Advanced product development - Metacaulk - … Advanced product development Technological Development In 1995, an on-site fire test laboratory was built for the purpose of conducting

2

Advanced product development

Technological Development

In 1995, an on-site fire test

laboratory was built for the

purpose of conducting UL

witnessed burns for through-

penetration and construction joint

assemblies. Our laboratory has

been designated by UL under their

Witness Test Data Program for fire

testing to UL 1479 & UL 2079.

Product Innovation

Our family of UL approved

Metacaulk® Firestopping

products is specifically designed

to fill voids in construction joints

and around penetrations in

fire-rated walls or floors. Many

have intumescent properties

and expand when exposed to

heat, forming a high-strength

insulating char.

Testing & Approvals

Our on-site fire test laboratory

monitors all phases of test

burns as specified by ASTM

E-814 (UL 1479) or ASTM

E-1966 (UL 2079). We have

over 1200 Tested UL systems.

Having an on-site UL lab

speeds the development of

new firestop products & UL

systems, allowing quicker

response to customer needs.

On-site test furnaces

Combustion control room

Hose stream test

3

Support, training & service

Technical Service

You can depend on our

knowledgeable Technical Service

team to share their expertise on

any of our over 350 products.

We are dedicated to providing

comprehensive product support

to all of our customers from

Architects, Engineers, Local

Inspectors to contractors and the

general consumer.

Quality Assurance

You can depend on

RectorSeal's expertise &

75 years of manufacturing

experience. Our Quality

Assurance Team covers

each and every aspect of the

manufacturing process: from

the initial inspection of raw

materials, to on-site monitoring

throughout production and onto

the rigorous final inspection.

Training Seminars

RectorSeal offers hands-on

training to properly install a variety

of Metacaulk® Firestop Products

in approved systems. Participants

receive instruction on solutions to

firestopping needs. Students are

introduced to new products and

watch live fire demonstrations of

our products in tested assemblies.

Quality control

Intumescent properties

Hands-on training and seminars

4

Firestop Sealants

Metacaulk® 1000

Metacaulk® MC 150+

Metacaulk® 350i

Metacaulk® 835+

Metacaulk® 950

page 6 - 8

Scan for additional product information.

Contractor grade - Code compliant

Tab

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nte

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Firestop Sprays

Metacaulk® 1200

Metacaulk® 1500

Metacaulk® 1100

Cable Coating

page 9 - 10

Joint & Wrap Strip

Joint Strip

Wrap Strip

page 11

Firestop Devices

Metacaulk® Intumescent Sleeves

Metacaulk® Pass-Thru

Metacaulk® Pipe Collars

page 12

5

Firestopping products & solutions

Electrical Outlet Firestop

Cover Guard™

Box Guard™

Putty Sticks & Pads

page 13

For Large Openings

Firestop Pillows

Fire-Rated Mortar

Composite Sheet

page 14

Smoke Sealants

Smoke & Acoustic Sealant

RectorSeal® RS 136

Draft-Block™

page 15

Accessories

Caulking Guns

Safing

Restraining Collars

Wire Mesh

Foam Baker Rod

Deck Plugs

page 16

Related Products

page 18 - 19

6

M E TA C A U L K ® F I R E S T O P S E A L A N T S

See ordering chart for container sizes

available.

Application • Will prevent the spread of fire through joint openings and through-penetrations • No dilution or mixing required • Can be used in areas with some movement • Use in fire-rated gypsum wallboard partitions, concrete walls or floors, wood floors and concrete or corrugated steel deck floor/ceiling assemblies

Recommended for • Metal • Insulated pipes • Fiberglass & plastic pipes • Wall construction joints • Power, telephone & DataComm cables

Code Description Qty.

66640 10.3 oz. cartridge 1266312 20.2 oz. foil pack 1266303 30 oz. cartridge 1266305 1 gal. 466307 2 gal. 166309 5 gal. 1

Metacaulk® 1000

F E AT U R E S

• UL Classified systems up to 4 hrs.• Highly intumescent• VOC compliant • Excellent freeze-thaw• For interior use - paintable • Meets ASTM E 814, UL 1479 & UL 2079 standards• STC rating 62

*FBC™ System Compatible** indicates that this product has been tested, and is monitored on an ongoing basis, to assure its chemical compatibility with FlowGuard Gold®, BlazeMaster® and Corzan® pipe and fittings.**FBC™, FlowGuard Gold®, BlazeMaster® and Corzan® are licensed trademarks of the Lubrizol Corporation.

Intumescent, water-based firestop sealant

7

Application • One component, general purpose fire-rated sealant and smoke seal for construction joints and through-penetrations on both horizontal and vertical surfaces • Non-sag caulking grade sealant that is easy to apply as well as to retrofit • Can be used in areas with some movement Recommended for • Metal • Insulated pipes • Fiberglass and plastic pipes • Wall construc-tion joints • Power, telephone & DataComm cables


66648 10.3 oz. cartridge 1266385 20.2 oz. foil pack 1266383 30 oz. cartridge 1266389 5 gal. 1

F E AT U R E S

• Water-based - VOC compliant• Good freeze-thaw• For interior use - paintable• Use for most common applications• STC rating 51

Metacaulk® MC 150+ General purpose firestop sealant


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M E TA C A U L K ® F I R E S T O P S E A L A N T S c o n t .

Also available in 5 gal. pail.

F E AT U R E S

• Highly intumescent• Excellent freeze-thaw• STC rating 53

Application • One component, general purpose sealant and smoke seal • Intumescent, water-based, non-sag caulking grade sealant that is easy to apply and great for retrofits • Can be used in areas with some movement Recommended for • Metal • Insulated pipes • Fiberglass & plastic pipes • Wall construction joints • Power, telephone & DataComm cables


66616 10.3 oz. cartridge 1266611 20.2 oz. foil pack 1266613 5 gal. 1

Application • Used in systems where dynamic movement is expected• Resistant to water & chemical exposureRecommended for • EMT • Insulated and uninsulated steel pipe • Construction and control joints • Expansion joints

F E AT U R E S

• Exterior / Interior use• Water resistant• STC rating 55


66645 10.15 oz. cartridge 1266019 5 gal. 1

Metacaulk® 350i Intumescent firestop sealant

Metacaulk® 835+ Elastomeric, Silicone firestop sealant

Application • Formulated with inorganic materials which will not create smoke or toxic gases when exposed to fire • For interior applications only • Resistant to chemical exposure • Not for use in vibration or wet environments Recommended for • PVC & CPVC pipe on closed (pressure) systems • EMT • Steel • Copper • Aluminum

F E AT U R E S

• Interior use• VOC compliant• Forms a hard char• Non-combustable


66643 10.3 oz. cartridge 12

Metacaulk® 950 Interior, water-based sealant

9

Application • Excellent fire-rated acoustical sealant, cures to an elastomeric seal suitable for dynamic movement • Available in 3 consistencies: spray allows fast, economical installation on long joint runs, self leveling is made for horizontal application and caulk grade is a non-sag sealantRecommended for • Construction joints such as: top of the wall, curtain wall perimeter, expansion, control and etc. • Cable trays F E AT U R E S

• UL Classified systems up to 4 hrs.• Sprayable, brushable & trowelable• Flexible - elastomeric • Allows dynamic movement• Excellent smoke seal• Good freeze-thaw • VOC compliant • STC rating 50

Sprayable 5 gal. pail also available - red & white.

Metacaulk® 1200 Spray & caulk firestop mastic

M E TA C A U L K ® F I R E S T O P S P R AY S


66379 5 gal. spray - red 166527 5 gal. spray - white 166292 20.2 oz. foil pk - red 1266015 30 oz. cartridge - red 1266525 30 oz. cartridge - white 1266387 5 gal. caulk grade - red 166521 1 qt. self leveling - red 1266523 5 gal. self leveling - red 1

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M E TA C A U L K ® F I R E S T O P S P R AY S c o n t .

Application • Sprays on and cures to form a flexible, water resistant membrane preventing the spread of fire through construction joints and curtain wall assemblies Recommended for • CMU and gypsum head of wall applications requiring dynamic movement • Curtain wall perimeter • Metal pipes • HVAC penetrations • Concrete floor-to-floor, floor-to-wall applications

Apply with • Spray equipment; no mixing required


66548 5 gal. - red 166549 5 gal. - beige 1

F E AT U R E S • Excellent adhesion • Allows dynamic movement • 4 hour approval • Exterior / Interior use • Easy clean up• No VOC's, non-toxic• Low odor • Paintable

Metacaulk® 1500 Sprayable, water-based elastomeric sealant

Application • Sprays on and cures to form a flexible seal preventing the spread of fire and smoke through construction joints and curtain wall assemblies Recommended for • Construction joints • Top of wall • Perimeter curtain wall • General construction gaps and voids

Apply with • Spray equipment; no mixing required


66319 5 gal. 166317 30 gal. 166318 55 gal. 1

F E AT U R E S • Allows dynamic movement • 4 hour approval • For interior use • Sprayable, brushable & trowelable• No VOC's, non-toxic • Paintable• STC rating 54

Metacaulk® 1100 Intumescent firestop mastic

Application • Water-based heavy duty spray coating designed to prevent vertical and horizontal spread of fire along grouped or single communication or power cables • Compatible with and adheres to typical cable jacketing materials


50250 5 gal. 1

F E AT U R E S

• No cable derating• Exterior / Interior use

Cable Coating Industrial strength coating for power cables

11

Application • Flexible strip firestop material used in concrete and masonry floor and wall joints up to 2” wide • Prevents the passage of fire between jointsRecommended for • Stadium construction, tilt up panels • Curtain wall panels • Steel utility boxes • All concrete and masonry wall and floor construction joint applications • Can be used with any UL Listed sealant • Penetrations in walls & floors


66700 1” x 82’ strip 666701 1-½” x 82’ strip 466704 2” x 82’ strip 366702 2-½” x 82’ strip 266703 3” x 82’ strip 266705 4” x 82’ strip 2

F E AT U R E S

• No firestop caulk required• Single sided application • Simple & easy to use

Application • Simply wrap required number of strips around penetrating item as required by system design • When exposed to heat, expands to form a strong char to seal off the penetrationRecommended for • Plastic and insulated pipe applications


66135 1” x 12’ 166136 2” x 12’ 1

F E AT U R E S

• No cure time• Easy to apply• Long length means less waste • Systems up to 14” PVC • Highly intumescent

US Patent No. 6,207,085


Joint Strip Flexible material for up to 2” wide joints

Wrap Strip For penetrations

J O I N T S T R I P & W R A P S T R I P


12

Application • Firestop through penetrations with a single sleeve • Ideal for combustible pipes penetrating a concrete fluted deck assembly Recommended for • PVC • cc-PVC • CPVC • FRPP • PP • ABS • PP-R • Aquatherm • Rigid non-metallic conduit installations


66584 For 2", 3" & 4" Pipe 666582 For 6" & 8" Pipe 1

F E AT U R E S

• No steel bolts or fasteners• Can be retrofitted• Flexible


Metacaulk® Intumescent Sleeve Firestop Device

Application • Seals cables or pipes that penetrate thru 1 & 2 hour fire rated walls & floors • Square or round shaped steel sleeves with intumescent material • Opens for easy installation, retrofit or removal of cables Recommended for • Electrical • DataComm • Communication cables • Pipes


66770 2-½” square 666773 4” square 666776 2" round 666779 4" round 666740 2-½” single sq. bracket 666743 2-½” double sq. bracket 366746 2-½” triple sq. bracket 266749 2-½” sixplex sq. bracket 266752 4" single sq. bracket 666755 4" double sq. bracket 366758 4" triple sq. bracket 266761 4” sixplex sq. bracket 166764 2" round bracket 666767 4" round bracket 6

F E AT U R E S

• Easy to install & change cables• Great for retrofit• Highly intumescent • Industry leading "L" rating


Metacaulk® Pass-Thru Engineered Firestop Sleeve

M E TA C A U L K ® F I R E S T O P D E V I C E S

U.S. Patent No. 6,207,085

Application • UL classified for both open and closed pipe systems • Simple locking mechanism for easy installationRecommended for • PVC • CPVC • ABS • PVC foam core • ABS foam core • FRPP • PEX pipe • Electrical cable • Contact Tech Services for other options


66352 1-½" 1266353 2" 1266350 3" 666351 4" 666354 6" 2

F E AT U R E S

• No measurements of material• Fits in limited access areas • 25% reduction of installation time

Metacaulk® Pipe Collars Prefabricated firestop system

13

Application • Putty sticks are used to seal around penetrating items through fire-rated walls, floors and within blank openings • Putty pads are used to maintain the hourly rating of fire-rated walls containing electrical outlet boxes and to reduce sound transmission • Hand moldable with no curing time


66345 18 cu./in. - stick 1266340 6” x 7” x 1/8” thick 2066335 7” x 7” x 1/8” thick 20

F E AT U R E S

• Applied by hand• No asbestos fillers• Pads - STC rating 60• For interior use• Adheres to all common building surfaces

Application • One component fire-rated for use in electrical boxes • It is inserted on the inside back wall of an electrical box prior to wiring


66366 Single box 5066367 Double box 5066369 4-11/16” x 4-11/16” 50

F E AT U R E S

• Adheres to back of electrical box• Non-conductive• Highly intumescent • STC rating 53

US Patent No. 6,207,085 & 6,252,167

Application • A single component fire-rated gasket for use with electrical boxes to reestablish fire-rating of assemblies with electrical box penetrations • Fits under the cover plate and does not take up interior box volume


66272 Single receptacle 5066270 Double receptacle 5066276 Single switch 5066274 Double switch 5066265 Single decor 5066266 Double decor 50

F E AT U R E S

• Reduces sound transmission• Easy to install• Highly intumescent• STC rating 54

US Patent No. 6,207,085; 6,252,167 & 7,348,484

Cover Guard™Fire-rated gasket for electrical boxes

E L E C T R I C A L O U T L E T F I R E S T O P

Box Guard™Fire-rated insert for electrical boxes

Putty Sticks & Pads Fire-rated pad for electrical boxes

14


66362 2” x 9” x 6” 1066363 3” x 9” x 6” 10


66331 20 lbs. pail 166334 45 lbs. bag 1

F E AT U R E S

• Forms a very strong char• No wire mesh required • Easy to install - no tools

Application • Rapidly hardening compound for large openings • Sets without shrinking and can form a rigid, gas tight, fire resistant seal • Can be cut or drilled and resealed Recommended for • Power cables • Fiber optic • Telephone cables • Aluminium or steel cable trays • EMT • Copper • Steel • Cast iron pipe

F E AT U R E S

• Non-sag adjustable consistency• High yield per lb.• No special tools needed

Application • Rigid fire resistive panel used to seal penetrations and restore the fire rating to floor/ ceilings or walls • Made of reinforced, highly intumescent material bonded on one side to a galvanized steel sheet • Ideal for clean room applications


66320 36” x 36” 1

F E AT U R E S

• Light weight• Thin sheets • Re-enterable • No VOC

Application • Intumescent • Designed for use primarily in large temporary or frequently accessed openings with cables, cable trays, blank openings or multiple penetrations


F I R E S T O P F O R L A R G E O P E N I N G S

Firestop Pillows For large temporary openings

Fire-Rated Mortar For large openings

Composite Sheet For large temporary openings

15

Application • Provides a permanent seal for penetrations, membrane openings and static or dynamic joints in smoke or sound rated assemblies • In the event of a fire it will prevent the movement of smoke and impede the transfer of sound in non-fire rated assemblies Recommended for • Metallic and nonmetallic pipes • Outlet and receptacle boxes • Membrane penetrations • Head of wall • Bottom of wall • Wall to wall joints

Apply with • Caulking gun • Trowel • Spray equipment • Pumping equipment; no mixing required


66652 20.2 oz. foil pack 1266650 5 gal. 1

F E AT U R E S

• Meets LEED criteria• Flexible set • Easy to dispense • Water clean up • Use both vertically or horizontally • Interior grade• STC rating 69

Tested to ASTM E84, ASTM E90,

ASTM E1399 and air leakage in accordance

to modified UL1479 and

UL2079

Smoke & Acoustic Sealant High-grade acrylic latex

S M O K E S E A L A N T S

F E AT U R E S

• Easy application• Interior applications• Water Clean-up• ASTM E 136 compliant

Application • General purpose, residential acoustical fireblock Recommended for • Electrical • Plumbing • Plastic pipe • Telephone communication systems penetrations


66408 10.3 oz. cartridge 12

Application • Excellent filler which bonds and insulates • Fill voids, cracks, crevices and small cavities on flat or irregular surfaces • Reduces sound transmission • Totally dielectric

F E AT U R E S

• Expands 3X• Tack-free in approx. 45 min.• No ureaformaldehyde


96500 12 oz. aerosol 12

Draft-Block™ Expanding polyurethane foam

RectorSeal ® RS 136 Fire block / smoke seal caulk

16


66106 4-¾” x 100’ roll 1

Wire Mesh Screen Underlayment

Restraining Collar For concrete, wood & gypsum

6lb./ cu. ft. Safing Mineral wool backing

Delta Deck Plugs 36" long


66091 2” x 50’ roll 166095 1” x 50’ roll 1


66101 2' x 4' x 2” 8


66401 1-½” x 3-½” x 4-½” 48

66403 1-½” x 4-½” x 5-½” 39

66409 3” x 5” x 7” 18


66114 10.3 oz. gun 1

66115 30 oz. gun 1

66116 20.2 oz. foil gun 1

66117 Foil gun tips 25

66093 24 oz. bulk loading gun 1

Caulking Guns Cartridge, foil & bulk loading

F E AT U R E S

• Industrial grade

F E AT U R E S

• Galvanized steel

F E AT U R E S

• Non-combustible backing

F E AT U R E S

• Galvanized steel mesh

F E AT U R E S

• Non-combustible• Mineral wool backing for fluted deck

Foam Backer Rod Fills gaps prior to sealing

F E AT U R E S

• Easy to use • Economical


66112 1” x 75’ 1

F I R E S T O P A C C E S S O R I E S

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M E TA C A U L K ® A P P L I C AT I O N C H A R T

P I P E A P P L I C A T I O N S

Application 1000 MC 150+ 350i 835+ 950 1200 1500 1100 PassThru

Pipe Collar Sleeve Putty Mortar Wrap

StripJoint Strip

Metal Pipe - EMT, Copper • • • • • • • • • • •Multiple Metal • • • • • • • • • •Insulated Metal Pipe • • • • • • • •Open Plastic Pipe - 2" & smaller • • • • • • • •Open Plastic Pipe - up to 4" • • • •Closed Plastic Pipe - 4" & smaller • • • • •Open/Closed Plastic Pipe - 6" • • •Open/Closed Plastic Pipe - 8" • •Glass Pipe • •

C A B L E A P P L I C A T I O N S

Application 1000 MC 150+ 350i 835+ 950 1200 PassThru Putty Composite

Sheet Pillows Mortar

Single or Bundled Cables • • • • • • • • •Cable Trays • • • •

C O N S T R U C T I O N A P P L I C A T I O N S

Application 1000 MC 150+ 835+ 1200 1500 1100 Putty Composite Sheet Pillows Mortar Joint Strip

Construction Joints • • • • • • •Top of Wall • • • • • • •Large Openings • • • • • • •Blank Openings • • • • • •

E L E C T R I C A L A P P L I C A T I O N S

Application Box Guard TM Cover Guard TM Putty Pads Joint Strip

Electrical Outlet Boxes • • •24" x 24" Steel Utility Box •

18

Application • Pre-measured, high-grade epoxy and hardener formulated together in one stick • Break off the amount needed for each repair • Bonds to most surfaces


97600 2 oz. 2497601 2 oz. refill 2497602 Blistercard 1297606 EP-400 4 oz. 12

RectorSeal ® EP-200

Epoxy putty

F E AT U R E S

• Mixes like putty• Hardens in minutes • Can be drilled, taped, filed, machined, sanded and painted• Bonds and fills a variety of materials

Certified to NSF/ANSI 61-G

K.O. Dirt Blaster™Dirt and grease stripper

Application • Covers metal surfaces with a clinging, tough, long-lasting film of lubricant • The wetting power acts quickly on rusted and seized parts • Displaces moisture from wiring and equipment


73012 12 oz. aerosol 12

Lets-Go™ Penetrant, lubricant and freeze-up preventer

F E AT U R E S

• Loosens frozen bolts, nuts & joints• Protects from water & weather

Application • Quickly dissolves grease • Non-conductive; will not short out electrical equipment • Effective on restaurant grease and other greasy surfaces Recommended for • Refrigeration coils • Oil burner surfaces • Machine parts • Switches • Relays • Circuit breakers • Motors • Electrical components


88438 20 oz. aerosol 12

F E AT U R E S

• Dissolves grease quickly• Quick drying • Pressure washes small condenser coils without a water rinse • Non-flammable• No CFC’s

R E L AT E D P R O D U C T S

19

Application • Reams out solvent welded plastic fittings so they can be reused • Cuts stub outs to be flush or recessed with wall • Removes cracked water closet flanges


98040 1-½” 498041 2” 498042 3” 498043 4” 498050 Set of 4 tools 1

F E AT U R E S

• Carbide cutting blades• Unique guiding system• Made of heat tempered steel • One piece body

Sold separately in four sizes or as a set of four with

durable carry case

Application • Designed to reduce friction • Effective coolant and anti-weld agent • An extreme pressure lubricant during thread cutting operations • Will not congeal above 20ºFRecommended for • Dark - hand thread cutting operations and when using low rpm machines • Light - high speed operations with steel, brass pipe and conduit


94392 1 qt. - dark 1294272 1 gal. - dark 694192 5 gal. - dark 194111 55 gal. - dark 193392 1 qt. - light 1293272 1 gal. - light 693192 5 gal. - light 193111 55 gal. - light 1

F E AT U R E S

• Increased lubricity/longer die life• Penetrates quickly• Keeps dies cool

Thread Cutting Oil Dark & light machine thread cutting oil

Application • The right tool for quick and easy installation or extraction of pipe nipples • Self-locking, reversible internal wrench can be used with ratchets, extensions and impact wrenches

Recommended for • Chrome Pipe • Brass pipe • Can also be used to extract corroded pipe


97250 Single ½” 697251 Single ¾” 697252 Double 1” - 1-¼” 397253 Double 1-½” - 2” 397256 Set of 4 tools 1

F E AT U R E S

• Self-locking & reversible• No thread damage• Works in tight spaces

U.S. Patent No. 6,675,679B2

Sold separately in four sizes or

as a set of four with durable carry case

GoldenGrip Internal pipe wrench

Golden Pipe Shredder™

Restore welded plastic fittings

D i s t r i b u t e d b y :

Through the use of current technology and social media, RectorSeal provides up-to-date technical information and marketing materials.

Company Homepage:An online hub of readily available resources for our full-line of specialty chemicals and tools including: product codes, MSDS and product data sheets. Promotional literature and artwork can be easily viewed. Trade show scheduling and booth information are also updated frequently.

Social Media:Up to the minute information from RectorSeal regarding new products, press releases, market trends and trade articles are sent directly to your wall, time-line and mobile devices.

Online Video:Watch instructional videos on how to effectively and properly use RectorSeal products. Subscribe to our channel and receive new product videos instantly.

Online Training: Installers can earn certifications from RectorSeal for approved field use of our specialty products. Lessons and exams can be completed at your own pace and results accessed from your personal computer. AIA CEU's are also available for architects and engineers.

To utilize these services, visit www.rectorseal.com

Contact: RectorSeal®

2601 Spenwick Drive, Houston, TX 77055

713-263-8001 800-231-3345

713-263-7577 800-441-0051

www.rectorseal.com

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©2013 RectorSeal® C-F-13

Documents

Advanced product development - Metacaulk - … Advanced product development Technological Development In 1995, an on-site fire test laboratory was built for the purpose of conducting