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21 rue la Noue Bras de Fer 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Advanced RF SiP for Cellphones Reverse Costing Review: Reverse Engineering & Cost Estimations RF report by Stéphane ELISABETH November 2017

Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

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Page 1: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 1

21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

Advanced RF SiP for CellphonesReverse Costing Review: Reverse Engineering & Cost Estimations

RF report by Stéphane ELISABETHNovember 2017

Page 2: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 2

Table of ContentsOverview / Introduction 3

o Executive Summary

o Methodology

Company Profile 6

o Skyworks Solution, Murata, Qorvo, TDK-Epcos, Broadcom

o Major Customers

o Smartphones Teardown :

o Huawei P10

o Samsung Galaxy S8

o Apple iPhone 8 Plus

o Components Summary

Market Analysis 38

o Supported Band History

o Market Forecast

o Supply Chain

Physical Analysis 42

o Physical Analysis Methodology

o Skyworks Solution 44

o Front-End Module & RF Components

Package View & Dimensions

Package Opening

Component Repartition

Package Cross-Section:

Substrate, Dimensions, Lid, Wire Bonding

Package Summary

o Murata 57

o Front-End Module & RF Components

o TDK-Epcos 70

o Front-End Module & RF Components

o Qorvo 83

o Front-End Module & RF Components

o Broadcom 96

o Front-End Module & RF Components

Comparison Analysis 109

o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

Manufacturing Process 115

o Synthesis of the main parts

o Process & Fabrication Unit

o Substrate Process Flow

Cost Analysis 124

o Synthesis of the cost analysis

o Yields Explanation & Hypotheses 126

o Dies Cost Estimation 128

Filter Die Cost

Active Die Cost

o RF SiP Packaging 131

RF SiP Packaging Cost

RF SiP Packaging Cost per steps

Packaging Component Cost

o Component 136

Component Cost

Estimated Selling Price 138

Company services 144

Page 3: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 3

Overview / Introductiono Executive Summaryo Methodology

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Executive Summary

• In addition to Yole Développement RF SiP Packaging 2017 Market report, this comparative technologyreview has been conducted to provide insight on structure, technology and costing for RF SiP packaging onFront-End Modules in Smartphones. The report includes the study of at least 8 Front-End Modules found inthree high-end flagships smartphones (Huawei P10 Plus, Samsung Galaxy S8, Apple iPhone 8 Plus) wherefive major suppliers (Skyworks Solution, Murata, TDK-Epcos, Qorvo and Broadcom) are sharing the market.

• After a teardown of three high-end smartphones, the main RF modules have been extracted and analyzedin detail. Sizes and technologies are studied to provide a large panel of OEM’s technical and economicalchoices and an overview of the packaging market. Major players remain Broadcom/Avago, Qorvo,Skyworks Solution, Murata, Epcos/TDK and have been analyzed.

• The report includes a description of each component, major data (type of substrate, silicon proportion,Line/Space, …), comparisons for all front-end modules under analyses and a manufacturing cost estimationof the System-in-Package. Wifi and Bluetooth modules are not covered in this report.

• Note: Wifi and Bluetooth Module analyses are not included in this report

Page 4: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 4

Overview / Introduction

Company Profileo Skyworks Solutiono Muratao TDK-Epcoso Qorvoo Broadcom

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks 2017 Major Customers

Page 5: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 5

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysiso Market History & Forecast

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

RF Components Market Forecast

Courtesy of Yole Development

Page 6: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 6

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks RF FEM SiP Components Summary

Page 7: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 7

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Packages View & Dimensions

Package Top View Package Side ViewPackage Bottom View

Page 8: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 8

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Opening

Page 9: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 9

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Components Repartition

Page 10: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 10

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section

Page 11: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 11

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section

Page 12: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 12

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section – Dimensions

Page 13: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 13

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section – Dimensions

Page 14: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 14

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section – Metal Lid

Page 15: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 15

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section – PCB

Page 16: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 16

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Cross-Section – Wire Bonding

Page 17: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 17

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis o Synthesiso Package Viewo Package Openingo Chips Repartitiono Package Cross-Sectiono Package Summary

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks SkyOne® Solution – Package Summary

Page 18: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 18

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysiso Area Repartitiono Footprint Comparisono Silicon Repartitiono Substrate Comparisono Protective Layers

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Package Comparison – Footprint statistics

Page 19: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 19

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flowo Global Overviewo Packaging Processo Substrate Process

Cost Analysis

Selling Price Analysis

About System Plus

Global Overview

Page 20: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 20

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flowo Global Overviewo Packaging Processo Substrate Process

Cost Analysis

Selling Price Analysis

About System Plus

Skyworks Packaging Process

Page 21: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 21

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysiso Synthesiso Supply Chaino Yieldso Die Costo Packaging & BE Costo Component Cost

Selling Price Analysis

About System Plus

RF SiP Packaging Cost

Page 22: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 23

COMPANYSERVICES

Page 23: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 24

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Pluso Related Reportso Company serviceso Feedbackso Contacto Legal

Business Models Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>40 reports per year)

Costing Tools

Trainings

Page 24: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

©2017 System Plus Consulting | RF Modules & Components Review in Smartphones 25

Overview / Introduction

Company Profile

Smartphone Teardown

Market Analysis

Skyworks SiP Physical Analysis

Murata SiP Physical Analysis

TDK-Epcos SiP Physical Analysis

Qorvo SiP Physical Analysis

Broadcom SiP Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Pluso Related Reportso Company serviceso Feedbackso Contacto Legal

Contact

Headquarters21 rue La Noue Bras de Fer44200 NantesFRANCE+33 2 40 18 09 [email protected]

Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]

America Sales OfficeSteve LAFERRIEREPhoenixUSA(310) [email protected]

www.systemplus.fr

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NANTESHeadquarter

FRANKFURT/MAINEuropa Sales Office

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Page 25: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

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Page 26: Advanced RF SiP for Cellphones - Home - System Plus ... Front-End Module & RF Components Comparison Analysis 109 o Area Repartition, Footprint, Silicon repartition, Substrate, Lid

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