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AIR COOLER PRODUCTS COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS

AIR COOLER PROduCts - srcoils.com

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Page 1: AIR COOLER PROduCts - srcoils.com

AIR COOLER PROduCts

COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS

Page 2: AIR COOLER PROduCts - srcoils.com

Compressed Gas Coolers

Fluid Coolers

Oil Coolers

Refrigerant Condensers

Steam Condensers

Vapor Coolers

Water/Glycol Coolers

Water Cooling Modules with Pump Skids

Featured Products

Overview

Certifications CRNAPI 614 - ISO VG 32 Mineral Oil Flushing Capabilities

API 661

ASME U-Stamp

ASME UM-Stamp

Air Booster Coolers

Bleed Air Coolers

Brake Coolers

CNG - Filling Station Coolers

Compressed Gas Coolers

Engine Coolers

Fuel Gas Heaters

Gas Storage Facility Coolers

Hydrocarbon Coolers / Condensers

Landfill Gas Coolers

Lube Oil Coolers

N2 Coolers

Refrigerant Condensers

Rotor Air Coolers

Steam Condensers

TEG Coolers

Water/ Glycol Coolers

Brazilian NR-13

CRN - Canadian Registration Number

CWB - Certified Welding Bureau

PED - Pressure Equipment Directive, CE Mark

Markets & Experience

Gas Compression Landfill Gas Oil & Gas / Offshore

Power Generation Renewable Energy

Chemical Processing

Applications

Oil & Gas / Onshore

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Page 3: AIR COOLER PROduCts - srcoils.com

Air Cooled Heat Exchangers

TriEthylene Glycol Cooler › Headers: Carbon steel box headers

› Core Materials: Carbon steel tubes with L-foot aluminum fins

› Unit Configuration: Horizontal core forced draft with louvers

› Certifications: Built to ASME Section VIII, Div. 1 and CRN code

› Features: API 661 design, 85dBa at three feet, and top recirculation

plenum for temperature control

› Location: Oil Sands located in Alberta, Canada

› Headers: Carbon steel pipe headers

› Core Materials: Copper tubes with corrugated aluminum plate fins

› Unit Configuration: Horizontal core forced draft

› Certification: Built to ASME Section VIII, Div. 1 code

› Features: 75dBa at three feet

› Location: COGEN loop in New York City

Air Cooled Heat Exchanger

› Headers: Stainless steel plug box headers

› Core Materials: Stainless steel tubes with extruded aluminum fins,

Copon coated

› Unit Configuration: Horizontal core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code and

Australian Registration

› Features: API 661 design, 85dBa at three feet with N + 1 fan

redundancy and a 3.6°F approach

› Location: Variable frequency drive cooler at Gorgon Island, Australia

Water/Glycol Cooler

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Page 4: AIR COOLER PROduCts - srcoils.com

Air Cooled Heat Exchangers

› Headers: Stainless steel slab headers

› Core Materials: Stainless steel tubes with L-foot aluminum fins

› Unit Configuration: Vertical core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: 3,000 PSIG design pressure with no welding

› Location: Pump skid in South America

Pump Seal Cooler

› Headers: Carbon pipe headers

› Core Materials: Carbon steel tube with flat aluminum plate fins

› Unit Configuration: Horizontal core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: Circulation pump with filtration, temperature gauges,

pressure gauges and electrical cabinet for ease of installation

› Location: Multiple power plants in the U.S. to help cooling needs

during peak loading demands

Trim Cooler

› Headers: Carbon steel pipe headers (air end), stainless steel pipe

headers (nitrogen end)

› Core Materials: Stainless steel and carbon steel tubes with

corrugated aluminum plate fins

› Unit Configuration: Horizontal core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code and CRN

› Features: Seven different services in a compact design to fit in a

container for nitrogen generation

› Location: Nitrogen generation skid in Alberta, Canada

Nitrogen Generation Cooler

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Page 5: AIR COOLER PROduCts - srcoils.com

› Headers: Copper water tube headers

› Core Materials: Copper tubes with corrugated aluminum plate fins

› Unit Configuration: Horizontal core induced draft

› Certification: Customer specifications

› Features: 65dBa at 100 feet

› Location: Power generation set in Wisconsin

Air Cooler for 500kw - 5MW engines

› Headers: Copper and carbon steel pipe headers and a carbon steel

slab header

› Core Materials: Copper tubes and carbon steel tubes with

corrugated aluminum plate fins

› Unit Configuration: Vertical core forced draft engine drive

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: Combo cooler to optimize initial cost and fit in the

end of a container

› Location: Nitrogen generation skid in China

Engine Driven Air Cooler

› Header: Carbon steel plug box headers

› Core Materials: Carbon steel tubes with L-foot aluminum fins

› Unit Configuration: Vertical core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: API 661 design with 100% x-ray, and opposed acting

louvers with electrical actuator for temperature control

› Location: Oil refinery in Washington

Steam Condenser

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Page 6: AIR COOLER PROduCts - srcoils.com

Air Cooled Heat Exchangers

› Headers: Stainless steel pipe headers

› Core Materials: Stainless steel tubes with corrugated aluminum

plate fins

› Unit Configuration: Horizontal core induced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: 2-stage combo cooler built in five working days

› Location: Landfill in California

Combo Gas/Oil Cooler

› Headers: Stainless steel plug box headers

› Core Materials: Stainless steel tubes with L-foot aluminum fins

› Unit Configurations: Horizontal core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: 85dBa at three feet, perimeter bug screens with

access door

› Location: Landfill in Wisconsin

Pre-Cooler

› Headers: Copper water tube headers

› Core Materials: Copper tubes with aluminum plate fins

› Unit Configuration: Horizontal core induced draft

› Certifications: Customer specification

› Features: Atmospheric expansion tank with low level switch

and sight gauge

› Location: Power plant in Pennsylvania

Water / Glycol Cooler

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Page 7: AIR COOLER PROduCts - srcoils.com

› Headers: Carbon steel pipe headers

› Core Materials: Carbon steel tubes with corrugated aluminum

plate fins

› Unit Configuration: Horizontal core forced draft

› Certifications: Built to ASME Section VIII, Div. 1 and CRN codes

› Features: 85dBa at three feet, full hot air recirculation package to

prevent freezing at -40°F

› Location: Power plant in Alberta, Canada

Water / Glycol Cooler

› Headers: Carbon steel and stainless steel pipe headers

› Core Materials: Carbon steel and stainless steel tubes with flat

aluminum plate fins

› Unit Configuration: Horizontal core forced draft

› Certifications: Built to ASME Section VIII Div. 1 code

› Features: Last stage design pressure 5,150 PSIG with pipe headers

› Location: CNG filling stations in the U.S. and Canada

Compressed Natural Gas (CNG) Cooler

› Headers: Stainless steel plug box headers

› Core Materials: Stainless steel tubes with L-foot aluminum fins

› Unit Configuration: Horizontal core forced draft

› Certifications: ASME Section VIII Div. 1 code

› Features: API 661 design and 85dBa at three feet

› Location: Landfill in Wisconsin

Methane Gas / Landfill Gas Cooler

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Page 8: AIR COOLER PROduCts - srcoils.com

Core MaterialsTube & Pipe

Copper

Cupro-Nickel

Hastelloy

MaterialsAL6XN

Brass

Carbon Steel

SizesPlate Fin OD: 5mm - 1"

Spiral Wrapped Finned Tube OD: 3/8" - 2"

Wall thicknesses range from .015" to .134"

Corrugated FinFlat Fin Sine Fin

MaterialsAluminum

Pre-coated Aluminum

AL6XN

Carbon Steel

Copper

Hastelloy

Stainless Steel

CoatingsCopon

E-Coat

Heresite

Hot-Dip Galvanized

and OthersTurbulators

Fin Types Spiral Wrap: From 2 -12 fins per inch

Plate Fin: Ranges from 0.0039" - .020"

L-Foot Fin Embedded Fin Extruded Fin Welded

Solder Coated

MaterialsAluminum

Marine Grade Aluminum

Carbon Steel

Copper

Stainless Steel - Welded &

Embedded Fin

Ball Matrix Spring Twisted Tape

Monel

Optional Rifled Tubing

Stainless Steel

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Page 9: AIR COOLER PROduCts - srcoils.com

› Built to all quality systems, except API 661

› Low initial cost

› Lightweight

› Flexible connection locators

› Pressures up to 5,150 PSIG

› Constructed in a thermal counter flow configuration (regardless of

connection location requirements)

› Built to all quality systems / standards

› Lower cost than Plug Box construction at high pressure

› Ideal for high pressure applications (up to 6,500 PSIG with lower

process flows)

› Tube joints can be repaired or sealed off

› Accessibility to each individual tube

Slab Head

› Built to all quality systems/standards

› Accessibility to each individual tube

› Tube joints can be repaired or sealed off

› Heavy duty construction

› Ideal for high fouling services

› Built to all quality systems/standards

› Provides accessability to every tube, once cover is removed

› Tube joinings can be repaired or sealed off

› Ideal for high fouling services

› Typically utilized for lower pressure services

Bonnets / Removable Covers

Plug BoxPipe & Bend

Header Types

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Page 10: AIR COOLER PROduCts - srcoils.com

Unit Configurations

The most common configuration, FD configurations allow for easy

access to all mechanical components supporting maintenance

operations and plant expansions.

Forced Draft

Used to minimize effects of the environment and minimizes the

chances of hot air recirculation.

Induced Draft

This design provides 100% fan redundancy without adding extra

heat transfer surface area and provides a lower cost alternative to the

traditional 2 x 100% specification. This design can be used in any ser-

vice but it is commonly used in lube oil and water service. It is a great

option when addressing the API-614 redundancy requirement.

Push-Pull

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Page 11: AIR COOLER PROduCts - srcoils.com

This unit configuration is common in the compression industry and

mounts up against compressor houses. The tube bundles are vertically

mounted, air is drawn across them and then turns 90 degrees discharg-

ing upwards. The design allows for either an engine drive or an electric

motor drive application.

Vertical core coolers are very compact and cost effective. They provide

great flexibility to meet space constraints within challenging environ-

ments, such as fitting in a containerized skid while the process piping

runs directly back to the equipment needing cooling.

J-Units

The V-Core configuration enables maximum cooling in a small space

because of its greater primary surface area. This design works well for

commercial units that are Water/Glycol/Fluid Coolers or Refrigerant

Condensers although it is not limited to these products.

V-Core

Vertical Core

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Page 12: AIR COOLER PROduCts - srcoils.com

2610 South 21st StreetPhoenix, AZ 85034

(800) 899-2645

www.superradiatorcoils.com

104 Peavey RoadChaska, MN 55318

(800) 394-2645

2622 South 21st StreetPhoenix, AZ 85034

(800) 899-2645

451 Southlake Blvd. Richmond, VA 23236

(800) 229-2645

COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS