Upload
others
View
65
Download
7
Embed Size (px)
Citation preview
Indian Petrochem 2018
Dr. Michael Zum Mallen
mLLDPE Market Development &
Catalyst Product Manager
Univation Technologies, LLC
Advantaged Metallocene
PE Films from
UNIPOL™ PE Technology
© 2018 Univation Technologies, LLC.
All Rights Reserved.
Metallocene Opportunities for Resin Differentiation
2
Plastic Flexible Packaging
mLLDPE Market Overview
XCAT™ Metallocene PE Resins for Resin Differentiation
Flexible Packaging Opportunities
3
PRIMARY
Package in contact with the
product
SECONDARY
Packaging used to collate (bundle)primary packages
into units for easier handling
TERTIARY
Packaging used to assemble unit loads and other
stabilization used during transport
4
Brand Owners –
Driving Sophisticated Packaging Requirements
Protection
Avoid physical damage to content
Keep content for a longer shelf life
Container
Ensure integrity of content
Facilitate storage & transport
Identification / Promotion
Identify content
Brand recognition / consumer appeal
From the list of requirements, we can segment the layers
of functionality which a package needs
Moisture BARRIER
BreathabilityHeat Resistance
Shelf appeal
Stiffness
Grease Barrier
Flex crack resistance
Puncture resistance
hermeticityEasy-opening
Optics
ProcessabilityElasticity
5
Packaging Requirements Drive Advanced Resin Design
UNIPOL™ PE
Resin
Performance
Opportunities!
Sealant
Abuse
Processing
Structural
Barrier
Tie (Adhesive)
Bulk
Print/Appeal
Package designers must make choices and
decisions that provide the best balance of
attributes and cost
Often the best material for one attribute
sacrifices another
6
Advanced Resin Design –
Balancing Performance and Cost
Multi-layer constructions can
optimize attributes while reducing
overall thickness and cost !
$Resin
Performance
7
Source: NexantThinking™ POPS GCA 2017
Globally ~4 million
tonnes of new mLLDPE
opportunity by 2025
Strong global growth;
Very strong AP, China
and India Growth
mLLDPE Resin End-Use Performance –
Driving Demand Growth
Global AP (xChina) China
Global
mLLDPEAAGR%
AP
mLLDPEAAGR%
China
mLLDPEAAGR%
India
mLLDPEAAGR%
Years
11.0 10.9 20.4 - 2000-17
7.1 7.9 11.3 15.7 2017-25
5.5 6.7 7.4 9.8 2025-35
India
Mature & Developing Markets Value mLLDPE Resins
HAO: Higher Alpha Olefins (C6, C8) Mature Metallocene Markets (NA, WE, Japan)
– MCN capturing 22 - 40% of total LLDPE demand
Emerging Metallocene Markets
– Current LLDPE demand butene-1 comonomer grade focused (HAO limited)
– <15% MCN market penetration significant MCN growth opportunities
– High AAGR enables more than doubling market size by 2025
C4
HAO
Metallocene
HAO (ex-MCN)
Butene-1 (C4)
Developing Metallocene LLDPE MarketsMature Metallocene LLDPE Markets
8% 11%
% share % share
MCN
8
22% - 40%
Source: NexantThinking™ POPS GCA 2017
9
Global Metallocene
Producing Capacity
UNIPOL™
PEOther
Technologies
Univation
Other
licensed
technologies
UNIPOL™
mPE
Global Licensed Metallocene
Technology Capacity
Source: Townsend Solutions 2017 TPER & Univation view
Univation Technologies –
The Global Leader in Metallocene Technology
Univation XCAT™ Metallocene:
>35% of world-wide production
– > 20 yrs experience
– > 18 million tonnes MCN resin produced since 1995
– > 90% of global licensed MCN production
Broader coverage with XCAT™ MCN Resin
portfolio
– Widest range of mLLDPE applications
Production in all large consumption regions
– >10 licensed plants producing with XCAT™ MCN Catalysts
Benchmark for highly engineered down-gauged filmsXCAT™ HPR
Uniquely positioned for Low Density Polyethylene (LDPE) penetrationXCAT™ EZP
Opens new market opportunities with best balance of performanceXCAT™ VPR
XCAT™
Metallocene
Technology
Portfolio
LD
equipment
LLequipment
INC
RE
AG
ING
FIL
M P
RO
CE
SS
AB
ILIT
YINCREASING FILM TOUGHNESS PROPERTIES
LD
pure
LD
rich
LL rich
LL pure
XCAT™ EZP
mLLDPE
XCAT™ VPR
mLLDPE
XCAT™ HPR
mLLDPE
LD Market Domain
LL Market Domain
XCAT™ mLLDPE Resins –
Replace a Broad Range of Conventional LL & LD Films
10
XCAT™ HP mLLDPE Resins –
Benchmark for Highly Engineered Down-Gauged Films
11
Hexene
comonomer
UNIPOL™ mLLDPE Commercial
Applications include
Heavy Duty Shipping Sack
Medium Duty Shipping Sack
Trash Bags
High-Stiffness Cast Stretch
Bag in Box
Blown Stretch Film
Food Packaging
Form Fill Seal
Stand Up Pouches
Heavy Duty Bags
Ice Bags
Premium Trash Bags
Easy-Processing Blown & Cast Films
High-Performance Cast Stretch
12
XCAT™ HP mLLDPE Resins –
Advantaged Film Performance & Down-Gauging
XCAT™ HP Resin
Advantages
XCAT™ HPRmLLDPE 1 MI; 0.918d
25 µm monolayer
C6 (ZN) LLDPE1 MI; 0.918d
25 µm monolayer
C4 (ZN) LLDPE1 MI; 0.918d
25 µm monolayer
Note: Graph values are in %
Differentiated performance
over C4 & C6 (ZN) LLDPE
structure
Superior Impact &
Toughness
Improved Creep
Performance
Excellent sealing properties
Adds value via down-
gauging
XCAT™ EZ mLLDPE Resins –
Replace a Broad Range of Conventional LL & LD Films
13
UNIPOL™ mLLDPE Commercial
Applications include
Shrink Film
Food Packaging
Multilayer Packaging Film
Agricultural Film
Food Packaging
Heavy Duty Shipping Sack
Multilayer Packaging Film
Blown Film
Stand Up Pouch; Food Packaging
Stretch Film; Lamination Film
Blown and Cast FilmHexene
comonomer
XCAT™ EZ Resin Advantages
Improved puncture resistance
Improved clarity
Improved TD shrink
Down-gauged films
Similar holding force
XCAT™ EZP
mLLDPE 1.0 MI; 0.920d
50 µm monolayer
LDPE Reference
1.9 MI; 0.920d
50 µm monolayer
Note: Graph values are in %
XCAT™ EZ mLLDPE Resins –
Delivering Enhanced Film Properties with Excellent Processability
14
XCAT™ VP mLLDPE Resins –
New Market Opportunities – Best Balance of Performance
15
UNIPOL™ mPE Commercial
Applications include
Heavy Duty Shipping Sack
Blown Stretch Wrap
Food Packaging
FFS Packaging
Stand Up Pouches
Heavy Duty Bags
Ice Bags
Premium Trash Bags
Injection Molding
Hexene
comonomer
XCAT™ VP Resin Advantages
Processability & throughput…
with bubble stability
Excellent property retention in LD
blends
Superior stiffness & toughness
balance – ideal for heavy duty
applications
Excellent optical properties
Extrusion Processability20% LDPE blend
Toughness Retention in LD Blends
16
XCAT™ VP mLLDPE Resins –
Processability and Performance
Maximum
XCAT™ VP mLLDPE
1.0 MI; 0.918d
50 µm monolayer
C6 mLLDPE
1.0 MI; 0.918d
50 µm monolayer
Puncture, Impact, Tear (MD & TD)
Clarity
High performance sealing & hot-
tack (with retained Heat Seal)
XCAT™ VP mLLDPE
1 MI; 0.918d + LDPE
55 µm thickness
C6 (ZN) LLDPE
1 MI; 0.918d + LDPE
65 µm thickness
50 µm Coex Film
Sealing Layer
80% mLL / 20%LD
XCAT™ VP Resin Advantages
XCAT™ VP mLLDPE Resins –
Down-Gauge, Toughness & Speed for Film Conversion
Graph
values
are in %
17
XCAT™ mLLDPE Resin provides performance with 15% downgauge!
XCAT™ HPR Skin Layers
Outstanding mechanical toughness
Optical clarity
Seal through contaminants
XCAT™ Metallocene Resin well-suited for sophisticated packaging
solutions preferred by evolving demands of the Indian consumer
Highly-engineered food packaging
– Excellent package integrity
– Superior aesthetic appeal
– Food spoilage protection
XCAT™ EZP Core Layer
Easy processing
Excellent bubble stability
High rates with HAO-type toughness
XCAT HPR mLL
XCAT HPR mLL + XCAT EZP mLL
XCAT HPR mLL
100% XCAT™ mLLDPE for 100% Recyclability in Multi-Layer Construction
19
HD
PE
LL
DP
E
PipePE80/PE100
Unimodal
Bimodal
Metallocene
Film
Large Part
Blow Molding Rotomolding
HIC Blow
Molding Hexene Film
HD Film/
ExtrusionUnimodal
Bimodal (Film)
Injection
Molding
Injection
Molding(Conventional &
Metallocene)
Butene Film
Outstanding Opportunities for Resin Differentiation
XCAT™ Metallocene LLDPE
Source: PMINDIA.gov.in
‘Make in India’ facilitates
investment, fosters
innovation, enhances skill
development, protects
intellectual property & builds
best-in-class manufacturing
infrastructure.
20
Proven Global Leadership in Metallocene Polyethylene Technology
Streamlined, single-reactor design enabling reliable mLLDPE resin supply
World class aim-grade and on-stream time
World-class XCAT™ Metallocene Catalyst implementation support
Providing Broad Product Capability
Global leader in metallocene polyethylene technology
Global market acceptance of UNIPOL™ PE Metallocene Resin grades
Leading Innovation
Continued commitment to new technology development & implementation
Driving Metallocene Technology innovation with broadest MCN offering in the market
Commercial Innovation – XCAT™ Metallocene Catalysts for Market-Leading
MCN resin performance
Univation & UNIPOL™ PE Process
Delivering Performance Across the Entire PE Value Chain
Univation Technologies –
XCAT™ Metallocene PE
TRADEMARKS
Univation Technologies, LLC is the world leader in licensing gas-phase polyethylene technology
and selling related catalysts, services, and products. UNIVATION, XCAT, PRODIGY,
PREMIER, ACCLAIM, stylized “Univation Technologies,” and the stylized "U" are registered
trademarks (Reg. U.S. Pat. and Tm. Off. and other countries) of Univation Technologies.
UNIPOL and UCAT are trademarks of The Dow Chemical Company (“Dow”) or an affiliated
company of Dow, licensed for use to Univation Technologies.
© 2018 Univation Technologies, LLC. All Rights Reserved.
22