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AE Senior Thesis: Research: Modular Construction Applied to Sullivan Trail Junior High Breadth 1: Structural Implications of Modular Construction Breadth 2: Modularizing Mechanical Systems. Goals of Presentation: Inform on state of modular construction in today's industry - PowerPoint PPT Presentation
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April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
AE Senior Thesis:
Research: Modular Construction Applied to Sullivan Trail Junior High
Breadth 1: Structural Implications of Modular Construction
Breadth 2: Modularizing Mechanical Systems
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Goals of Presentation:
Inform on state of modular construction in today's industry
State advantages and disadvantages of modular construction
Apply a modular construction design to Sullivan Trail Junior High
Show minimal changes to floor plan
Show a schedule reduction of four months
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Background information: Pocono Mountain School District
Over 11,200 students and 1,400 faculty members
305 square mile coverage area
Increase in enrollment of about 4% or 400 students a year
Pocono Mountain West High school: Completed in 2002 is already 200 students over capacity.
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Background information: Sullivan Trail Junior High
Features 285,575 Sq. Ft. 44.6 million dollars 16 Prime Contractors Built into the side of a hill and is two stories on each level Auditorium Multi Purpose Room Cafeteria Three Classroom Pods Construction started in March 2004 Completion date December 2005
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Background information: Sullivan Trail Junior High
Structure Structural steel frame Concrete spread footings and piers 18 Foot high retaining wall Combination of CMU and steel stud and drywall walls Split-face CMU facade
Mechanical Systems 3 boilers 2 Chillers 41 Single and Multi-Zone Air handling units Fully Sprinkled
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Modular Construction
Advantages Requires little or no shake out area Generally saves money Reduces construction time by 1/3 because modules can be started while foundations are being dug Reduced schedule leads to a faster payback period for the building Minimizes schedule risks by having portions of the construction take place in a controlled environment and shortens critical path Safety concerns are reduced because of controlled work environment Portions of the building can easily be added or removed as needed
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Modular Construction
Disadvantages Requires substantial planning so front end of projects can be prolonged Sometimes there will be an up cost Works best on repetitive buildings such as jails and hotels Increase in columns Maximum clear span of 28 feet Modular designers prefer to have very little or no CMU
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Types of Modular Construction
Static Modular Construction Modules are built similar to a conventional building The modules are fully assembled them portions removed on match line Typically are shipped on flat bed trucks Adaptable to existing floor plans NRB Incorporated
Assembly Line Modular Construction Module moves to different stations Modules are never fully assembled until on site Typically have wheels attached to frame Focuses on efficiency Mark Line Industries
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Static Build Modular Construction
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Static Build Modular Construction - Connections
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Static Build Modular Construction - Connections
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Assembly Line Modular Construction
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Assembly Line Modular Construction
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Sullivan Trail Junior High Modularization
Reduce schedule to have school completed by August 31, 2005 Use static built modularization Modular design follows classroom pods Auditorium, Gyms and Cafeteria would be conventionally built
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Area A Floor Plan
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Area C Floor Plan
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Area D Floor Plan
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Area E&F Floor Plan
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Modular Construction
Erection Sequence Area A, C and D2, D1 and F and E
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Modularization Recommendations
Floor to floor heights would have to be lowered Redesign of locker rooms to accommodate new columns Flat roofs with roof top mechanical units Modularize mechanical systems rather than mechanical room Labor costs could be reduced by 1/3 because prevailing wage would not need to be used on off site construction Save temporary modular classrooms and estimated cost of over $650,000
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
Special Thanks to..
Turner Construction: Bill Booth and Steve Miller
NRB Incorporated: John Crisp and Don Engle
AE Faculty
Gilbert Architects
Pocono Mountain School District
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
LowerLower MainMain UpperUpper MezzanineMezzanine
Area AArea A 16'-8"16'-8" 14'-014'-0 NANA NANA
Area CArea C 16'-8"16'-8" 14'-8"14'-8" 15'-6"15'-6" 18'-10"18'-10"
Area DArea D 16'-8"16'-8" 14'-8"14'-8" 15'-6"15'-6" 18'-10"18'-10"
Area EArea E 16'-8"16'-8" 14'-8"14'-8" NANA NANA
Area FArea F 16'-8"16'-8" 14'-8"14'-8" NANA NANA
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
April 13, 2005April 13, 2005
Sullivan Trail Junior Sullivan Trail Junior HighHigh
Pocono Summit, PennsylvaniaPocono Summit, PennsylvaniaAndrew MellowAndrew Mellow
Goals
Background
Drawings
Site Plan
Schedule
