19
AGA GC3 - POWER FLUE SPARE PARTS MANUAL LPRT 513671 DATE: SEPTEMBER 2004

AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

Embed Size (px)

Citation preview

Page 1: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 -POWER FLUE

SPARE PARTSMANUAL

LPRT 513671 DATE: SEPTEMBER 2004

Page 2: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

2

BU

RN

ER

AS

SE

MB

LYA

GA

GC

3 (P

OW

ER

FLU

E)

Page 3: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010BURNER ASSEMBLY

ITEM No. CAT No. DESCRIPTION PRODUCT CODE

123

456789

10

111213141516

16A171819202122232425262728293031323334353637

37A38

NCANCAA4479

A5437A5497

NCAA4602A4511A3518

A5075A4652A4872A3850R2601A4601A3500F3002A4216A4217A2228A2369NCAA2199A5099A4046NCAG1094A1236A2204A4218NCAR2199A5277A4246

A4221NCANCANCAA4219

A4220A4763

GAS VALVE BAFFLESPACERMAXITROL GAS VALVE C/W BYPASS SCREW

SIZE 110 - NG - UP TO M08-116AGA GC3P/F MAXITROL KIT (PRE M08-116)VALVE - MAXITROL GREEN BAND (FROM

M08-116)PRESSURE TEST SCREW3/8” x 1/4” BSP TAPER ADAPTORSOLENOID1/4” BSP MALE x 8mm O/D COMP ELBOWSEE ITEM 7BURNER INLET PIPEGAS VALVE BYPASS SCREW (65) - LPGGAS VALVE BYPASS SCREW (110) - NGM5 x 35mm LG PAN HEAD SCREWGAS TAPGAS VALVE FEED PIPE3/8” TO 1/4” BSP BUSHNUT C/W OLIVEBURNER INJECTOR - NG (82/400)BURNER INJECTOR - LPG 170 (CAT 92)M9 SPLIT NUTTHERMOCOUPLE KITKEYHOLE WASHER6mm TUBE NUTPILOT FEED PIPEGROMMET - REEVITEINSULATION PAD - GAS VALVE BAFFLESIGHT GLASS FRAMESIGHT GLASSSIGHT GLASS GASKETBURNER DOOR ASSEMBLYROPE SEAL - 3FLOCKNUT 1/8” BSPBURNER INSULATION PADGAS BURNER - FURIGASSEE ITEM 37ELECTRODE/CONNECTOR STRIP/ IGNITOR LEADELECTRODE/CONNECTORELECTRODE/CONNECTORELECTRODE/CONNECTORPILOT BURNER ASSY - NG (INCLS ITEM 32,

34, 35, 36 & 38)PILOT BURNER ASSY - LPGPILOT BURNER ASSY ELECTRODE

AG2M211704AG4M211706AG4M211621

AG9M997791

NCAAG4M211662AG4M211628AG4M210556

AG4M211624KBYP211667KBYP211668KPAN52611RG4M313792AG4M211627AG4M210780FG4M420151AG4M211236AG4M211253KNUT500441RG4M998603AG2M211708KNUT500003AG4M211625AG4M211223JPAD211703AG2M210019AG4M30840AG4M210011AG1M211416JTHR20438KNUT35297JPAD211188AG4M210993

AG4M211419NCANCANCAAG4M211251

AG4M211252AG4M997055

3

Page 4: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

4

AGA GC3 POWER FLUETOP PLATES

AGA LID HINGES & INSULATING COVERS (UP TO M05-008)

Page 5: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

5

AGA GC3 POWER FLUE OCTOBER 2010TOP PLATES, SHROUDS & DOMES

ITEM No. CAT No. DESCRIPTION PRODUCT CODE

1

23456789

1011121314151617181920212223

242526272829303132333940

A3614NCANCANCAA3283A2583A3501A5074A3511R3028R3029A3636A1632A1647A1863A1342A2119A2123A2980R2630A4192A3664A2314A2975A1630A3117A3118A3134A3184A2081A2589A2583A4101A2997NCANCANCAA1843A1841

ST/STEEL INSULATING LID COVERINSULATING LID - CI (NOT SHOWN)INSULATING LID - CHROME (NOT SHOWN)STEEL DOME ASSY COMPLETEGRUB SCREW SKT M10 x 25mm LGM6 x 6mm LNG SKT GRUB CUP PNT GRUBADJUSTABLE PIVOT BEARINGDOME INSULATION PAD - 50mmINSULATING LID OUTER RINGCOIL HANDLEINSULATING LID HANDLE CUPSDOME CLAMPING BRACKETINSULATING LID LINING RHINNER HOLDING RINGDOME SEALING ROPEINSULATING RINGCORNER STAY BUTTON 5/16” BSWCORNER STAY NUT 5/16” BSWTOP PLATENUT M8 x 35 LGALLTHREAD M8 x 35 LGWASHER M8 I/D SHAKEPROOF S/SHANDRAIL BRACKETEND CAPHANDRAILHINGE SPRING - ST/ST LIDHINGE SPRING - CAST IRON LID (NOT SHOWN)HINGE SPINDLEHINGE BLOCK - INSUL. LIDM6 x 25mm STUDHINGE BLOCK GASKETM6 x 6mm LG SKT GRUB SCREWM6 x 10mm LG SKT GRUB SCREWSHROUD (LH OF FAN)SHROUD SEALING ROPESHROUD ASSY - MODULESHROUD SEALING ROPETOASTERWIRE BRUSH

AG4M210905-KAG5E210864AG4M28101AG1M210917KGRB500445KGRB500437AG4M210620JPAD211934AG5E210862RO4M340522RO4M340521AG4M210904AS4M34760AS4M40980JMAR20410AG5M210840AG4M210228AG4M210244AG5E210543KNUT53061KSTD500010KWSR53346AG4M210853AG4M210660AG4M210642AG9M998347AG9M998348AG4M210775AG5E210860AG4M211021JGSG210477KGRB500437KGRB50512AG1M210625NCAAE1M240098NCAEACS47380EACS23230

Page 6: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

5A

AGA HINGES & INSULATING LIDSFROM MOD CHANGE M05-008

Page 7: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 (POWER FLUE) OCTOBER 2010HINGES & INSULATING COVERS FROM MOD CHANGE M05-008

ITEM No. CAT No. DESCRIPTION PRODUCT CODE

1

23456789

1011

11A11B1213141516171819

19A

A3614NCAA4637A4639A5074A4816A4825R3028R3029A1632A1647A1863A3636A4641A4642A5157

NCAA5404A3646A4658

A2589NCA

ST/STEEL INSULATING LID COVERINSULATING LID CI (NOT SHOWN)ST/STEEL DOME ASSEMBLY - COMP.CI DOME ASSEMBLY - COMP. (NOT SHOWN)DOME INSULATION PAD - 50mmM12 x 16 GRUB SCREWINSULATING LID OUTER RINGCOIL HANDLEINSULATING LID HANDLE CUPSINSULATING LID LINING - RHINNER HOLDING RINGDOME SEALING ROPEDOME CLAMPING BRKTS - ST/ST LIDS ONLYHINGE ASSY WITHOUT SPRINGHINGE ASSY WITH SPRING - VE (UP TO M06-170)HINGE ASSY - VE LIDS (FROM M06-170)PART OF ITEM 11 & 11APART OF ITEM 11 & 11ASPINDLE SLEEVE (PART OF ITEM 11 & 11A)SCREW M5 x 16 LG GRUBSPRING (PART OF ITEM 11A/B)ADJUSTER (PART OF ITEM 11 & 11A)PART OF ITEM 11 & 11AHINGE BLOCK GASKETGASKET HINGE BLOCK - VE LIDS (FROM M06-170)

AG4M210905-KAG5E211528AG1M211766AG1M211765JPAD211934KGRB500520AG5E211310RO4M340522RO4M340521AS4M34760AS4M40980JMAR20410AG4M210904AG4M211742AG4M211743AG4M211921

AG4M997030KGRB500521AG4M210774AG4M997031

JGSG210477JGSG211914

5B

Page 8: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

FRONT PLATE, DOORS AND BURNER HOUSING ASSYAGA GC3 POWER FLUE

6

Page 9: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010FRONT PLATE, DOORS AND BURNER HOUSING ASSY

ITEM No. CAT No. DESCRIPTION PRODUCT CODE

AO9M220004COMP

AO4T46210AG9M996187

AE4T231182

AG4T46290AO2M90347AG4M997916AG4M997917AS9E1-9285EAS9E1-9285FAO2M90347AS5E1-9285LAG9M998850AG9M998851JTHR210937X290AG4M210184AO9M38850PRAG4M211634AG5E211060AG1M211332AG4M250478JGSG211270KNUT500485AG2M211616AG2M211615JTHR211302AG1M211036JTHR211303JPAD211187JTHR210645AG4M211602

1

2

2A34

55A67

7A89

10111213

13A14151618

192021222324

A2115

A1518A5662

NCA

A1314A1482A3935A3936A1709A1710A1482NCAA4182A4183NCAA2274A1567A4786A4962A4194A3956A4706A4707NCANCAA4418A4370A4419A4420A2860A4784

THERMOMETER RETAINING PLATE - UP TO M10-102

THERMOMETER - UP TO M10-102BRANNAN HEAT INDICATOR & SPARES KIT

(PRE M10-102)LIQUID FILLED HEAT INDICATOR (FROM M10-

102)THERMOMETER (HOLLAND ONLY)COVER INSULATIONROPE T/SEAL - BLACK (TOP DOOR)ROPE T/SEAL - BLACK (BOTTOM DOORS)OVEN DOOR COMPLETE - TOP RHOVEN DOOR COMPLETE - BOTTOM RHCOVER INSULATIONDOOROVEN DOOR COMPLETE - LHBURNER DOOR - COMPBLACK ROPE TH No. 4 x 290 LGNAME BADGEPUSH ON FIXING (PAIR)LIGHTING INSTRUCTIONSFRONT PLATEFRONT PLATE COMPLETEDOOR CATCHDOOR CATCH GASKETLOCKING NUTDATA PLAQUE - NGDATA PLAQUE - LPG12mm x 3mm PYROTAPECONTROL HOUSING ASSYROPE SEAL 3FCONTROL BOX INSULATION PADPYROTAPEOVEN FRAME KIT

7

Page 10: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

8

FAN ASSEMBLY & COMPONENTS INC. SHROUDSAGA GC3 POWER FLUE

Page 11: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010FAN ASSEMBLY & COMPONENTS INC. SHROUDS

ITEM No.

123456789

1011121314151617181920222324252627293031323334353637383940

Notillustrated

A2123A2119A3547A2146A4860A4599A3028A1900A2986A4749

A5156A4708R2719A3541A4481A3034A3029R2891A2471A5448R2190R2719A3543A1102A3546A4738A3030A4709A3038A4680A3037A2988C1591A2571(included with above)A2574A2989A3513A4474A2992A2626

A2572A2573A5162A2571

CORNER STAY NUT 5/16”CORNER STAY NUT BUTTONLH SHROUD FRONT PLATELH SHROUDFAN SHROUD FRONT COVER PLATEFAN SHROUDRH SHROUDSHROUD SEALING ROPESHROUD LOCATION STUDCHASSIS ASSY (M09-142)(INCLS 10, 11, 13, 14, 15, 16, 17, 18, 19, 22, 25)CENTRE SHROUD TOP COVERREAR SHIELD ASSYCHASSIS GROMMETFAN SHROUD BAFFLEFLUE TEMPERATURE STAT - 75°C (UK)FLUE TEMPERATURE STAT - 80°C (UK)FLUE STAT MOUNTING BRACKETCHASSIS FIXING BRACKET12-WAY TERMINAL BLOCKTERMINAL BLOCK LABELCABLE CLAMPCHASSIS GROMMETSHROUD END BRACKET FOR MODULESHROUD STAY RODSEND SHROUDS - TOP PLATEFLUE MIXING SHROUDSTAT PHIAL LOCATION BRACKETFLUE OUTLET NOZZLE ASSYFLUE NOZZLE GASKETFLUE DUCT ASSYFAN MOUNTING PLATE GASKETFAN MOUNTING PLATEFAN SEALING GASKETFLUE TUBE COUPLING ASSYFLUE PIPE SEALING RINGFLUE PIPE BEND 90°FAN OUTLET ADAPTOR ASSYFAN OUTLET GASKETFLUE EXTRACTOR FAN (C/W ADAPTOR)FLUE EXTRACTOR FANFLUE PIPE BEND 45°

FLUE PIPE 1m PLASTIC COATEDFLUE PIPE 2m PLASTIC COATEDSEALING ‘O’ RING - PACK OF 8FLUE COUPLING ASSEMBLY (4-OFF)

AG4M210244AG4M210228AG2V210569AE5E230158AG2V211638AG5E210547AG5E210376JTHR20340KSTD52085AG1M211687

AG2V211633AG1M211688RG4M31317AG2M210389AG4T211644AG4T210541AG2M210354RO2M321281AE4M45669EGLL210575RG4M26192RG4M31317AG2M210567AE4M44115AG2V210377AG2V211651AG2M210448AG1M211649JGSG210452AG1M211654JGSG210453AG2M210351JGSG410143HG9M410164COMPHG4M410180AG4M210381AG1M210352JGSG210455AG1M211686AG4M211685AG4M210618

AG4M210559AG4M210576AG4M211747HG9M410164COMP

CAT No. DESCRIPTION PRODUCT CODE

9

Page 12: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

ROASTING OVEN, SIMMERING OVEN & FLUE MANIFOLDAGA GC3 POWER FLUE

10

Page 13: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010ROASTING OVEN, SIMMERING OVEN & FLUE MANIFOLD

ITEM No.

123

3A456789

1011121314151617181920

A1527A3537A3723A3739NCANCAA2961NCAA2312A3284A1476A2313A3285A1282NCAA2929A4453A2308A2656A2308A4750

SIMMERING PLATEROASTING OVEN ASSYSTAT PHIAL SUPPORT ASSYPHIAL SECURING ANGLESCREW M12 x 30 LGM12 SQUARE NUTSEALING ROPE 9mm x 1165 LGSCREW M12 x 40mm CUP PNT SKT HEADGRILL RACK - SMALLROASTING TIN - SMALLSIMMERING OVEN ASSYGRILL RACK - LARGEROASTING TIN - LARGEOVEN GRID SHELFSCREW M12 x 40mm CUP PNT SKT HDOVEN VENT PIPE BOTTOMOVEN PHIAL GUIDE TUBEGASKET - OUTER BARRELBOTTOM HEAT CONDUCTION PLATEGASKET - OUTER BARRELPHIAL GUIDE TUBE LOCATION BRACKET

AO5M2-695AG1M-RO-NFAO1M220145AO2M220147NCANCAJTHR220116KGRB500338AG4M210269EMTY530217AG1M-SO-NFAG4M210268EMTY530218AE4M211863KGRB500338AG4M210488AG4M211254JGSG210327AG5M210486JGSG210327AG2M211287

CAT No. DESCRIPTION PRODUCT CODE

11

Page 14: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

HOT SPOT, FIRE BARREL AND BAKING OVENAGA GC3 POWER FLUE

12

Page 15: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010HOT SPOT, FIRE BARREL AND BAKING OVEN

ITEM No.

123

3A3B456789

10111213141516171819202122232425262728

A1522A4222A4963A1525A1327A4403A3769NCAA4936A3166A3289A4223A4224R5100A4225R4992A4781A4187NCAA2961A4226A3639A4837NCAA3625A4630A4227A4228A4631A4467

LH HOT SPOTFIRE BARRELFIRE BARREL BAFFLE - UP TO M06-133FIRE BARREL BAFFLE (NG) - FROM M06-133FIRE BARREL BAFFLE (LPG - FROM M06-133BARREL HEAT CONDUCTING PLATEM10 x 40 CAP HEADNUT M10 HEXM8 x 60 HX HD SET PINBARREL FIXING CLAMPBARREL FIXING STUDREAR HEAT CONDUCTING PLATEBARREL GASKETCERAMIC ROPETUNNEL ASSYVENT PIPESECURING BAR RESTING PLATEBAKING OVEN ASSYSCREW M12 x 30ROPE 9mm x 1165mmBOTTOM HEAT CONDUCTING PLATEM12 SQ NUTLOWER OVEN SECURING BARWASHER M8 x 22mmM8 x 118 ALLTHREADREAR BAKING OVEN INSULATIONHEAT CONDUCTING GASKET LOWERHEAT CONDUCTING GASKET UPPERFIRE BARREL INSULATION WRAPOVEN BAFFLE PLATE

AO4M1-386AG4M210992AO4M220575AO5M220647AG5M2-687AG5M211029KMIS500337KNUT500311KHEX500498AG2M210485KSTD210489AG5M211100JGSG211378JCRP342282AG1M211040RG4M313720AG2M211379AG1M-3-3M-BOKCSK500460JTHR220116AG5M211031KNUT500013AG4M211377KWSR53410KSTD210019JPAD211289JGSG211409JGSG211410JPAD211288AG2M211648

CAT No. DESCRIPTION PRODUCT CODE

13

Page 16: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

BASE, SIDE AND BACK PLATEAGA GC3 POWER FLUE

14

Page 17: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010BASE. SIDE AND BACK PLATE

ITEM No.

1236789

101112131620212223

24

252627

A2983A2118A2122A2373A4459A2374A3544A2659A2982A4865A4247A4373A4248A4249A4230A4598

NCA

R5022NCANCA

RH SIDE PLATECORNER STAY RODOVEN STAY ROD - TOPFILLER BASE PLATE LARGEBASE PLATE FILLER PLATE - SMALLRH BASE FILLER PLATEFLUE OUTLET BANKING PLATEBASE PLATELH SIDE PLATEPIPE WORK SUPPORT RAILMAINS GAS FEED PIPE - (GC3M ONLY)PIPE RING CLIP SINGLEGAS INLET SUPPLY PIPE - LH (GC3 ONLY)GAS INLET SUPPLY PIPE - RHGAS SUPPLY GASKETEND FEED TO BSP (INCLS NUTS ANDOLIVES)BURNER CHAMBER SUPPORT STUDADJUSTERM12 HEX FULL NUTM12 C/SNK SCREW x 50mmM12 C/SNK SCREW x 100mm

AG2V210346AG4M210226AG4M210229AO2M210194AS2M90080RAO2V210306AG2M210568AG4M210560AG2V210345AG4M211269AG4M211246AG4M211267AG4M211306AG4M211308JGSG211356AG4M211385

AO4M220259

KNUT53135KCSK500497KCSK500492

CAT No. DESCRIPTION PRODUCT CODE

15

Page 18: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

FLUE PIPEWORK, TERMINAL AND BACKPLATEAGA GC3 POWER FLUE

16

Page 19: AGA GC3 - POWER FLUE SPARE PARTS MANUAL · aga gc3 - power flue spare parts manual lprt 513671 date: september 2004. 2 burner assembly aga gc3 (power flue) aga gc3 power flue october

AGA GC3 POWER FLUE OCTOBER 2010FLUE PIPEWORK, TERMINAL & BACK PLATE

ITEM No.

1234568

1617

181920

20A21222324252627

A3451A3007A3006A3244A3540A2569A2570A2995A3499A2279A1233A2575NCAA2227A3539A3008A4833R4947A4556NCANCAA4113

BACK PLATEVERTICAL FLUE PIPEHORIZONTAL FLUE PIPESIDE PANEL GROMMETFLUE PIPE SUPPORT BRACKETBRACKET ASSY (PAIR)CLAMP ASSY (PAIR)FLUE TERMINAL PLATERAWL PLUG AND WOOD SCREW No.8 x 1”WOODSCREW RH HD No.8 x 1” SLOTTEDFLUE PIPE GUARD (TERMINAL GRILL)FLUE PIPE SEALANTTERMINAL GUARD - UP TO M06-170TERMINAL GUARD - FROM M06-170FLUE PIPE POSITIONING BRACKETCABLE TUBE FIXING BRACKETSOLENOID PLUG & CABLE ASSYFLUE SENSOR TUBE ADAPTORCABLE GUIDE TUBECABLE GUIDE TUBE FIXING CLIPRAWL PLUG No. 12 x 35mmWOODSCREW No. 12 x 1 1/2”

AG2M210344AG4M210380AG4M210566AG4M210557AG2M210357AG4M210358PRAG4M210360PRAG2M210456KRAW40583KRDH49601AG4M30439MADH210578HG4M410189AG4M210160AG2M210356AG2M210522AG4M211643RO4M341445AG4M211620AG4M211683KRAW40581KRDH49600

CAT No. DESCRIPTION PRODUCT CODE

17