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Advanced Composite Engineering Solutions
Designing Engineering Prototyping Tooling Manufacturing
Imagination into Reality
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FOUNDERS:
• Mr.Sanjay Siriah (Chief Director - Business)B.E.(Electrical) , IIM Ahmadabad - Marketing & FinanceOver 25 years of corporate experience as a top executive in Birla Group
• Mr.Mangesh Bhalerao (Director - Technical)B.E.(Mechanical), Post Graduate from IIT Mumbai.Specialized in Product DesignOver 30 years of experience in Product Design and Development, Expert in Composite Materials and Products with proven records.
• Mr.Girish Kulkarni (Director - Operations)Qualification-B.E. (Production) - Mumbai UniversityOver 30 years of experience in Composite Materials and Tool making (Moulds, Fixtures) Specialized in mould making
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COMPANY PROFILE:SETUP:• Advanced Composite Engineering Solutions (ACES) is recently formed organization incorporated on 8th
April 2016.
• Workforce: Organized 50 able personnel
• Factory Area: Spread over 25000 sq feet with latest aided technology and equipments. (3units)
• Growth: Generating 6Cr worth business under 8-10 clientele since inception. Currently capable of producing 90 to 100lakh / month worth production.
• Office: 302, Sairam. Above Subway, Paud Rd, Opposite Vanaz, Kothrud, Pune – 411038
• Factory: Plot no. 11, Gat no. 605/2, Pirangut, Near PIBM institue, Mokai Village Rd, Taluka Mulshi, District Pune – 412115 (Approx 10,000 sq. ft.)
Plot no. 9, Gat no. 11, TATA UTAKA road, Kasar Amboli, Pirangut, Tal -Mulshi, Dist – Pune -412115 (Approx 7000 sq. ft.)
Plot no 8, Sun valley industrial estate, Gat.no 605/2 village Pirangut, Taluka Mulshi,Dist Pune
• VISION: TO BE KNOWN AS ONE OF THE RENOWNED ENGINEERING SOLUTIONS
PROVIDER FOR FACTORY MADE PRODUCTS IN THE CONSTRUCTION INDUSTRY.
• MISSION: INTRODUCE HIGH QUALITY ENGINEERED PRODUCTS USING STATE OF THE ART DESIGNS, MATERIALS AND PROCESSES.
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COMPANY ACTIVITIES:
Advanced Composite Engineering Solutions (ACES) is engaged in,
Designing
Engineering
Prototyping
Tool Development
Manufacturing
(100% INHOUSE ACTIVITIES)
Installation
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WHAT ARE COMPOSITES??• A composite material is one, which is composed of at least two
elements working together to produce material properties that are different to the properties of those elements on their own.
• A composite is a combination of various materials to form one heterogeneous material meant for engineering solutions and applications.
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CONCRETE VS COMPOSITE
COMPOSITE CONCRETE
Light weight Heavy weight
Strength : Weight ratio - High Strength : Weight ration - Less
Aesthetics and finishes of high quality (Wood / Granite / Decorative finish)
Aesthetics and finishes of a regular concrete
Maintenance free Maintenance free
Durable (50 to 100 years). Durable (50 to 100 years).
Fire proof / Fire retardant. Fire proof
Fast setting time (1hour) Prolonged setting time (28 days)
Molding process advantages:
• Correct Material Specifications
• Process Consistency
• Precision
On-site limitations:• Difficult to control material specifications• Process consistency not assured • No precision
Easy and fast installation hence reduces project lead time.
Longer installation time.
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CONCRETE VS COMPOSITE
ACES has specially Formulated & Developed special concrete composite range suitable for end applications which are tested and certified by reputed labs -Durocrete & CSRL
• ACC001 - Polymer Concrete – M60 to M200+ (Strong in compression)
• ACC002 - Glass Fiber Reinforced Polymer Composite (GRPC) – M60 to M200+ (Strong in compression, tensile & impact)
• ACC003 – Alcofine Concrete Composite – M80+
• ACC004 – Light Weight Concrete (1000kg/m3) – M10
• ACC005 – Concrete with Tensile Strength– No Re-bar required
These materials are specially processed resulting in high grade strengths M200+/M80+/M40+These materials are further strengthened for Tensile and Impact strength with either Steel, Glass, Polypropylene Fibers.
ADVANCED MATERIALS – CONCRETE COMPOSITES
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ACES is conversant and using lot of other composite materials depending on end applications.
• Grades of Polymeric Resins – Isophthalic, Bisminol, Vinyl ester
• Grades of Glass fibers, Steel fibers, Polypropylene fibers
• Grades of foams – Polyurethane, Polystyrene, Polyethylene.
• Core materials.
ADVANCED MATERIALS – OTHER COMPOSITES
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POLYMER CONCRETE:
Properties Polymer Concrete Portland Cement
Compressive Strength,psi 14,000-20,000 3000-5000
Tensile Strength, psi 1200-2000 200-400
Modulus of Rupture, psi 3,000-4000 650-750
Modulus of Elasticity, psi x16 5.0-5.5 3.0-3.5
Shear Bond Strength, psi 650-700 120-140
Water Absorption <1% 5.5%
Freeze Thaw Resistance 1600/0* 750/25*
*Number of Cycles / %Weight Loss
# Polymer Concrete is chemically resistant to,• Hydrochloric, Sulphuric, Nitric, Acetic, Formic, Acid. • Soda Lye, Ammonium, Soda, Ethyl Alcohol, Sea Water.
Polymer Concrete is a composite material consisting of a resin (typically polyester) which binds aggregates such as sand and stone together to form a dense matrix
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No cracking at 1000kN
Polymer Concrete Block
POLYMER CONCRETE BLOCK UNDER TEST
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ACES PRODUCT LINE:
• Customized jobs : Facades, Roofs, Canopies, Pergolas
• Walls ‘Tuff walls’
• Gates
• Fillers : Fins, Screens
• Cladding (E/I)
• Staircase (Ready to fit modules)
• Door Frames - System
• Water proofing (On-site)
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PRODUCT: FACADE – Thin Concrete
CLIENT: MAITRI, KHARGHAR
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Size and complexity14
CLIENT REFERENCES:
PRODUCT: COMPOSITE SCREENS – Thin Concrete
CLIENT: LODHA – Palva, Dombivli
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Weight advantage : Composite screen – 50KG / Concrete Screen – 500Kg15
CLIENT REFERENCES:
PRODUCT: COMPOSITE FACADES
CLIENT: RAHEJA – RahejaIndustrial Park, NaviMumbai
MATERIAL: FRP – PVCCOMPOSITE
SPECIAL: LARGE SIZE. ONE PIECE
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CLIENT REFERENCES:
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Span, Size and Shape – No limitations
Size – 70’ x 24’
3 Dimensional contours
PRODUCT: PERGOLA FINS & BEAM – Thin Concrete
CLIENT: VASCON – Windermere, KoregaonPark, Pune
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: One Piece. Ready to fit
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CLIENT REFERENCES:
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CLIENT REFERENCES:
PRODUCT: GATE STONE FINISH FACIA
CLIENT: VASCON –Windermere,Koregaon Park, Pune
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Modular Factory made, Ready to fit.
PRODUCT: CLADDING PARTS
CLIENT: KANAKIA – BKC PARIS
MATERIAL: GRPC
SPECIAL: ACCURATE LIGHT WEIGHT MOLDED PARTS - AESTHETICS20
CLIENT REFERENCES:
PRODUCT: CONCRETE FINS – CONCRETE M40
CLIENT: KANAKIA - AROHA, BORIVLI
MATERIAL: ACC003 – Concrete Composite – M40+
SPECIAL: Thin long sections in one piece21
CLIENT REFERENCES:
PRODUCT: COMPOSITE FINS - GFRC
CLIENT: KANAKIA – AROHA, BORIVLI
MATERIAL: FRP – STEEL COMPOSITE
SPECIAL: Wood Finish. Height : 6 meter long22
CLIENT REFERENCES:
PRODUCT: COMPOSITE RAILING
CLIENT: RAHEJA – Raheja Exotica, Madh island jetty
MATERIAL: FRP composite
SPECIAL: LARGE SIZE. ONE PIECE23
CLIENT REFERENCES:
PRODUCT: PILLARS – Thin Concrete
CLIENT: PRATIK GROUP – Pratik Gardens, Vashi
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Large component yet light weight.24
CLIENT REFERENCES:
PRODUCT: FACADES – Thin Concrete
CLIENT: PRATIK GROUP – Pratik Gardens, Vashi
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Large component yet light weight25
CLIENT REFERENCES:
PRODUCT: PERGOLAS
CLIENT: AMANORA GROUP – PERGOLA CANOPY FOR LOTUS CLUB – 2 (GATEWAY TOWERS)
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: Modular Factory made, Ready to fit.26
CLIENT REFERENCES:
UNDER CONSTRUCTION
PRODUCT: PERGOLA FINS –Wood Finish
CLIENT: ESHAANYA –Signature Bungalows, Karjat
MATERIAL: FRP – STEEL COMPOSITE
SPECIAL: WOOD FINISH. 20 Feet long
PRODUCT: COMPOSITE SANDWICH PANELS –FRP + Bison + FRP
CLIENT: KESAR - Orion
MATERIAL: FRP – BISON – FRP COMPOSITE
SPECIAL: Ready to fit
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CLIENT REFERENCES:
PRODUCT: COMPOSITE PILLARS
CLIENT: KRISHH DEVELOPERS
MATERIAL: ACC004 – GRPC (4-10 mm)
SPECIAL: ONE PIECE MOLDING
PRODUCT: WOOD FASCIA
CLIENT: KANAKIA –Rainforest, Marol
MATERIAL: CONCRETE COMPOSITE
SPECIAL: WOOD FINISH
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CLIENT REFERENCES:
PRODUCT: MUMPTY COVER
CLIENT: LODHA – Palva, Dombivli
MATERIAL: ACC004 – GRPC
SPECIAL: Weight advantage and customized size29
CLIENT REFERENCES:
PRODUCT: COMPOSITE WALL PANELS - GSFRC
CLIENT: VASCON – Platinum, Viman Nagar, Pune
MATERIAL: ACC002 - Glass Steel Fiber Reinforced Concrete (GSFRC) – M80+
SPECIAL: Utility friendly and light weight. Ready to fit30
CLIENT REFERENCES:
PRODUCT: COMPOSITE WALL PANELS
CLIENT: VASCON – Prototype
MATERIAL: Cement / Polymeric foam – SIP panel
SPECIAL: Utility friendly and light weight. Ready to fit31
CLIENT REFERENCES:
PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’
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CLIENT REFERENCES:
ACTUAL PHOTO - EXTERNAL
PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’
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CLIENT REFERENCES:
ACTUAL PHOTO - INTERNAL
COMPOSITE STAIRCASE:
INSTA-STEPS
2 flights + Mid landingReady to fit interlocking staircase
Super Strong, Super light
Easy to handle
Ready finishes – Designs/Colours/Textures
Simplified installation
Waterproof
Fire Retardant
Built in LED/Cabling Conduits possible.
Dry & Clean construction
No shuttering/scaffolding required.
CLIENT REFERENCES:
PRODUCT: MANHOLE CHAMBER & COVER
CLIENT: RELIANCE (Jio Project)
MATERIAL: ACC002 - Glass Steel Fiber Reinforced Concrete (GSFRC) – M80+
SPECIAL: Tested for 25 tonnes35
Cornice Arches
Building Panels
DoorFrames
Window Canopy
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PRODUCT: SAMPLE PROJECTS
CLIENT: Xrbia / Vascon
MATERIAL: ACC001 - Polymer Concrete – M200+
SPECIAL: Intricate shapes with Thin Sections possible (10-12mm)
CLIENT REFERENCES:
Noise Barrier on Highways
Composite Road Divider
Sound dampening wall
(3 meter height)
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PRODUCT: INFRASTRUCTURE
CLIENT: J KUMAR
MATERIAL: FRP / STEEL
SPECIAL: Light weight composite
CLIENT REFERENCES:
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PRODUCT: WATER PROOFING - GRP
CLIENT: KAMDHENU - APMC Market, Navi Mumbai
MATERIAL: 6 COAT SYSTEM (FRP)
SPECIAL: 1 Day curing. One piece uniform coating
CLIENT REFERENCES:
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PRODUCT: WATER PROOFING - GRP
CLIENT: UNIQUE – Junnar Water Works, Junnar
MATERIAL: 6 COAT SYSTEM (FRP)
SPECIAL: 1 Day curing. One piece uniform coating
CLIENT REFERENCES:
CLIENTS:
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ACES Products : Other Sector
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ACES Products : Other Sectors (More than 75 products for Universal)
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Advanced Composite Engineering Solutions
Office : 302, 3rd floor, Sai Ram Building, Above Subway, Opp. Vanaz, Paud Road, Kothrud, Pune – 411038.Contact : +91 9922959895
Unit 1: Plot. No/ 11,Gat. No. 605/2, Pirangut,Near PIBM Institute, Mokai Village Rd, Tal. Mulshi,Dist. Pune-412115.
E mail : [email protected] / [email protected]
THANK YOU!
Unit 2: Plot no. 9, Gat no. 11,TATA UTAKA road, KasarAmboli, Pirangut, Tal -Mulshi, Dist – Pune - 412115
Unit 3: Plot no 8, Sun valleyindustrial estate, Gat.no 605/2village Pirangut, Taluka Mulshi,Dist Pune - 412115
