Upload
madanda-richard
View
238
Download
0
Embed Size (px)
Citation preview
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
1/11
3970 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
Advanced Integrated Bidirectional AC/DCand DC/DC Converter for Plug-In
Hybrid Electric VehiclesYoung-Joo Lee, Student Member, IEEE, Alireza Khaligh, Member, IEEE, and Ali Emadi, Senior Member, IEEE
AbstractHybrid electric vehicle (HEV) technology provides aneffective solution for achieving higher fuel economy, better perfor-mance, and lower emissions, compared with conventional vehicles.Plug-in HEVs (PHEVs) are HEVs with plug-in capabilities andprovide a more all-electric range; hence, PHEVs improve fueleconomy and reduce emissions even more. PHEVs have a batterypack of high energy density and can run solely on electric powerfor a given range. The battery pack can be recharged by a neigh-borhood outlet. In this paper, a novel integrated bidirectional ac/dccharger and dc/dc converter (henceforth, the integrated converter)for PHEVs and hybrid/plug-in-hybrid conversions is proposed.The integrated converter is able to function as an ac/dc batterycharger and to transfer electrical energy between the batterypack and the high-voltage bus of the electric traction system. Itis shown that the integrated converter has a reduced number ofhigh-current inductors and current transducers and has providedfault-current tolerance in PHEV conversion.
Index TermsAC/DC rectifiers, control, dc/dc converters, elec-tric traction, energy storage, hybrid electric vehicles (HEVs),plug-in HEVs (PHEVs), power electronics, propulsion systems.
I. INTRODUCTION
C ONVERSION of conventional hybrid electric vehicles(HEVs) [1][3] into plug-in HEVs [4], [5] to reduce fuelconsumption [2] has been considered by both academia and theautomotive industry [6]. The conversion is achieved by either
adding a high-energy battery pack or replacing the existing
battery pack of HEV to extend the all-electric range [5]. In
either case, the high-energy battery pack should be charged
from an external ac outlet, as well as regenerative braking, and
must supply the stored electrical energy to the electric traction
system.
AC outlet charging inevitably needs a battery charger [7]
[11] with power factor correction (PFC) [8], [12], which
has various configurations based on an ac/dc converter and
Manuscript received November 17, 2008; revised May 12, 2009. Firstpublished July 21, 2009; current version published October 2, 2009. This workwas supported by the National Science Foundation under Grant 0801860. Thereview of this paper was coordinated by Prof. A. Miraoui.
Y.-J. Lee is with the R&E Center of Whirlpool Corporation, Benton Harbor,MI 49022 USA.
A. Khaligh is with the Energy Harvesting and Renewable Energies Labo-ratory, Electric Power and Power Electronics Center, Department of Electricaland Computer Engineering, Illinois Institute of Technology, Chicago, IL 60616-3793 USA (e-mail: [email protected]).
A. Emadi is with the Department of Electrical and Computer Engineering,Illinois Institute of Technology, Chicago, IL 60616-3793 USA.
Color versions of one or more of the figures in this paper are available onlineat http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TVT.2009.2028070
a proper voltage-current profile for the high-energy battery
pack. The bidirectional dc/dc converter with a proper charging
discharging profile is required to transfer energy between the
battery and the electric traction system.
In this paper, PHEV conversion is based on the add-on high-
energy battery, which can leave the current HEV power system
unmodified, and battery voltage is supposed to be relatively
lower than the high-voltage bus of an electric traction system. It
is assumed that cost, volume, weight, and the number of currenttransducers and high-current inductors would be increased if
the ac/dc and bidirectional dc/dc converters were cascaded in
PHEVs. The converter for PHEV conversion should minimize
the electrical impact on the existing HEV power system, par-
ticularly from the point of view of fault current. The converter
has three operating modes, i.e., plug-in ac/dc charging of the
add-on battery, boost operation from the low-voltage add-on
battery to the high-voltage bus of the HEV, and buck operation
from the high-voltage bus to the add-on battery for regenerative
charging. It is essential to fairly satisfy the aforementioned
considerations. The purpose of this paper is to present the
integrated configuration and to demonstrate its feasibility forPHEV conversion.
This paper has been organized as follows: The concept of
PHEV conversion and the constitution of the proposed inte-
grated converter are shown in Section II. Section III explains
three operating modes of the proposed converter. In Section IV,
the expected change in loss and efficiency for feasibility estima-
tion is addressed by the comparison of the proposed converter
and conventional topologies. Section V presents the simulation
and experimental results to evaluate the proposed converter.
Finally, Section VI provides concluding remarks and future
work.
II. PLU G-I N HYBRID ELECTRIC VEHICLE CONVERSION
AN D PROPOSED INTEGRATED CONVERTER
A. PHEV Conversion
Fig. 1 shows an overall configuration of the PHEV conver-
sion. The main elements for the conversion comprise an ac/dc
charger, a high-energy battery added to the HEV, a bidirectional
dc/dc converter, and a digital controller with digital signal
processing (DSP). These main elements are in cascade, except
the digital controller, as seen. The plug-in charger is composed
of two parts: 1) ac/dc rectifier and 2) dc/dc converter (Conv. 1).
The bidirectional dc/dc converter (Conv. 2) is placed between
0018-9545/$26.00 2009 IEEE
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
2/11
LEE et al.: ADVANCED INTEGRATED BIDIRECTIONAL AC/DC AND DC/DC CONVERTER FOR PHEVs 3971
Fig. 1. PHEV conversion with the add-on battery.
the add-on battery and the high-voltage bus of the HEV. The
digital controller is in charge of the control and monitoring [13],
[14] of the ac/dc charger and bidirectional dc/dc converter, bat-
tery state of charge [15], and communication with external sys-tems. Three voltage sources, i.e., ac outlet voltage Vac, batteryvoltage Vbatt, and the high-voltage bus of HEV Vhv, are shownin Fig. 1. These voltages might be different in input/output
voltage magnitude in each converter. As an illustration, Conv. 1
with PFC should be in buck-and-boost operation when the peak
value ofVac (Vac_pk) is higher than Vbatt; otherwise, it shouldonly be in boost operation. The same rule is applied to Conv. 2
with Vbatt for input and Vhv for output.Basically, the three operations do not occur at the same time
in that plug-in charging is not allowed while the vehicle runs,
and discharging and regenerative charging of the battery are
exclusive to each other.
B. Proposed Converter
The proposed converter with controller is shown in Fig. 2
based on the operating conditions previously mentioned, which
does not have a cascaded structure, as shown in Fig. 1. The pro-
posed converter has one inductor, six switches, and five diodes,
which are going to be properly combined to select buck-and-
boost modes among voltage sources. There exist one current
feedback and three voltage feedbacks. The combinations of
switches and other components are mapped in Table I accord-
ing to the desired operating modes. Q1, Q2, and Q6 are for
pulsewidth modulation (PWM) switching of buck-and-boost
operations. Q3, Q4, and Q5 serve as simple on/off switches to
connect or disconnect the corresponding current flowing path.
III. OPERATING MODES OF THE INTEGRATED CONVERTER
A. Mode 1: Noninverting BuckBoost Operation for Plug-In
Charging of the Add-On Battery
Fig. 3 shows the instantaneous ac input voltage and operating
modes in Mode 1. In Fig. 3(b), Q1, Q2, Q3, D1, D3, and
L1 make up the noninverting buckboost converter [16][22],
which can provide a plug-in charger function with PFC without
regard to whether battery voltage Vbatt is higher than the peak
value of the ac outlet Vac_pk. Q1 and Q2 are in PWM switchingmode, and Q3 remains in the ON state during the operation.
Fig. 2. Proposed integrated converter with controller.
The desired output voltage and current are regulated by the
appropriate combinations of the buck-and-boost mode. The
input/output voltage and inductor current are measured through
Rs1, Rs2, Rs3, Rs4, and CT1. The other switches and diodes
Q4, Q5, Q6, D4, D5, and D6 stay in the OFF state to disconnect
the high-voltage bus of the HEV from both the ac input and the
add-on battery.
B. Mode 2: Boost Operation From the Add-On Battery to the
High-Voltage Bus of the HEV
Boost operation from the add-on battery to the high-voltagebus of the HEV is shown in Fig. 4. In this mode, Vbatt andVhv sequentially become input and output voltages. L1, Q2, Q4,Q5, D4, and D5 form a boost converter in that a Vhv higherthan Vbatt is assumed. Q2 is in PWM switching mode, andQ4 and Q5 are in the ON state, so that the current path can
appear between the battery and the high-voltage bus. The other
switches and diodes Q1, Q3, Q6, D1, D3, and D6 maintain the
OFF state to separate the ac outlet. The input/output voltage and
inductor current are measured through Rs3, Rs4, Rs5, Rs6, and
CT1. Power from the battery to the high-voltage bus can be
estimated using the measured battery voltage and current so
that transferable power at a certain state of charge should beregulated appropriately.
C. Mode 3: Buck Operation for Regenerative Charging of the
Add-On Battery
Fig. 5 shows regenerative charging of the add-on battery
using buck operation from the high-voltage bus to the battery.
In this mode, as seen, L1, Q3, Q6, D1, D3, and D6 are used for
the buck converter now that a Vhv higher than Vbatt is assumed.Q6 works for PWM switching, Q3 stays in the ON state, and
D1 provides a free-wheeling path. Other switches and diodes
Q1, Q2, Q4, Q5, D4, and D5 are in the OFF state. To sense the
input/output voltage and current, Rs3, Rs4, Rs5, Rs6, and CT1are used.
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
3/11
3972 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
TABLE ICOMBINATIONS OF ELEMENTS FOR THE OPERATING MODES
Fig. 3. Mode 1: Plug-in charging of the add-on battery. (a) Instantaneous acinput voltage and operating modes. (b) Buck operation. (c) Boost operation.
Fig. 4. Mode 2: Boost from the add-on battery to the high-voltage bus.
D. Analytical Modeling of the Converter
As shown in Figs. 35, all operations of the converter aremade of buck-and-boost operations with different configura-
Fig. 5. Mode 3: Regenerative charging of the add-on battery.
tions of input/output voltages, as described in Table I. A sim-
plified converter model is shown in Fig. 6(a), which has nonin-
verting buck-boost topology. Based on the simplified model, the
state-space averaged large-signal transfer functions are derived,
as given by
Vo(s) =1LC
VinDbuck
s2
+1
RCs +1
LC
(large-signal model) (1)
Vo(0) = VinDbuck (large-signal dc gain) (2)
Vo(s) =1LC
Vin(1 Dboost)
s2 + 1RC
s + 1LC
(1 Dboost)2(large-signal model)
(3)
Vo(0) =Vin
1 Dboost(large-signal dc gain) (4)
and the state-space block diagram is shown in Fig. 6(b). The
state-space block diagram and resultant large-signal dc gain in
Figs. 6(b)(c) also provide very insightful physical information
that is of use to controller designers.In buck operation, the large-signal transfer functions and dc
gains are given by (1) and (2), respectively.
In boost operation, the large-signal transfer functions and dc
gains are given by (3) and (4), respectively.
IV. COMPARATIVE ANALYSIS
A comparison of the proposed and a conventional converter
is presented and summarized through criteria based on the
battery voltage range; fault current tolerance; voltage polarity;
and the number of switches (Q), diodes (D), current transducers
(CT), and high-current inductors (L) in Fig. 7 and Table II,respectively.
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
4/11
LEE et al.: ADVANCED INTEGRATED BIDIRECTIONAL AC/DC AND DC/DC CONVERTER FOR PHEVs 3973
Fig. 6. Simplified converter model, state-space block diagram, and large-signal dc gain. (a) Simplified model. (b) State-space block diagram of thesimplified model. (c) Resultant large-signal dc gain.
A. Component Point of View
Through the integrated structure, it becomes possible to
reduce the number of high-current inductors and current trans-
ducers. On the other side, more switches and diodes are added
to make up selective current paths among voltage sources Vac,Vbatt, and Vhv. In general, the high-current inductor has arelatively larger size and is heavier than other power elec-
tronic components, such as metaloxidesemiconductor field-effect transistors (MOSFETs), insulated-gate bipolar transistors
(IGBTs), transistors, and diodes.
B. Voltage Polarity, Current Noise, and Switching Stress
Considering only the number of switches and diodes, adop-
tion of a bidirectional buckboost converter, as in Fig. 7(b),
seems to be a good choice. The buckboost converter, however,
has inverted output voltage, making it difficult to share common
ground and higher intrinsic diode reverse recovery current.
In addition, switching stress is higher than buck or boost
converters. Inverted output voltage and intrinsic higher current
noise must seriously be taken into consideration for high-powerapplications.
C. Fault Current Tolerance
As shown in Figs. 35, the fact that all the current paths,
including switches, pass an inductor helps reduce sharp fault
currents. However, in Fig. 7(a)(f), there exists such probable
fault current or high-reverse-recovery current path as the broken
lines in case of using either noninverting or inverting bidirec-
tional buckboost converters between voltage sources.
D. Available Battery Voltage Range
In the aspect of flexibility in the applicable ac grid voltage
and battery voltage, and the available output of the high-voltage
bus, the proposed converter can provide a wide range of inputs
and outputs in both a charger and bidirectional converter by
using noninverting buckboost topology, which has the same
steady-state output transfer function as that of conventional
buck-and-boost converters.
E. Change in Conduction Loss
It has been found that the proposed converter has relatively
slightly more conduction loss in all operating modes. The extra
conduction loss arises from additional switches and diodes for
fault-tolerance current paths. Thus, it is needed to estimate
and discuss the feasibility of the increase in conduction losses,
despite the advantages previously enumerated.
F. Estimation of Change in Conduction Losses
Changes in losses are classified into Modes 1, 2, and 3,
because these three modes are exclusive of each other all the
time. To make the criteria of comparison clear, the comparedconverters should have noninverting and relatively wider output
voltage for both the add-on battery and the high-voltage bus.
For such reasons, Fig. 7(a) was compared with the proposed
converter in each operating mode. The conduction losses of
diodes and switches can be calculated as
PD = VF IF[in watts] (diode conduction loss) (5)
PQ = VCE(SAT) ICE[in watts] (IGBT conduction loss)
(6)
PQ = RDS I2D[in watts] (MOSFET conduction loss) (7)
Pin =Po
old [in watts] [input power of Fig. 6(a)] . (8)
For Mode 1 (plug-in charging of the add-on battery), it is
found that the proposed converter has one more switch, as
shown in Fig. 3(a) and (b), compared with Fig. 7(a). In addition,
the increase in loss is
Pl = PQ3[in watts]. (9)
For Mode 2 (boost function from the add-on battery to the
high-voltage bus of the HEV), as shown in Fig. 4, one more
pair of diode and switch is added in the proposed converter,
compared with Fig. 7(a). The variation in loss is
Pl = PD4 + PQ5[in watts]. (10)
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
5/11
3974 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
Fig. 7. Comparison of the combinations of conventional converters. (a) Full bridge and two noninverting buck/boost. (b) Full bridge and two buck/boost.(c) PWM rectifier and noninverting buck/boost. (d) PWM rectifier and buck/boost. (e) Full bridge, boost, and noninverting buck/boost. (f) Full bridge, boost, andbuck/boost.
TABLE IISUMMARY OF THE PROPOSED AND THE CONVENTIONAL CONVERTER
For Mode 3 (regenerative charging of the add-on battery),
one more pair of diode and switch is placed, as shown in Fig. 5,
compared with Fig. 7(a). The change in loss is
Pl = PD6 + PQ3[in watts]. (11)
To estimate comparative change in efficiency, it is identified
that Po is the output power, Pin is the previous input power, oldis the previous efficiency, and new is the new efficiency. Oncechange in losses occurs, the variation in efficiency is given as
= new old. The comparative change in efficiency forall three modes is formulated as a function of old, Pl, andPo, i.e.,
= new old =
Po
Pin + Pl
Po
Pin
=1
PinPo
+ PlPo
PoPin
=1
1old
+ PlPo
old%. (12)
If the diodes in series with switches Q4, Q5, and Q6, which
only enhance the reliability of switches, are removed, then the
losses in diodes can be neglected. Table II and (12) can be a
basis to estimate the feasibility of the proposed converter. The
parameters for feasibility estimation are shown in Table III,
where the available neighborhood outlet power is set to 1.44 kW
[23]. The high-energy battery pack is assumed to be a series of
12 modules consisting of nominal 3.7-V Li-ion cells in 4S5P.
Assuming continuous conduction mode and a low ripplecurrent through the inductor with maximum output power Po,
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
6/11
LEE et al.: ADVANCED INTEGRATED BIDIRECTIONAL AC/DC AND DC/DC CONVERTER FOR PHEVs 3975
TABLE IIICONDITIONS FOR FEASIBILITY ESTIMATION
TABLE IVCHANGES IN LOSS AND EFFICIENCY
approximately additional conduction loss Pl and maximum
change in efficiency max are approximately calculated andsummarized as in Table IV. Loss calculation according to eachoperating mode is given as follows:
For Mode 1, in Fig. 3(a), assuming buckboost operation for
the worst loss calculation
Po_max = 1440 W = Vo_min Io_max
Io_max =1440
134= 10.75 A.
For MOSFETs
Pl = PQ3 = I2o_max RDS = 5.20 W
max = 11old
+ 5.201440
old = 0.254 0.322%.
For IGBTs
Pl = PQ3 = Io_max VCE(SAT) = 26.86 W
max =1
1old
+ 26.861440 old = 1.176 1.486%.
For Mode 2, in Fig. 4
Po_max= 5000 W =Vhv_min Ihv_max=Vbatt_min Ibatt_max
Ihv_max= 5000216
= 23.15 A, Ibatt_max=5000134
= 37.31 A.
For MOSFETs
Pl = PD4 + PQ4
= VF Ibatt_max + I2hv_max RDS = 59.52 W
max =1
1old +
59.525000
old = 0.754 0.954%.
For IGBTs
Pl = PD4 + PQ4
= VF Ibatt_max + VCE(SAT) Ihv_max = 93.28 W
max =1
1old
+ 93.285000
old = 1.176 1.486%.
In Mode 3, in Fig. 5
Po_max =5000 W = Vbatt_min Ibatt_max
Ibatt_max =5000
134= 37.31 A Vbatt_min = d Vhv_min
d =Vbatt_minVhv_min
=134
216= 0.620 d = 1 d = 0.38
Ihv_max = Ibatt_max d = 14.179 A.
For MOSFETs
Pl = PD6 + PQ3
= VF Ihvt_max + I2batt_max RDS = 76.11 W
max = 11old
+ 76.115000
old = 0.962 1.216%.
For IGBTs
Pl = PD6 + PQ3= VF Ihv_max + VCE(SAT) Ibatt_max
=106.75 W
max=1
1old
+ 106.755000
old=1.343 1.697%.
Table IV shows that maximum changes in efficiency maxusing MOSFETs and IGBTs are less than 1.3% and 1.7%,
respectively, under the given conditions.
V. SIMULATION AND EXPERIMENTAL RESULTS
To evaluate the proposed converter, simulations have been
performed, and the results are as in Figs. 810 using the
IGBT switches. The simulation conditions are provided in
Table V.
In Fig. 8, from the top, rectified ac input voltage |Vac|, theoutput voltage (battery voltage: Vbatt), current command forcurrent modulation Iref, control voltage command for PWMgeneration Vctrl, inductor current feedback IL_fbk, and ac line
current Iac are sequentially displayed. Mode-1 operation hasbeen simulated under two conditions where the peak value
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
7/11
3976 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
Fig. 8. Mode 1: Noninverting buckboost operation for plug-in charging. (a) Steady state during Vbatt < Vac_pk. (b) Steady state during Vo > Vac_pk.(c) Transient state during Vo > Vac_pk.
of the ac input voltage (Vac_pk) is lower than battery voltageVbatt, and Vac_pk is higher than Vbatt. Fig. 8(a) and (b) showsthat Vac_pk < Vbatt and that Vac_pk > Vbatt, respectively. Inaddition, the transient state is shown in Fig. 8(c). As seen, at
steady state under given conditions, it is found that the converter
works stably.
The steady states of Mode-2 operation (boost from the add-
on battery to the high-voltage bus of the electric drive train
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
8/11
LEE et al.: ADVANCED INTEGRATED BIDIRECTIONAL AC/DC AND DC/DC CONVERTER FOR PHEVs 3977
Fig. 9. Mode 2: Boost operation from the add-on battery to the high-voltage bus of the HEV. (a) Steady state for Vbatt = 134 V and Vhv = 216 V. (b) Steadystate for Vbatt = 202 V and Vhv = 330 V.
Fig. 10. Mode 3: Buck operation for regenerative charging of the add-onbattery.
system) have been simulated as in Fig. 9. Vbatt and Vhv (high-
voltage bus) are the input and output voltages, respectively.Waveforms are presented in the same manner as in Fig. 8,
TABLE VSIMULATION CONDITIONS
showing the boost operation of the converter to be stable withVbatt = 134 V/Vhv= 216 V and Vbatt = 202 V/Vhv= 330 V.Fig. 10 provides Mode 3 (buck from the high-voltage bus
to the add-on pack). Now, Vhv becomes the input voltage,and Vbatt is the output voltage of the converter. To simulatethe regenerative voltage when the vehicle is decelerated, Vhvhas been assumed to be sinusoidal with a half-period. Buck
operation starts as Vhv becomes higher than Vbatt, and buckoperation ends when Vhv decreases to Vbatt. Plots are alsoplaced in the same order as in Figs. 8 and 9. It is seen that the
control voltage command Vctrl for PWM generation properlygets shaped as Vhv varies.
In Fig. 11, the experimental setup is presented, which has
a controller based on TMS320F2812 DSP from Texas Instru-ments, the converter, and the self-designed isolated gate drivers
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
9/11
3978 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
Fig. 11. Experimental setup. (a) Block diagram. (b) Control flowchart forDSP. (c) Prototype converter.
and feedback interface circuits. The waveforms from the exper-
imental setup are shown in Fig. 12 according to the operating
modes. All the feedback signals from Vac, Vbatt, Vhv, and iLare isolated from the high-voltage part of the converter, asshown in Fig. 2. For experimental convenience, the maximum
Fig. 12. Waveforms according to the operating modes. (a) Waveforms ofMode 1 during Vbatt < Vac_pk. (b) Waveforms of Mode 2: Boost operation.(c) Waveforms of Mode 3: Buck operation.
output power of each operating mode has been scaled down to
100 W. In addition, the experimental conditions are shown in
Table VI.
Fig. 11(a) shows a block diagram of the experimental setupconsisting of the integrated converter, feedback interface and
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
10/11
LEE et al.: ADVANCED INTEGRATED BIDIRECTIONAL AC/DC AND DC/DC CONVERTER FOR PHEVs 3979
TABLE VIEXPERIMENTAL CONDITIONS
gate drivers, DSP controller board, and IBM PC for program
debugging. The control flowchart for the DSP controller is
shown in Fig. 11(b), in which 0 dctrl < 2 for Mode 1,1 dctrl < 2 for Mode 2, and 0 dctrl < 1 for Mode 3 areselectively chosen according to the operating modes, where
dctrl is calculated by Vctrl/Vmod, as in Fig. 2. A single controlroutine and control gains are used for all three modes. Fig. 11(c)
shows an experimental prototype.
Fig. 12(a) shows waveforms from Mode-1 operation. From
the top, ac input voltage Vac, output voltage Vbatt, currentcommand Iref, control voltage command for PWM genera-tion Vctrl, inductor current feedback IL_fbk, ac line current,buck switch PWM signal (G1), and boost switch PWM signal
(G2) at steady state are plotted in the same order as that inFig. 8. As shown, buck-and-boost operation is alternatively
carried out by the resultant control voltage command according
to the input-voltage/output-voltage relationship. The ac line
current is found to be modulated with the current command,
in spite of harmonics due to the performance of the current
controller.
Fig. 12(b) shows waveforms from Mode-2 operation. The
input voltage (battery voltage: Vbatt), output voltage (high-voltage bus: Vhv), and inductor current feedback IL_fbk arepresented from the top. Output voltage Vhv is set to 40 V. Ascan be expected, at steady state, the inductor current always
flows as far as the input voltage is lower than the output voltage,
as shown in Fig. 9. It is shown that the prototype converter
works stable at steady state, although the input voltage with
5-V/60-Hz ripple (12.5% ripple) has arbitrarily been givenfrom the power supply.
Fig. 12(c) shows the input voltage (high-voltage bus: Vhv),output voltage (battery voltage: Vbatt), and inductor currentfeedback(IL_fbk). As shown in Fig. 10, buck operation appearsduring the time that input voltage Vhv is greater than outputvoltage Vbatt. Forty volts is set as an output voltage, and theinput voltage provided by power supply varies from 35 to
70 V. The output voltage is found to be stable at steady
state. In addition, a longer current overshoot at the beginning
of each buck operation than the simulation result in Fig. 10is seen.
VI. CONCLUSION
An integrated ac/dc charger and bidirectional dc/dc converter
for PHEV applications has been presented in this paper. The
proposed integrated converter has been compared with existing
topologies, and its advantages have been pointed out. Variations
in conduction loss and efficiency due to the additional diodes
and switches have been addressed. Through the simulationand experimental prototype, the functionalities for the three
operating modes, i.e., the combination of buck and boost for
plug-in charging of the add-on battery, boost for discharging the
add-on battery, and buck for regenerative charging of the add-
on battery, have been verified. A power-management strategy
has been implemented using TI8 DSP 320F2812. The controller
chooses the control strategy and proper operating modes ac-
cording to input/output-voltagecurrent conditions.
To verify the practicality of the proposed converter for PHEV
applications, an onboard testing prototype and vehicle power-
management system need to be implemented in a real vehicle,
and fault tolerance of the system should be tested in real-worldapplications.
REFERENCES
[1] A. Emadi, K. Rajashekara, S. S. Williamson, and S. M. Lukic,Topological overview of hybrid electric and fuel cell vehicular powersystem architectures and configurations, IEEE Trans. Veh. Technol.,vol. 54, no. 3, pp. 763770, May 2005.
[2] M. Ceraolo, A. di Donato, and G. Franceschi, A general approach to en-ergy optimization of hybrid electric vehicles, IEEE Trans. Veh. Technol.,vol. 57, no. 3, pp. 14331441, May 2008.
[3] J. Bauman and M. Kazerani, A comparative study of fuel-cell-battery, fuel-cell-ultracapacitor, and fuel-cell-battery-ultracapacitor ve-hicles, IEEE Trans. Veh. Technol., vol. 57, no. 2, pp. 760769,
Mar. 2008.[4] A. Emadi, Y. J. Lee, and K. Rajashekara, Power electronics and motordrives in electric, hybrid electric, and plug-in hybrid electric vehicles,
IEEE Trans. Ind. Electron., vol. 55, no. 6, pp. 22372245, Jun. 2008.[5] W. D. Jones, Take this car and plug it [plug-in hybrid vehicles], IEEE
Spectr., vol. 42, no. 7, pp. 1013, Jul. 2005.[6] G. Zorpette, The smart hybrid, IEEE Spectr., vol. 41, no. 1, pp. 4447,
Jan. 2004.[7] C.-S. Wang, O. H. Stielau, and G. A. Covic, Design considerations for a
contactless electric vehicle battery charger, IEEE Trans. Ind. Electron.,vol. 52, no. 5, pp. 13081314, Oct. 2005.
[8] M. G. Egan, D. L. OSullivan, J. G. Hayes, M. J. Willers, and C. P. Henze,Power-factor-corrected single-stage inductive charger for electric vehiclebatteries, IEEE Trans. Ind. Electron., vol. 54, no. 2, pp. 12171226,Apr. 2007.
[9] S.-K. Sul and S.-J. Lee, An integral battery charger for four-wheel driveelectric vehicle, IEEE Trans. Ind. Appl., vol. 31, no. 5, pp. 10961099,
Sep./Oct. 1995.[10] L. Solero, Nonconventional on-board charger for electric vehicle propul-
sion batteries, IEEE Trans. Veh. Technol., vol. 50, no. 1, pp. 144149,Jan. 2001.
[11] C. Aguilar, F. Canales, J. Arau, J. Sebastian, and J. Uceda, An integratedbattery charger/discharger with power-factor correction, IEEE Trans.
Ind. Electron., vol. 44, no. 5, pp. 597603, Oct. 1997.[12] N. Mohan, T. M. Undeland, and W. P. Robbins, Power Electronics:
Converters, Applications, and Design, 3rd ed. Hoboken, NJ: Wiley,2003.
[13] A. Khaligh, A. M. Rahimi, and A. Emadi, Negative impedancestabilizing pulse adjustment control technique for DC/DC converters op-erating in discontinuous conduction mode and driving constant powerloads, IEEE Trans. Veh. Technol., vol. 56, no. 4, pp. 20052016,Jul. 2007.
[14] A. Khaligh, A. M. Rahimi, Y. J. Lee, C. Jian, A. Emadi, S. D. Andrews,
C. Robinson, and C. Finnerty, Digital control of an isolated active hybridfuel cell/Li-ion battery power supply, IEEE Trans. Veh. Technol., vol. 56,no. 6, pp. 37093721, Nov. 2007.
8/2/2019 Advanced Inter Grated Bidirectional ACDC and DCDC
11/11
3980 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 58, NO. 8, OCTOBER 2009
[15] G. L. Plett, High-performance battery-pack power estimation usinga dynamic cell model, IEEE Trans. Veh. Technol., vol. 53, no. 5,pp. 15861593, Sep. 2004.
[16] J. Chen, D. Maksimovic, and R. Erickson, Buck-boost PWMconverters having two independently controlled switches, in Proc.
IEEE 32nd Annu. Power Electron. Spec. Conf., Vancouver, BC, Canada,Jun. 2001, pp. 736741.
[17] Y. J. Lee, A. Khaligh, and A. Emadi, A compensation technique for
smooth transitions in a noninverting buck-boost converter, IEEE Trans.Power Electron., vol. 24, no. 4, pp. 10021015, Apr. 2009.[18] G. K. Andersen and F. Blaabjerg, Current programmed control of
a single-phase two-switch buck-boost power factor correction cir-cuit, IEEE Trans. Ind. Electron., vol. 53, no. 1, pp. 263271,Feb. 2005.
[19] J. Chen, D. Maksimovic, and R. W. Erickson, Analysis and design ofa low-stress buck-boost converter in universal-input PFC applications,
IEEE Trans. Power Electron., vol. 21, no. 2, pp. 320329,Mar. 2006.
[20] B. Sahu and G. A. Rincon-Mora, A low voltage, dynamic, noninverting,synchronous buck-boost converter for portable applications, IEEE Trans.Power Electron., vol. 19, no. 2, pp. 443452, Mar. 2004.
[21] Y. J. Lee, A. Khaligh, A. Chakraborty, and A. Emadi, Digital combina-tion of buck and boost converters to control a positive buckboost con-verter and improve the output transients, IEEE Trans. Power Electron.,vol. 24, no. 5, pp. 12671279, May 2009.
[22] A. Khaligh, J. Cao, and Y. J. Lee, A multiple-input DC-DC convertertopology, IEEE Trans. Power Electron., vol. 24, no. 3, pp. 862868,Mar. 2009.
[23] I. A. Khan, Battery chargers for electric and hybrid vehicles, in Proc. IEEE Workshop Power Electron. Transp., Dearborn, MI, Oct. 1994,pp. 103112.
Young-Joo Lee (S07) received the B.S. degreein electrical engineering from Korea University ofTechnology and Education, Cheon-An, Korea, in1996, the M.S. degree from Gwang-Woon Univer-sity, Seoul, Korea, in 2003, and the Ph.D. degree,focusing on the integrated bidirectional converter forplug-in hybrid electric vehicles, from the IllinoisInstitute of Technology, Chicago, in 2009.
In 1995, he joined SunStar R&C, Incheon, Korea,which is highly specialized in industrial sewing ma-chines, motors, and their controllers. Then, he joined
Genoray Co., Ltd., which manufactures X-ray fluoroscopy equipment formedical surgery. He is currently conducting research and development relatedto sensorless motor drives for appliances as a Lead Engineer with the R&ECenter of Whirlpool Corporation, Benton Harbor, MI. He has more than tenyears of experience in industries associated with industrial sewing machines,medical X-ray fluoroscopy, and appliances. His experiences cover control overbrushless direct current (BLDC), permanent magnet synchronous machine(PMSM), induction, stepper motors, power converters, X-ray electron tubes,and other electricpneumatic actuators.
Alireza Khaligh (S04M06) received the B.S. andM.S. degrees (with highest distinction) from SharifUniversity of Technology, Tehran, Iran, and thePh.D. degree from Illinois Institute of Technology(IIT), Chicago, all in electrical engineering.
He was a Postdoctoral Research Associate withthe Department of Electrical and Computer Engi-neering, University of Illinois, Urbana. He is cur-
rently an Assistant Professor and the Director of theEnergy Harvesting and Renewable Energies Labo-ratory, Electric Power and Power Electronics Cen-
ter, Department of Electrical and Computer Engineering, IIT, where he hasestablished courses and curriculum in the area of energy harvesting andrenewable-energy sources. He is the author/coauthor of more than 55 journaland conference proceeding papers, as well as three books, including Energy
Harvesting: Solar, Wind, and Ocean Energy Conversion Systems (CRC, 2009), Energy Sources, Elsevier Power Electronics Handbook (Elsevier, 2009), and Integrated Power Electronics Converters and Digital Control (CRC, 2009).His research interests include the modeling, analysis, design, and control ofpower electronic converters, hybrid electric and plug-in hybrid electric vehicles,energy scavenging/harvesting from environmental sources, and the design ofenergy-efficient power supplies for battery-powered portable applications.
Dr. Khaligh is a Member of the Vehicle Power and Propulsion Committee,the IEEE Vehicular Technology Society, the IEEE Power Electronics Society,the IEEE Industrial Electronics Society, the IEEE Education Society, and the
Society of Automotive Engineers. He is the Conference Chair of the IEEEChicago Section. He is also an Associate Editor for the IEEE TRANSACTIONSON VEHICULAR TECHNOLOGY (TVT) and was a Guest editor for the SpecialIssue of the IEEE TVT on Vehicular Energy Storage Systems. He was alsoa Guest editor for the Special Section on Energy Harvesting of the IEEETRANSACTIONS ON INDUSTRIAL ELECTRONICS. He was the recipient ofthe Distinguished Undergraduate Student Award from Sharif University ofTechnology, which was jointly presented by the Minister of Science, Research,and Technology and by the President of Sharif University, and the 2009 ArmourCollege of Engineering Excellence in Teaching Award from IIT.
Ali Emadi (S98M00SM03) received the B.S.and M.S. degrees (with highest distinction) in elec-trical engineering from Sharif University of Technol-ogy, Tehran, Iran, and the Ph.D. degree in electrical
engineering from Texas A&M University, CollegeStation.
He is currentlythe HarrisPerlstein Endowed ChairProfessor of Electrical Engineering and the Directorof the Electric Power and Power Electronics Centerand Grainger Laboratories, Department of Electricaland Computer Engineering, Illinois Institute of Tech-
nology (IIT), Chicago, where he has established research and teaching facilities,as well as courses in power electronics, motor drives, and vehicular powersystems. He is the author or coauthor of more than 250 journal and conferenceproceeding papers, as well as several books.
Dr. Emadi is the Editor (North America) of the International Journalof Electric and Hybrid Vehicles. He has been the Guest Editor-in-Chief ofthe Special Issue on Automotive Power Electronics and Motor Drives ofthe IEEE TRANSACTIONS ON POWER ELECTRONICS. He was the GuestEditor of the Special Section on Hybrid Electric and Fuel Cell Vehicles ofthe IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY and the GuestEditor of the Special Section on Automotive Electronics and ElectricalDrives of the IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS. He hasserved as an Associate Editor for the IEEE TRANSACTIONS ON VEHICULARTECHNOLOGY, the IEEE TRANSACTIONS ON POWER ELECTRONICS, andthe IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS. He has receivednumerous awards and recognitions, including the 2003 Eta Kappa Nu Out-standing Young Electrical Engineer of the Year (a single international award)by virtue of his outstanding contributions to hybrid electric vehicle conversionby the Electrical Engineering Honor Society, the 2002 University Excellencein Teaching Award from IIT, the 2004 Sigma Xi/IIT Award for Excellencein University Research, the 2005 Richard M. Bass Outstanding Young PowerElectronics Engineer Award from the IEEE Power Electronics Society, and theBest Professor of the Year Award in 2005, as chosen by the students at IIT. Hehas also been named Chicago Matters Global Visionary in 2009.