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NATM Seminar Brazil/Sao Paulo, May 16th 2014 Advanced Forepoling Systems Karl Boehm

Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

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Page 1: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

NATM Seminar Brazil/Sao Paulo, May 16th 2014

Advanced Forepoling Systems Karl Boehm

Page 2: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

2 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Contents

■ Introduction

■ Spiles / Short Forepoling

■ Pipe Umbrella System

Page 3: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

3 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Definition Pre-Support

■ Pre-Support

□ All support measures installed into the

ground prior to the excavation

□ Face dowels / short forepoling / pipe

umbrella systems

Page 4: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

4 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Support Effects – Stabilization of Open Span

■ Local arching effects in the

open span

□ Subdivision of open areas

□ Reduction of overbreak

volume

□ Increase of safety

□ Reduction of costs

Page 5: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

5 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Support Effects – Load Transfer

■ Longitudinal load transfer from

critical sections to less loaded

ones

■ Abutments are:

□ Already supported sections

□ Ground ahead of the face

Page 6: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

6 NATM Seminar Brazil/Sao Paulo, May 16th 2014

AT - TUBESPILETM

■ Field of Application

□ Tunneling in soft homogenous or

inhomogeneous ground

□ Unstable conditions in the

unsupported span

□ Short pre-support (3-4m)

Page 7: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

7 NATM Seminar Brazil/Sao Paulo, May 16th 2014

AT – TUBESPILETM – Installation Procedure

Installation Procedure

■Attachment of ready-for-use AT

- TUBESPILETM

■Rotary-percussive self-drilling

installation with a single-use drill

bit

■Completion of installation after

the final drilling depth has been

reached

■Retraction of the POWER SET

drill rod from the installed AT -

TUBESPILETM

Page 8: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

8 NATM Seminar Brazil/Sao Paulo, May 16th 2014

AT - TUBESPILETM

Main Advantages

■ Installation using conventional

drill jumbos

■ Fast, secure and easy installation

procedure

■ Spile drilling and installation in

one step

■ Ground preserving, self-drilling

installation

■ Higher section modulus than

comparable ram spiles, rebar

spiles, or IBO - Self-Drilling Spiles

Page 9: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

9 NATM Seminar Brazil/Sao Paulo, May 16th 2014

AT – Casing System

AT – Pipe Umbrella System

AT – Drainagesystem

AT – GRP – Injections System

Page 10: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

10 NATM Seminar Brazil/Sao Paulo, May 16th 2014

AT – Pipe Umbrella System

■ Fields of Application

□ Weak ground conditions

□ Frequently changing ground

conditions

□ Between spiles (normal

forpoling) & special

techniques (pipe jacking,

grouted columns, ground

freezing)

■ Pipes installed prior to

excavation

□ Diameter 70-200mm

□ Pipe wall thickness

5-15mm

Page 11: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

11 NATM Seminar Brazil/Sao Paulo, May 16th 2014

System Parts / Force Transmission

■ AT - Starter Unit with Drill Bit

■ AT - Extension Tube

■ Valves in injection holes

■ Various AT - Adapters

■ Drill Rods

■ AT - Grouting Plug (End Plug)

Page 12: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

12 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Main Advantages

■ Installation with conventional drill jumbos

■ Execution of pipe umbrella drilling with on-site personnel

■ Simple and robust system components

■ Fast self-drilling

installation

■ Length of pipe umbrella

pipes can be adapted to

constricted space

■ Different pipe coupling

types available to suit

different project

requirements

Page 13: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

13 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Pipe Couplings - Standard Thread Connection

■ Simplest connection type

■ Installed tubes show a constant inner diameter

■ The stiffness of the connection is considerably lower than

the stiffness of the standard pipes

■ Recommended for the installation of measurement

instrumentations and for ground-improving injection works

Page 14: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

14 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Pipe Couplings - Squeezed Connection

■ The ultimate load of this

connection is higher than

the elastic design load of a

normal pipe (> 1.5)

■ Reduction of the inner

diameter in the connection

area

■ Recommended for all

advances where

a pipe umbrella is installed

because

of its static load-bearing

capacity

Page 15: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

15 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Pipe Couplings - Nipple Coupling

■ The elastic design load is equal to the one of a standard pipe

■ Stiffness in the elastic range is comparable to the one of a standard

pipe

■ Reduction of the inner cross-section

■ Recommended for advances where the static load-bearing capacity is

required to achieve stable conditions and settlement limitations are

part of the design

Page 16: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

16 NATM Seminar Brazil/Sao Paulo, May 16th 2014

Comparison of AT - Pipe Couplings

Page 17: Advanced Forepoling Systems - Advantage Austria · NATM Seminar Brazil/Sao Paulo, May 16th 2014 11 System Parts / Force Transmission AT - Starter Unit with Drill Bit AT - Extension

17 NATM Seminar Brazil/Sao Paulo, May 16th 2014

THANK YOU !