35
Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Embed Size (px)

Citation preview

Page 1: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Applied SystemsSingle Screw Chillers

STEPLESS CAPACITY CONTROL

Page 2: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

What is new ?

New chiller ranges :

Stepless Single Screw Compressor One control platform, pCO² digital controller PE - Condenser Coils Max. Protection & Easy Installation Nomenclature

EWAP 110 ~ 540 MBYNN (EUWA - MZY) EWAD 120 ~ 340 MBYNN (EUWA - KBXY) ERAP 110 ~ 170 MBYNN (ER - MZY) EWWD 120 ~ 540 MBYNN (EUW - MAXY) EWLD 120 ~ 540 MBYNN (EUWL - MXY)

Single Screw ChillersSTEPLESS CAPACITY CONTROL

C O

N

T

E

N

T

Page 3: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw CompressorHistory

F-type G-type G-type stepless

200520032000

time

New high efficiency motor New shape of the screw

Slide valve(New design)

Gate rotor shaft (Strong type)

Implications

Increased COP 5% to 10%

Page 4: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw CompressorHistory

F-type G-type G-type stepless

200520032000

time

Robustness, reliability = Robustness, reliability Performance = Performance

Dimensions = DimensionsLimited control (stepped) ≠Extended control (stepless)

Designed, tested and manufactured in Daikin’s own laboratories.

The stepless compressor is a DAIKIN development !

Page 5: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

Launch of STEPLESS capacity control(Sales launch: August 2005)

Designed, tested and manufactured in Daikin’s own laboratories.

Saves the environment’s resources …and nevertheless your own resources

DAIKIN compressor = the compressor that you can count on

Better control of the chiller at partial load WHAT YOU WANT IS WHAT YOU GET

More accurate control of the temperature OUTLET CONTROL (+/- 0,5°C)

If water quantity chiller + system ≥ minimum water quantity No buffertank required

G-type stepless

Page 6: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

STEPLESS capacity regulation

Designed, tested and manufactured in Daikin’s own laboratories.

The compressor has built-in capacity control by 15 – 100% by stepless slide valve mechanism, and adjustable volumetric ratio

100%

30%

12%

100%

15%12%

Chiller Load

Demand

Starting position

Double Circuit

Chiller Load

Demand

Starting position

Single Circuit

Page 7: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

STEPLESS capacity regulationHow does it work ?

Loading and unloading via Pilot Valve:

-Pilot valve is driven by rod mechanism

-The rod mechanism is driven by shaded-pole motor

LoadingUnloading

Pilot Valve

Rod mechanismHigh pressure side

Page 8: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

STEPLESS capacity regulationHow does it work ?

Rod mechanismHigh pressure side

Pilot Valve

Bleedhole for pilot valve

Balancing hole

Loading Unloading

Page 9: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

HP (High Pressure)

Low Pressure  

Gate rotor

Main screw

Sliding Vane

Load/unload mechanism

Pilot Valve

HP

HP

Spring

Low Pressure  

Bearing of the rotor

Small bleed

Towards LP-side

(Indicated by the green circle)

(ΔP = 2kg/cm²)

HP = dHP

SLIDING VANEstays @

position 100%

@ 100%

Position of PILOT VALVE

is not changed!

Rod mechanism driven by shaded-pole motor

HP (High Pressure)Dynamic HP

dHP

dHPHP

Page 10: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

@ 100%Position of pilot vane moves to right side (towards 90%)

Low Pressure  

HP

HPLow Pressure  

Unloadingfrom 100% to 90%

dHP

dHPHP Bigger bleed

Towards LP-side

HP > dHP

SLIDING VANEmoves to right decrease CC

Position of PILOT VALVE

moves right

Page 11: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

@ 95%

Low Pressure  

HP

HPLow Pressure   dHP

dHPHP Bigger bleed

Towards LP-side

HP > dHP

SLIDING VANEmoves to right decrease CC

Position of PILOT VALVE

moves right

Page 12: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

@ 90%

Low Pressure  

HP

HPLow Pressure  

Small bleed

Towards LP-side

(Indicated by the green circle)

(ΔP = 2kg/cm²)

HP = dHP

SLIDING VANEstays @

position 90%

Position of PILOT VALVE is not changed!

dHP

dHPHP

Page 13: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor

Position of PILOT VALVE moves RIGHT

Position of PILOT VALVE moves LEFT

Position of PILOT VALVE

Does not move

dHPHPLP

dHPHPLP

dHPHPLP

Bigger bleed

Towards LP-side

HP > dHP

SLIDING VANE moves to right

decreased CC

15%

Chiller Load

Demand

100%

t0 t1

NO bleed

Towards LP-side

HP < dHP 15%

Chiller Load

Demand

100% t1 t0

SLIDING VANE moves to left increased CC

Small bleed

Towards LP-side

HP = dHP15%

Chiller Load

Demand

100%

t0 = t1

SLIDING VANE does not move no CC change

Page 14: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

One control platform, pCO² digital controller

The pCO² gives you stronger control functions …

Schedule time groups (4) Floating set point according to ambient temp. Comprehensive control logic for independent free cooling Load shedding through capacity setback (night setback) Customized control by programmable input/outputs D.I.C.N. = Daikin Integrated Chiller Network Combine up to 4 Daikin chillers as if they were 1 unit

The nerve centre of the Chiller System

The nerve centre of the Chiller System • Ensures efficient & harmonious operation of unit• Efficient control of the chilled water temperature• Control operating range of unit• Manage safe operation of unit• Provide useful information to the user

STANDARD

FeaturesFeatures

Page 15: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

pCO² - Controller

UNIT

GatewayBMS (Building Management System)

EKRUPCpCO-controller

EKBMSMBAEKBMSBNA

EKAC200A

Remote Controller

RS232/485/422

Better control enables you to use

your air conditioning in many more ways …

Page 16: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Polyacryl pre-coated

All our AIR HEAT EXCHANGERHave a high corrosion resistance that guarantees you a longer operational life and reliability.

Change from ‘Chromate Treated’ coils to ‘PE - coated’ coils:

Similar resistance as chromate treated coilsApplied successfully on VRV, Split, Sky-Air, Small ChillersCompany’s quality and environmental policies

A) Waffle louvre finsB) Cross fin coil with Hi-X tubes

PE – Condenser Coils

(Aluminum)

Lubricant layer

Hydrophilic layer

Colouring & Corrosion proof

Corrosion proof layer

Page 17: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Max. Protection and Easy Installation

Delivered as a kit

To secure the safety of YOUR installation + EASY INSTALLATION

Perforation diameter = 1mmSupplied standard with units with BPHE

+

Previous New: Factory Mounted

Page 18: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA

ERA Air Cooled Condensing unit C/O

EWW Water-Cooled Chiller

EWL Remote Condenser Chiller

EWA Air-Cooled Chiller C/O

EWY Air-Cooled Chiller H/P

EWC Air-Cooled Chiller Centr. Fan

C/O = Cooling OnlyH/P = Heat PumpH/R = Heat Recovery

Machine Type

EWT Air Cooled Chiller C/O + H/R

Page 19: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA B

D: R- 134aP: R- 407CQ: R- 410A

Kind of Refrigerant

Page 20: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB

Capacity Class kW(!) Cooling

From 1 to 950 kW

Above 950 kW:Use multiples of C(Roman Character for 100)

1000 kW = C10 (100x10)2500 kW = C25 (100x25)

Page 21: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB DD

Model Series

First Character

Letter A,B,… Major Modification

Second Character

Letter A,B,… Minor Modification

Page 22: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB DD EE

Power Supply

V1 : 1~ / 220-240V / 50Hz

V3 : 1~ / 230V / 50Hz

T1 : 3~ / 230V / 50Hz

W1 : 3N~ / 400V / 50Hz

Y1 : 3~ 380-415V / 50Hz

YN : 3~ / 400V / 50Hz

Page 23: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB FDD EE

Hydraulic Module

N : NO Hydraulic components

P : Pump

B : Buffer Tank + pump

M : Modular

Page 24: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB FDD EE ***

Option Code

*** : 3 digits

Page 25: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

NEW Nomenclature for Chillers !

AAA CCCB FDD EE ***

Good logic !

12 characters = base modelFixed position for all characters

Quick nominal capacity selection

kW

Page 26: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

What is new ?

New chiller ranges :

Stepless Single Screw Compressor One control platform, pCO² digital controller PE - Condenser Coils Max. Protection & Easy Installation Nomenclature

EWAP 110 ~ 540 MBYNN (EUWA - MZY) EWAD 120 ~ 340 MBYNN (EUWA - KBXY) ERAP 110 ~ 170 MBYNN (ER - MZY) EWWD 120 ~ 540 MBYNN (EUW - MAXY) EWLD 120 ~ 540 MBYNN (EUWL - MXY)

Single Screw ChillersSTEPLESS CAPACITY CONTROL

C O

N

T

E

N

T

Page 27: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Single Screw ChillersSTEPLESS CAPACITY CONTROL

40 50 60 70 80 90 100 200120 140 160 180

* Available on SPN-base

EUW MAXYEWWD MBYNN

EUWL MXYEWLD MBYNN

EUWA MZYEWAP MBYNN

EUWA KBXYEWAD MBYNN

* * *

ER MZYERAP MBYNN

110 140 160 200 280 340 540400 460

120 150 170 240 300 340

110 150 170

120 440180 240 280 360 540500 520

40 50 60 70 80 90 100 200120 140 160 180

Air

-C

oo

led

Wat

er-

Co

ole

d

Page 28: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

EWAP 110 ~ 540 MBYNN (EUWA - MZY)

Stepless Single Screw Compressor pCO² Digital Controller PE - condenser coils Brazed plate heat exchanger Built with high quality materials Modular, compact design, small service area Many safety devices

Product Features

EWAP 110-160 MBYNNEWAP 200-340 MBYNNEWAP 400-540 MBYNN

Useful Options

Heat Recovery Inverter Fans High Pressure Fans Low Noise Operation Dual Pressure Relief Valve Suction Stop Valve Main Isolator Switch A-meter & V-meter Condenser Protection Grills

Filter + Flow Switch + Water Sensor

Page 29: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

EWAP 110 ~ 540 MBYNN (EUWA - MZY)

Many safety devices

Product Features

EWAP 110-160 MBYNNEWAP 200-340 MBYNNEWAP 400-540 MBYNN

Filter + Flow Switch + Water Sensor

Filter: protection PHE NOTE: supplied in a box, not mounted

Water Sensor: ensures an accurate temp. indicationNOTE: water sensor will be factory mounted

Semi Full

Flow Switch

* NOTE:Only for EWAP 140-160 MBYNN

Standard Mounting *

Page 30: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

EWAD 120 ~ 340 MBYNN (EUWA - KBXY)

Stepless Single Screw Compressor pCO² Digital Controller PE - condenser coils Shell & Tube heat exchanger Built with high quality materials Modular, compact design, small service area Many safety devices

Product Features

EWAD 120-170 MBYNNEWAD 240-340 MBYNN

Flow Switch + Water Sensor

Useful Options

High Pressure Fans Low Noise Operation Suction Stop Valve Dual Pressure Relief Valve Main Isolator Switch A-meter & V-meter Condenser Protection Grills

Page 31: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

EWAD 120 ~ 340 MBYNN (EUWA - KBXY)

EWAD 120-170 MBYNNEWAD 240-340 MBYNN

Many safety devices

Product Features

Flow Switch + Water Sensor

Full

Flow Switch

Water Sensor: ensures an accurate temp. indicationNOTE: water sensor will be pre-mounted

Standard Mounting

Shell & Tube

Page 32: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Stepless Single Screw Compressor pCO² Digital Controller Brazed plate heat exchangers (evaporator) Shell & Tube heat exchanger (condenser) Built with high quality materials Modular, compact design, small service area Many safety devices

Product Features

Useful Options

Low Noise Operation Suction Stop Valve Dual Pressure Relief Valve Main Isolator Switch A-meter & V-meter Condenser Protection Grills

Filter + Flow Switch + Water Sensor

EWWD 120-280 MBYNNEWWD 360-540 MBYNN

EWWD 120 ~ 540 MBYNN (EUW – MAXY)EWLD 120 ~ 540 MBYNN (EUWL – MXY)

Page 33: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

EWWD 120-280 MBYNNEWWD 360-540 MBYNN

Many safety devices

Product Features

Filter + Flow Switch + Water Sensor (one set per brazed plate heat exchanger)

Flow Switch

Filter: protection PHE NOTE: supplied in a box, not mounted

Water Sensor: ensures an accurate temp. indicationNOTE: water sensor will be pre-mounted

SemiNot factory mounted

EWWD 120 ~ 540 MBYNN (EUW – MAXY)EWLD 120 ~ 540 MBYNN (EUWL – MXY)

Page 34: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

ERAP 110 ~ 170 MBYNN (ER - MZY)

Stepless Single Screw Compressor pCO² Digital Controller PE - condenser coils Built with high quality materials Modular, compact design, small service area Many safety devices

Product Features

Useful Options

High Pressure Fans Inverter Fans Low Noise Operation Suction Stop Valve Dual Pressure Relief Valve Main Isolator Switch A-meter & V-meter Condenser Protection Grills

Page 35: Air conditioning – Refreshes your life Applied Systems Single Screw Chillers STEPLESS CAPACITY CONTROL

Air conditioning – Refreshes your life

Applied SystemsSingle Screw Chillers

STEPLESS CAPACITY CONTROL

Thank you for your attention!