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OBJECTIVE: Service company specialized in Condition Monitoring Diagnosis 1 Electrical & Power Generation TNB Generation TNB Distribution Kapar Energy Ventures Jimah Energy Ventures Pahlawan & Panglima Power Sabah Power Resource TNB Janamanjung Oil & Gas Petronas Gas Petronas Penapisan Petlin Carigali Sabah Operation (SBO) 15-1, Jalan Kenanga SD 9/4, Bandar Sri Damansara 52200 Kuala Lumpur, Malaysia. www.afcm.com.my / [email protected] Tel: +603-62734078 / Fax: +603-62734080 Established in 1994 and ISO QMS 9001:2008 qualified since 2009 Appointed as a vendor under Vendor Development Program TNB since 1997, to implement condition monitoring for their generation, transmission and distribution divisions. Vibration Training Program partner for Mobius Institute, Australia Certified Vibration Analyst More than 20 years experience in condition monitoring disciplines: Pre & Post Overhaul Vibration Analysis Vibration Sensor and System Verification Root Cause Machinery Failure Analysis Evaluating Machine Condition and Performance Continuous Condition Monitoring Program (VA, IR, US) Dedicated to R&D in order to continuously improve our analysis, simulation and test method. Water Utility Jabatan Bekalan Air N.Sembilan Industry CIMA LAFARGE ANSELL Pulp & Paper Pascorp Industry Genting Sanyen

AFCM Profile

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Page 1: AFCM Profile

OBJECTIVE: Service company specialized in Condition Monitoring Diagnosis

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Electrical & Power Generation TNB Generation TNB Distribution

Kapar Energy Ventures Jimah Energy Ventures

Pahlawan & Panglima Power Sabah Power Resource

TNB Janamanjung

Oil & Gas Petronas Gas

Petronas Penapisan Petlin

Carigali Sabah Operation (SBO)

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Established in 1994 and ISO QMS 9001:2008 qualified since 2009

Appointed as a vendor under Vendor Development Program TNB since 1997, to implement condition monitoring for their generation, transmission and distribution divisions.

Vibration Training Program partner for Mobius Institute, Australia – Certified Vibration Analyst

More than 20 years experience in condition monitoring disciplines:

Pre & Post Overhaul Vibration Analysis

Vibration Sensor and System Verification

Root Cause Machinery Failure Analysis

Evaluating Machine Condition and Performance

Continuous Condition Monitoring Program (VA, IR, US)

Dedicated to R&D in order to continuously improve our analysis, simulation and test method.

Water Utility Jabatan Bekalan Air N.Sembilan

Industry CIMA

LAFARGE ANSELL

Pulp & Paper Pascorp Industry Genting Sanyen

Page 2: AFCM Profile

BENEFIT: A lot can be discovered about a machine’s condition and problems by simply noting its vibration characteristics.

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Vibration Analysis • Identifying forcing frequencies • Abnormalities behavior

Operational Modal Analysis • Study of mode shape, natural frequencies

and damping ration • Identifying local damages thru curvature

pattern • Fatigue analysis

System Resonance Study • Start up and Coast

Down • Evaluating structure

rigidity

Operational Deflection Shape

• Evaluating operating condition

• Design evaluation

Mechanical Gas Turbine

Steam Turbine Pumps

Gearbox Electrical Motor

Electrical Motor current analysis

Circuit board

Structural Ship

High-rise Building Bridges

Individual parts/component Piping

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Page 3: AFCM Profile

BENEFIT: It is a non-contact means of identifying electrical and mechanical components that are hotter than they should be, thus often an

indication of areas of impending failure. .

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Termination Failure • Identifying loose contact • Eliminating electrical spark

Steam Line Leak • Identifying leak

spot • Insulation exposed

Bearing Failure • Lack or Over

Grease • Rubbing

Insulation Failure • Evaluating operating

condition • Design evaluation

Mechanical Gas Turbine

Steam Turbine Pumps

Gearbox Electrical Motor

IC Engine

Electrical Transformer

LV Board Switchgear

Structural Ship

High rise building Engine Piping

Electrical Equipment • Improper installation • Weak joint • Loose connector

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Page 4: AFCM Profile

BENEFIT : The most versatile technology which used in noisy and loud environments

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Leaks Detections • Compressed Air • Compressed Gases • Vacuum leaks • Seals and Gaskets • Condenser Tubes • Valves leaks

Electrical Inspections • Arcing • Tracking • Corona • Switchgears • Transformers • Busbars

Mechanical Inspection • Bearing Condition • Rubbing Condition • Cavitation • Gears Spikes • Pumps and motors • Lack of lubrications

Mechanical Piston Compressor Axial Piston Pumps

Gearbox IC Engine

Electrical Transformer

LV Board Switchgear

Structural Insulation

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Page 5: AFCM Profile

BENEFIT : Maximize company productivity by provide proactive measure on priorities' budget expenditure and action on valves

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Portable and intrinsically safe • Ensuring no disruption to

operation • Suitable for all type of valves. • PSV, control valve, steam

traps. • Immediate results can be

obtain.

Unique benefits • Increased plant safety,

availability and compatibility.

• Recover lost profits from product leaks via flare lines, vents and drains.

Industry Upstream

Downstream Power Plant

Chemical Plant

Simple Approach • Perform survey on each

valve with 5-6 points measurement.

• Easy for ongoing survey for maximize benefits.

Valve Type Pressure Control Valve

Blowdown Valve Control Valve Steam Trap

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Page 6: AFCM Profile

BENEFIT : Increase company productivity by reduce unintended failure from automating data capture and online analysis

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Fully Automated • Permanently installed system • Recognize and individually

trend shaft, gear, bearings, oil and electrical faults

Bearing Proximity Probe • Identifying faults on

slow rpm • Non sync line indicates

the faults

Gear Failure Identification • Kurtosis Trend (sensitive

to spikes) • Monitor tooth even for

single tooth spikes

Belting Connected Cooling Fan

Centrifuge Pumps Crushers

Induced Fan Conveyor Paper Roll

Easy Information • Traffic light display • Rapid response from

specialist thru SMS and Email

Coupling Connected Rotary Kiln

Mill Trunion Bearing Induced Fan / Blower

Vertical Long Shaft Pumps Overhung Pump

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Page 7: AFCM Profile

AIM: To be the most competence and reliable team in providing this service in our industry

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