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1 | Energy Efficiency and Renewable Energy eere.energy.gov
Advanced Manufacturing
Office Mark Johnson
Director
Advanced Manufacturing Office
www.manufacturing.energy.gov
February 6, 2015
NASEO
ADVANCED MANUFACTURING OFFICE
AMO Overview
Technical Assistance:
• Direct touch to industry
• Sets targets and visions
• Provides assistance
Research & Development Projects:
• High impact manufacturing technologies and process challenges
• Next generation production technologies
• Facilitate technology transition to domestic industrial production
Facilities:
• Supports public-private partnership facilities
• Uses multiple models for partnerships
• Conducts technology development and commercialization with workforce development
and education
ADVANCED MANUFACTURING OFFICE
AMO Overview
Technical Assistance:
• Direct touch to industry
• Sets targets and visions
• Provides assistance
Research & Development Projects:
• High impact manufacturing technologies and process challenges
• Next generation production technologies
• Facilitate technology transition to domestic industrial production
Facilities:
• Supports public-private partnership facilities
• Uses multiple models for partnerships
• Conducts technology development and commercialization with workforce development
and education
ADVANCED MANUFACTURING OFFICE
Better Plants Overview
Better Plants consists of:
• Commitment to reduce energy intensity by
25% over 10 years
• 150 companies and 2,300 facilities
• 13 members of the Fortune 100
• Almost 11% of the U.S. manufacturing energy
footprint
Partners benefit from:
• DOE recognition
• In-Plant Trainings
• Networking opportunities
• Access to Technical Account Manager
• Enhanced access to other DOE energy
efficiency resources and opportunities
State Opportunities:
• Governor/State Recognition (or co-recognition)
• Quantify energy/carbon savings?
• Often leaders in EE for policy
ADVANCED MANUFACTURING OFFICE
Superior Energy Performance Overview
SEP consists of:
• ISO 50001 energy management standard plus:
• 3rd party validation of improvement
• ~25% energy use improvement over 3 years
• Paybacks often below 1 year!
Partners benefit from:
• DOE Recognition
• Training Opportunities
• Networking opportunities
• Enhanced access to other DOE energy
efficiency resources and opportunities
State Opportunities:
• Governor/State Recognition (or co-recognition)
• 3rd party verified energy/carbon savings
• Engage with State support
• Useful where industrial EE programs not
mandated
• Potential in State facilities?
* Dots indicate trained, certified or in process
ADVANCED MANUFACTURING OFFICE
Industrial Assessment Center Overview
IACs consists of:
• Free energy and water assessments to
small and medium sized manufacturers
• Uses local university engineering faculty
and students
Partners benefit from:
• Free energy assessment
• Identification of savings
• Link to rebate programs/incentives
• Educating engineering students
• Link to other DOE resources/programs
State Opportunities:
• Recognition Opportunity
• State support: incentives, financing, etc
• Assist small manufacturers
• Link to MEPS or utilities
IACs (2012-2016)
IAC Assessments
ADVANCED MANUFACTURING OFFICE
CHP Technical Assistance Partnerships (TAPs) Overview
TAPs consists of:
• 7 centers to support CHP
• Offer technical assistance to end sites
• Also offer education to end-users &
policymakers
Partners benefit from:
• DOE expertise & resources
• Free technical assistance
• Access to credible education knowledge
• Technical (often state-specific) resources
State Opportunities:
• Recognition Potential
• Quantify energy/carbon savings?
• Engage with State support
• Potential in State facilities?
ADVANCED MANUFACTURING OFFICE
CHP Is Everywhere!
82,700 MW – installed
capacity
4,300 CHP Sites (2013)
Saves 1.8 quads of fuel
each year
Avoids 241 M metric tons of
CO2 each year
80% of capacity – industrial
70% of capacity – natural gas
fired
Source: ICF International based on the DOE Installation Database
ADVANCED MANUFACTURING OFFICE
AMO TA FY15 Key Activities
Better Buildings, Better Plants (energy.gov/betterplants)
• 25% reduction in energy intensity in 10 years
• Over 150 organizations with over 2300 facilities
• Expanding into water and wastewater treatment plants (considering energy utilities as well)
• Add partners to supply chain initiative
• Investigate potential for utility-grade program evaluation/counting of savings
• State recognition (or co-recognition) of successes
Superior Energy Performance (energy.gov/isosep)
• Pilot in wastewater treatment, energy intense industrial
• Expand to commercial/institutional facilities
• Add additional enterprise-wide partners
• Develop EM&V-approved program design for program administrators (utilities or states)
• Promote where Opt Out, Self-Direct or not covered by EEPS
• State recognition (or co-recognition) of successes
ADVANCED MANUFACTURING OFFICE
AMO TA FY15 Key Activities
Industrial Assessment Centers (energy.gov/iac)
• Free assessments for small and medium sized manufacturers
• Expand Better Plants supply chain support
• Provide assessments of municipal or industrial water/wastewater
• Produce MOUs for collaboration with utilities/implementers
• Find additional partners to take IAC interns
• Co-market to plants and facilities
CHP Technical Assistance Partnerships (energy.gov/chp)
• Sector-specific targeting (Critical Infrastructure, Hospitals, Federal Facilities, Biomass, and
Microgrids)
• Track CHP policy changes and provide education/information to support policy
• Research projected in waste heat to power, non-energy benefits and state CHP ‘potential’
• Expand and update ‘project profiles’ by sector and region
• Offer free technical assistance to potential host sites and also CHP education
• Promote services to new plants or expansions
• Recognition events possible at installation/fire up
ADVANCED MANUFACTURING OFFICE
Join the Industrial SEP Accelerator!
Accelerator Toolkit – which includes:
– Target Market
– Marketing Strategy
– Incentive Strategy and Delivery
Mechanism
– Goals
– Budget
– Quality Control
– Education & Training
– Evaluation, Measurement &
Verification Planning
– Best Practices in SEP Implementation
– Sample Program Design
– Sample Participation Agreement
SEP Cost Effectiveness Screening
Tool
SEP Cost Effectiveness Guide
“Lift” Document – supports the
transition from offering:
– Traditional custom programs to an
SEM program
– From SEM to ISO 50001
– From ISO 50001 to SEP
11
Key Accelerator resources to support partner utilities/implementers:
ADVANCED MANUFACTURING OFFICE
AMO R&D Overview
Technical Assistance:
• Direct touch to industry
• Sets targets and visions
• Provides assistance
Research & Development:
• High impact manufacturing technologies and process challenges
• Next generation production technologies
• Facilitate technology transition to domestic industrial production
Facilities:
• Supports public-private partnership facilities
• Uses multiple models for partnerships
• Conducts technology development and commercialization with workforce development
and education
ADVANCED MANUFACTURING OFFICE
R&D Projects: Innovative Manufacturing Initiative (IMI)
• Third round of IMI selections announced in September 2014
• Twelve projects are currently in negotiation or recently held kick-off meetings
• Total DOE investment is $23million
Organization (Prime) Project Title Location FundsDoshi & Associates, Inc. A Novel Unit Operation to Remove Hydrophobic Contaminants Appleton, WI $316,000
Siluria Technologies
Low-Energy, Low-Cost Production of Ethylene by Low-Temperature Oxidative
Coupling of Methane San Francisco, CA $2,000,000
Purdue University
Development of method and algorithms to identify easily implementable
energy-efficient low-cost multicomponent distillation column trains with large
energy savings for wide number of separations West Lafayette, IN $750,000
GE Global Research
Novel Membranes and Systems for Industrial and Municipal Water Purification
and Reuse Niskayuna, NY $2,000,000
Tulane University
Development and Implementation of an Automatic Continuous Online
Monitoring and Control Platform for Polymerization Reactions to Sharply Boost
Energy and Resource Efficiency in Polymer Manufacturing New Orleans, LA $1,500,000
PPG Industries
Coatings and Process Development Reduced Energy Automotive OEM
Manufacturing Allison Park, PA $3,000,000
The Boeing Company Energy Efficient Thermoplastic Composite Manufacturing Tukwila, WA $4,500,000
GrafTech International
Holdings, Inc.
Low-Cost Bio-Based Carbon Fiber for High Temperature Processing
Parma, OH $4,500,000
Easel Biotechnologies, LLC Bio-Oxo Technology Los Angeles, CA $2,000,000
United Technologies
Research Center
High Thermal Conductivity Polymer Composites for Low Cost Heat Exchangers
East Hartford, CT $750,000
ZoomEssence, Inc. No Heat Spray Drying Technology Hebron, NY $750,000
Pratt & Whitney Rocketdyne,
Inc.
One Step Hydrogen Generation through Sorption Enhanced Reforming
Canoga Park, CA $750,000
ADVANCED MANUFACTURING OFFICE
R&D Projects: Innovative Manufacturing Initiative (IMI)
• Additional 16 projects from round 1 and 2 IMI selections
• Projects are located across the nation
• Universities are the prime awardee on 4 of these projects
• Total DOE investment is about $65 Million
ADVANCED MANUFACTURING OFFICE
Past R&D Projects: Combined Heat and Power (CHP)
Advanced MicroTurbine System (AMTS) R&D Program
Advanced Reciprocating Engine Systems (ARES) R&D Program
Left: The advanced micro-turbine engine
Right: C200 MicroTurbine Engine
Manufactured by Capstone
Left: The advanced QSK60G
engine developed in partnership
with Cummins
Right: The successful
demonstration and completion
of the Cummins reciprocating
engine
ADVANCED MANUFACTURING OFFICE
R&D Projects: Opportunities for State Support
• Research universities are eligible to compete for AMO
R&D funding for projects that support advances in
American manufacturing
• Encourage universities to partner with industry on R&D
projects
• Encourage small businesses in state to compete for R&D
funding through the Small Business Innovation
Research (SBIR) program.
• To learn more, visit the AMO R&D Projects web site:
http://energy.gov/eere/amo/research-development-
projects
ADVANCED MANUFACTURING OFFICE
AMO Facilities Overview
Technical Assistance:
• Direct touch to industry
• Sets targets and visions
• Provides assistance
Research & Development:
• High impact manufacturing technologies and process challenges
• Next generation production technologies
• Facilitate technology transition to domestic industrial production
Facilities:
• Supports public-private partnership facilities
• Uses multiple models for partnerships
• Conducts technology development and commercialization with workforce development
and education
ADVANCED MANUFACTURING OFFICE
• Critical Materials Institute: a DOE Energy
Innovation Hub at Ames National Laboratory
• Manufacturing Demonstration Facility at
Oak Ridge National Laboratory
• America Makes, an interagency National
Additive Manufacturing Innovation Institute,
led by DOD
• Power America: Next Generation Power
Electronics Manufacturing Innovation
Institute, led by North Carolina State
University
• Institute for Advanced Composites
Manufacturing Innovation, in negotiation
with team led by the University of Tennessee
• Smart Manufacturing: Sensors, Controls,
Platforms, and Models for Manufacturing,
funding opportunity announcement to be
released 2015
AMO Supported R&D Facilities
Official White House Photo
by Pete Souza
ADVANCED MANUFACTURING OFFICE
$70M - DOE
$189M - Other
122 - Member
Consortium
6 States
Strong Leadership
5 Focus AreasProduction
Capacity
Jobs
- 75%CFRP Embodied Energy Savings
- 50%CFRP
Production Cost
GHG Avoidance
- 25%
- 50%
- 50% - 75%
Federal investment will catalyze a composites
ecosystem in the heart of US manufacturing
*States are significant contributors
*
ADVANCED MANUFACTURING OFFICE
Clean Energy Manufacturing Innovation Institutes
Potential Participation and Benefits to States
• Opportunities for multiple state organizations: large
industry, small and medium enterprises, community
colleges, universities
• Contribute through existing Institutes
• Contribute through new Institutes
Clean Energy
Manufacturing Innovation Institutes
Technology
development
and
commercialization
Advanced
manufacturing
workforce
development
and education
ADVANCED MANUFACTURING OFFICE
Mark Johnson
Director
Advanced Manufacturing Office
Technical Assistance: Jay Wrobel [[email protected]]
Research & Development: Isaac Chan [[email protected]]
Facilities: Mark Shuart [[email protected]]
Thanks!