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AFIL – INTELLIGENT FACTORY ASSOCIATION LOMBARDY
Roadmapping and Value chain mapping
Giacomo Copani
Bruxelles 04-11-2014
Associazione Fabbrica Intelligente Lombardia!
Value chain mapping
Value Chain Mapping:
Why? For what?
Value chain mapping and strategic roadmapping
One of the main goals of AFIL is to perform strategic roadmapping
in order to identify the research and innovation priorities for the future of the Regional Manufacturing
Value chain mapping is a necessary step to reach this goals
The regional governance January 2012: Lombardy Region invites partnerships of Research organizations
and industrial companies to apply for initiatives oriented to the creation and empowerment of high-technology districts through research, innovation and education
July 2012: Lombardy Region evaluates applications and clusters them in thematic areas, one of which is “Intelligent Factory”. The Region appoints 4 subjects among candidates to formally setup a Regional Cluster “Intelligent Factory”, aggregating the regional actors
July 2012- March 2013: Preparatory work: actors enrolment, setup of the Association and
definition of rules, development of an initial strategic plan
March 2013: Formal constitution of the Association “Lombardy Cluster on Intelligent Factory”
June 2014: Formal recognition of AFIL by Lombardy Regional Government
July 2014: First General Assembly
Mission of AFIL
• Build, maintain and coordinate a stable Manufacturing Community in Lombardy expressing common priorities in manufacturing research
• Be the interface between Lombardy Region and the Manufacturing Community to support the Region in the recognition of research priorities and companies in the implementation of proper research strategies
• Support the internationalization of Lombardy Manufacturing research by supporting the alignment of Regional policies with international trends
• Increase the competitiveness of Lombardy Manufacturing through: - the quality improvement of research by stimulating a wider cooperation and supporting research infrastructures sharing and development - the promotion of trans-sectorial diffusion of innovation - the support to the development of new skills for research and innovation
Strategic objectives
Be inclusive and involve the maximum number of
manufacturing stakeholders
Elaborate a Regional Strategic Roadmap addressing regional
manufacturing research priorities
Establish a permanent regional observatory on
Intelligent Factory
Facilitate relationships between the Region and
international stakeholders/policy makers on Intelligent
Factory
How AFIL approached roadmapping and value chain mapping
! Constitution of a Roadmapping working group
! Top-down and bottom-up approach to define strategic priorities
! Organization of regional events to create a committed industrial group discussing strategic priorities
! Use the opportunity of Vanguard to create thematic groups that are starting a detailed value chain mapping around high priority topics
Roadmapping working group
! 12 members representing different regional stakeholders: ! Research institutes and Universities
" ITIA-CNR " Politecnico di Milano " Univeristà di Brescia " Univesità di Bergamo
! Companies and innovation organizations: " Consorzio Intellimech (80 companies) " UCIMU (national association of machine tools buolders)
Quantitative analysis of Lombardy manufacturing
Source: elaboration CNR-ITIA on Eurostat data 2010 [sbs_r_nuts06_r2]
0" 400" 800" 1.200"
Lombardia"Veneto"
Emilia6Romagna"Piemonte"Toscana"
Campania"Marche"
Lazio"Puglia"Sicilia"
Friuli6Venezia"Giulia"Abruzzo"Liguria"Umbria"
Sardegna"Calabria"
Provincia"Autonoma"di"Trento"Provincia"Autonoma"di"Bolzano/Bozen"
Basilicata"Valle"d'Aosta/Vallée"d'Aoste"
Thousands)0" 400" 800" 1.200"
Lombardia"Veneto"
Emilia6Romagna"Piemonte"Toscana"
Campania"Marche"
Lazio"Puglia"Sicilia"
Friuli6Venezia"Giulia"Abruzzo"Liguria"Umbria"
Sardegna"Calabria"
Provincia"Autonoma"di"Trento"Provincia"Autonoma"di"Bolzano/Bozen"
Basilicata"Valle"d'Aosta/Vallée"d'Aoste"
Thousands)!150% !100% !50% 0%
Thousands)
50 100
Employees Number of companies
Thousand Units
Italian regions per number of employees in Manufacturing
10 Source: elaboration CNR-ITIA on Eurostat data 2010 [sbs_r_nuts06_r2] Source: elaboration CNR-ITIA on Eurostat data 2010 [sbs_r_nuts06_r2]
20
Employees Number of companies
0" 200" 400" 600" 800" 1.000" 1.200" 1.400"
Bayern"
Baden0Wür3emberg"
Lombardia"
Île"de"France"
Niedersachsen"
Veneto"
Emilia0Romagna"
Hessen"
Cataluña"
Piemonte"
Rhône0Alpes"
North"West"(UK)"
West"Midlands"(UK)"
South"East"(UK)"
Toscana"
East"Midlands"(UK)"
Yorkshire"and"The"Humber"
East"of"England"
Comunidad"Valenciana"
South"West"(UK)"
0"20"40"60"80"100"120"
Bayern"
Baden/Wür2emberg"
Lombardia"
Île"de"France"
Niedersachsen"
Veneto"
Emilia/Romagna"
Hessen"
Cataluña"
Piemonte"
Rhône/Alpes"
North"West"(UK)"
West"Midlands"(UK)"
South"East"(UK)"
Toscana"
East"Midlands"(UK)"
Yorkshire"and"The"Humber"
East"of"England"
Comunidad"Valenciana"
South"West"(UK)"
0" 200" 400" 600" 800" 1.000" 1.200" 1.400"
Bayern"
Baden0Wür3emberg"
Lombardia"
Île"de"France"
Niedersachsen"
Veneto"
Emilia0Romagna"
Hessen"
Cataluña"
Piemonte"
Rhône0Alpes"
North"West"(UK)"
West"Midlands"(UK)"
South"East"(UK)"
Toscana"
East"Midlands"(UK)"
Yorkshire"and"The"Humber"
East"of"England"
Comunidad"Valenciana"
South"West"(UK)"
Thousand Units
40 60 80 100
First 20 European manufacturing regions per number of employees
Quantitative analysis of Lombardy manufacturing
Industrial sectors of Lombardy economy per number of employees
0" 20" 40" 60" 80" 100" 120" 140" 160" 180"
Manufacture"of"fabricated"metal"products,"except"Manufacture"of"machinery"and"equipment"n.e.c."
Manufacture"of"food"products"Manufacture"of"electrical"equipment"
Manufacture"of"tex?les"Manufacture"of"rubber"and"plas?c"products"
Manufacture"of"chemicals"and"chemical"products"Manufacture"of"basic"metals"
Manufacture"of"wearing"apparel"Repair"and"installa?on"of"machinery"and"equipment"
Manufacture"of"computer,"electronic"and"op?cal"products"Manufacture"of"furniture"
Manufacture"of"other"nonCmetallic"mineral"products"Prin?ng"and"reproduc?on"of"recorded"media"
Manufacture"of"basic"pharmaceu?cal"products"and"Manufacture"of"motor"vehicles,"trailers"and"semiCtrailers"Manufacture"of"wood"and"of"products"of"wood"and"cork,"
Other"manufacturing"Manufacture"of"paper"and"paper"products"Manufacture"of"other"transport"equipment"
Manufacture"of"leather"and"related"products"Manufacture"of"beverages"
Manufacture"of"coke"and"refined"petroleum"products"Manufacture"of"tobacco"products"
Thousands)
Number)of)persons)employed)
Source: elaboration CNR-ITIA on Eurostat data 2010 [sbs_r_nuts06_r2]
Quantitative analysis of Lombardy manufacturing
Quantitative analysis of Lombardy manufacturing
Industry sector European position per number of employees
Manufacture of fabricated metal products, except machinery and equipment 1 Manufacture of machinery and equipment n.e.c. 3 Manufacture of food products 8 Manufacture of electrical equipment 3 Manufacture of textiles 1 Manufacture of rubber and plastic products 3 Manufacture of chemicals and chemical products 3 Manufacture of basic metals 1 Manufacture of wearing apparel 1 Repair and installation of machinery and equipment 3 Manufacture of computer, electronic and optical products 5 Manufacture of furniture 2 Manufacture of other non-metallic mineral products 4 Printing and reproduction of recorded media 1 Manufacture of basic pharmaceutical products and pharmaceutical preparations 3 Manufacture of motor vehicles, trailers and semi-trailers 9 Manufacture of wood and of products of wood and cork, except furniture 1 Other manufacturing 4 Manufacture of paper and paper products 3 Manufacture of other transport equipment 10 Manufacture of leather and related products 5 Manufacture of beverages 11 Manufacture of coke and refined petroleum products 4
Source: elaboration CNR-ITIA on Eurostat data 2010 [sbs_r_nuts06_r2]
Quantitative analysis of Lombardy manufacturing
Top-down/bottom-up approach
Companies, especially SMEs, do not have resources to access strategic European documents and discussions:
Make European and International strategic debate within range of companies and SMEs
The summary of Roadmaps for companies
EFFRA
EFFRA
SPIRE EUMAT
EUROBOTICS
NANOFUTURE MINAM PHOTONICS21
KETS ……
National Roadmaps
Integrated summary of manufacturing
Roadmaps
The summary of Roadmaps for companies
The summary of Roadmaps for companies
Four levels of detail
The summary of Roadmaps for companies
The summary of Roadmaps for companies
Dissemination and discussion of roadmaps summary ! April 2014
! Presentation of roadmap to companies in the frame of an Association event
! Discussion with companies to verify if the summary includes regional industrial peculiarities
! Consultation and modification according to companies’ suggestions
Common shared cultural framework
Quantitative mapping of Lombardy manufacturing
Identification of relevant regional sectors and companies
Tecnologie,materiali e metodi
abilitanti delle Roadmap
Europee e Nazionali
Processi di produzione avanzati
Additive Manufacturing
Sistemi e processi laser
Processi micro e nano
Processi di lavorazione e nobilitazione superficiale
Processi ibridi
Alte prestazioni (alta precisione, alta produttività, alta affidabilità)
Processi avanzati di deformazione, lavorazione e asportazione per nuovi materiali
Meccatronica per il manifatturiero avanzato
Sensoristica, monitoraggio e controllo
Componenti, macchine e robot intelligenti
Metodi e tecnologie di progettazione e configurazione di sistemi e architetture intelligenti
Metodi e strumenti di model-lazione, simulazione e supporto alle previsioni
Modellazione e simulazione per la progettazione e gestione integrata di prodotti processi e sistemi
Modellazione e simulazione per la previsione delle performance dei sistemi manifatturieri
Modellazione e simulazione per la produzione di materiali innovativi
ICT per il Manufacturing
Soluzioni ICT per l'inclusione del mondo reale nella fabbrica
Soluzioni ICT per$la$modellazione$e$memorizzazione$di$grandi$quan0tà$di$da0,$la$loro$visualizzazione$e$l'estrazione$automa0ca$delle$informazioni
Soluzioni ICT per implementare $pia9aforme$distribuite$e$collabora0ve$orientate$ai$servizi
ICT perla gestione dell'impresa estesa
Soluzioni ICT per progettazione, produzione e servizi centrati sul cliente
Technologie per nuove infrastrutture ICT
Soluzioni ICT per migliorare l'efficienza energetica
Tecnologie e metodi per "la fabbrica per le persone"
Interazione avanzata uomo-macchina
Tecnologie per ambienti più conformtevoli e sicuri
Aumento della competitività attraverso la valorizzazione delle persone
Attrattività dell'ambiente di fabbrica
Tecnologie per unManufatturiero sostenibile
Processi di produzione sostenibili
Fabbriche per la de-produzione
Produzione e impiego diMateriali innovativi
Materiali per ambienti estremi
Materiali per la produzione e l'immagazzi-namento dell'energia
Materiali per l'applicazione nel settore delle costruzioni
Materiali per display
Materiali bio-based ed eco-compatibili
Materiali multi-funzionali
Micro-Nano materiali
Materiali rinnovabili dalle alte prestazioni
Strategie e management per il Manifatturiero
Metodi$e$strumen0$per$la$proge9azione$e$ges0one$della$strategia$manifa9uriera
Strategie per la supply chain
Business model orientati ai servizi
Strategie per la produzione orientata al cliente
Moelli di business e supply chain per l'End-Of-Life
The summary of Roadmaps for companies
Define strategic Lombardy priorities
! Direct request of Lombardy Regional Government ! Indication from the Region of some key-challenges that
are considered strategic for the future " Production through innovative processes " Adaptive and evolutive production systems " Human-centred manufacturing " Regional sustainability " Dynamic and collaborative enterprises
! And of some enabling technologies: " Technologies for de-manufacturing " Technologies for energy saving " Advanced manufacturing processes
Strategic matching
KEY-CHALLENGES INDICATED BY THE REGION
• Produzione con processi innovativi • Sistemi di produzione evolutivi e adattativi • Sistemi di produzione ad alta efficienza • Sistemi produttivi “per le persone” • Manufacturing per prodotti personalizzati • Sistemi Manifatturieri per la sostenibilità ambientale • Aggregazione di imprese collaborative e dinamiche
Tecnologie,materiali e metodi
abilitanti
Processi di produzione avanzati
Meccatronica per il manifatturiero avanzato
Metodi e strumenti di model-lazione, simulazione e supporto alle previsioni
ICT per il ManufacturingTecnologie e metodi per "la fabbrica per le persone"
Tecnologie per unManufatturiero sostenibile
Produzione e impiego diMateriali innovativi
Strategie e management per il Manifatturiero
ENABLING TECHNOLOGIES previously shared
Processi(di(produ
zione
(avanzati
Meccatron
ica
Mod
ellazio
ne(e(simulazione
ICT(manufacturin
g
Tecnologie(e(m
etod
i(per(
"Fabbrica(pe
r(le(pe
rson
e"
Tecnologie(per(
Manifa
tturiero(so
sten
ibile
Prod
uzione
(e(im
piego(di(
materiali(inno
vativ
i
Strategie(managem
ent(p
er(il(
Manifa
tturiero
Produzione(con(processi(innovativi(Sistemi(di(produzione(evolutivi(e(adattativiSistemi(produttivi(ad(alta(efficienzaSistemi(produttivi(“per(le(persone”Produzione(di(prodotti(personalizzatiSistemi(per(la(sostenibilitàImprese(collaborative(e(mobili
KEY-CHALLENGES ENA
BLIN
G
TEC
HN
OLO
GIE
S
Result
! The Lombardy manufacturing sector
! Summary of EU roadmaps
! Challenges for advanced manufacturing in Lombardy
! Research and innovation priorities of Lombardy Manufacturing
The background to participate to Vanguard
Roadmapping vs Value Chain Mapping
Roadmapping triggered a Value Chain Mapping process centered on strategic regional priorities:
! Relevant supply chain actors participated proactively representing relevant regional sectors and industrial areas
! It was (it is) a discovery process that included also companies not participating to the association
Value Chain Mapping through mapping of Value Chain priorities
Structured Value chain mapping activities are ongoing
! Vanguard ! Thematic working groups ! Regional longitudinal survey linked to relevant EU
initiatives (manufacturing observatory) ! Visits to companies ! Regional resources
Vanguard
! Mapping value chains around the topics of the three pilot initiatives: ! Manufacturing for Oil and Gas ! 3D Printing ! Efficient and Sustainable Manufacturing
Thematic working groups
Three working groups are being created: ! Technologies and methods for personalized
manufacturing (3D printing for personalized manufacturing)
! Technologies and methods for manufacturing efficiency
! Technology and methods for manufacturing sustainability
! Conducted in 17 European countries: Austria, Brazil, China, Croatia, Czech Republic, Denmark, France, Finland, Germany, UK, Italy, Portugal, Netherlands, Slovenia, Spain, Sweden, Switzerland, Russia#
! Coordinated by the Fraunhofer Institute of Systems and Innovation Research (ISI) in Karlsruhe, Germany in cooperation with 17 research institutes and universities organized in the EMS consortium
! Sample comprises establishments of entire manufacturing industries (e.g. machinery, metal industries, food, textile, chemicals, automotive, etc.) (NACE 15-37) with 20 or more employees
! Written survey with a questionnaire of six pages sent out by every project partner
! Topics are modernisation of manufacturing by implementation of innovative manufacturing technologies and organisational practices as well as performance indicators and company data
! $Asking for facts and figures, nearly no estimation questions ! $Answered by general management, plant or manufacturing managers ! $Previous rounds in 2003/2004, 2006/2007 , 2009/2010
Taking advantage of ongoing research activities: The European Manufacturing Survey
Topics of European Manufacturing Survey
! Process innovations: Implementation of innovative manufacturing technologies #
! Organizational innovations: Implementation of innovative organizational concepts
! Product innovations: Implementation of new products, share of turnover with new products
! Product related service innovations : Offer of product-related services (e.g. training, maintenance/repair, renting, build-operate-own models, etc.)
! Relocation: Relocation, outsourcing and repatriation, reasons, countries ! Energy/resource consumption in production: energy and resource saving
technologies and concepts in production, efficiency and saving potential in terms of energy and resource consumption in production
! Performance indicators: productivity, manufacturing lead times, delivery lead time, share of turnover with new products and new services, time to market, return on sales, growth of employment and turnover
! Company data: size, sector, product complexity, batch size, etc.
Topics of European Manufacturing Survey
The European Manufacturing Survey ! Austria: Austrian Institute of Technology (AIT), Foresight & Policy Development Department,
Vienna ! Brazil: Department of Industrial Engineering, Federal University of Rio Grande do Sul
(UFRGS), Porto Alegre ! PR China: Institute of Policy and Management (IPM), Division of S&T Policy, Bejing ! Croatia: University of Zagreb, Economic Faculty, University of Split, Technology Faculty ! Czech Republic: Centre for Economic Studies (CES), University of Economics and
Management, Prague ! Denmark: University of Southern Denmark, Mads Clausen Institute and Institute for
Marketing & Management, Sønderborg and Odense ! Finland: VTT Technical Research Centre of Finland ! France: University of Lyon, IAE Lyon, France ! Germany: Fraunhofer Institute for Systems and Innovation Research (ISI), Karlsruhe ! Great Britain: Leeds University Business School, University of Leeds ! Italy: Institute of Industrial Technologies and Automation (ITIA-CNR), Milan ! Portugal: UNIDEMI - Research Unit in Mechanical and Industrial Engineering, Faculty of
Sciences and Technology, Universidade Nova de Lisboa ! Russia: State University - Higher School of Economics, Institute for Statistical Studies and
Economics of Knowledge (ISEK), Moskow ! Slovenia: Maribor University, Faculty of Mechanical Engineering ! Spain: University of Girona, Polytechnics School, Department of Business Administration and
Product Design ! Sweden: University of Gävle, Jönköping University, Chalmers and Luleå University ! Switzerland: Hochschule Luzern - Wirtschaft, Institut für Betriebs- und Regionalökonomie
(IBR)
Regional resources
AFIL defined the mapping structure
Conclusions
! Value Chain Mapping supporting strategic priorities ! Exploitation of existing resources and opportunities
to build value chain map ! No purely scientific process, but direct involvement
of representative companies ! Scientific value chain mapping is needed in parallel,
but it takes time ! Value chain mapping on focused domains is more
affordable in the short term ! Strong regional governance and Cluster
environment are important enablers
ASSOCIAZIONE FABBRICA INTELLIGENTE LOMBARDIA
[email protected] [email protected]
Associazione Fabbrica Intelligente Lombardia!
