduce the frequency of reporting for periodic startup, shutdown, andmalfunction reports, any time an action taken by a Permittee during a startup orshutdown that caused the source to exceed any applicable emission limitation inthe relevant emission standards, or malfunction is not consistent with theprocedures specified in the affected source's SSMP, the Permittee shall report theactions taken for that event within 2 working days after commencing actionsinconsistent with the plan followed by a letter within 7 working days after the end ofthe event.(continued below)
25.0
CD 40 CFR Section 63.10(d)(5)(ii);Minn. R. 7019.0100, subp. 2(B)
(coninued from above)The immediate report required under this paragraph (d)(5)(ii) shall consist of atelephone call (or facsimile (FAX) transmission) to the Commissioner and theAdministrator within 2 working days after commencing actions inconsistent with theplan, and it shall be followed by a letter, delivered or postmarked within 7 workingdays after the end of the event. The report shall contain the information specified in40 CFR Section 63.10(d)(5)(ii).
26.0
CD hdr D. GENERAL PROVISIONS27.0
CD 40 CFR Section 63.11555 Table 1 to this subpart shows which parts of the General Provisions in Sections63.1 through 63.16 apply.
28.0
CD 40 CFR Section 63.6(e)(1)(i);Minn. R. 7011.7000
Proper Operation and Maintenance: At all times, including periods of startup,shutdown and malfunction, the Permittee shall operate and maintain the emissionunit subject to the MACT standard and any associated air pollution controlequipment and monitoring equipment, in a manner consistent with safety and goodair pollution control practices for minimizing emissions at least to the levels requiredby any relevant standard and as detailed in 40 CFR Section 63.6(e)(1)(i)-(iii).
29.0
CD 40 CFR Section 63.6(e)(1)(ii);Minn. R. 7011.7000
Malfunctions shall be corrected as soon as practicable after their occurrence.30.0
CD 40 CFR Section 63.6(e)(3)(i);Minn. R. 7011.7000
Startup, shutdown and malfunction plan (SSMP). The Permittee shall prepare andimplement a written SSMP by June 27, 2011 that describes, in detail, proceduresfor operating and maintaining the source during periods of startup, shutdown andmalfunction; and a program of corrective action for malfunctioning process, airpollution control, and monitoring equipment used to comply with the relevantstandard. The plan requirements are further described in 40 CFR Section63.6(e)(3)(i).
31.0
CD 40 CFR Section 63.6(e)(3)(iii) ;Minn. R. 7011.7000
When actions taken by Permittee during a startup or shutdown (and the startup orshutdown causes the source to exceed any applicable emission limitation), ormalfunction (including actions taken to correct a malfunction) are consistent withthe procedures specified in the affected source's SSMP, the Permittee must keeprecords which demonstrate that the procedures specified in the SSMP werefollowed and describes the actions taken for that event.
32.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 37 of 56
CD 40 CFR Section 63.6(e)(3)(iv) ;Minn. R. 7011.7000
If an action taken by the Permittee during a startup, shutdown, or malfunction(including an action taken to correct a malfunction) is not consistent with theprocedures specified in the affected source's SSMP, and the source exceeds anyapplicable emission limitation in the relevant emission standard, then the Permitteemust record the actions taken for that event and must report such actions asspecified in 40 CFR Section 63.10(d)(5).
33.0
CD 40 CFR Section 63.6(e)(3)(v);Minn. R. 7011.7000
The Permittee must maintain at the affected source a current SSMP and mustmake the plan available upon request for inspection and copying by theCommissioner and the Administrator. In addition, if the SSMP is subsequentlyrevised, the Permittee must maintain at the affected source each previous (i.e.,superseded) version of the SSMP, and must make each such previous versionavailable for inspection and copying for a period of 5 years after revision of theSSMP.
34.0
CD 40 CFR Section 63.6(e)(3)(vi);Minn. R. 7011.7000
To satisfy the requirements of this section to develop a SSMP, the Permittee mayuse a standard operating procedures (SOP) manual, or other plan, provided thealternative plans meet all the requirements and are made available for inspection orsubmission.
35.0
CD 40 CFR Section 63.6(e)(3)(vii);Minn. R. 7011.7000
The Commissioner or the Administrator may require that a Permittee makechanges to the SSMP. Revisions to the SSMP will be required if the plan:
1) Does not address a startup, shutdown, or malfunction event that has occurred;2) Fails to provide for the operation of the source (including associated air pollutioncontrol and monitoring equipment) during a startup, shutdown, or malfunction eventin a manner consistent with the general duty to minimize emissions established by40 CFR Section 63.6(e)(3)(iii)-63.6(e)(3)(ix) (e)(1)(i);3) Does not provide adequate procedures for correcting malfunctioning processand/or air pollution control and monitoring equipment as quickly as practicable; or4) Includes an event that does not meet the definition of startup, shutdown, ormalfunction.
36.0
CD 40 CFR Section 63.6(e)(3)(viii);Minn. R. 7011.7000
The Permittee may periodically revise the SSMP as necessary to reflect changes inequipment or procedures at the affected source. Each such revision to a SSMPmust be reported in the semiannual report required by 40 CFR Section 63.10(d)(5).If the SSMP fails to address or inadequately addresses an event that meets thecharacteristics of a malfunction but was not included in the SSMP, the Permitteeshall revise the SSMP within 45 days after the event in accordance with 40 CFRSection 63.6(e)(3)(viii).
37.0
CD 40 CFR Section 63.6(e)(3)(ix);Minn. R. 7011.7000
Any revisions made to the SSMP shall not be deemed to constitute permit revisionsunder 40 CFR pt. 70 or pt. 71.
38.0
CD 40 CFR Section 63.6(f)(2); Minn.R. 7011.7000
Methods for determining compliance will be, in part, based on the results ofperformance tests, conformance with operation and maintenance requirements,review of records, and inspection of the source as specified in 40 CFR Section63.6(f)(2). The Permittee may use the results of performance testing conductedpreviously if it meets the requirements of 40 CFR Section 63.6(f)(iii).
39.0
CD 40 CFR Section 63.6(f)(3); Minn.R. 7011.7000
Finding of compliance. The Commissioner or the Administrator will make a findingconcerning an affected source's compliance with a non-opacity emission standardupon obtaining all the compliance information required by the relevant standard.
40.0
CD hdr E. PERFORMANCE TESTING REQUIREMENTS41.0
CD 40 CFR Section 63.7(b); Minn. R.7017.2015
Notification of performance test.1) The Permittee must notify the Commissioner and the Administrator of theirintention to conduct a performance test at least 60 calendar days before theperformance test is initially scheduled to begin.2) In the event the Permittee is unable to conduct the performance test on the datespecified due to unforeseeable circumstances, the Permittee must notify theCommissioner and the Administrator as soon as practicable and without delay priorto the scheduled performance test date and specify the date when the performancetest is rescheduled.
42.0
CD 40 CFR Section 63.7(c)(2); Minn.R. 7017.2015
Submission of site-specific test plan. Before conducting a required performancetest, the Permittee shall develop and, if requested by the Commissioner or theAdministrator, shall submit a site-specific test plan for approval in accordance withthe requirements of 40 CFR Section 63.7(c)(2).
43.0
CD 40 CFR Section 63.7(c)(3); Minn.R. 7017.2015
Approval of site-specific test plan. The Administrator will notify the Permittee ofapproval or intention to deny approval of the site-specific test plan (if review of thesite-specific test plan is requested) within 30 calendar days after receipt of theoriginal plan and within 30 calendar days after receipt of any supplementaryinformation.
44.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 38 of 56
CD 40 CFR Section 63.7(d); Minn. R.7017.2015
Performance testing facilities. The Permittee, at the request of the Commissioner orthe Administrator, shall provide performance testing facilities as specified in 40CFR Section 63.7(d).
45.0
CD 40 CFR Section 63.7(e)(1)-(2);Minn. R. 7017.2015
Conduct of performance tests.1) Performance tests shall be conducted under based on representative of theaffected source. Operations during periods of startup, shutdown, and malfunctionshall not constitute representative conditions for the purpose of a performance test.2) Performance tests shall be conducted and data shall be reduced in accordancewith the test methods and procedures set forth in 40 CFR Section 63.7(e), in eachrelevant standard, and, if required, in applicable appendices of 40 CFR parts 51,60, 61. The Commissioner has delegation to approve a minor or intermediatemodification (if validated by Method 301) to a reference method or specifiedmonitoring procedure as allowed for in 40 CFR Section 63.7(e)(2)(i) and (ii).
46.0
CD 40 CFR Section 63.7(e)(3); Minn.R. 7017.2015
Unless otherwise specified in a relevant standard or test method, eachperformance test shall consist of three separate runs using the applicable testmethod. Each run shall be conducted for the time and under the conditionsspecified in the relevant standard. For the purpose of determining compliance witha relevant standard, the arithmetic mean of the results of the three runs shall apply,unless otherwise approved in accordance with provisions of 40 CFR Section63.7(e)(3).
47.0
CD 40 CFR Section 63.7(g); Minn. R.7017.2015
Data analysis, recordkeeping, and reporting. Unless otherwise specified in arelevant standard or test method, or as otherwise approved by the Commissioneror Administrator in writing, results of a performance test shall include the analysis ofsamples, determination of emissions, and raw data. A performance test is"completed" when field sample collection is terminated. The Permittee shall reportthe results of the performance test to the Commissioner or Administrator before theclose of business on the 60th day following the completion of the performance test,unless specified otherwise in a relevant standard or as approved otherwise inwriting. The results of the performance test shall be submitted as part of thenotification of compliance status required under 40 CFR Section 63.9(h) to theappropriate permitting authority.
48.0
CD 40 CFR Section 63.7(h); Minn. R.7017.2015
Waiver of performance tests. Until a waiver of a performance testing requirementhas been granted by the Commissioner or the Administrator under 40 CFR Section63.7(h), the Permittee remains subject to the requirements of 40 CFR Section63.7(h).
49.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 39 of 56
Subject Item: SV 030 Fabric Filter CE 015
Associated Items: EU 004 FM Inductotherm Coreless Furnace #3 - Furnace
EU 013 Sand Receiving Silo - Silo/Bin
EU 035 FM Inductotherm Coreless Furnace #2 - Furnace
EU 036 High Pressure Molding Line Pouring & Cooling - Pouring Equipment
EU 041 FM Inductotherm Coreless Furnace #1 - Furnace
EU 042 Air Blowout Gun Line 1 - Blowing Equipment
EU 044 Line #1 Long Tube Abrasive Blasting Unit - Abrasive Equipment
EU 047 Casting Cutting Station 1-1 - Casting Equipment
EU 048 Casting Cutting Station 1-2 - Casting Equipment
EU 049 Casting Cutting Station 1-3 - Casting Equipment
EU 096 Line #1 Centrifugal Pouring & Cooling - Pouring Equipment
EU 141 Line #1 Slurry Mixing Station - Mixing Equipment
GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; To avoid violation ofPM10 NAAQS under 40 CFRSection 50.6 and Minn. R.7009.0080; Minn. R. 7007.0800,subps. 4 and 5
PM < 10 micron: less than or equal to 2.29 lbs/hour using 24-hour Rolling Average2.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas a major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 2.5 micron: less than or equal to 0.55 lbs/hour using 24-hour Rolling Average3.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
4.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent . This limit applies to each emissions unitindividually.
5.0
CD hdr B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENT6.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 2
Fabric filter (CE 015) shall be operated at all times when any of the emission unitsare in operation. See GP 002 for Fabric Filter requirements.
7.0
CD hdr C. PERFORMANCE TESTING REQUIREMENTS8.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 40 of 56
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
9.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017,2030, subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
10.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
11.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 09/29/2011 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
12.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 41 of 56
Subject Item: SV 039 Fabric Filter CE 016
Associated Items: EU 052 Machining Lathe 1-1 - Machining Equipment
EU 053 Machining Lathe 1-2 - Machining Equipment
EU 054 Machining Lathe 1-3 - Machining Equipment
EU 055 Machining Lathe 1-4 - Machining Equipment
EU 056 Brushing Unit Machine Line 1-1 - Abrasive Equipment
EU 057 Brushing Unit Machine Line 2-1 - Abrasive Equipment
EU 069 Air Blowout Gun Line 2 - Blowing Equipment
EU 070 Coating Application Wand Line 2 - Spray Booth/Coating Line
EU 071 Line #2 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 074 Casting Cutting Station 2-1 - Casting Equipment
EU 075 Casting Cutting Station 2-2 - Casting Equipment
EU 076 Casting Cutting Station 2-3 - Casting Equipment
EU 079 Machining Lathe 2-1 - Machining Equipment
EU 080 Machining Lathe 2-2 - Machining Equipment
EU 081 Machining Lathe 2-3 - Machining Equipment
EU 082 Brushing Unit Machine Line 3-1 - Abrasive Equipment
EU 083 Brushing Unit Machine Line 4-1 - Abrasive Equipment
EU 097 Line #2 Centrifugal Pouring & Cooling - Pouring Equipment
EU 142 Line #2 Holding Furnace - Furnace
EU 143 Line #2 Slurry Mixing Station - Mixing Equipment
EU 144 Furnace Refractory Breakout Room - Furnace
EU 145 Machining Lathe 3-1 - Machining Equipment
EU 146 Machining Lathe 3-2 - Machining Equipment
EU 147 Machining Lathe 3-3 - Machining Equipment
EU 148 Machining Lathe 3-4 - Machining Equipment
EU 149 Machining Lathe 4-1 - Machining Equipment
EU 150 Machining Lathe 4-2 - Machining Equipment
EU 151 Machining Lathe 4-3 - Machining Equipment
GP 002 Fabric Filter-Low Temperature, i.e., T, 180 Degrees F - Applies to each CE
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; To avoid violation ofPM10 NAAQS under 40 CFRSection 50.6 and Minn. R.7009.0080; Minn. R. 7007.0800,subps. 4 and 5
PM < 10 micron: less than or equal to 1.25 lbs/hour using 24-hour Rolling Average2.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 42 of 56
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas a major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 2.5 micron: less than or equal to 0.23 lbs/hour using 24-hour Rolling Average3.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
4.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent . This limit applies to each emissions unitindividually.
5.0
CD hdr B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENT6.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 2
Fabric filter (CE 016) shall be operated at all times when any of the emission unitsare in operation. See GP 002 for Fabric Filter requirements.
7.0
CD hdr C. PERFORMANCE TESTING REQUIREMENTS8.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
9.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
10.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
11.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 11/15/2012 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
12.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 43 of 56
Subject Item: SV 041 Fabric Filter CE 018
Associated Items: EU 007 High Pressure Molding Line Punchout - Pressing Equipment
EU 008 FM Casting Conveying and Cooling - Conveyor
EU 011 Foundry Sand Muller - Sanding Equipment
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; To avoid violation ofPM10 NAAQS under 40 CFRSection 50.6 and Minn. R.7009.0080; Minn. R. 7007.0800,subps. 4 and 5
PM < 10 micron: less than or equal to 2.20 lbs/hour using 24-hour Rolling Average2.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas a major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 2.5 micron: less than or equal to 0.10 lbs/hour using 24-hour Rolling Average3.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
4.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent5.0
CD hdr B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENTS6.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
7.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 2.5 micron: greater than or equal to 97.0 percent collection efficiency8.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 10 micron: greater than or equal to 99.0 percent collection efficiency9.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 44 of 56
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent collection efficiency10.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp 1(A); Minn. R. 7007.0800,subp. 14
PM < 2.5 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
11.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
PM < 10 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
12.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
Total Particulate Matter: greater than or equal to 80.0 percent capture efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
13.0
CD hdr C. MONITORING REQUIREMENTS14.0
CD Minn. R. 7007.0800, subps. 2 and14
Operation and Maintenance (O & M) Plan: The Permittee shall operate andmaintain the fabric filters in accordance with the facility O & M Plan and the controlequipment manufacturer's specifications. The Permittee shall keep copies of the O& M Plan available for use by staff and MPCA staff.
15.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 4
Visible emissions check: the Permittee shall check SV 041 associated with CE018, for any visible emission, once daily, during daylight hours when in operation.In the event the Permittee observes any visible emissions, the Permittee shallinvestigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 8.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
16.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 14
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
17.0
CD Minn. R. 7007.0800, subps. 4 and5
Pressure Drop Monitoring: Monitor and record pressure drop once every sevendays of operation.
18.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 45 of 56
CD Minn. R. 7007.0800, subps. 4 and5
Initial Hood Certification and Evaluation: The control device hood must conform tothe requirements listed in Minn. R. 7011.0070, subp. 1, and the Permittee shallcertify this as specified in Minn. R. 7011.0070, subp. 3. The Permittee shallmaintain a copy of the evaluation and certification on site.
19.0
CD Minn. R. 7007.0800, subps. 4 and5
Annual Hood Evaluation: The Permittee shall measure and record at least oneevery 12 months the fan rotation speed, fan power draw, or face velocity or othercomparable air flow indication method. The Permittee shall maintain a copy of theannual evaluation on site.
20.0
CD Minn. R. 7007.0800, subp. 4 Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
21.0
CD Minn. R. 7007.0800, subps. 2, 5,and 14
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
22.0
CD hdr D. RECORDKEEPING REQUIREMENTS23.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
24.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4, 5, and 14
Corrective Actions: The Permittee shall take corrective action as soon as possibleif any of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
All situations warranting corrective actions are deviations, the Permittee shall reportthe deviations in the semiannual deviations report as required in the"Total Facility"section of this permit.
25.0
CD hdr E. REPORTING REQUIREMENT26.0
CD Minn. R. 7007.0800, subp. 2 Corrective Actions Reporting: All situations warranting corrective actions aredeviations, the Permittee shall report the deviations in the semiannual deviationsreport requires in the "Total Facility" section of this permit.
27.0
CD hdr F. PERFORMANCE TESTING28.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
29.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 46 of 56
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
30.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
31.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 02/24/2011 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
32.0
CD Minn. R. 7007.0800, subp. 2 The Permittee shall conduct performance tests and show compliance with the limitsin this permit for three consecutive years. If the Permittee conducts threeconsecutive annual performance tests and shows compliance each time, thePermittee may submit a test frequency plan with the appropriate testing frequency(1, 3 or 5 years) based on the results of the most recent performance test. If aperformance test indicates noncompliance, annual testing is required until twoconsecutive test results show compliance.
33.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 47 of 56
Subject Item: SV 045 Fabric Filter CE 019
Associated Items: EU 101 Line #3 Centrifugal Pouring & Cooling - Pouring Equipment
EU 102 Air Blowout Gun Line 3 - Blowing Equipment
EU 103 Coating Application Wand Line 3 - Spray Booth/Coating Line
EU 104 Line #3 Abrasive Blasting Unit #1 Long Tube - Abrasive Equipment
EU 107 Casting Cutting Station 3-1 - Casting Equipment
EU 108 Casting Cutting Station 3-2 - Casting Equipment
EU 109 Casting Cutting Station 3-3 - Casting Equipment
EU 110 Casting Cutting Station 3-4 - Casting Equipment
EU 111 Casting Cutting Station 3-5 - Casting Equipment
EU 112 Machining Lathe 5-1 - Machining Equipment
EU 113 Machining Lathe 5-2 - Machining Equipment
EU 114 Machining Lathe 5-3 - Machining Equipment
EU 115 Machining Lathe 5-4 - Machining Equipment
EU 116 Machining Lathe 6-1 - Machining Equipment
EU 117 Machining Lathe 6-2 - Machining Equipment
EU 118 Machining Lathe 6-3 - Machining Equipment
EU 132 Line #3 Electric Induction Furnace - Furnace
EU 133 Line #3 Charge Conveyor & Preheater - Other Emission Unit
EU 134 Brushing Unit Machine Line 5-1 - Abrasive Equipment
EU 135 Machining Lathe 6-4 - Machining Equipment
EU 140 Brushing Unit Machine Line 6-1 - Abrasive Equipment
EU 154 Line #3 Slurry Mixing Station - Mixing Equipment
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; To avoid violation ofPM10 NAAQS under 40 CFRSection 50.6 and Minn. R.7009.0080; Minn. R. 7007.0800,subps. 4 and 5
PM < 10 micron: less than or equal to 4.46 lbs/hour not to exceed 14.0 tons/yearbased on a 12-month rolling sum.
See GP 009 for additional requirements.
2.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas a major source under 40 CFRSection 70.2 and Minn. R.7007.0200
PM < 2.5 micron: less than or equal to 0.48 lbs/hour using 24-hour Rolling Average3.0
LIMIT Minn. R. 7011.0715, subp. 1(A) Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic footunless required to further reduce emissions to either the amount allowed by Minn.R. 7011.0730 or the concentration allowed by Minn. R. 7011.0735. This limitapplies to each emissions unit individually.
4.0
LIMIT Minn. R. 7011.0715, subp. 1(B) Opacity: less than or equal to 20 percent5.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 48 of 56
CD hdr B. POLLUTION CONTROL EQUIPMENT OPERATING REQUIREMENTS6.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
The Permittee shall operate and maintain the control equipment any time that theprocess equipment that it controls is in operation.
7.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 2.5 micron: greater than or equal to 97.0 percent collection efficiency for eachfabric filter.
8.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
PM < 10 micron: greater than or equal to 99.0 percent collection efficiency for eachfabric filter.
9.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 14
Total Particulate Matter: greater than or equal to 99.0 percent collection efficiencyfor each fabric filter.
10.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp 1(A); Minn. R. 7007.0800,subp. 14
PM < 2.5 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
11.0
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
PM < 10 micron: greater than or equal to 80.0 percent capture efficiency whileoperating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
12.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 49 of 56
LIMIT Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A)
Total Particulate Matter: greater than or equal to 80.0 percent capture efficiencywhile operating and maintaining control equipment, furnace hoods, molding pouringfurnace, air blowout gun, abrasive blasting, casting cutting, and casting finishingunits.
13.0
CD hdr C. MONITORING REQUIREMENTS14.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7011.0065,subp. 1(A); Minn. R. 7007.0800,subp. 4
Visible emissions check: the Permittee shall check SV 045 associated with CE019, for any visible emission, once daily, during daylight hours when in operation.In the event the Permittee observes any visible emissions, the Permittee shallinvestigate the process and control equipment performance and implementcorrective action, within 24 hours, to eliminate the visible emissions.
If the visible emissions check is not possible due to inclement weather conditions,the Permittee shall instead determine and record the pressure drop across thefabric filter. The pressure drop shall not exceed 6.0 inches of water column nor beless than 1.0 inches of water column. Any deviation from this pressure drop rangeshall require investigation of the process and control equipment performance andimplementation of corrective action as soon as possible to eliminate the deviation.
15.0
CD Minn. R. 7007.0800, subps. 4 and5
Pressure Drop Monitoring: Monitor and record pressure drop once every sevendays of operation.
16.0
CD Minn. R. 7007.0800, subps. 4 and5
Initial Hood Certification and Evaluation: The control device hood must conform tothe requirements listed in Minn. R. 7011.0070, subp. 1, and the Permittee shallcertify this as specified in Minn. R. 7011.0070, subp. 3. The Permittee shallmaintain a copy of the evaluation and certification on site.
17.0
CD Minn. R. 7007.0800, subps. 4 and5
Annual Hood Evaluation: The Permittee shall measure and record at least oneevery 12 months the fan rotation speed, fan power draw, or face velocity or othercomparable air flow indication method. The Permittee shall maintain a copy of theannual evaluation on site.
18.0
CD Minn. R. 7007.0800, subp. 4 Monitoring Equipment: The Permittee shall install and maintain the necessarymonitoring equipment for measuring and recording pressure drop as required bythe permit. The monitoring equipment must be installed, in use, and properlymaintained whenever the fabric filter is in operation.
19.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 14
Operation and Maintenance of Fabric Filter: The Permittee shall operate andmaintain the fabric filter according to the control equipment manufacturer'sspecifications.
20.0
CD Minn. R. 7007.0800, subps. 2, 5,and 14
Periodic Inspections: At least once per calendar quarter, or more frequently asrequired by the manufacturing specifications, the Permittee shall inspect eachfabric filter's components. The Permittee shall maintain a written record of theseinspections and any action resulting from the inspection.
21.0
CD hdr D. RECORDKEEPING REQUIREMENTS22.0
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subp. 5
Recordkeeping of visible emissions (VE): The Permittee shall keep a record, thatcontains, at a minimum, the following information:
1) Printed name of observer;2) Signature of observer;3) Date and time of observation;4) Are any visible emissions observed ("yes" or "no") or the pressure differential ifweather prohibits visible emissions observation;5) Description of investigation and corrective actions completed for each "yes -visible emissions were observed" or when the pressure differential was outside thepermitted range;6) Weather conditions (temperature, cloud cover, wind, precipation); and7) Stack/Vent (SV) ID number.
23.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 50 of 56
CD Title I Condition: To avoidclassification as a major sourceand modification under 40 CFRSection 52.21 and Minn. R.7007.3000; To avoid classificationas major source under 40 CFRSection 70.2 and Minn. R.7007.0200; Minn. R. 7007.0800,subps. 4, 5, and 14
Corrective Actions: The Permittee shall take corrective action as soon as possibleif any of the following occur:- visible emissions are observed;- the recorded pressure drop is outside the required operating range; or- the fabric filter or any of its components are found during the inspections to needrepair.
Corrective actions shall return the pressure drop to within the permitted rangeand/or include completion of necessary repairs identified during the inspection, asapplicable. Corrective actions include, but are not limited to, those outlined in theOperation and Maintenance Plan for the fabric filter. The Permittee shall keep arecord of the type and date of any corrective action taken for each filter.
24.0
CD hdr E. PERFORMANCE TESTING REQUIREMENTS25.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, or other method approved by MPCA in the performance testplan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
26.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM10 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
27.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure PM2.5 emissions. The performance test shall be conducted at worst caseconditions as defined at Minn. R. 7017.2005, subp. 8, using EPA ReferenceMethods 5 and 202, Methods 201A and 202, or other method approved by MPCAin the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
28.0
S/A Minn. R. 7017.2020, subp. 1;Minn. R. 7017.2030, subp. 4
Performance Test: due before end of each 60 months starting 08/01/2012 tomeasure opacity. The performance test shall be conducted at worst case conditionsas defined at Minn. R. 7017.2005, subp. 8, using EPA Reference Method 9, orother method approved by MPCA in the performance test plan approval.
For additional applicable performance test requirements see "General PerformanceTest Requirements" in Table A subject item "Total Facility".
29.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 51 of 56
Subject Item: EU 001 FM Charge Handling Bridge Crane - Material Handling Equipment
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 007 Centrifugal Casting Lines #1 and #2 Operation Group
SV 001 CIF Highbay
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL LIMITS1.0
LIMIT Minn. R. 7007.0800, subp. 2 Operating Hours: less than or equal to 3600 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
2.0
CD Minn. R. 7007.0800, subp. 5 Recordkeeping: The Permittee shall install and operate an hour meter on EU001 torecord the annual hours of operation. The Permittee shall record and maintain thehours of operation for EU001 on a monthly basis each year.
3.0
CD Minn. R. 7007.0800, subp. 2 See GP001, GP006 and GP007 for additional requirements associated withEU001.
4.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 52 of 56
Subject Item: EU 098 JV Charge Handling Bridge Crane - Material Handling Equipment
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
SV 044 Centrifugal Line #3-Charge Handling
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL LIMITS1.0
LIMIT Minn. R. 7007.0800, subp. 2 Operating Hours: less than or equal to 3600 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
2.0
CD Minn. R. 7007.0800, subp. 5 Monthly Recordkeeping: The Permittee shall install and operate an hour meter onEU098 to record the annual hours of operation. The Permittee shall record andmaintain the hours of operation for EU098 by the 15th of the month for the previousmonth and previous 12 month period (12-month rolling sum).
3.0
CD Minn. R. 7007.0800, subp. 2 See GP001, GP006 and GP009 for additional requirements associated withEU098.
4.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 53 of 56
Subject Item: EU 131 Line #3 Charge Handling & Conveyor - Conveyor
Associated Items: GP 001 Charge Handling (2) and Induction Furnaces (6)
GP 006 Industrial Process Equipment - Applies to each EU
GP 009 Centrifugal Casting Line #3 Operation Group and Shot Blast Cleaning of HPL Casting #3 (EU 130)
SV 044 Centrifugal Line #3-Charge Handling
NC/CA
Type Citation Requirement
CD hdr A. OPERATIONAL LIMITS1.0
LIMIT Minn. R. 7007.0800, subp. 2 Operating Hours: less than or equal to 1200 hours/year using 12-month RollingSum to be recorded by an installed hour meter.
2.0
CD Minn. R. 7007.0800, subp. 5 Monthly Recordkeeping: The Permittee shall install and operate an hour meter onEU131 to record the annual hours of operation. The Permittee shall record andmaintain the hours of operation for EU131 by the 15th of the month for the previousmonth and previous 12 month period (12-month rolling sum).
3.0
CD Minn. R. 7007.0800, subp. 2 See GP001, GP006 and GP009 for additional requirements associated withEU131.
4.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 54 of 56
Subject Item: EU 191 Furnaces, Comfort Heat & Makeup Air - Furnace
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT Minn. R. 7011.0510, subp. 1 Total Particulate Matter: less than or equal to 0.6 lbs/million Btu heat input using3-hour Rolling Average . The PTE for each existing furnace is 0.0072 lb/mmBtuheat input at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit. This limit applies individually to furnacesinstalled prior to January 31, 1977.
2.0
LIMIT Minn. R. 7011.0515, subp. 1 Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using3-hour Rolling Average . The maximum PTE for new furnaces is 0.0074 lb/mmBtuheat input at maximum capacity. Compliance with the fuel restriction requirementconstitutes compliance with the limit. This limit applies individually to furnacesinstalled after January 31, 1977.
3.0
LIMIT Minn. R. 7011.0510, subp. 2;Minn. R. 7011.0515, subp. 2
Opacity: less than or equal to 20 percent except for one six-minute period per hourof not more than 60 percent opacity. This limit applies to all furnaces in this group.
4.0
CD hdr B. OTHER LIMITS AND REQUIREMENTS5.0
CD Minn. R. 7007.0800, subp. 2 Fuel Restriction: The Permittee shall burn natural gas and propane fuel only.6.0
CD Minn. R. 7007.0800, subps. 4 and5
Recordkeeping: The Permittee shall record and maintain records of each fuelcombusted on a monthly basis by the last day of the month.
7.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 55 of 56
Subject Item: EU 192 Emergency Generator - Reciprocating IC Engine
Associated Items: SV 053 Emergency Generator
NC/CA
Type Citation Requirement
CD hdr A. EMISSION LIMITS1.0
LIMIT 40 CFR Section 60.4205(b); 40CFR Section 89.112(a); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Carbon Monoxide: less than or equal to 3.5 grams/kilowatt-hour2.0
LIMIT 40 CFR Section 60.4205(b); 40CFR Section 89.112(a); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Total Particulate Matter: less than or equal to 0.20 grams/kilowatt-hour3.0
CD 40 CFR Section 60.4205(b); 40CFR Section 89.112(a); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
NMHC + NOx: less than or equal to 4.0 grams/kilowatt-hour.4.0
CD 40 CFR Section 60.4202(a)(2); 40CFR Section 89.113(a); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Exhaust Opacity less than or equal to:1) 20 percent during the acceleration mode;2) 15 percent during the lugging mode;3) 50 percent during the peaks in either the acceleration or lugging modes.
5.0
LIMIT Minn. R. 7011.2300, subp. 1 Opacity: less than or equal to 20 percent opacity once operating temperatures havebeen attained.
6.0
LIMIT Minn. R. 7011.2300, subp. 2 Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input7.0
CD hdr B. OPERATING CONDITIONS8.0
CD Minn. R. 7007.0800, subps. 4 and5
The Permittee shall maintain documentation onsite that the unit is an emergencygenerator by design that qualifies under the U.S. EPA memorandum entitled"Calculating Potential to Emit (PTE) for Emergency Generators" dated September6, 1995, limiting operation to 500 hours per year.
9.0
CD Minn. R. 7005.0100, subp. 35a Fuel type: No. 2 fuel oil only, by design.10.0
CD 40 CFR Section 60.4207(b); 40CFR Section 80.510(b); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
Fuel Type: Diesel fuel shall have a maximum sulfur content of 15 parts per millionand either a minimum cetane index of 40 or a maximum aromatic content of 35volume percent.
11.0
CD Minn. R. 7007.0800, subps. 4 and5
Fuel Supplier Certification: The Permittee shall obtain and maintain a fuel suppliercertification for each shipment of No. 2 fuel oil, certifying that the sulfur contentdoes not exceed 0.0015% by weight.
12.0
CD 40 CFR Section 60.4206; 40 CFRSection 60.4211(a); 40 CFRSection 63.6590(c)(1); Minn. R.7011.2305; Minn. R. 7011.8150
The Permittee shall over the entire life of the engine, operate and maintain thestationary CI internal combustion engine according to the manufacturer'semission-related written instructions, change only those emission-related settingsthat are permitted by the manufacturer, and meet the requirements of 40 CFR parts89, 94 and/or 1068 as they apply.
13.0
CD 40 CFR Section 60.4211(f); 40CFR Section 63.6590(c)(1); Minn.R. 7011.2305; Minn. R. 7011.8150
Operation of Emergency Stationary ICE:1) There is no time limit on the use of emergency stationary ICE in emergencysituations.2) The Permittee may operate the emergency stationary ICE for any combination ofthe purposes specified in paragraphs (f)(2)(i) through (iii) of this section for amaximum of 100 hours per calendar year. Any operation for non-emergencysituations as allowed by paragraph (f)(3) of this section counts as part of the 100hours per calendar year allowed by paragraph (f)(2).(continued below)
14.0
CD 40 CFR Section 60.4211(f); 40CFR Section 63.6590(c)(1); Minn.R. 7011.2305; Minn. R. 7011.8150
(continued from above)3) Emergency stationary ICE may be operated for up to 50 hours per calendar yearin non-emergency situations. The 50 hours of operation in non-emergencysituations are counted as part of the 100 hours per calendar year for maintenanceand testing and emergency demand response provided in paragraph (f)(2). Exceptas provided in paragraph (f)(3)(i), the 50 hours per calendar year fornon-emergency situations cannot be used for peak shaving or non-emergencydemand response, or to generate income for a facility to an electric grid orotherwise supply power as part of a financial arrangement with another entity.
15.0
MINNESOTA POLLUTION CONTROL AGENCYAIR QUALITY520 LAFAYETTE ROADST. PAUL, MN 55155-4194
COMPLIANCE PLAN CD-01Facility Name: Federal-Mogul Corp Powertrain Systems
Permit Number: 15700015 - 012
12 Nov, 2014 10:03Page 56 of 56
CD hdr C. MONITORING AND RECORDKEEPING16.0
CD 40 CFR Section 60.4209(a); 40CFR Section 63.6590(c)(1); Minn.R. 7011.2305; Minn. R. 7011.8150
Monitoring - Hours of Operation: The engine shall contain a non-resettable hourmeter prior to startup of the engine.
17.0
CD 40 CFR Section 60.4211(c); 40CFR Section 63.6590(c)(1); Minn.R. 7011.2305; Minn. R. 7011.8150
The Permittee shall demonstrate compliance by purchasing an engine certified toconform with the emission standards listed in the emission limits above for thesame model year and maximum engine power. The engine shall be installed andconfigured according to the manufacturer's specifications.
18.0
CD 40 CFR Section 60.4214(b); 40CFR Section 63.6590(c)(1); Minn.R. 7011.2305; Minn. R. 7011.8150
If the stationary CI internal combustion engine is an emergency stationary internalcombustion engine, the Permittee is not required to submit an initial notification.The Permittee shall keep records of the operation of the engine in emergency andnon-emergency service that are recorded through the non-resettable hour meter.The Permittee shall record the time of operation of the engine and the reason theengine was in operation during that time.
19.0
CD hdr D. NESHAP SUBP. ZZZZ REQUIREMENTS20.0
CD 40 CFR Section 63.6590(c)(1);Minn. R. 7011.8150
The Permittee shall meet the requirements of 40 CFR pt. 63, subp. ZZZZ bymeeting the requirements of 40 CFR pt. 60, subp. IIII, as a new emergencyreciprocating internal combustion engine at an area source of HAPs.
21.0
CD hdr E. EMERGENCY GENERATOR TESTING & BEST MANAGEMENT PRACTICES22.0
CD Minn. R. 7007.0800, subp. 2 The monthly test of EU192 shall begin after 12:00 PM and be completed prior to3:00 PM. The duration of the test shall be as short as possible and may not exceedone hour. No monthly test shall be conducted on a day that the Air Quality Index(AQI) or the forecasted AQI exceeds 90.
23.0
CD Minn. R. 7007.0800, subps. 4 and5
During every monthly test of EU192, the Permittee shall record the followinginformation:
- The date;- The day of the week;- The time the test started;- The time the test was completed; and- The Air Quality Index (AQI).
24.0
CD Minn. R. 7007.0800, subp. 2 The Permittee shall conduct each monthly test of EU192 on a Saturday or aSunday.
25.0
CD Minn. R. 7007.0800, subp. 2 The Permittee shall remove the rain cap on the emergency generator stack(SV053) within 30 days of permit no. 15700015-012 issuance.
26.0
CD Minn. R. 7007.0800, subp. 2 The Permittee shall select a generator that operates on ultra low sulfur (15 ppm)diesel fuel.
27.0
CD Minn. R. 7007.0800, subp. 2 Orient SV053 so that it vents emissions from EU192 vertically without obstruction.28.0
CD Minn. R. 7007.0800, subp. 2 Install EU192 in a location that does not affect fresh or indoor air. If the generator islocated near a school or daycare, be aware of times and areas when and wherepeople congregate and avoid them.
29.0
Attachment 2: Calculation Spreadsheets
PTE Summary
Table 1: Total Facility Potential to Emit Summary
PM tpy PM10 tpy PM2.5 tpy SO2 tpy NOx tpy CO tpy VOC tpy Pb tpyAll HAP
tpy CO2 tpy N2O tpy CH4 tpy CO2e tpy
Facility Limited Potential Emissions (non-combustion units)
84.94 54.49 21.27 0.17 25.89 4.27 31.28 0.63 0.26 13,977.63 1.01 0.223642 14,283.12
Facility Limited Potential Emissions (EU191 & IA propane/NG fuel units) *
2.59 2.59 2.59 0.39 54.66 7.42 1.87 0.00 --- 48,807.98 3.51 0.78 49,874.73
Total Facility Limited Potential Emissions 87.52 57.08 23.86 0.56 80.55 11.69 33.15 0.63 0.26 62,785.61 4.52 1.00 64,157.85
* = Totals taken from separate fuel-use worksheet (worst case NG vs. LPG)
Table 2: Emergency Generator Proposed Emission Increases
PM tpy PM10 tpy PM2.5 tpy SO2 tpy NOx tpy CO tpy VOC tpy Pb tpyAll HAP
tpy CO2 tpy N2O tpy CH4 tpy CO2e tpy
Emergency Generator (EU192) Proposed
0.67 0.67 0.67 4.70 14.33 3.07 14.33 --- --- 2,682.28 0.02 0.11 2,691.49
Total Facility Limited Potential Emissions
88.19 57.74 24.52 5.26 94.88 14.76 47.48 0.63 0.26 65,467.89 4.54 1.11 66,849.34
Emergency Generator Combustion Calculations Fuel consumption:
Maximum Power at Rated RPM: 530 BHP 0.027 1000 gals / hour diesel usage
PTE Hours of Operation: 8,760 hr/yr 3.76 MMBtu/hr ***
Estimated Hours of Operation: 4 hr/yr
Emission Max. Estimated
Emission Emission Emission Rate Uncontrolled Actual
Pollutant Factor* Factor* Factor** Per Unit Emissions Emissions
(grams/bhp-hr) (lb/bhp-hr) lb/1000 gal fuel (lb/hr) (tons/yr) (tons/yr)
PM* 0.13 2.87E-04 --- 0.15 0.67 3.04E-04
PM10* 0.13 2.87E-04 --- 0.15 0.67 3.04E-04PM2.5* 0.13 2.87E-04 --- 0.15 0.67 3.04E-04SO2** --- --- 39.70 1.07 4.70 2.15E-03NOx* 2.8 6.17E-03 --- 3.27 14.33 6.54E-03
VOC* 2.8 6.17E-03 --- 3.27 14.33 6.54E-03
CO* 0.6 1.32E-03 --- 0.70 3.07 1.40E-03
* Emission Factors based on manufacturer data. Assumes PM=PM10=PM2.5 and worst case for NOx & VOC.
** Emission Factor is from AP-42 for SIC 20100102 (RICE)
Table 4 - GHGs PTEEmission
Factor*** Uncontrolled Emissions Actual Emissions
Pollutant (lb/MMBtu) (lb/hr) (ton/yr) (lb/hr) (ton/yr)
CO2 163.05 612.39 2,682.28 612.39 1.22
N2O 0.0013 0.005 0.022 0.005 9.94E-06CH4 0.0066 0.02 0.11 0.02 4.97E-05
Total CO2e 163.61 614.50 2,691.49 614.50 1.23
*** Emission factors taken from EPA GHG CFR 98 Tables C-1 & C-2 (default emission factors for #2 fuel oil)
MMBtu/gallon from Table C-1 for Distillate Fuel Oil No. 2
Table 3 - Criteria PTE
Maximum Estimated
Attachment 3: Hood Certification Summary
Corporate: 11541 95th Avenue North, Minneapolis, MN 55369 800-366-3406 · Main: 763-315-4501 · Fax: 763-315-4507
Minneapolis, MN · Rochester, MN · Omaha, NE · Wilton, ND www.pineng.com
24 Hr. Emergency Response: 1-866-658-8883
7389 Airport View Dr. SW Suite 400
Rochester, MN 55902 Tel: 507-280-5966
Fax: 507-280-5984
January 17, 2014
Mr. Ron Koller Federal-Mogul Corporation 520 North Eighth Street Lake City, MN 55041
RE: 2009-2011 Hood Certifications Pinnacle Project No. R012556.000
Dear Mr. Koller:
Pinnacle Engineering, Inc. (Pinnacle) is pleased to provide this summary of the hood certifications completed at Federal-Mogul’s facility during calendar years 2009-2011.
Background
During air permit updates in 2008, it was discovered that no prior hood certifications had been completed at Federal-Mogul in the past. Mr. Murray Hawthorne of Federal-Mogul and the Minnesota Pollution Control Agency (MPCA) agreed that, due to the financial crisis at the time, Federal-Mogul would not be required to certify every hood within the facility during calendar year 2009. Rather, the hood certification permit requirement would be divided over a three year period in order to ease the financial burden on Federal-Mogul. Language to this effect was incorporated into Federal-Mogul’s current air permit (#15700015-11).
It should be noted that Mr. Hawthorne provided a total count of 107 hoods during his initial internal facility audit which in turn was divided into 36 hood certifications per year by the MPCA. This count of 107 hoods by Mr. Hawthorne included multiple hoods for the same emission units (EUs) as well as hoods for units with no known emissions or EU number assigned (i.e. not included in the permit). As such, the final count of hood certifications (96 total) during 2009-2011 does not match the original number initially identified by Mr. Hawthorne and the MPCA, nor does it exactly match the actual EUs listed in the permit (74 total) requiring certification.
Hood Certifications
Between 2009-2011, Pinnacle certified the following quantity of hoods: Year Hood Certifications 2009 39 2010 29 2011 27 2012 1* Total 96
* EU041 Furnace #1 was to be included with the 3rd set of hood certifications in 2011 but was out of service for an extended period of time (~10 months) and unavailable for certification until April 15, 2012.
Mr. Ron Koller – Federal-Mogul Corp. R012556.000 – Hood certifications January 17, 2014 Page 2 of 2
Summary reports, hood and duct velocity calculations, HE-01 forms, CR-02 forms, and engineering recommendations were provided by Pinnacle after each set of evaluations. The hood and duct velocities were evaluated using data collected at the facility under the direction and review of Mr. Larry Sibik, a Professional Engineer licensed in the State of Minnesota. Duct velocity, in feet per minute, was measured using a hot wire-style anemometer (TSI Veloci-Calc Model 9535). The anemometer was calibrated annually. Each EU was evaluated utilizing the recommended design and operating practices listed in ACGIH’s “Industrial Ventilation - A Manual of Recommended Practices”. As noted earlier, the final count of certified hoods differs from Mr. Hawthorne’s original count due to the inclusion of some non-EU hoods (e.g. heat removal ventilation, etc.).
Summary
Per Federal-Mogul’s current air permit (#15700015-11), a total of 74 EUs under Control Equipment CE002 and CE015-CE019 were required to be evaluated and certified between 2009–2011. This requirement also included a 90 day grace period for returning non-conforming hoods to conforming status. All of Federal-Mogul’s EUs were evaluated and certified as conforming within this required permit period with the exception of EU041 due to unforeseen long-term mechanical issues in 2011 which restricted testing.
Pinnacle appreciates the opportunity to offer environmental services to Federal-Mogul. If you have any questions regarding previous reports or hood evaluations, please call me at (507) 923-4287.
Sincerely, PINNACLE ENGINEERING, INC.
Dave Dalley Environmental Scientist
Cc: Marley Ayres, J.D. – Pinnacle Eng.
Attachment 4: Points Calculator
Points Calculator
1) AQ Facility ID No.: 2177 Total Points 712) Facility Name: Federal-Mogul Powertrain Systems3) Small business? y/n? n 4) DQ Numbers (including all rolled) : 4517, 3164, 3206 5) Date of each Application Received: 9/4/13, 6/17/10, 12/20/136) Final Permit No. 15700015-0127) Permit Staff Tarik Hanafy8) "Work completed" in which .xls file (i.e. unit 2b, unit 1a, biofuels)? na
TotalApplication Type DQ No. Qty. Points Points DetailsAdministrative Amendment 3164 1 1 1Minor Amendment 4 0Applicability Request 10 0Moderate Amendment 15 0Major Amendment 4517, 4622 2 25 50Individual State Permit (not reissuance) 50 0Individual Part 70 Permit (not reissuance) 75 0
Additional PointsModeling Review 15 0
BACT Review 15 0LAER Review 15 0CAIR/Part 75 CEM analysis 10 0NSPS Review 4517 1 10 10 subp. IIIINESHAP Review 4517 1 10 10 subp. ZZZZCase-by-case MACT Review 20 0Netting 10 0Limits to remain below threshold 10 0Plantwide Applicability Limit (PAL) 20 0AERA review 15 0Variance request under 7000.7000 35 0Confidentiality request under 7000.1300 2 0EAW reviewPart 4410.4300, subparts 18, item A; and 29 15 0Part 4410.4300, subparts 8, items A & B; 10, items A to C; 16, items A & D; 17, items A to C & E to G; and 18, items B & C
35 0
Part 4410.4300, subparts 4; 5 items A & B; 13; 15; 16, items B & C; and 17 item D
70 0
Add'l Points 20
NOTES:
(DQ DQ#4517)