Advantech Smart Factory Roadsho · Backup Generator Energy Management Data Center 1 ... CompactLogix PLC EtherNet/IP ... redundancy and hot swap features

Welcome

Taipei, Taiwan

May 1983

Advantech brand mission “Enabling an

Intelligent Planet”

Headquarter

Established

Employees

Revenue

Publicly Listed

7,300

USD $1,169M (2014)

Bloomberg Ticker 2395

Advantech Overview

Advantech Global Revenue & Growth Trends

Reven

ue in

millio

ns, U

SD

Year 2002-2013

Gro

wth

Rate

(FST)

*start include Net-Star, Advansus

*

10%

1013

920 900

2014 $1,169M 11%

30 YEARS

$1 B I L L I O N

Advantech Global Organization 2 Major Manufacturing Sites

6 Design Centers

10 Logistic Centers

13 Repair Centers

11 Configure to Order Centers

D

L

M

R

92 Sales Offices in 21 Countries

C

World Industrial PC Leader Estimated World Market Shares % of $ Revenues, 2013

Supplier

Advantech

Siemens

Beckhoff

Kontron

B&R Automation

Other Suppliers

Ranking

1

2

3

4

5

45.5%

%

29.5%

9.5%

6.5%

5.5%

3.5%

45.5%

World Industrial PC Leader Advantech Market Position

Industrial Computer World Market Share

Advantech WW Market Share 29.5%

Advantech maintains strategic partnerships with a number of

leading silicon and software providers to ensure the

technologies used inside our products are widely compatible

with other products in the global marketplace.

Advantech Strategic Partnerships

Silicon Strategy Partners

Software Strategic Partners

World-class Recognition

http://indolinkenglish.files.wordpress.com/2011/07/freescale.jpg

Advantech Video

https://www.youtube.com/watch?v=RDdhD3BSuI0

https://www.youtube.com/watch?v=RDdhD3BSuI0

Smart Factory

4.0 Overview

Advanced Manufacturing Partnership (AMP)

Pillar I

Enabling

Innovation

- National Mfg Strategy

- Increase R&D in cross-

cutting tech

- Network Mfg Innovation

Institutes

- Industry/University

Collaboration in Mfg

Research

- Robust Environment for

Mfg Technology

Commercialization

- National Advanced Mfg

Portal

Pillar II

Securing Talent

Pipeline

- Correct misconceptions

about Mfg

- Tap veteran talent pool

- Invest in Community

Colleges

- Partnerships for Skill

Certifications

- Enhance Advanced Mfg

University programs

- National Mfg

Fellowships and

Internships

Pillar III

Improving the

Business Climate

- Enact tax reform

- Streamline regulatory

policy

- Improve trade policy

- Update energy policy

www.manufacturing.gov

http://www.manufacturing.gov/

Source: The New Software Defined Supply Chain: Preparing for the disruptive transformation of Electronics design and manufacturing

The IBM Institute for Business Value

Trends Changing the Future of Manufacturing

3D Printing Intelligent Robotics Industry 4.0

Focus of today’s

Event

Electrical

Energy

Electronic

and IT

Systems

What is Industry 4.0?

Water and

Steam

Power

Cyber-

Physical

2.0 1.0

Advancing Smart Manufacturing

Electronics Manufacturing CNC/ Machine Tools Industrial Machinery Robotics

Enabling Smart Factory 4.0

Smart Factory

Tour

Virtual Smart Factory

Welcome to our Virtual Factory Manufacturer of plastic mugs

Virtual Smart Factory Tour

4

Tank Farm

Water Treatment Warehouse

Boiler

Laboratory

Backup Generator

Energy Management

Data Center

1 Stop

Stop

5 Stop

11 Stop

7 Stop

8 Stop

10 Stop

6 Stop

9 Stop

3 Stop

2 Stop

Machine Automation

Optical Inspection

Conveyor System

Presenters

Plant Manager Role being played by

Nathan Smith

Plant Engineer Role being played by

Walt Medlock

Let’s start the tour!

Factory Tour Part 1

4 Laboratory

Stop

1 Stop

3 Stop

2 Stop

Machine Automation

Optical Inspection

Conveyor System

Factory Floor - Machine Automation 1 Stop

1 Stop Here we have our

injection molding

machines. These

machines were in

need of a general

overhaul so we hired

a company that

specializes in

machine retrofits.


Solution – Controls Retrofit

WebOP

Operator Panel

ADAM & APAX

Remote I/O

Allen Bradley

CompactLogix PLC

EtherNet/IP

Enabled Switch

Explain some of the criteria we used

when evaluating the WebOP

operator panel.



WebOP-2000 Operator Panel Key Benefits

Data Storage Ability to get data from the HMI

through several methods including

Micro SD cards or an FTP

connection

Data Collection &

Monitoring Easy to configure data collection

with versatile alarm monitoring

Alarm

History

Alarm

Count

Active

Alarm

Alarm

Screen

. . WebOP-2070T

IP66 Rated Don’t have to worry about

dust and wash down issues

Allen Bradley

Control Protocol

There is a lot that goes into the mold

change as well as the control setup,

and this was simplified by using the

WebOP.



Old Method

Store mold setups in HMI Loading a new recipe is easy - Use a USB bar scanner plugged directly into the WebOP

to scan a bar code from a plate on the mold.

Simplified Mold Changes

New Method with WebOP

Store mold setups in recipe book To load a new recipe, operator would type in serial number to call up the mold setup

recipe. With this method the operator sometimes typed in the wrong serial number and/or got the molds confused.

Another thing that sold us on the

WebOP was the development

software.



WebOP Designer Software Key Benefits

Easy of Use

Simulation Mode

Supports Communication

to Many Different Devices Over 300 PLC communication links

Free of Charge

WebOP Designer Software

We also wanted the ability to

connect remotely to the HMI.


Built-in VNC Server Allows for visualization and control

of the WebOP screen from a remote

PC, tablet, or mobile phone using

industry standard VNC technology.

Many free VNC clients are available

for iOS or Android mobile devices.


Smart HMIs for Remote Monitoring and Control

Built-in FTP Server Allows for file transfer to/from remote

WebOP panels with a FTP Client. May

be used to download trend history,

alarm log, recipe files, WebOP project

files. Useful for the integration of

automatic data collection applications.

Another choice the integrator gave us

was on the remote I/O.



6-ch Relay Output

EtherNet/IP Module ADAM-6060EI

EtherNet/IP Communication

Coupler APAX-5072

12-ch Relay Module APAX-5060

24-ch Digital Output Module APAX-5046

12-ch Analog Input Module APAX-5017

Monitors Hopper Level, Oil Level,

Temperature, & Pressure

Reduces Wiring

We were drawn to Advantech’s

APAX remote I/O because it has

some unique features. Can you

explain this?



APAX Remote I/O Key Benefits

Provides Real-time

Performance Decentralized architecture retains

high-speed data transfers

Decreases Coupler

Number Fewer IP addresses needed

Hot Swappable

Based on Ethernet

Technology

We also liked the small stand-alone

modules.



ADAM-6100 Ethernet/IP Modules Key Benefits

ADAM-6160EI

Small Amount of I/O

EtherNet/IP Conformance

Tested Ensures multi-vendor

system interoperability.

Daisy Chain Capability Improves scalability and

resistance against

interference common in

factory settings.

We also discovered a unique feature

for Advantech’s Ethernet switches.



EKI-5000 Ethernet/IP Enabled Switch Key Benefits

EKI-5726

Built-in EtherNet/IP

Protocol Stack Direct access to key switch

parameters.

EtherNet/IP Conformance

Tested Ensures multi-vendor system

interoperability.

RSLogix 5000 Definition

File

We were also shown some other

control package options.


Advantech’s WebOP, Remote I/O and Ethernet switch solution also

works with PROFINET and Modbus TCP


Optional Control Packages

Siemens Step 7

Controller

Advantech

APAX Coupler

Buttons

Heater

Temp Sensor

Alarm Advantech

APAX Coupler

Advantech WebOP

Operator Panel

Other Manf’s

Controllers

Advantech PROFINET

Enabled Switch

Advantech Modbus

Enabled Switch


Ability to stay with current controller

because of maintenance

requirements

Expand with other compatible

components

Solution Review – Controls Retrofit

APAX Remote I/O

• EthetNet/IP protocol

• Real-time distributed I/O

WebOP Operator

Panel

• VNC remote access

• Free WebOP Designer

Software

EKI ProView Switch

• EtherNet/IP protocol

• Direct access to key

switch parameters

• EthetNet/IP

protocol

• Compact

form factor

ADAM

Remote I/O


Solution Review –Controls Retrofit Software

I/O

Recipes

Trending

Barcode Reader

Call your Advantech sales

contact if you want to set up

a live demo at your facility

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRxqFQoTCMvh0ovH1scCFYfVgAodBCoN3g&url=http://www2.advantech.eu/WebOp/downloads.aspx&psig=AFQjCNGbr_O2U8S6hkV1KiIS6AzlHRqNXA&ust=1441221621022622




Factory Floor – Conveyor System

Here we have

automated

conveyors moving

parts from the

injection molding

machines to the

inspection stations.

Uptime for the

conveyors is critical to our operation.

2 Stop

2 Stop

Solution – Redundant System

Advantech

Operator Panel

(WebOP)

APAX Redundant

PAC Controller

Factory Floor – Conveyor System 2 Stop

APAX

Remote I/O

Unmanaged

Industrial

Ethernet Switch

While we already had controllers for

some of our other systems that we

were comfortable with, we decided

to go with Advantech’s APAX PAC

controller because it made our

system more reliable, scalable, and

flexible.



APAX PAC Redundant Controller Key Benefits

Dual Processors Redundant controller with

same IP address

Simple Implementation

Immediate Fail Over

Seamless Integration

with Single HMI

APAX-5620

We also had a bit of a unique

requirement that the APAX solution

was able to solve for us with its

remote capabilities.



Ethernet Backplane Allows I/O to be placed together or

remote with a CAT 5 cable

Up to 1 ms Response Time

from Digital I/O Same speed as if they were connected

together

APAX Remote I/O Key Benefits

APAX-5046

Sometimes we want to separate

part of the conveyor for repair or

restructuring during production.



Hot Swappable Allows us to change out board

while controller continues to

run…significantly saving costs

APAX Key Benefits

Software with Alarm Ability to acknowledge alarm

and continue to run the other

sections of the conveyor while

one section is disconnected

IEC-61131 Compliant Ability to program in one of 5

standard programming

languages…we used Ladder

Diagram

Due to additional conveyor system

functionality, we needed a local

display on the plant floor for

monitoring and control.




PDF Documents

Video Support

Same Development

Software Allowed us to create screens and call

up documents while still having HMI

screens running

.net Programming Support

WebOP-3070T IEC-61000-4-2 Dual Level 4

ESD Protection

We also needed to add some rugged

Ethernet switches throughout the

conveyor system.



Industrial Ethernet Switch Key Benefits

Wide Operating Temperature -10 ~ 60°C (14 ~ 140°F)

8-port Unmanaged

Industrial Ethernet Switch 5-port also available

EKI-2528


More uptime due to APAX controller

redundancy and hot swap features

Easy reconfiguration using flexible

architecture of APAX

Operator instructional videos/PDFs

viewed from WebOP operator

panel

Solution Review - Redundant System

APAX Remote I/O

WebOP Operator

Panel

• Flexible architecture

• Redundancy

• Hot-swap

• PDF/Video support

• Easy networking

APAX Remote I/O

• Flexible architecture

APAX Redundant

Controller

EKI Unmanaged

Ethernet


Solution Review - Redundant System Software

Conveyor Status

PDF/Video






Factory Floor – Optical Inspection

Next, let’s visit our

product inspection

area. Here we

needed an

automated solution

to help ensure

substandard product

was eliminated from

our customer

shipments.

3 Stop

3 Stop

Factory Floor – Optical Inspection 3 Stop

Solution - Open Vision Inspection System

Fanless Box PC with

PoE Plug-in Card &

Relay Card

Touch Panel

Computer

It was an investment, but the

investment has paid off rather quickly.



UNO-3000 Fanless Box PC Key Benefits

Fanless Intel Core i7 CPU Has processing power needed for

high speed image analysis

Open PC-based Architecture Ability to use cameras and software of choice

No Rotating Hard Drives Uses SSD for fanless heat dissipation

UNO-3083G

PCI Express Slots for

Expansion

We also wanted an industrial

computer that used Microsoft’s

Windows Embedded 7 operating

system and Advantech’s

UNO-3083G met this requirement.



Windows Embedded 7 Standard Key Benefits

Enhanced Write Filter (EWF)

Hibernate Once Resume Many (HORM)

When we were looking at vision

camera’s, we liked the idea of

integrating them directly into a

PC-based vision controller.



PCI Express I/O Card Key Benefits

2/4-port PoE Card for

Vision Cameras

8-channel Relay Output

Card for Part Rejection

PCIE-1760 PCIE-1672PC

And finally, we wanted to have a

nice display for this system that we

could monitor our inspection

process.


SPC-1840WP


Touch Panel Computer Key Benefits

Multiple I/Os with

M12 Connectors Helps keep unit IP-66

compliant

IP66 True-flat

Touchscreen Withstands wash down

and dusty environments

IP-66

16:9 Wide Screen

with Multi-touch Supports zoom in/out

features via touch

Supports

Standard VESA

Mounts Operator can move for

best viewing angle


All parts now inspected

Improved quality

Ability to use any vision camera

Solution Review - Open Vision Inspection System

• Widescreen

• Multi-touch

• IP-66 all around

SPC Touch Panel Computer

UNO Box PC

• 24 VDC fanless

operation

• Expansion

• WES7 enabling

HORM and EWF

• PoE camera support

• Digital relay outputs

PCI Express I/O Cards

• Gigabit connectivity

EKI Managed

Industrial Ethernet

Switch


Solution Review - Open Vision Inspection System Software

Remote Screen View

Multi-touch Demo

UNO Remote View




Laboratory 4 Stop

Now on to the lab

where we constantly

evaluate the quality of

our product. We do

product and process

testing in the lab and

also on the plant

floor.

4 Stop

Laboratory 4 Stop

Solution – Build Test Stand

Panel PC

Computer

USB Data

Acquisition Module

DAQNavi, MATLAB,

& LabVIEW Software

On this test we are monitoring how

temperature affects the product.

Can you explain more about the

data gathering process we

implemented?

Laboratory 4 Stop

Laboratory 4 Stop

USB Data Acquisition and Control Module Key Benefits

USB-4718

Built-in Signal Conditioning

for Thermocouples Simply connect thermocouple, configured

module and started to collect data

Free Development Software

(DAQNavi) Reduces costs and improves

performance

Can you explain more about the

software included with Advantech’s

USB modules?

Laboratory 4 Stop

Laboratory 4 Stop

DAQNavi Development Software Key Benefits

Shorter Development Time Simply start software, it recognizes

USB module, configure it and see data

plotted on historical line trends.

Data Logger Utility Utility in DAQNavi used to store data to

the hard disk for data analysis.

Advantech Free Development

Software Package Ships with Advantech DAQ devices.

Includes device drivers, development

kits, utility, user guides..etc.

We also had some additional lab

software we wanted to use with the test equipment.

Laboratory 4 Stop

Laboratory 4 Stop

Additional Software Key Benefits

MATLAB to Crunch

Numbers DAQNavi data logger stores data

in a CSV file that can be brought

into MATLAB

LabVIEW so Polymorphic VIs

Can Be Added DAQNavi comes with drivers for LabVIEW

We also decided to upgrade the

HMI in our test station to one with a touch screen.

Laboratory 4 Stop

Laboratory 4 Stop

Multi-functional Panel PC Key Benefits

PPC-6150

Intel i5 Processor Provides power needed to run

our test software

Large HD for Long Term

Data Storage

Easy to Operate Touch

Screen

Laboratory 4 Stop

Easily connect I/O

High speed data collection

Solution Review –Test Stand To Ensure Quality

USB DAQ Module

Panel PC Computer

• Plug-and-play

• Versatile high speed DAQ

• All-in-one VESA mount

touchscreen

• Free DAQNavi toolkit

supporting LabVIEW and

Visual Studio

Laboratory 4 Stop

Solution Review –Test Stand To Ensure Quality Software

Remote Viewing

DAQNavi Datalogger




Factory Tour Part 1 – Q&A

1 Stop

Machine Automation

2 Stop

Conveyor System

3 Stop

Optical Inspection

4 Stop

Laboratory

Factory Tour Part 1 Stops

Break Time

Come take a

closer look at

our demo

products

Factory Tour Part 2

Tank Farm

Water Treatment

Boiler

7 Stop

8 Stop

6 Stop

Warehouse

5 Stop

Warehouse 5 Stop

5 Stop

Welcome to our

warehouse. Here you

can see our automatic

guided vehicles

(AGV’s) moving quietly

about. But this wasn’t

always the case. I’ll let

our plant engineer

explain.

Warehouse 5 Stop

Solution – Wireless AGV Connectivity

PC-based AGV

Controller

Wireless

Access Points

Wi-Fi Mesh

AP/Station

PoE Camera

PoE Switch

EKI-6351

What we found was that the AGV

integrator was already using some

Advantech equipment on the

vehicle and it allowed us to add

some additional equipment for our

own needs.

Warehouse 5 Stop

Warehouse 5 Stop

PC-based AGV Controller Key Benefits

UNO-2362G

PC-based AGV Controller

Running Linux

Rugged, Fanless

Advantech SQFlash Media

24VDC Power

EKI-6351

The AGVs come with onboard

cameras to sense its location and

a variety of obstacles.

Warehouse 5 Stop

Warehouse 5 Stop

PoE Switch Key Benefits

EKI-2726FHPI

4 PoE+ Ports 30 watts/port

Gigabit Bandwidth

Wide Temperature -40 to 75°C (-40 to 167°F)

Provides Power &

Communication to AGV

Cameras

EKI-6351

Can you explain how we

connected the AGV to the plant

infrastructure?

Warehouse 5 Stop

Warehouse 5 Stop

Wi-Fi Mesh AP/Station Key Benefits

EKI-6351

Wi-Fi Mesh AP/Station

Connects AGV to Wireless

Plant Infrastructure Connects via UNO Ethernet port

EKI-6351

One of the things we were

wondering is if the AGV would get

out of range of the wireless access

point that the AGV is connected to.

Warehouse 5 Stop

Warehouse 5 Stop

b/g/n Wireless Access Point/Client Bridge Key Benefits

EKI-6311GN

No Speed or

Connection Loss Ability to move from wireless

mesh router AP to AP in less

than 20 milliseconds

Fast Roaming Allows the Mesh station on

vehicle to stay connected to

the wireless access point

with the strongest signal

EKI-6351

We also wanted to run the data

from the warehouse back to the

main network wirelessly.

Warehouse 5 Stop

Warehouse 5 Stop

a/n Wireless Access Point/Client Bridge Key Benefits

EKI-6331AN

Backhaul – Communicates

Back to the Main Access Point

Using a Different Frequency of

5GHz This keeps the interference to a minimum

since AGVs are communicating at 2.4

GHz

Warehouse 5 Stop

Major improvement in our logistics efficiencies

Automatic tracking of goods

Open architecture for easy integration

Solution Review - Wireless AGV Connectivity

EKI Wireless

Access Points

EKI Backhaul Wireless

Access Points

UNO AGV

Controller

• Fast roaming

• Wide bandwidth

• PC-based

• Fanless

• High-power

• Gigabit

• WiFI Mesh

EKI PoE+

Switch EKI Wireless

Access Point

Warehouse 5 Stop

Set-up Screen for Access Points

Solution Review - Wireless AGV Connectivity Software




6 Stop

Tank Farm 6 Stop

Welcome to our tank

farm. Recently, as we

have grown, we have

started storing our plastic

resin in large storage

silos outside and we

needed a system to

monitor and control their

levels.

Tank Farm 6 Stop

Solution - On-site Visualization

Analog Input

Module

Relay Output

Module

Fiber Optic

Media Convertor

WebOP

Operator Panel

Tank Farm 6 Stop


Local Visualization Enables material handler to more easily

decide what silo to use for new deliveries

Scripting Used to read and calculate tank levels

accurately without adding additional

controller

Multiple Communication Ports Allows us to connect to our silo level

monitoring sensors WebOP-2040T

We also do some control with the

WebOP that is very simple for

material transfer.

Tank Farm 6 Stop

Tank Farm 6 Stop

Intelligent Ethernet I/O Modules Key Benefits

Relay Output Modbus

TCP Module Used to control relays for

blower motors and pneumatic

valves ADAM-6260

Graphic Condition Logic (GCL) No Need for additional controller and

ability to do system configurations with

intuitive graphic utility

8-ch Isolated Analog Input

Modbus TCP Module Used to monitor the silo level

sensors and air pressure from

compressor lines

ADAM-6217

Daisy Chain Networking and Auto-bypass

protection for flexible deployment

Our WebOP also ended up solving a

problem we didn’t anticipate.

Tank Farm 6 Stop

Tank Farm 6 Stop

WebOP-2040T

Multi-language Support Dock workers can change language to their native

language with a simple touch of a button. Alarms and other

notifications can also be changed.

Since the material delivery tubes

were running directly into the plant,

we decided to run our cabling along

the same path to get the data back

to the control room.

Tank Farm 6 Stop

Tank Farm 6 Stop

EKI-2541MI

Fiber Optic Media Converter Used to convert signal between silo

box and main network to fiber LONG DISTANCE

FROM SILOS TO

CONTROL ROOM Long I/O Transmission Distance Fiber up to 2 km (1.2 miles)

Fiber Optic Media Converter Key Benefits

Wide Temperature Range -40 to 75°C (-40 to 167°F)

Static Electricity Protection Keeps us immune from electrostatic

discharge in the silos

With our WebOP in place we found

that we were able to add some nice

functionality as well as make all the

data available back at the control

room.

Tank Farm 6 Stop

Tank Farm 6 Stop

Getting Data Back to Control Room WebOP-2040T

Modbus Server & Client Ability to monitor material levels

from control room via Modbus

Alarm Monitoring If level hits trigger point, email

will be sent to purchasing

Tank Farm 6 Stop

Accurate purchasing and

usage records

Solution Review – Local Visualization

Support for monitoring and

control of bulk material storage

ADAM Relay

Output Module

ADAM Analog

Input Module

WebOP Operator

Panel • Built-in logic (GCL)

• Daisy chain

• Built-in logic (GCL)

• Daisy chain

• Modbus server

• Alarm management

• Scripting

• Noise immunity

• Long distance

Fiber Optic

Media Convertor

Tank Farm 6 Stop

Solution Review – Local Visualization Software

VNC Connection

Graphic Condition Logic (GCL)

Language Switching







7 Stop

Water Treatment 7 Stop

Now we arrive at the

water treatment station.

We didn’t have a lot of

experience with water

treatment or EPA

regulations, so we went

outside for bids.

We ended up going with

a vendor that provided

us with a turnkey system

adapted to our plant.


Solution - Turnkey Water Cleaning System

PC-based

Controller

Managed

Ethernet Switch

Modular I/O

Touch Panel

Computer

WiFi I/O


Running Windows CE

Real-time OS

Intel Atom PC-based Controller Key Benefits

Microsoft .Net Development

Environment Allowed integrator to write own application

to communicate with I/O and remote

communication servers

ADAM-5560CE Advantech .Net Library Included Shortened development time

7-slot Intel®

Atom PC-based

Controller

High Density Modular I/O

Multiple ADAM-5000 I/O modules

were also used. Can you explain

how?



ADAM-5000 Modular I/O Modules Key Benefits

ADAM-5560CE

Digital Input Module

(ADAM-5051D)

Used for level and

position switches

Relay Output Module

(ADAM-5069)

Used for alarm lights

Analog Input Module

(ADAM-5017)

Used for pH and

clarity

Analog Output Module

(ADAM-5024)

Used for control valves

and pump speeds

Digital Output Modules

(ADAM-5056D)

Used for pump on/off

and block valves

This system has a small 3 ½”

touch screen for the user

interface.



Touch Panel Computer Key Benefits

Low Power Consumption

Windows CE

TPC-31T

Software Developed with

the same Microsoft .NET

Environment

Small Panel PC

To conserve water usage, we

needed accurate monitoring of

our fresh water intake.



WiFi I/O Key Benefits

Highly Compatible

Easy addition to existing

WiFi infrastructure

Web Configuration

HTML web server for

configuration and troubleshooting

from any device with browser

Built-in Data Log

With time stamp and direct Dropbox

connectivity

Counter Inputs with

Robust Protection Wide operating temperature with isolation

for connecting Intake water meter

WISE-4060

Direct Access HTML5 webpage for mobile

friendly display

In order to monitor this at the

control room we tied it to the

plant-wide network.



Managed Ethernet Switch Key Benefits

Managed Ethernet Switch Solved the problem of getting the

ADAM I/O on the network while also

being the conduit between the

controller and the HMI. It also serves

as the access point for the boiler

control.

EKI-7654C

Fiber Optic SFP Modules


Proven system

Compact control solution

Solution Review – Turnkey Water Cleaning System

• Fiber optic SFP

• Counter Input

• Data logging

WISE WiFi I/O

TPC Touch Panel Computer

• Small size

• Open architecture

• Open architecture

• Modular I/O

ADAM PC-based Controller EKI Managed

Ethernet Switch


Solution Review – Turnkey Water Cleaning System Software

HMI Remote View

WiFi I/O Remote View




8 Stop

Boiler 8 Stop

We are now at our

boiler room. Our boiler

system is used for

various utilities

throughout the plant.

It is an old system but

we have improved its

efficiency greatly with

the addition of some

recent technology

upgrades.

Boiler 8 Stop

Solution – Improved Boiler Control with Class 1 Division 2 (C1D2)

for hazardous locations

C1D2 Touch

Screen

C1D2 Modbus

Digital I/O Module

C1D2 DIN-

rail PC

C1D2 Modbus

Gateway

What was added to interface to

existing equipment?

Boiler 8 Stop

Boiler 8 Stop

C1D2 DIN-rail PC Key Benefits

UNO-1172AH

WebOP Designer

Software with

Panel Express

WebOP Designer Software

with PanelExpress Used for visualization, supervisory

control, alarming, and emissions

reporting

Integrates Existing Modbus

Equipment For controllers and combustion

sensors for burner optimization

C1D2 DIN-rail

Industrial PC

We also needed a rugged touch

screen monitor for the operators to

interact with the updated control

system.

Boiler 8 Stop

Boiler 8 Stop

C1D2 15” Touch Screen Key Benefits

FPM-8151H

C1D2 Certified 15” Touch Screen Industrial monitor for hazardous locations

316L Stainless Steel Front Panel

60°C (140°F) Max Operating

Temperature

IP65 Compliant Front Panel Ability to withstand occasional spray from

the pH stabilizing system and weekly wash

down

24 VDC Panel Powered

We also added some new sensors

and valves on the gas and boiler feed

lines which needed to integrate with

the existing controller.

Boiler 8 Stop

Boiler 8 Stop

C1D2 Modbus Digital I/O Module Key Benefits

ADAM-4150

C1D2 Modbus Digital I/O Module For use in hazardous locations

Pulse Input Used for Gas Meters

Digital Output Used for Valves

and Water Pumps

RS-485 Remote I/O Used for

Existing Controller

Wide Operating Temperature Up to 85°C (185°F)

We had an old stack gas analyzer

which only had a serial interface.

We needed to connect it with our

updated control system.

Boiler 8 Stop

Boiler 8 Stop

C1D2 Modbus Gateway Key Benefits

EKI-1221

C1D2 Modbus Gateway

Modbus/RTU Serial to

Modbus/TCP Ethernet

Supports Multiple Data

Connections Used to Separate Control and Emissions

Reporting Systems

Boiler 8 Stop

Solution Review – Improved Boiler Control with Class 1 Division 2

(C1D2) for hazardous locations

Rugged system

More efficient system

Easy integration to existing equipment

• Multiple data connections

• C1D2 stainless steel

• C1D2 PC

• Panel Express

ADAM Digital I/O Module

• Modbus serial

• Wide operating temperature

EKI Modbus Gateway

FPM Touch Screen

UNO DIN-rail PC

Boiler 8 Stop

Solution Review – Improved Boiler Control Software

Panel Express





7 Stop

Water Treatment

8 Stop

Boiler

6 Stop

Tank Farm


5 Stop

Warehouse

Break Time

Come take a

closer look at

our demo

products

Factory Tour Part 3

Backup Generator

Energy Management

Data Center

10 Stop

9 Stop

11 Stop

Backup Generator

9 Stop

9 Stop

Let’s have a look at

our backup generator.

We have occasional

power loss, so it’s

important to have a

backup for our critical

systems. We added

functionality for

remote start and

monitoring to our

generator.

Backup Generator 9 Stop

Solution – Additional Control for Remote Start and Monitoring

Core i7 Industrial

Embedded Controller

Sunlight Readable

Touch Screen

iDoor CAN-bus

Module

WebAccess

HMI/SCADA Software

Wi-FI Antenna

Modbus Relay

I/O Module


UNO Embedded Computer Key Benefits

UNO-2483G

Data Gateway to Engine

Control Unit (ECU)

Wi-Fi Expansion Module

added via mini-PCIe for

Remote Connectivity

External Wi-Fi Antenna

Feature

PCM-26D2CA

Intel Core i7 Embedded

Computer

Advantech iDoor

CAN-bus Module


Advantech iDoor Technology Overview

Flexible

Customization Through expansion

Modules and I/O Doors

Modular Design For easy installation and

upgrades

Wide Connectivity Support includes Serial,

Digital I/O Fieldbus, and

Wireless Networks

Supports Multiple

Platforms iDoor modules can be

used with many

Advantech platforms

Since the generator is outdoor,

we required a sunlight readable

display for the operators.



FPM-3151SR

Sunlight Readable Touch Screen Monitor Key Benefits

15” Sunlight Readable

Touch Screen Monitor

1000 Nits

IP65 Rated

-20 to 60°C (-4 ~ 140°F) for

Outdoor Operation

Resistive Touch Screen Allows for gloved operation

How was remote start functionality

added?



ADAM-6260

6-channel Relay

Modbus I/O

Relay Modbus I/O Module Key Benefits

Remote Start Interface

Running Indicator Light

Switchgear Operation

What type of software did you use

to tie the system together?



Browser-based HMI

SCADA Software

Advantech WebAccess HMI/SCADA Software Key Benefits

CAN interface with

Generator Manufacturer

Software

Remote Access Capability

Solution Review – Additional Control for Remote Start and Monitoring

Eliminates lengthy cold

start-up processes


Predictive maintenance

Wi-Fi

Antenna

• Remote start interface

• ECU interface with

CAN iDoor

• Integrated WiFi

• Sunlight readable

• Wide Temperature

• Remote Access

• CAN Interface

UNO Industrial

Embedded Controller

FPM Touch Screen

WebAccess HMI/SCADA Software

ADAM Relay I/O Module

Solution Review – Additional Control for Remote Start and Monitoring

Solution Software


Generator Status Screen




Energy Management

10 Stop

10 Stop

Here is where we

manage our facility’s

energy consumption.

We are managing overall

electric consumption,

building temperature and

humidity, as well as boiler

and backup generator

systems.

Explain some of the

methods used to control

the energy usage.

Energy Management 10 Stop

Solution – Building Energy Efficiency

High-performance

PC-based Controller

Wireless I/O Modules

Touch Panel

Computer

WebAccess

HMI/SCADA Software


APAX-6572

Intel Atom High-performance

PC-based Controller

High-performance PC-based Controller Key Benefits

Consolidates Energy

Consumption Monitoring

Analog Input Modules to Interface

with Current Transmitters

Temperature Monitoring with

RTD Module

Analog Output for Ventilation

Speed Control

Digital Output for Lighting

Control

APAX I/O

We needed to monitor the

temperature and humidity in some

areas of the plant where we didn’t

want to run network wiring.



ADAM-2031Z

IEEE 802.15.4

Wireless Mesh

Sensor Network

ADAM-2000 Wireless I/O Module Key Benefits

Temperature

and Humidity

Monitoring

Battery Powered

Sensors for Total

Wireless installation

Modbus Interface to

Energy Management

System ADAM-2520Z

We also needed a way to tie all the

energy information into a

consolidated interface.



21.5” Wide Screen Touch

Panel Computer

Wide Screen Touch Panel Computer Key Benefits

Full HD Display

WebAccess SCADA Software For energy management visualization,

reporting, and historian

Remote Access via Web

Browser and Mobile Devices

Integration of HVAC Systems

via BACNet

SPC-2140WP

Multi-touch Operation


Solution – Building Energy Efficiency

Reduced energy costs

Better regulated HVAC

• Mobile friendly dashboard

• Energy monitoring and

reporting

• Battery powered

• Temperature and

humidity

ADAM Wireless I/O

• MESH network

• Modbus

ADAM Wireless I/O

Router

• High performance

• Modular I/O

• Multiple communication interfaces

APAX PC-based Controller

• Multi-touch

• 21” full HD

• VESA mount

SPC Touch Panel Computer

WebAccess

HMI/SCADA Software


Solution – Building Energy Efficiency Software

Multi-touch

Energy Consumption Dashboard




Data Center

11 Stop

11 Stop

Our final stop is the

data center. Our data

center combines all

of the data from the

various systems in

the factory, as well as

an ERP system to

manage inventory.

Data Center 11 Stop

Solution – Rackmount Server System

Flat Panel

Monitor

2U Rackmount

Server with RAID RS-232/422/485 Serial

Communication

Managed

Ethernet Switch

Data Center 11 Stop

HPC-7280

2U Rackmount Server

with ATX Motherboard

and Dual Intel Xeon

Processors

2U Rackmount Server Key Benefits

4 Hot Swap SAS/SATA

Hard Disk Drives

RAID for Maximum Uptime

Redundant Power Supply

Long Product Life Cycle

We needed a 19” rack-mount

monitor for the datacenter server.

Data Center 11 Stop

Data Center 11 Stop

FPM-3191G

19” SXGA Flat Panel

Monitor

Flat Panel Monitor Key Benefits

Stainless Steel Chassis

and Aluminum Front Panel

Anti-glare Screen with

Tempered Glass

Our old servers had many serial

devices connected that we still

needed to maintain.

Data Center 11 Stop

Data Center 11 Stop

EKI-1526

16-port RS-232/422/485

Serial Communication

RS-232/422/485 Serial Device Server Key Benefits

2x 10/100 Mbps Ethernet

Ports for LAN Redundancy

16x Serial Ports in Only 1U

Rack space

Smoke and Fire Detection

System

Building Security and

Access Control

We added a 24-port switch to tie the

local office network connections to

the plant floor network.

Data Center 11 Stop

Data Center 11 Stop

EKI-4654

24 + 2 SFP Ports Managed

Ethernet Switch

Managed Ethernet Switch Key Benefits

1U 19” Rack-mount

Redundant Power Supply

SFP Modular Fiber Optic

Connections

One of the software packages

running on the server is our

WebAccess SCADA server.

Data Center 11 Stop

Data Center 11 Stop

Web-based SCADA

WebAccess HMI/SCADA Software Key Benefits

1024 Concurrent Web Client

Wide Range of Communication

Interfaces

Production Reports

Long Term Data Historian

Mobile Device Access via

HTML5 Dashboard

Easily Scalable

Web-based Development for

Remote Engineering and Support

Control System Health

Monitoring

The fiber connections you have seen

around the plant are the backbone of

the X-ring network.

Data Center 11 Stop

Data Center 11 Stop

Any Single

Connection can

be Lost and

Network Loses

no Connections

< 20ms Recovery

Time

Supports Fiber

and/or Copper

X-ring Network Key Benefits

The fiber connections are connected

between Advantech EKI managed

switches.

Data Center 11 Stop

Data Center 11 Stop

Web Configuration

Managed Switches Key Benefits

VLAN

Traffic Control

IGMP Snooping

Port Mirroring

SNMP Messaging

Redundant Power Input

with Alarming

EKI Managed Switches

We also found that we wanted to

put some factory monitoring out in

the shop to allow workers to see

critical data about the production

line.

Data Center 11 Stop

Data Center 11 Stop

UNO-2362G

Palm-size

Automation

Computer HDMI 1.4a, supports

3200x2000 @ 60 Hz,

24 bpp with Panel

Express Software

Factory Monitoring

Data Center 11 Stop

DiagAnywhere Remote Maintenance Software

EKI Managed Switches

Search Devices

by Remote Agent

DiagAnywhere

Software

Transfer Files

Between PC and

Remote Devices

Group Monitoring Up to 24 Target Device

Simultaneously

Time Synchronization

Data Center 11 Stop

RAID data protection

Centralized data server and

analyzer

Long product life cycle

Provides business

intelligence dashboard and

connection to the cloud for

data analytics

and predictive maintenance

Solution Review – Industrial Rackmount Server System

• Rackmount touchscreen

• Host data historian

FPM Flat Panel

Monitor

WebAccess HMI/

SCADA Software

• Industrial

• Long life cycle

HPC 2U

Rackmount

Server

• Legacy device

connectivity

EKI Serial

Device Server

• Centralized management

• X-ring redundant

network

EKI Ethernet Switch

Data Center 11 Stop

Solution Review – Industrial Rackmount Server System

Dashboard

Managed Switch View





9 Stop

Backup Generator

10 Stop

Energy Management

11 Stop

Data Center


Wrap-up

Virtual Smart Factory Review

4

Tank Farm

Water Treatment Warehouse

Boiler

Laboratory

Backup Generator

Energy Management

Data Center

1 Stop

Stop

5 Stop

11 Stop

7 Stop

8 Stop

10 Stop

6 Stop

9 Stop

3 Stop

2 Stop

Machine Automation

Optical Inspection

Conveyor System

Advancing Smart Manufacturing Advancing Smart Manufacturing

From Edge to Cloud, Advantech has the solutions for Smart Manufacturing

Electronics Manufacturing CNC/ Machine Tools Industrial Machinery Robotics

Follow-up

www.Advantech.com

Toll Free Tel: 800-800-6889

Advantech Contact Information

If you have any questions, please use the below contact

information to reach Advantech or contact your Advantech

sales representative directly.

http://www.advantech.com/

Smart Factory

Overview Advantech is one of 5 premier members of Intel’s Internet-of-Things

(IoT) Solutions Alliance program.

As a Premier member, Advantech collaborates with Intel at the highest

level to align our technical roadmaps and programs with Intel’s. This

allows Advantech to consistently deliver cutting edge solutions based on

the latest Intel platforms.

Check for the Intel logo on many of our products on

demonstration today!

Event Sponsor

Thanks to Intel® for sponsoring

Advantech’s Smart Factory

Roadshow!

Thank You