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Experiment - 1
Aim - Case Study on Automated System of any Industry.
Objective - To provide proper interfacing of theory aspects and
real practical situation.
Part-A -Theory
1) Definition of Automation.2) Types of automation.
a) Fixed automation.b) Programmable automation.c) Flexible
automation.
3) Reasons for Automation.4) Types of Production.
5) Automated flow lines. - Objectives to use, types- In line,
Rotary type.
6) Methods of work part transport.i) Continuous transfer.ii)
Intermittent or synchronous transfer.iii) Asynchronous or power and
free transfer
7) Transfer mechanism i) Linear transfer mechanism.ii) Rotary
transfer mechanisms
8) Buffer storage.
9) Analysis of transfer lines without storage
i) Upper bound approach.ii) Lower bound approach.
10) Automated flow lines with storage buffers.
11) Automation strategies.
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Part-B- Case Study of any one local mechanical based
Industry.
Objective- Company profile- Plant Layout Type of operation in
industry Advancement in industry- Suggestion if any
Conclusions-
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Experiment -2
Aim - Practice Programming on Manual Part Program.
Objective - To formulate part for lathe and milling using manual
part programme.
Theory
1) Introduction to Numerical Control Technique.2) Components of
NC
i) Programme of instructions.ii) Machine control unit.iii)
Processing equipment.
2) Coordinate system and machine motion.3) Introduction of NC
part programming.4) Methods of NC part programming.5) Manual part
programming technology.6) NC words- G code and M code7) Programme
for at least any four to five drawing.
Result -
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Experiment 3
Aim - Practice Programming on APT.
Objective - Programming with automatically programmed tools.
Theory - APTlanguage statement-
Geometric statement. Motion statement. Postprocessor statement.
Auxiliary statements. Programme for at least any four to five
drawing
Result - Practice with APT language.
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Experiment -5
Aim - Performance, Simulation on CNC Lathe.
Objective To translate part program into actual working on CNC
Lathe.
Theory -
1. Explain various G-Codes and M-codes2. Programme for at least
any four to five drawing3. Simulation .4. Job preparation of at
least any one drawing.
Result - Performed the job on CNC Lathe.
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Experiment -6
Aim-Performance, Simulation on CNC Milling.
Objective To translate part program into actual working on CNC
Lathe.
Theory -
1. Explain various G-Codes and M-codes2. Programme for at least
any four to five drawing.3. Simulation.4. Job preparation of at
least any one drawing.
Result - Performed the job on CNC milling.
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Experiment - 7
Aim - Case Study on Computer Aided Process Planning.
Objective - To study the automation part of process
planning.
Theory -
1. Introduction.2. Types of Computer aided process planning.
i) Retrieval process planning.ii) Generative process
planning.
3. Advantages of computer aided process planning.
Result -
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Experiment - 8
Aim - Study of Part Coding and Group Technology.
Objective - To study the coding and group technology.
Theory -
1. Introduction.
2. Part families
3. Coding technology
4. Obstacles to GT.
5. Methods of classification.
i) Visual inspection.ii) Classification and coding system.iii)
Production flow analysis.
6. Types of classification and coding system.
7. Benefits of well designed classification and coding
system.
8. Machine cell design.
9. Types of cell design..
10. Benefits of Group Technology.
Result -
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Experiment 9
Aim - Study of Computer Aided Quality Control.
Objective To study automated inspection principles and various
methods of carrying out
Quality Control functions.
Theory -
1. Principle of automated inspection.
2. QC Inspection.
3. QC testing.
4. Types of automated inspection.
i) 100 % automated inspection.ii) Off-line and on-line
inspection.iii) Distributed inspection and final inspection.
5. Sensors technologies for automated inspection.
6. Coordinate measuring machines.
7. CMM benefits.
8. Other contact inspection methods.
9. Machine vision.
Result -
