LBR SERIESLow Torque, Fully Lined High Performance Ball Valves

Engineered for Industries, Most Hazardous & Corrosive Services

AEGISTM

LBR SERIESSectioned Model

PTFE/graphitestem/gland bushing

Independent stop

PTFE/graphite Chevron style packing

Loaded PARAFLON seats

Safety grounding spring

Chambered raised face flange seal

Epoxy coated body

Securely anchored & locked

linings

Securely anchored & interlocked encapsulated ball

Integral actuator mounting flange

One piece internally mounted,

blowout proof stem

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

Minimum cavity space

LBR SERIESAEGIS

,LBR series fully lined high performance ball valves are engineered for reliable

isolation and control of extremely corrosive, hazardous and high purity process liquids and gases. Designed using industry’s pertinent specifications as a minimumrequirement, AEGIS valves incorporate the highest standards of fundamental engineeringprinciples, quality and safety that are essential in assuring reliable performance.Designed in accordance with ASME B16.10 150 lb. face to face dimensions, AEGISvalves are routinely used as direct replacements for massive, high torque and difficult tomaintain plug, gate and ball valves. The low torque feature, which has been tested to beas much as 66% less than lined plug valves results in easier manual operation, reducedpiping stress and considerably lower automation cost.

Acetic Acid Chlorosulfonic Acid Phosphoric AcidAlcohols Deionized Water Sodium HypochloriteBrine Ethylene Dichloride Sodium Chlorate Bromine Ferric Chloride Spent AcidCaustic Hydrobromic Acid Sulfuric AcidChlorine Gas Hydrochloric Acid TetrabromethaneChlorine Condensate Hydrofluoric Acid TriethanolamineChlorinated Brine Hydrogen Peroxide Vinyl Chloride MonomerChlorine Dioxide Nitric AcidChlorinated Organics OleumChlorinated Solvents Phosgene Gas

Design /Testing StandardsAEGIS

,150 lb. flanged lined ball valves are designed in accordance with ASME B 16.10,

ASME B 16.5 and ASME B 16.34 specifications. Bi-directional pressure testing and stemseal testing to assure absolute tight shutoff is conducted in accordance with API 598 specifications. The lining integrity of each valve is tested with 25,000 volts to assure quality conformance and uniform thickness.

Quality AssuranceThe excellent design features of the LBR valve are complemented by a functioning qualityassurance process. All valves are rigorously manufactured in strict accordance with our company-committed process to assure defect-free products that are delivered on time.Utilizing modern computer-aided production methods and molding technology, our goalis to control the manufacturing process and reduce rework. A PMI process is performedon all critical components allowing material identification. In addition, all valves aresubject to visual, dimensional and functional tests.

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

Solving process industries, "most corrosive problems",

AEGIS,

valves are routinely installed in services such as:

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LBR SERIESStem SealAEGIS

,LBR series valves are designed to offer long-term maintenance-free protection against

fugitive emissions which is assured through a deep stuffing box consisting of virgin PTFE chevron style rings. The axial pressure applied by the gland follower, assisted by the internal system pressure, radially expands the chevron rings to form an absolute tightstem seal. Vacuum service applications require that the packing rings be installed in theinverted direction.

Blow-Out Proof Stem DesignThe stem of the LBR series valve is internally assembled and shouldered within the linedbody to eliminate the possibility of blow-out in the event that the top works of the valve are disassembled.

Integral Cast Actuator Mounting FlangeThe integral cast actuator mounting flange easily allows for complete valve automation without removal from the pipeline.

Anti-Static ProtectionThe PTFE/graphite packing and grounding spring provides protection against the effectsof electro-static discharge.

Temperature RatingAEGIS

,lined ball valves are rated for continuous operating conditions ranging from

-60˚ F to 400˚ F depending on the lining and body material selected.

External Corrosion ProtectionThe external valve body is protected from corrosion by a two-part highly corrosion resistant, baked on epoxy paint system.

Locking DevicesLocking devices are available for AEGIS valves allowing the handle to be secured in either the open or closed positions.

LBR SERIESProduct Identification Upon successfully completing all relevant testing, each AEGIS valve is equipped with an individual stainless steel identification plate assuring total-traceability. In addition, allvalve bodies and linings are color coded allowing end users to completely identify theproduct.

Corrosion Resistant LiningsAEGIS

,highly corrosion resistant fluoropolymer and thermoplastic linings are available in

PFA, PFA/AS, FEP, PVDF and PPL. Our diversified choice of materials and in-depthknowledge of industrial processes allows us to assist our customers in the selection ofthe most appropriate lining for their specific application. The uniformly thick linings and ball/stem encapsulations are securely anchored within the valve body by a series of dovetail grooves and pre-drilled interlocking holes. These design features facilitates thehandling of process pressure, vacuum, thermal cycling and temperature cycling. AEGIS

,dense linings are free of voids thus offering long-term resistance to the effects of permeation. The non-stick properties of fluoropolymer linings are also ideal for transporting highly viscous fluids.

Materials of ConstructionThe standard material of construction of the AEGIS valve body is

ASTM A 395 60-40-18 (Ductile Iron).

As an option, the following materials are also available.ASTM A 216 WCB (Carbon Steel) ASTM A 351 CF8M (Stainless Steel)

Free Floating Ball DesignAEGIS

,valves incorporate into their lined ball valve design the industry-proven free

floating ball concept. Each valve features a gland flange designed with an internalgraphite bearing eliminating the possibility of placing a lateral load on the stem andpacking. Our proven technology provides absolute bubble-tight shutoff and zero stemleakage across the full pressure range, from a vacuum of 1 Torr up to the full working pressure of 275 PSIG.

Chlorine and HCL ValvesAEGIS

,LBR series valves are ideally suited for the stringent performance requirements

demanded with chlorine gas and aqueous hydrochloric acid applications. Produced from premium grade resins, our thick fluoropolymer linings and ParaFlon™ seat technology features superior resistance to the effects of chemical attack, permeation, absorption,swelling and cold flow thus providing industry with convincing performance in handlingthese highly regulated commodities. Valves for these services are thoroughly cleaned and packaged according to our factory procedures and conform to the Chlorine InstitutePamphlet #6 specifications.

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

LBR SERIEStechnical /

dimensional data

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

S

LBR SERIES

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

LBR SERIES

BREAK AWAY TORQUE COMPARISONAEGIS LBR VALVE TO A TYPICAL LINED PLUG VALVE

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

Torque ratings are stated at 150 PSI ∆ p.

5000

4500

4000

3500

3000

2500

2000

1500

1000

500

01,, 1 1/2

,, 2,, 3,, 4,, 6,,

AEGIS LBR ValveTYPICAL LINED PLUG VALVE

Brea

kawa

y tor

que i

n/lb

s.

LBR SERIES

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

PRESSURE / TEMPERATURE GRAPH

FEP PFAPVDFPP

290 20276 19262 18247 17232 16218 15203 14189 13174 12160 11145 10131 9116 8102 787 673 558 444 329 214.5 1psi bar

50

122

150

302

100

212

200

400

0C

0F

LBR SERIESAutomated Valves

A E G I S F L O W T E C H N O L O G I E S W W W . A E G I S V A L V E S . C O M

ACTUATOR SIZING TABLE

• Air Supply (PSI)

AEGIS FLOW TECHNOLOGIES6646 Complex Drive • Suite D • Baton Rouge, LA • 70809 USA

225-754-7977W W W . A E G I S V A L V E S . C O M

Aegis and Paraflon are registered trademarks of Aegis Flow Technologies L.L.C. printed 0802

Size Product Packing Operator

1 LBR 1000- PFA Lined T-PTFE B-Bare Shaft11/2 LBR 1100- FEP Lined G-Graphite H-Lever Handle2 LBR 1200-ETFE Lined LD-Locking Lever Handle3 LBR 1300- PVDF Lined G-Manual Gear Operator4 LBR 1400- PPL Lined DA-Double Acting Actuator6 LBR 1500-PFA/AS FC-Fail Closed Actuator

FO-Fail Open Actuator

Accessories Cleaning

PS-Proximity Switch Cl-ChlorineMS-Micro Switch HP-High PurityPC-Pneumatic PositionerPP-Electro Pneumatic PositionerPR-Pressure RegulatorSV-Solenoid Valve

How to Order

2" Aegis LBR series, ANSI 150# flanged fully PFA lined ball valve complete with PTFE packing and lever handle.

Model # 2-LBR 1000-T-H

LBR SERIESOrdering Information