www.odyne.com

ADVANCED HYBRID SYSTEMSfor medium and heavy duty trucks

Technology Driven. Environmentally Focused.

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The New Benchmark in Hybrid PerformanceThe Odyne advanced hybrid propulsion system, utilizing robust automotive quality components and a lithium ion battery system, is hands down the best hybrid solution for medium and heavy duty work trucks with extended stationary PTO job site functions. It is the new benchmark for hybrid systems, with unique features for optimum performance.

A leader in plug-in hybrid technology, Odyne has developed proprietary technology, with patents and patents pending. Odyne’s system features robust automotive quality components combining reliable electric power conversion, power control and energy storage technology with advanced electric propulsion motors and modular battery systems designed for the rugged work truck market.

The Odyne plug-in hybrid drive system provides launch assist, regenerative braking, high capacity electrical energy storage, flexible operation tailored to the application and zero or significantly lower emissions at the job site. Quiet operation means safer working conditions and an extended workday.

The Odyne system reduces fleet operating and maintenance costs, and depending on duty cycle, enables large trucks to obtain fuel economy improvements of up to 50% or greater, compared to traditional diesel/gas engines. This efficiency may result in fuel savings of up to 1750 gallons per year.* Odyne’s solution helps fleet managers control budgets and take advantage of the more consistent cost of electricity compared to fuel. Plus, the Odyne system can provide up to 50 extra horsepower while driving, a benefit that anti-idle hybrids don’t offer. Odyne’s minimally intrusive design preserves the OEM chassis warranty and provides greater reliability. The Odyne solution is truly unique in the industry and the new benchmark for hybrid performance.

Key AdvantagesReduced fuel costs Up to 1750 gallons of diesel fuel per year

Reduced emissions EPA and CARB emissions compliant. Estimated up to 19.25 tons of GHG (CO2) saved per year

Reduced noise level at job site Operator can talk to others during all-electric operation compared to a typical engine-powered truck, improving operator safety

Benefits while driving and at the job site Up to 50 extra horsepower while driving and at the job site. Anti-idle solutions do not provide a benefit while driving

Extended job site time Optimized with overnight charging, whereas conventional hybrids burn fuel to frequently charge batteries in the field

More power Improved acceleration when climbing hills and operating equipment at the job site

Lower maintenance cost Reduced chassis and engine maintenance over vehicle life due to lower engine hours

Lower system weight Utilizes lithium ion batteries

Safety Designed to SAE-J1772, the standard for plug-in vehicle charging

Key Features• Performs in high horsepower demand applica-

tions i.e. large bucket trucks, digger derricks, cranes. The only system with the power to run air compressors

• Uses high quality automotive grade compo-nents, designed to IP65 or IP67 for longevity and greater uptime

• 50-hp launch assist provides quicker, safer ac-celeration and improved fuel economy

• Regenerative braking for reduced brake wear

• System recharges batteries while braking or in the field with the engine – plug-in charging is preferred but not mandatory

• Electric air conditioning and hydronic heater in cab while engine is off

• Engine idle-off – all-electric stationary opera-tion – doesn’t require frequent engine restart/run to charge batteries for quiet job site, extended work hours

• Plug-in recharge capability via 220V or 110V

• Exportable power up to 7000W • Remote vehicle operation data acquisition and software programming

• 14 kWh or 28 kWh lithium ion battery pack sized to the application

• Available as retrofit system

• Redundant system that can be disabled and returned to conventional driving and PTO modes

• Qualifies for government incentives that offset the incremental cost

The Odyne AdvantageReduced fuel, emissions and noise and their associated costs with more power while driving and at the job site

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Equipment HP 14 kWh Time (min)†

28 kWh Time (min)†

Digger Derrick 54 – 39

60’ Bucket Truck 25 38 85

Articulating Telescopic Crane 14 66 147

40’ Bucket Truck 9 106 325

Interfaces with many OEM chassis and automatic transmissions, for a seam-less, trouble-free solution

More and longer-lasting electric power while driving, accelerating, turning, climbing and on the job site operation than other hybrid systems. Quiet job site power to run truck-mounted equipment for hours with the engine off at a lower cost than other hybrid systems

The Best Solution for OEM Compatibility Odyne’s Turnkey SolutionAn integrated solution applied to most new chassis or applied as a retrofit, featuring:• Compatibility with most chassis over 14,000-lb GVW • Minimal intrusion – no drive train modifications required+

• An industry standard drive train interface with automatic transmissions

• Simplified integration through power take off (PTO)• System propulsion components placed within chassis

frame rails for ease of body installation• Battery packs in a variety of locations to suit application• Electric motor can drive both a PTO and hydraulic pump+ OEM chassis components can be serviced through the chassis

manufacturer’s service network

The Best Solution for PowerPropulsion and Energy Storage• Larger, more powerful Remy HVH250 electric motor• 50-hp launch assist while driving• 14 kWh or 28 kWh lithium ion battery packs• Long lasting batteries – up to 8 hours of use, depending on application• System recharges batteries while braking, plug-in charging is preferred but not mandatory• No frequent engine starting and stopping to recharge batteries throughout the day

Continuous Minutes of All-Electric Operations

StockTransmission

ElectricMotor

HydraulicPump

WorkEquipment

PTO

StockEngine

Ba�erySystem

Electric PowerChargingA/C & Heat

The Odyne Advantage

The Odyne Advantage

The Best Solution for Lower Cost, Faster ROI Savings of up to $10,000 per year through the following efficiencies:

Fuel SavingsReduction of fuel usage while driving and at the jobsite, depending on application:• Fuel savings, 1750 gallons per year = $8750 per year, during 250 work days** Based upon International IHC DT engine chassis with Odyne PHEV system in use 250 days per year

for 10 years with 2 hours of driving and 4.5 hours of electric mode operation and approximate fuel cost of $5 per gallon diesel fuel

Daily Cost Comparison of Electricity vs. Diesel

Battery SavingsOdyne’s battery management strategy maintains the battery and optimizes the recharging rates for:• Extended battery life throughout truck lifecycle • Reduced maintenance cost • Minimal battery charging cost – charging the batteries during off-peak hours with

25 kWh per night at $0.10 per kWh = $2.50 per work day

Maintenance SavingsThe Odyne hybrid system’s regenerative braking, launch assist and stationary or idle-off modes reduce chassis service over the life of a vehicle at a savings of up to $2000‡ annually including:• Engine oil and filter service • Diesel particulate filter • Fuel filter/strainer • Coolant system service • Engine brake service • No genset maintenance ‡ Based on International IHC DT engine chassis with Odyne PHEV system in use 250 days a

year for 10 years with 2 hours of driving and 4.5 hours of electric mode operation per day using manufacturer’s recommended service procedures and intervals.

Operations SavingsAdditional operation savings include:• Reduction in operator refueling time/costs • More flexible work hours due to quiet operation

A system that saves fuel, increases ROI

The Odyne Advantage

A hybrid system that doesn’t require frequent engine starts and stops to recharge the batteries throughout the day

The Odyne Advantage

Lower cost to operate and maintain over the life of the truck than non-hybrid vehicles and faster ROI

The Odyne AdvantagePatents pending

† Time may vary depending on application

$5

$10

$15

$20

$25

$30

$35

Electricity Diesel

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Each truck’s operation is tailored to the job site application and is programmable and reconfigurable, indefinitely. This means more flexibility for the operator and fleet manager

The Best Solution for FlexibilityFlexible Operation RangeOperating Odyne’s system in hybrid electric vehicle mode while driving and in idle-off mode at a job site provides a range of solutions:• Factory set variable launch assist and regenerative braking depending on the application

• Multiple battery system options depending on the application

The Best Solution for Operation Management Operator Friendly Operation is similar to conventional vehicles:• Minimal operator training • Seamless operation compared to conventional trucks

Information is Power: The Odyne system’s information panel displays state of charge percentage, voltage, amperage usage and system error codes.

System Operation InformationOdyne’s advanced telematics data acquisition system provides state-of-the-art monitoring to provide operation information for the owner/fleet manager.• Detailed data of truck operation and hybrid system• Event driven data logger• System changes made remotely via an optional advanced telematics data

acquisition system

SafetyWhen in all-electric stationary operation at the job site, Odyne’s system provides:• Quieter work site for better communication • No or lower emissions depending on duty cycle

When connected to an industry standard electrical vehicle supply equipment (EVSE) station, Odyne’s system: • Detects the charge station connection and prohibits the engine from cranking • Prevents inadvertent drive off and damage to the cord or charging station

The Odyne Advantage

Better management of the vehicle or fleet

Safety: A charge station connection that prevents damage

The Odyne Advantage

The Odyne Advantage

The Best Solution OverallThe New BenchmarkThe Odyne system is the best hybrid solution for medium and heavy duty work trucks with extended stationary work equipment usage.

Through higher efficiency, Odyne helps customers reduce their operating costs and carbon footprint and meet sustainable energy goals.

Sample Applications

Customer SupportThrough its valued team members, Odyne is committed to long-term customer satisfaction. The company is dedicated to providing superior service and parts through its global distribution partners.

Odyne U.S. Service Network

REDUCED• Fuel cost• Emissions• Maintenance costs• Noise levels• Work hour limitations

• Hybrid system weight

INCREASED• Vehicle uptime• Reliability• Durability• Vehicle longevity• Job site productivity• Flexibility• Operator comfort• Safety

• Bucket Trucks• Compressors• Digger Derricks• Dump Trucks• Mobile Cranes

• Mobile Shredders• Refrigeration Trucks• Refuse Trucks• Septic Trucks• Tanker Trucks

About Odyne• A clean technology company focused on

development and sale of plug-in hybrid propulsion systems for trucks over 14,000 pounds since 2001

• Experienced management and engineering team with extensive automotive, truck and transportation industry experience in large OEMs

• Has fielded more medium and heavy duty plug-in hybrid trucks over 14,000 pounds than any other manufacturer

• Sells completely installed and tested hybrid chassis for various applications through world wide distribution partners

Contact us: 262-544-8405 or info@odyne.com

Scan this QR code with your smart phone for more information about Odyne hybrid systems

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Specifications Odyne Hybrid System

Electrical Overall Options

System Voltage: 300V Approximate System Weight: 1,200 lbs (single battery pack) to 1,600 lbs (dual battery pack)

Electric air conditioning in cab while engine is off at job site

Motor: Remy HVH250 – 80 hp continuous, 110 hp peak

Chassis Compatibility: Chassis over 14,000-lb GVW

Hydronic heater in cab while engine is off at job site

Batteries: High voltage maintenance free lithium ion battery pack(s) 14 or 28 kWh

Drive Train Interface: Industry standard, including a wide variety of automatic transmis-sions

Exportable power up to 7000W

Approximate Battery Weight: 400 lbs per battery pack

Ground Clearance: Standard chassis ground clearance

Advanced telematic system with data acquisition and system upgrade capabilities

14 kWh Charge Time: 4 hours with 220V/30A supply, 10 hours with 110V/20A supply

Components: Designed for rugged environments

28 kWh Charge Time: 8 hours with 220V/30A supply, 20 hours with 110V/20A supply

Charge Station & Charging Cord: SAE J1772 compliant charging cord

Cord Receptacle: Mounted on the street side, curb side or on the back of the body

Component IP Rating: IP65 or IP67

Effective Date: June 1, 2011. Product specifications are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to equipment is the standard written warranty applicable to the particular product and sale and Odyne makes no other warranty, expressed or implied. Products listed may be trademarks, service marks or trade names of Odyne Systems, LLC in the U.S.A. and other countries. All rights reserved.

Copyright © 2011 by Odyne Systems, LLC.

Technology Driven. Environmentally Focused.

Odyne Systems, LLCN4 W22610 Bluemound RoadWaukesha, Wisconsin 53186USA

262-544-8405, Fax: 262-544-8421www.odyne.com Follow us on Twitter @odyne

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