ATI 2011. All Rights Reserved. 2 Market Sector Team
www.ATIaerospace.com ATI Aerospace is a world leader in the
development and manufacture of Mission Critical Metallics ,
including titanium alloys, nickel-based alloys and superalloys, and
specialty alloys. It also provides machined & fabricated
components, forgings, castings powder metals, near-net-shape bars,
tungsten materials, and cutting tools for commercial and military
aircraft and jet engines.
Slide 3
ATI 2011. All Rights Reserved. 3 ATI Titanium & Titanium
Alloys Critical applications that require high strength-to-weight
ratio, elevated temperature strength, and corrosion resistance.
Compressor Blades & Stators Fan Blades FastenersBlisks Pylons
Fan Disc Structures Landing Gear Structures
Slide 4
ATI 2011. All Rights Reserved. 4 Mission Critical Metallics ATI
seeks to be the worlds best specialty metals company by providing
our customers with unmatched product breadth, unparalleled
technical depth and unsurpassed manufacturing capabilities that
solve their most difficult challenges.
Slide 5
ATI 2011. All Rights Reserved. 5 Global Size, Global Reach ATI
is a specialty metals company with more than 11,300 employees in
more than 90 locations across the globe. Primary & Melting
Manufacturing & Fabricating R & D Service Centers
International Sales Offices Primary & Melting Manufacturing
& Fabricating R & D Service Centers International Sales
Offices
Slide 6
ATI 2011. All Rights Reserved. 6 ATI Operations in the
Aerospace Market High Performance Metals Segment Flat-Rolled
Products Segment Engineered Products Segment
Slide 7
ATI 2011. All Rights Reserved. 7 Integrated Supply Chain
Primary ProductionMeltingManufacturing Machining &
FinishingCutting ToolsService Centers Casting
Slide 8
ATI 2011. All Rights Reserved. 8 Unmatched Product Breadth
Alloys & Semi Finished Products Flat-rolled Product Forms
Precision & Engineered Strip Plate Sheet Coil BilletForged
Round & Rectangular Bar Hot-rolled Shapes & Rectangles
Extrusions Rod & Wire Long Product FormsAlloys Titanium &
Titanium Alloys Nickel-based Alloys Superalloys Stainless &
Specialty Steels Exotic Alloys Tungsten Heavy Alloys
ATI 2011. All Rights Reserved. 10 Unsurpassed Manufacturing
Capabilities Primary Production New capacity, state-of-the-art
technology Premium titanium sponge facility Expanded titanium and
zirconium production Ammonium paratungstate Titanium &
superalloy powder
Slide 11
ATI 2011. All Rights Reserved. 11 Unsurpassed Manufacturing
Capabilities Advanced Melting of Titanium, Nickel & Specialty
Alloys Most advanced vacuum melting capabilities in the industry
Titanium, nickel & specialty alloys New Plasma Arc Melt (PAM)
& Vacuum Arc Remelt (VAR) capacity Electron Beam (EB) &
Vacuum Induction Melt (VIM) capability Air-melting experience and
know-how Electric Arc Furnace (EAF) capability / Argon-oxygen
decarburization (AOD) / Electroslag Remelt (ESR)
Slide 12
ATI 2011. All Rights Reserved. 12 Unsurpassed Manufacturing
Capabilities Manufacturing Sheet & Plate Advanced manufacturing
complex Specialty steel and titanium sheet facility Continuous
automated finishing line Precision Rolled Strip products Tension
leveler unsurpassed flatness for wide, thin material Semi-Finished
Forgings 700mm advanced radial forge machine &10,000-ton
open-die forge press Long Products Rolled and extruded shapes, rod
and wire
Slide 13
ATI 2011. All Rights Reserved. 13 Nickel-based superalloys used
in engines Near-net-shape part production Hot Isostatic Pressing
(HIP) services for casting densification and consolidation of
powder HIP Clad part processing to reduce lifecycle costs Pilot
scale atomization for alloy development Gas atomized titanium alloy
powder Advanced solutions for higher performance and longer life
ATI Powder Metals
Slide 14
ATI 2011. All Rights Reserved. 14 Alloys & Product Forms
Titanium Alloys Rod, Coil & Wire Nickel-based Alloys Bar, Rod
& Coil Specialty Alloys Bar, Rod, Coil & Precision Rolled
Strip Products Fastener Stock
Slide 15
ATI 2011. All Rights Reserved. 15 Melt Press Bar Rolling Cold
Work Flow Paths Hot Work GFM Plate/Sheet Rolling Cold Roll Peel
Slit Certify & Ship Temper Mill Grind AOD VIM EB PAM VAR
ESR
Slide 16
ATI 2011. All Rights Reserved. 16 Unsurpassed Manufacturing
Capabilities Complex Forged, Cast and Machined & Fabricated
Components Closed Die Forgings Isothermal Hot Die Conventional
Hammers Large Seamless Rolled Rings & Cylinders Rings to 320 ;
120 Face Heights Thin-walled Cylinders to 0.25 wall thickness and
175 Titanium Castings Large, Complex Investment Castings Intricate
Geometrics & Cast-In Features Assembly Ready Advanced Machining
Capabilities Horizontal & Vertical CNC Machining Centers
Vertical Turret & Horizontal Trust Lathes Standard &
Complex Shapes
Slide 17
ATI 2011. All Rights Reserved. 17 Unsurpassed Manufacturing
Capabilities Precision Cutting Tools, Metalworking & Finishing
Specialized machining/finishing Tooling solutions Milling, turning,
drilling and threading systems Precision grinding & water jet
cutting Abrasive & band sawing
Slide 18
ATI 2011. All Rights Reserved. 18 Microstructure Control New
Materials Process Modeling Corrosion Engineering High-temperature
Metallurgy Powder Metallurgy SuperCooler Processing Metallurgical
& Corrosion Testing Ultrasonic Inspection Failure Analysis Tool
& Die Making Unparalleled Technical Depth
Slide 19
ATI 2011. All Rights Reserved. 19 Alloy Development for
Aerospace ATI 425 Alloy - Revolutionary, cold-rollable titanium
alloy ATI 718Plus Superalloy - Nickel-based superalloy for
high-performance jet engines Titanium Aluminides - For extremely
high-temperature applications ATI S240 & ATI 13-8 SuperTough
PHSS - High-Strength, Precipitation-Hardened Stainless Steels with
excellent corrosion resistance, toughness and
manufacturability
Slide 20
ATI 2011. All Rights Reserved. 20 Enabling Fuel-Efficient,
Sustainable Flight Addressing the needs of Airframe and Engine OEMs
to meet the FAAs Continuous Lower Energy Emissions & Noise
(CLEAN) program Higher Performance & Lower Emissions ATI
718Plus Superalloy 100F higher temperature capability than alloy
718 Titanium & Titanium Alloys High strength, lightweight
airframe & engine applications Enables longer life-cycle
aircraft Powder Metals Titanium Aluminides Enables higher operating
temperatures with the density of nickel. Ti 6Al4V w/Boron Greater
stiffness & strength than standard Ti 6Al-4V.
ATI 2011. All Rights Reserved. 22 ATI is a world-class
specialty metals company Broadest alloy product offering in the
industry Complex forged, cast, machined & fabricated components
Secure Supply Chain Unsurpassed manufacturing capabilities aligned
with market needs Redundant capabilities for stable supply
Integrated flow paths for reliable delivery Customer-focused
technical experience Financial strength Values-based leadership Why
Partner with ATI
Slide 23
ATI 2011. All Rights Reserved. 23
Slide 24
ATI 2011. All Rights Reserved. 24 We are In the Air
Slide 25
ATI 2011. All Rights Reserved. 25 Version 4 3/11 Aerospace
Applications
Slide 26
ATI 2011. All Rights Reserved. 26 Aerospace Applications 2011
ATI. All rights reserved *Information Courtesy of Boeing Version 2
5/11
Slide 27
ATI 2011. All Rights Reserved. 27 Version 4 3/11 Aerospace
Applications
Slide 28
ATI 2011. All Rights Reserved. 28 ATI Alloys in Jet Engines
2011 ATI. All rights reserved (1) Trademark of Pratt & Whitney
Version 4 3/11
Slide 29
ATI 2011. All Rights Reserved. 29 ATI Components in Jet Engines
2011 ATI. All rights reserved Trademark of Pratt & Whitney
Version 1 06/11 Front Bearing Housing Casting (ATI 6-4 Titanium)
Fan Disk Forging (ATI 6-4 Titanium) Shaft Forging (ATI HCM3 &
ATI HCM5 Steel) IMC Front Frame Casting (ATI 6-2-4-2 Titanium) IMC
Rear Frame Casting (ATI 6-2-4-2 Titanium) HPC Cone Forging (ATI 720
Nickel, ATI Waspaloy* Nickel, Powder Metal Nickel) IPC =
Intermediate Pressure Compressor IMC = Intermediate Case HPC = High
Pressure Compressor HPT = High Pressure Turbine IPT = Intermediate
Pressure Turbine VFG = Variable Frequency Generator LPT = Low
Pressure Turbine VFG Duct Casting (ATI 6-4 Titanium) IPT Disk
Forgings (ATI 720 Nickel, ATI Waspaloy* Nickel) HPT Disk Forging
(ATI 720 Nickel, ATI Waspaloy* Nickel, Powder Metal Nickel) LPT
Disk Forgings (ATI 118 Nickel) HPC Disk Forgings (ATI 718 Nickel,
ATI 720, ATI Powder Metal Nickel) IPC Disk Forgings (ATI 6-4
Titanium, ATI 6-2-4-2 Titanium)