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Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

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Page 1: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

Admixtures forSelf Consolidating ConcreteThe Grace Solution

G R A C E C O N S T R U C T I O N P R O D U C T S

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Page 2: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

Precast and Prestressed ConcreteProducers

• Eliminate the need for vibration and manualcompaction in hard-to-reach areas withcongested reinforcement

• Improve labor safety and reduce noise levelsduring production

• Improve concrete consolidation throughout highlyreinforced, thin-walled units, and reduce repairs

• Produce the highest quality surface finish, withminimal finishing operations and touch-upsrequired

• Increase flexibility in design and orientation offormwork and improve plant productivity

Concrete Contractors

• Eliminate the need for vibration and manualcompaction in hard-to-reach areas withcongested reinforcement

• Shorten construction times with fasterplacement of vertical and horizontal elements

• Reduce labor and workmanship skill levelrequired to place consistent, high qualityconcrete with excellent surface finish

• Reduce vibration equipment and associated costs

Engineers and Architects

• Allows increased design flexibility by enablinginnovative construction techniques

Owners

• Enables more design choice to develop functionaland cost-effective structures

• Improves durability and reduces maintenance ofconcrete surfaces through improved compactionof cover concrete

SCC may be produced

by wet or dry batch

readymix systems and

pumped into place.

SCC is used to produce precast tunnel

segments without vibration.

Self Consolidating Concrete BenefitsProducers, Contractors, Engineers,Architects and Owners

Fine edge details

and good surface

finish in precast and

prestressed concrete

using SCC.

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SCC flows and compacts

around obstacles and

reinforcement to give

complete consolidation.

Page 3: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

Fields of Application

Self Consolidating Concrete is an innovativetechnology that can be used to enable newconstruction techniques and solve constructionproblems in many traditional fields of application:

• Precast and prestressed concrete

• Bridges and civil engineering projects

• Residential and commercial structures

• Pumped concrete

Self Consolidating Concrete Is Differentfrom Flowing Concrete

Today, flowable concrete with 175 to 225 mm(7 to 9 inch) slumps can easily be produced usingconventional mix designs and standard plasticizers.

However, flowable concrete still requires vibrationto ensure complete consolidation within theformwork and around embedded reinforcing steel.

Self Consolidating Concrete Has Unique Advantages

Self Placement —The need for vibration can beeliminated because SCC is highly flowable concretethat will change shape under its own weight toself-level and self-consolidate within formwork.

No Segregation — SCC is a flowable yet highlycohesive material with no segregation and signifi-cantly reduced bleeding.

No Blocking — SCC can pass freely throughnarrow openings and congested reinforcementwithout aggregates “blocking” behind obstruc-tions and stopping the flow of concrete.

Self Consolidating Concrete (SCC) is an advanced approachto the production of highly flowable, self-levelling concretethat can be placed without vibration equipment and withoutsegregation.

Self Consolidating Concrete in

precast production fills formwork

without segregation or blocking.

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Page 4: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

The Grace Product RangeGrace offers a range of products for SelfConsolidating Concrete.

ADVA® Series

New generation, high efficiency polycarboxylatesuperplasticizers designed to produce concretewith excellent workability and high early andultimate strengths

V-MAR™ Series

High efficiency, concrete rheology modifyingagents to increase concrete cohesion andresistance to bleeding and segregation

Mix Designs and Raw Material Selection

SCC can be made with standard available rawmaterials, however, in order to achieve the uniquerheological properties of SCC, special attentionmust be paid to mix design process.

Cementitious and filler material contents arenormally higher in SCC than in conventionalconcrete.

Water cement ratios are also low, typically under0.40. Therefore, under practical field conditions,SCC requires a high performance superplasticizer

to achieve and maintain desired workability.

SCC performance requirements may also dictateadditional methods to ensure mix homogeneityand prevent segregation. Various techniques areavailable, including using viscosity modifying

admixtures which effectively increase mix cohesion.

Coarse aggregate content is typically reduced,and gradations are modified to include more fines.

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Self Consolidating Concrete Production

SCC is a high performance concrete material andcareful attention to all elements is a key elementto a successful project.

The increased flow characteristics of SCC mayimpact batching operations, transportation andplacement choices, particularly with regard toformwork.

Grace can offer technical expertise and guidanceon all aspects of SCC, including mix design,batching, placement and testing to ensure consis-tent, predictable performance of all SCC mixes.

Slump Flow Test to measure slump diameter

Page 5: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

Self Consolidating Concrete Test Methods

SCC is designed with very high flowability.Standard concrete rheology test methods are not appropriate to measure flow, stability and“blocking” resistance of very high slump concrete.

The “Slump Flow Test” has been developed for usein SCC to measure slump flow diameter and flowrate over time. SCC slump flow typically reachesa spread diameter of between 600 and 800 mm(24 to 32 inch) on a specially marked board.

Additional test methods such as the “L box”, “U box”,“J-ring” and “V-funnel” tests are also available.

For more information and assistance, pleasecontact your local Grace representative.

L Box Test to measure flow and

blocking resistance of mix

GA D M I X T U R E S F O R

Page 6: Admixtures for Self Consolidating Concrete - BuildSite that can be used to enable new ... conventional mix designs and standard plasticizers. ... Admixtures for Self Consolidating

KEY CONCRETE PRODUCTS LOCATIONS

Visit our web site at: www.graceconstruction.com

W. R. Grace & Co.-Conn. 62 Whittemore Avenue Cambridge, MA 02140

ADVA is a registered trademark and V-MAR 3 is a trademark of W. R. Grace & Co.-Conn.

We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the user’sconsideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations andsuggestions in conjunction with our Conditions of Sale which apply to all goods supplied by us. No statement, recommendation or suggestionis intended for any use which would infringe any patent or copyright. W. R. Grace & Co.-Conn., 62 Whittemore Ave., Cambridge, MA 02140.In Canada, Grace Canada Inc., 294 Clements Road West, Ajax, Ontario, Canada L1S 3C6.

These products may be covered by patents pending. © 2003 W. R. Grace & Co.-Conn. Printed in USA 3/03 SCC-002B CCD/GPS/3M

NORTH AMERICA

United States and Canada

Customer ServiceTel. +1-877-4AD-MIX1

(+1-877-423-6491)Fax +1-877-4AD-MIX2

(+1-877-423-6492)

AFRICA

South Africa

W. R. Grace Africa (Pty.) Ltd.64 Rigger Road, SpartanP.O. Box 2256Kempton Park 1620Tel. +27-(11)-923-4631Fax +27-(11)-923-4672

ASIA PACIFIC

Australia

Grace Australia Pty. Ltd.Regents Park Estate, Block M391 Park RoadRegents Park, NSW 2143Tel. +61-2-9743 8811Fax +61-2-9743 8539

Hong Kong

W. R. Grace (HK) Ltd.Grace Industrial BuildingNo. 6 On Chuen StreetOn Lok TsuenFanling, NTTel. +852-26757898Fax +852-26764370

Japan

Grace Chemicals K. K.2-9-6 Hamamatsu-cho Minato-ku, Tokyo 105-0013Tel. +81-3-5405-2991Fax +81-3-5405-2994

Korea

Grace Korea Inc70-1 Namdong Industrial Complex639 Kojan-Dong,Namdong-kuInchon City 405310Tel. +82-32-814-2051Fax +82-32-814-2058

Malaysia

W. R. Grace (Malaysia)Sdn Bhd7 Lorong CJ 1/1AOff Jalan Balakong43200 Cheras JayaTel. +60-3-9074 6133Fax +60-3-9074 7322

Singapore

W. R. Grace(Singapore) Pte. Ltd.25 Tanjong PenjuruJurong Industrial TownSingapore 609024Tel. +65-2-65-3033Fax +65-2-65-9232

EUROPE

France

PIERI S.A.S.A Grace Company71580 Saillenard Tel. +33-3-85-76-45-00Fax +33-3-85-74-10-84

W. R. Grace, S.A.S.33, Route de Gallardon Boite Postal 39 F-28234 Epernon CedexTel. +33-2-37-18-86-00Fax +33-2-37-18-86-82

Ireland

Grace ConstructionProducts (Ire) Ltd.Unit 200 Holly RoadWestern Industrial EstateDublin 12Tel. +353-1-4569600Fax +353-1-4569604

Italy

W. R. Grace Italiana S.p.A.Via Trento, 720017-Passirana di Rho (Milano)Tel. +39-02-93537-532/291Fax +39-02-93537-516

Spain

Grace S.A.Riera Fonollar, 1208830 Sant Boi de Llobregat(Barcelona)Tel. +34-93-6351043Fax +34-93-6351033

Turkey

Grace Yapi KimyasallariSan. Ve Tic. A.S.Mahir Iz Cad.No. 15 A Blok Kat: 181130 - Altunizade - Üsküdar IstanbulTel. +90-216-474-87-74Fax +90-216-474-87-67

United Kingdom

Grace ConstructionProducts Limited852 Birchwood BoulevardBirchwood, WarringtonCheshire WA3 7QZTel. +44-(0)-1925-824824Fax +44-(0)-1925-824033

LATIN AMERICA

Argentina

Grace Argentina S.A.Primera Junta 5701878 QuilmesProv. Buenos AiresTel. +54-1-4229-5303Fax +54-1-4229-5308

Brazil

Grace Brasil Ltda.Adva. Parana 4640Cajuru Do SulTel. +55-15-235-4765Fax +55-15-235-4764

Chile

Grace Química Compania Ltda.Grace Construction ProductsPuerto Montt 3250Renca SantiagoTel. +56-2-463-2304Fax +56-2-463-2394www.graceconstruction.cl

Mexico

W. R. GraceAv. Paseo San IsidroMetepec MéxicoTel. +52(7)2327575Fax +52(7)2327572

Venezuela

Grace Venezuela S.A.Prolongacion Av. MichelenaMichelena C/C Norte Sur 3Z.I.M. Norte, Apartado 1243Valencia, Estado Carabobo Tel. +58-241-8744251 or 8744252 Fax +58-241-8744250

MIDDLE EAST

United Arab Emirates

Emirates Chemicals L.L.C.Grace Construction ProductsP.O. Box 5006Office 104, Carrera BuildingKarama, DubaiTel. +971-4 3374484Fax +971-4 3347104