Advance Engineering Mathematics Presentation

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    Card_Hz Manual,Version 4.00

    Copyright 2005 Advanced Thermal Engineering, Inc.

    All Rights Reserved

    P. O. Box 4528Huntsville, AL 35815

    USA

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    Electronic PackagingFour Thermal Frame Options

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    Electronic Packaging

    Graphical User Interface

    Input the printed wiring board

    (PWB) dimensions.

    Input the thermal frame values.

    Move scroll bars and click

    option buttons to create an

    interactive trade study.

    This executable (28 kb) and dynamic

    link library (398 kb) operate on an MS

    Windows platform (3.0 or later).

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    Card_HzCircuit Card Assembly (CCA) Capacity

    Make the CCA compatible with

    the vibration environment. The

    long edge should be in the

    housing and the short edge shouldbe in the connector mating to the

    motherboard.

    Solve the size problem before

    the vibration requirements

    demand a smaller CCA.

    Manage your resources before a

    conflict exists between

    disciplines.

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    Card_HzFour Structural Solutions

    Electrical Engineers use it

    as a quick solution.

    Industrial (Reliability)Engineers use it as a

    simplified solution.

    Mechanical Engineers use

    it as a sanity check.

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    Electronic PackagingReliability

    Calculate the Reliability. The Reliability Engineers calculate the card

    reliability. It is based on maximum single amplitude deflection and

    the number of cycles. Less deflection is good, it creates less normal

    stress acting on the longitudinal fibers of the materials. Less time invibration is good, it creates less cycles for fatigue. Dave S. Steinberg

    recommends no more than 0.3% of the shorter edge be allowed for

    maximum single amplitude deflection to avoid components breaking

    their solder joints.

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    Users Guide

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    Card_HzCopyright 2005 Advanced Thermal Engineering, Inc.

    All Rights Reserved

    hz400.exe 28 kb

    lice400.doc 4 kb

    read400.doc 5 kb

    vbrun300.dll 398 kb

    The executable (*.exe) and

    dynamic link library (*.dll) files

    must be in the same directory.

    The legal license is found in the

    two MS Word files (*.doc).

    Select the executable file to start

    the program. Select buttons to

    navigate the various forms.

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    Card_HzLook and Feel of the Program

    The selection of buttons will move the

    program forward or backward throughthe interactive forms. Scroll bars and

    option buttons will change default

    values to unique values. Moving

    through the forms will bring the user to

    the final results of a particular trade

    study. Every form has a button to endthe program.

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    Card_Hz

    Forms of the Program

    Table I. Form Titles

    Name Title

    Start: Form 1 (Options) Introduction (Form 1 of 3)

    Form 2 (Input) PWB Mechanical Design (Form 2 of 3)

    Finish: Form 3 (Input/Output) Results (Form 3 of 3)

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    Card_Hz

    Navigating the Program

    tart: orm 1

    orm

    inish: orm

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    Card_Hz

    Manipulating the Program

    When the program starts

    Form1 is displayed. The usermoves forward to Form 2 to

    change default values and

    complete his trade study on

    Form 3. If the results are not

    acceptable to the user, hesimply moves backward to the

    various forms to update new

    unique values for his design.

    tart Form 1

    Form 2

    Finish Form 3

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    Form Details

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    Start: Form 1

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    Start: Form 1Options

    Select Forward to moveforward to the next form.

    (Select End the Program if

    you wish to end the program

    session.)

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    Form 2

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    Form 2Options

    1. Select PWB Width (6.200).

    2. Select PWB Height (8.0).

    3. Select Thermal Frame values if itis not standard aluminum plate.

    4. Select Return to return to Form 1.

    5. Select Forward to advance to

    Form 3.

    6. (Select End the Program if you

    wish to end the program session.)

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    Finish: Form 3

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    Form 3Options

    1. Select any Thermal Frame

    Options option button.

    2. Results are displayed for thatCCA.

    3. Select Card to return to the

    Form 2.

    4. (Select End the Program toend the program session.)

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    Form 3Details (1 of 2)

    1. The CCA mass is based on high density packaging on a PWB.

    2. The CCA is a lightly damped system and thus the undamped natural

    frequency is used to approximate the resonant frequency.

    3. The frequency is based on the single amplitude deflection of a uniformly

    loaded beam fixed at two opposite sides. This span is the PWB width.Dynamic response to an input perpendicular to the plane of the PWB will

    excite the built in strength of the CCA based on a classical single degree of

    freedom spring, damper, and mass system.

    4. The transmissibility is based on the CCA frequency (Reference 5).

    5. The maximum allowable single amplitude deflection is based on 0.3 % of the

    shorter edge (Reference 5).

    6. The maximum sine vibration input is based on the classic spring, damper,

    mass model.

    7. The maximum random vibration input is based on the classic spring, damper,

    mass model excited by 3 times the Root Mean Squared value at resonance.

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    Form 3Details (2 of 2)

    1. The shock vibration response

    is based on a square wave

    input of6 or 11 milliseconds.

    2. The shock transmissibility cannot develop beyond 2.0

    (Reference 6).

    3. The maximum input is based

    on the classic spring, damper,

    mass system.

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    Form 3

    CCA Option 1

    This is the basic

    PWB in a chassis

    held by lockingcard guides.

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    Form 3

    CCA Thermal Frame Option 2

    Each DIP package is

    mounted on a thermal

    rail finger and everylead is in a plated

    through hole. The rails

    combine into a plane at

    the edge of the PWB to

    extend beyond the

    PWB into the housingand mounts two wedge

    locks that hold it in a

    chassis slot.

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    Form 3

    CCA Thermal Frame Option 3

    This has a PWB with

    surface mount

    technology (SMT)components and a

    circuit side thermal

    plane. The thermal

    plane extends beyond

    the PWB into the

    housing and mounts

    two wedge locks that

    hold it in a chassis

    slot.

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    Form 3

    CCA Thermal Frame Option 4

    This is like option 3 with an

    additional PWB bonded to the

    thermal plane. Each PWBbonds its circuit side to the

    thermal plane. The extra PWB

    has jumper wires to the first

    PWB, located opposite the

    connector. All input and

    output is managed through theconnector of the first PWB.

    The thermal plane has two

    wedge locks to hold it in a

    chassis slot.

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    References

    1. Schaums Outline Series, Theory and Problems of Strength ofMaterials, 2nd Ed., William A. Nash, McGraw-Hill BookCompany, New York, N. Y., 1972.

    2. Marks Standard Handbook for Mechanical Engineers, 8th Ed.,Theodore Baumeister, Editor, McGraw-Hill Book Company,

    New York, N. Y., 1978.3. Principles of Dynamics, Donald T. Greenwood, Prentice-Hall,

    Englewood Cliffs, New Jersey, 1965.

    4. Advanced Engineering Mathematics, 3rd Ed., Erwin Kreyszig,John Wiley, New York, N. Y., 1972.

    5. Vibration Analysis for Electronic Equipment, Dave S.Steinberg, John Wiley & Sons, New York, N. Y., 1973.

    6. Application Selection Guide, Barry Controls, Bulletin C5-178,Barry Wright Corp., 1978.