A&D PI 1 MS A&D PI 1 MS/ 4.1 Electropneumatic Positioner SIPART PS2 March 2004 1 of 32 Process Instrumentation and Analytics s Customer benefits Introduction

A&D PI 1 MS

A&D PI 1 MS/ 4.1 Electropneumatic Positioner SIPART PS2 March 2004 1 of 32

Process Instrumentation and Analytics

s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

SIP

AR

T P

S2

Introduction

SIPART PS2 - Electropneumatic Positioner

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

SIPART PS2More compact, convenient,

Positioner forlinear and rotary actuators

simply better

Introduction


A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

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SIPART PS2 - It‘s precise

Control loop

Set pointK controller

Output

SupplypressureP

Controlpressure

Actualpositionvalue

Positionset point

P1 P1

P2

i

p

Control loop

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s universal

One device version

• for linear and part-turn actuators

With mounting kits

• for linear actuatorsacc. to IEC 534-6/NAMUR

• for part-turn actuatorsacc. to VDI/VDE 3845and DIN 3337

• for no-standard actuators on request

Design

A&D PI 1 MS



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Control loop

Design

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Block diagram

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List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s convenient

Thanks to compact construction • integrated attachment possible

Simple operation and programming• by operator buttons and display

Simple extension of function • by retrofittable option

modules for: position feedback,alarms and fault messages(slot initiators, optional)

Design

A&D PI 1 MS



s

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Control loop

Design

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Block diagram

Operation

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Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s compact

In the plastic housing

In the metallic housing• (single-acting version)

Everything integrated in the housing• valve block• optional modules

He

ute

Frü

he

r

He

ute

Frü

he

r

Design

A&D PI 1 MS



s

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Introduction

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Design

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Block diagram

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List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s modular

Pressure gauge block• with 2 or 3 pressure gauges

Connection block forsolenoid valve• for fast closing function

(acc. to NAMUR)

Integrated, tubeless attachment• to modern actuators

Design

A&D PI 1 MS



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Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s communicative

Actuation• via analog and binary signals

Messages• via analog and

binary signals

Actuation and messages • through HART

through PROFIBUS PAthrough Fieldbus FF

Set point,safetyposition

Positionfeedback alarms, fault message

Higher level systems

Communication

A&D PI 1 MS



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Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s smart

Block schematic

Micro-con-

troller

3 V

BI1

+

+5 V

JW+

JW–

+U

Positionpick-off

Alarm- orSIA-module (slot initiator) (BI2 with Alarm-module only)

A1 A2 Y

Supply air

For single- acting actuators

Exhaustair

Exhaustair

P2

For double- acting actuators

ly-modul

BI2

W

X

–

D Y

P1

Block schematic

A&D PI 1 MS



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Introduction

Control loop

Design

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Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s thrifty

Yesterday• Nozzle/baffle plate principle with high air consumption

Psupply

P1

Supply pressure

ExhaustAir

PlossW

Block schematic

A&D PI 1 MS



s

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Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s clear

Operation

AUTomatic MANual Configure...

Output

Setpoint

Pressure

or

Parameter-value

Parameter-name

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s functional

List of parameters

Large stockof functions

Fulfills every process requirement

No specialprogrammingknowledge required

P aram eter nam e

Fu nction P aram eter values Unit Facto ry settin g

Param eter does not appear if 1.YFCT=turn has been selected2)

3 .Y W AY

2 )

1 )

4 .IN ITA

5 .IN IT M

6 .S CU R

9 .S PR E

8 .S PR A

7 .S DIR

2 .YAG L

1 .Y FCT

n oini | no / # ## .# | Strt

0 M A4 M A

riSEFAL L

25 | 30 | 35

40 | 50 | 60 | 70 | 90 | 110 | 130

5 | 10 | 15 | 20(sh o rt lev er 3 3°)

(sh o rt lev er 9 0°)

(lon g leve r 9 0°)

0 ,0 to 1 00 ,0

0 ,0 to 10 0 ,0

n oini | no / # ## .# | Strt

%

%

m m

3 3°

W AY

riSE

O F F

n o

n o

4 M A

0 ,0

1 00

O FF

9 0°3 3°

Ra ted a ng le o f ro tatio n o f fee dba ck

Type of actuator

turn (pa rt-turn actua to r)W AY (line ar a ctuator)LW AY (linear actu ator

w ithou t s ine correction)ncSt (part-turn actuator w ith N CS)-ncSt (ditto, inv. direction of action)

ncSL (lin ear actua to r w ith NCS)

D egrees

Stroke rang e (o ptio nal setting )

W he n use d, th e value m ust corre spo nd w ith the se t o f the leve rag e ra tio on th e actua tor

Dr iver p in m u st b e set to the va lu e of th e actu atortrave l or, if this value is n ot scaled , to the n ext la rge r scale value .

Initializatio n (a utom a tically)

Initializatio n (m a nu ally)

Se tp oint d ire ction

0 to 2 0 m A4 to 2 0 m A

ris ingfallin g

Cu rren t ra ng e of setp oin t

Se tp oint fo r start of split ra ng e

Se tp oint fo r e nd o f sp lit ra nge

If "turn" is selected, you cannot set 33° 1)

A&D PI 1 MS



s

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Introduction

Control loop

Design

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Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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SIPART PS2 - It‘s fast

Commissioning

Automatic start-up• by initialization function

Determine direction of control action

Calibrate zero point and stroke

Determine acting times (leakage test)

Minimize positioning increments

Optimize transient response

A&D PI 1 MS



s

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Introduction

Control loop

Design

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Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

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List of parameters

1 0.T SU P

11.T SD O

1 2.SF C T

1 3.SL 01 4.SL 1e tc . to3 2.SL 193 3.SL 20

3 )

3 4.D EBA

3 5.YA

3 6.YE

3 9.YC L S

3 7.YN R M

3 8.YD IRriSEFALL

Au to0 to 40 0

0 to 40 0

L in 1 - 3 3

F rEEn 1 - 3 3

1 - 5 0n 1 - 5 0

1- 2 5n 1 - 2 5

0 ,0 to 1 00 ,0

Au to0 ,1 to 1 0,0

0 ,0 to 1 00 ,0

0 ,0 to 1 00 ,0

M P O SF L O W

n ou P do

u P d o

Se tp oint ra m p u p

P aram eter nam e

Fu nction P aram eter values

%

%

%

%

s

s

Unit Facto ry settin g

Se tp oint ra m p d ow n

Se tp oint fu nctio n

Line ar Equ al-perc entag e 1:25 , 1 :33, 1:50

Inve rse eq ua l-p erce nta geF ree ly ad ju stab le 1:25 , 1 :3 3, 1:50

Se tp oint tu rnin g p oin t a t 0 %5%

to95 %

10 0%

De ad zone of con tro lle r

Sta rt o f m a nipulated variable lim itin g

En d of m an ipu la te d va riab le l im iting

Sta nd ard iza tion o f m a nip ulated v aria ble

To m e ch. trave lTo flo w

Tig ht c los ing w ith m a nip ulated v aria ble

D irectio n o f m a nip ulated va riab le fo r d isp lay

W itho utTo p on ly

Bo ttom o nlyTo p an d bo tto m

Risin gF allin g

Turning po ints only appear with selection 12.SFC T = FrE E3)

0 .05 .0

e tc . to9 5.0

1 00 .0

L in

0

0

riSE

n o

M P O S

1 00 ,0

0 ,0

Au to

A&D PI 1 MS



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Customer benefits

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Commissioning

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List of parameters

4 0.YC D O

4 1.YC U P

5 )

5 )

4 3.B IN 2

4 4.AF C T

4 5.A1

4 6.A2

4 2.B IN 14 )

4 )

4 7. F CT

O F F

O F F

O F F

0 ,0 to 1 00 ,0

0 ,0 to 1 00 ,0

o nu P

d oW nSto P

-o n-u P

-d oW n-Sto P

o nb Lo c1b Lo c2

u Pd oW nSto P

-o n

-u P-d oW n-Sto P

0 ,0 to 1 00 ,0

0 ,0 to 1 00 ,0

O F FO F F

P aram eter nam e


%

%

%

%


No neO nly m essa ge

B lo ck con figu rin gB lo ck con figu rin g an d m an ua l

Dr ive va lve to p osition u pDr ive va lve to p osition d ow n

B lo ck m ov em e nt

F un ction o f B I 1

Va lu e fo r tigh t c losin g, bo tto m

Va lu e fo r tigh t c losin g, top

NO

co

nta

ctN

O c

ont

act

No neO nly m essa ge

Dr ive va lve to p osition u pDr ive va lve to p osition d ow n

B lo ck m ov em e nt

A la rm func tion W itho utA1 =m in . A2=m axA1 =m in . A2=m inA1 =m ax. A 2=m a x

Re spo nse th resh old of ala rm 1

Re spo nse th resh old of ala rm 2

norm

al

norm

al

F un ction o f B I 2

on fa ultF au lt + n ot au to m atic

F au lt + n ot au to m atic + B I("+" m e an s log ica l OR ope ration)

F un ction o f a la rm outp ut

inve

rte

din

vert

ed

NC

con

tact

NC

con

tact

N ormal means: High level w ithout faultInverted m eans: Low level w ithout fau lt

5)

9 9,5

0 ,5

9 0,0

1 0,0

O F F

O F F

O F F

N C contact m eans:N O contact means:

4) action with opened sw itch or Low levelaction with closed switch or High level

A&D PI 1 MS



s

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Commissioning

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List of parameters

5 5.PR ST

4 8. T IM

4 9. LIM

5 0. ST RK

5 1. DC H G

5 2. Z ERO

5 3. O PEN

5 4. DE BA

n oStrt

o CAY

Au to0 ,0 to 1 00 ,0

O F F1 to 1.0 0E9

O F F1 to 1.0 0E9

O F F0 ,0 to 1 00 ,0

O F F0 ,0 to 1 00 ,0

O F F0 ,0 to 1 0,0

Au to0 to 10 0

P aram eter nam e


s

%

%

%

%


M o n itor in g tim e for fa ult m es sag e “co n trol d e via tio n”

P re set (fa ctory settin g)"no" no th in g activ ated"Strt" s tart o f fa cto ry setting afte r p ressing k ey fo r 5 s"oCAY" dis pla y fo llow ing s ucce ssful factory se ttingCA UT ION : p rese t re sults in "NO IN IT"

R esp o ns e thre sh old fo r fa u lt m e ssa ge “co n trol d e via tio n”

L im it fo r stro ke inte gra l

L im it fo r dire ctio n ch an g e

L im it fo r en d s to p m on ito rin g, b ottom

L im it fo r en d s to p m on ito rin g, top

L im it fo r de a d zo ne m o nitoring

Au to

Au to

O F F

O F F

O F F

O F F

O F F

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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INTERNET

Actual process and diagnostic data

AUTomatic MANual Diagnostic data

Output

Setpoint

Value

Abbreviationof data

Via push buttons

or

1 STRKS

1.2E4

Operation

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

SIPART PS2 positionerError codes on built-in display

Error Code Event Possible causes 1

Remaining control error Compressed air missing, Actuator fault, Valve fault (e.g. blockade)

2 Positioner not in automatic mode Positioner is in the configuring or manual mode

3 Digital input1 or 2 is active External limit switches are activated e.g. excess of pressure or temperature switch

4 Limit value number of strokes exceeded The total distance travelled by the actuator exceeded the set limit value

5 Limit value change of direction exceeded The number of changes of direction exceeded the set limit value

6 Limit value bottom hard stop exceeded Wear of the valve seat , Deposites or foreign bodies in the valve seat, Mechanical maladjustment, Slip clutch maladjusted

7 Limit value top hard stop exceeded Wear of the valve seat , Deposites or foreign bodies in the valve seat, Mechanical maladjustment, Slip clutch maladjusted

8 Limit value dead zone adaption exceeded Increased stuffing box friction, Mechanical lots of the position feedback

Error codes

A&D PI 1 MS



s

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Introduction

Control loop

Design

Communication

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List of parameters

Commissioning

SIMATIC PDM

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INTERNET

SIPART PS2 - It‘s remotely controlled

SIMATIC PDM

Process image• by communication through

HART or PROFIBUS PA and Software SIMATIC PDM

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

SIPART PS2 - It diagnoses

SIMATIC PDM

Diagnosis image• by communication through

HART or PROFIBUS PAand Software SIMATIC PDM

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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NCS sensor for linear actuators up to14mm stroke

Design


A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

NCS sensor for rotary actuators

Design


A&D PI 1 MS



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Control loop

Design

Communication

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Operation

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Commissioning

SIMATIC PDM

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NCS-Sensor for linear actuators 14 to 130mm


Design

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Design

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Commissioning

SIMATIC PDM

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SIPART PS2 EEx d - It‘s sturdy

Design

A&D PI 1 MS



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Control loop

Design

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Commissioning

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for linking to PROFIBUS

PA

SIPART PS2 - PROFIBUS PA type

Design

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s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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INTERNET

PROFIBUS-PA

31, 25 kBit/s

SIPART PS2 - PROFIBUS PA type

Design

PROFIBUS-DP45,45 kBit/s

DP/PA-Koppler

PROFIBUS-PA

31, 25 kBit/s

J J J

J

DP/PA link(modular expansion,central module with amax. of 5 couplers)

PROFIBUS-DPup to 12 MBit/s

Non -Ex version:I < 400 mA,max. 31 SIPART PS2

Ex version:I < 90 mA (Ex-ib)I < 110 mA (Ex-ia)max. 7/9 SIPART PS2

max. 30 field devices per DP/PA link(DP-Master: CP 443-5 Ext. or IM 467)

SIPART PS2 needs 10.5mA +/- 10%

A&D PI 1 MS



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Introduction

Control loop

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Commissioning

SIMATIC PDM

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INTERNET

SIPART PS2 - It‘s useful

Simple stock keeping and project planning• Only one device version for linear and rotary actuators

Even for the smallest actuators• Compact housing dimensions, low height

No special mounting kits for small strokes • Stroke ranges 3 mm to 130 mm

For use in every environment • Plastic or metal housing

Time and cost saving; Higher safety• Automatic start-up• Communication through HART, PROFIBUS or FF

Saving supplementary units • Binary inputs/outputs for monitoring, signalling and emergency control functions

Customer benefits

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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INTERNET

SIPART PS2 - It‘s advantageous

Diagnostics

Customer benefits

Customer benefits

Cost saving• Extremely low air consumption

Lower installation costs, higher safety,more accident protection• Integrated attachment of positioner and solenoid valve

Operating status directly readable• LCD- display

Extended functions, simpler operation• Operator buttons and two-line display

Price advantage for position feedback and alarms• Analog and binary functions separated

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

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Operation

List of parameters

Commissioning

SIMATIC PDM

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INTERNET

SIPART PS2 - It diagnoses

Basic diagnostics (Device diagnostics)• Elapsed time meter• Temperature measurement

current and min/max temperature (memory)Operating hours recorded by temperature classes

• Operating hours recorded by distance classes

Expanded diagnostics• Online monitoring of the valve position (upper and lower hard stop)• Monitoring and display of adjustable limit values for:

Position integralNumber of direction changesDead zone adaptation

via fault alarm output or HART/PROFIBUS/FF• Counter for alarm 1 and 2 (position detector)

Diagnostics

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNETINTERNET

Latest news, catalogues, instructions, manuals

and

Produkt-Selector for Process Instrumentation and Analytics

You will find in INTERNET:

www.siemens.com/fielddevices

SIPART PS2 - in the INTERNET

A&D PI 1 MS



s

Customer benefits

Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

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INTERNETINTERNET

SIPART PS2 - in the INTERNET

A&D PI 1 MS



s

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Introduction

Control loop

Design

Communication

Block diagram

Operation

List of parameters

Commissioning

SIMATIC PDM

Diagnostics

INTERNET

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A&D PI 1 MS A&D PI 1 MS/ 4.1 Electropneumatic Positioner SIPART PS2 March 2004 1 of 32 Process Instrumentation and Analytics s Customer benefits Introduction