SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

AGILITYROTA WEB CLIMBER 1.8m

ROTAWEB18

Dia. 1.9m x 1.8m High

4 TO 12

1120mm

48kg

77kg

ROTAWEB18Page 1 of 7

Centre Upright: Made from 6" diameter aluminium tube toOuter Tube: Made from diameter 3" stainless steel tube toLower Bearing: Bearings made from grade T100G TufnolNet: Made from 16 mm reinforced polypropylene rope at 6 wires/strandFixings: Anti-vandal and stainless steel/plated for weather protectionRope Fixings: Made from aluminiumWeld: Copper free wire conforming to 2901 AIB for mild steel. St. Stl. welds to BS EN 1011-3.Finish: Low lead polyester powder paint to BS EN 71 part 3Caps and clamp fixings are produced from LM6M aluminium

1234

5

678

9

1011

12

13

14

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Read instructions thoroughly before commencing installation of unit.Excavate foundations as shown in the foundation plan.Fit the two spragging irons into the mast and prop in foundation ensuring it is plumb and square (see Fig. 1).Backfill foundations with concrete. Concrete mix to be 4 parts gravel, 2 parts sand, 1 part cement. Amount of concreterequired – 0.5 cubic metres.The foundation should be left to set for approximately seven days to achieve maximum strength prior to assembling the netonto the mast.Remove the plastic protection from the top of the mast and place the bearing over the spigot (see Fig. 2).The bearing should be greased before final positioning of top cap.If the installation is to be undertaken in wet or damp conditions, protect the bearing from the ingress of water and dry off thespigot.Position bottom bearing base (the one with six holes) with the three off tapped holes facing downward over mast and fixonto three locating brackets with M8 x 16 pentagon button head screws (see Fig. 3).Lift the net assembly and stainless steel ring over the mast and insert the mast through the lower steel collar (see Fig. 4).Place the lower bearing - cover over the mast before lowering the net and locating the cap onto the bearing at the top of themast (see Fig. 5).Gently lower the net assembly and the lower bearing - cover onto the lower bearing – base. The net is now self-supporting(see Fig. 6).Secure the lower bearing cover onto the lower bearing base with two off M8 Safety Fasteners and M8 x 70 lg studs in 3positions (see Fig. 7).Assemble M10 x 45 Hex Head Bolt, M10 nut and Wicksteed washers together screwing nut down to shoulder of the bolt.Secure top cap and top cap cover in position with top cap fixing plate, M10 x 45 hex head bolt assembly. The top cap cover(item 16) must be free to rotate on its own and not be locked in position. Insert top cap plug into top of top cap cover (seeFig. 8).

BARK FIXEDGROUND FIXED

ROTAWEB18

Page 2 of 7

FOUNDATION DETAIL

1000

1000

400

475

CONCRETE

BARK425

440

1885

800

875

40

FIGURE 1

SPRAGGING IRON FIXING

ROTAWEB18

Page 3 of 7

1

11

1

1

5

9

2

FIGURE 4

NET FITTING - STAGE 1

FIGURE 5

NET FITTING - STAGE 2

FIGURE 6

FITTED NET

ROTAWEB18

Page 4 of 7

1

1

6

3

3

FIGURE 7

LOWER BEARING - COVER FIX

FIXING DETAILS FOR MAINTENANCE

BEARING BLOCK FIXING

FIGURE 8

TOP CAP FITTING

FIGURE 9TOP CAP FITTED

ROTAWEB18

Page 5 of 7

8

8

10

6

4

12

1

17

131415

16

7

4

3.1

BOLT MUST NOT BE THREADEDALONG WHOLE LENGTH.

TIGHTEN NUT UP TOSHOULDER OF BOLT

NOTE: Thrust bearings need to befitted in the correct manner for them tooperate correctly.

1. Inner bore ground surface (basepart of bearing) to be placed on spigotfirst.

2. Cage then placed on top & openend must be facing upwards.

3. Top part of bearing to be fitted intobearing housing top cap prior to finalassembly of bearing top housing.

ROTAWEB18

Page 6 of 7

Parts List

DESCRIPTIONPART NUMBERQTYITEM

CENTER POLE ASSEMBLY4200-93211

Thrust Bearing - Ref. FAG 512122542-00712

NET, TOP CAP, OUTER RING &

BASE COLLAR ASSY

5901-06013

Top Cap4200-93113.1

UPPER BEARING BLOCK3030-18614

BOTTOM BEARING - BASE3730-08415

BOTTOM BEARING - COVER3730-08316

Top Cap Fixing Plate3200-65217

M8 Safety Fastener2177-00168

M8 x 16 Pent Button Head2176-15139

M8 x 70mm STUDDING3033-119310

SPRAGGING IRON3030-009211

M8 x 20 C'SK SKT HD SCREW2171-168312

M10 x 45 Hex Head Bolt2185-037113

Wicksteed Washer2215-519214

M10 Nut2193-006115

Top Cap Cover3711-030116

Top Cap Plug2611-002117

REV

ECN

SIG.

DATE:

COMPILED

DATE:

ROTAWEB18

Page 7 of 7

SB

01/08/07

Maintenance & Inspection

General

The ROTAWEB 18-climber should be inspected and maintained in accordance with the recommendations asdetailed in BS EN 1176 part 7: Guidance on installation, inspection, maintenance and operation for PlaygroundEquipment.

If any part of the equipment is found to be unsafe during an inspection and that part cannot be repaired orreplacedimmediately, the equipment unit or the part(s) concerned should be secured against use. This may involveimmobilisation or removal from site.

IMPORTANT NOTE: THE FREQUENCY OF INSPECTION WILL VARY WITH THE TYPE OF EQUIPMENT ORMATERIALS USED AND OTHER FACTORS, E.G. HEAVY USE, LEVELS OF VANDALISM, COASTALLOCATION, AIR POLLUTION, AGE OF EQUIPMENT ETC.

__________________________________________________________________________________________

Routine Visual Inspection

A routine visual inspection enables the identification of obvious hazards that can result from vandalism, use orweather conditions, e.g. broken parts.

A daily routine visual inspection is recommended especially for playground equipment that has heavy use and/oris subject to vandalism and should include the inspection of the following as a minimum:-

a) General equipment and surface cleanliness

b) Equipment ground clearances are maintained

c) Foundations not exposed, loose in the ground or cracked

d) Parts not missing or damaged

e) Surface finishes not damaged, rusting or deteriorating

f) Connections and bolts are secure and tight, locknuts are in place

g) Bearings are free running – grease weekly or more frequently if necessary.

(grease to be ‘castrol mp2 grease speerol 125’ or equivalent)

h) Safety surface (if installed) not compacted, damaged or contaminated with sharp objects.

1

minor

SB

14/11/08

0

1533

SB

01/08/07

2

minor

SB

01/06/09

3

minor

DB

30/07/13

Product: ROTAWEB CLIMBER 1.8m Code No: ROTAWEB18 Date of Issue: 01/08/2007

Order No: Issue: A

Item Unit Qty Part No. Checked

1 1 4200-932

2 1 3030-186

3 1 3200-652

4 2 3030-009

5 1 5901-060

6 1 3711-030

Picked By: Checked By:

COMPILED REV 0 1

BY: SB ECN No. 1533 minor

DATE 01/08/2007 19/12/2008

DATE: 01/08/2007 SIGN SB SB

Total No. of Items

DESPATCH LIST

Description

CENTER POLE ASSEMBLY *

Sheet 1 of 1

UPPER BEARING BLOCK *

Top Cap Fixing Plate

SPRAGGING IRON

NET, TOP CAP, OUTER RING & BASE COLLAR ASSY

TOP CAP COVER

ITEMS MARKED* FITTED BEFORE DESPATCH:

Product: ROTAWEB CLIMBER 1.8m Code No: ROTAWEB18 Date of Issue: 01/08/2007

Order No: Issue: A

Item Unit Qty Part No. Checked

1 1 2542-007

2 1 3730-084

3 1 3730-083

4 6 2177-001

5 3 2176-151

6 3 3033-119

7 1 2185-0378 3 2171-168

9 2 2215-519

10 1 2193-006

11 1 2611-002

Picked By: Checked By:

COMPILED REV 0 1

BY: SB ECN No. 1533 minor

DATE 01/08/2007 19/12/2008

DATE: 01/08/2007 SIGN SB SB

Sheet 1 of 1

Thrust Bearing - Ref. FAG 51212

ITEMS MARKED* FITTED BEFORE DESPATCH:

M8 x 20 C"SK SKT HD SCREW *

BOTTOM BEARING - COVER

M8 Safety Fastener

M8 x 16 Pent Button Head Screw

Total No. of Items

FIXINGS LIST

Description

BOTTOM BEARING - BASE

M8 x 70mm STUDDING

M10 x 45 Hex Head Bolt

Wicksteed Washer

M10 Nut

Top Cap Plug