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AD-7AO85 756 ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY ROCK ISLAND IL F/B 11/6METALS SUBCOMMITTEE REPORT - MANUFACTURING TECHNOLOGY ADVISORY -- ETC(U)JAN S0 6 NET
UNCLASSIFIED NL4FIEEEEEEEEEomhhhhmmhhmlmmhhhmmmhmn
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DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT 3 Jun 80
SUBJECT: Metals Subcommittee Annual Report
SEE DISTRIBUTION
Inclosed is a copy of the Metals Subcommittee Annual Report for FY79.It describes the Subcommittee's activities for the year, plannedactivities for FY80 and gives an overview of the three Services'metals programs.
1 Inc GO~ ( ON B. NEYasha mn
etls Subcommittee
DISTRIBUTION:Cdr, Philadelphia Nay Ship Yard, Code 2960, Mr. Michael MarzianoCdr, ATTN: DRXR, Mr. Samuel ValenciaGeneral Electric Co, Mr. K. W. StalkerAbex Corp, Mr. W. R. MatschulatTRW Equipment, Mr. John McCarthyGeneral Electric Co, Mr. A. I. BellinGeneral Electric Co, Mr. John HsiaWilliams Research Corp, Mr. Peter NagyGould Labs, Mr. E. L ThellmannRockwell Int'l, TWLSA Div, Mr. E. S. SearcyNat'l Aeronautics & Space Adm., Mr. Paul H. SchuererGoodyear Aerospace Corp, Mr. Carl DorosaP&W Aircraft Group, Mr. George RogersAVCO Everett Research Lab, Inc, Mr. Peter E. SkerretAiResearch Mfg Co, Mr. Douglas G. CulyMcDonnell Douglas Astronautics Co, Mr. Jim RipkenCdr, Nay Air Rework Facility, Code 644, Mr. W. E. PaulsenArizona State University, Mr. Robert KisielewskiMr. James B. Courtney, 909 S. Terrace #2404, Tempe, AZRocketdyne Div, Mr. Mike CassidentiAmerican Welding Society, Mr. George WeinsurtnerGE Ordnance Systems, Mr. Peter LalorBattelle Columbus Lab, Mr. Charles Boyer
|1
DISTRIBUTION (Cont'd):Cdr, Nay Surf Wpns Ctr, ATTN: Mr. Edward CriscuoloCdr, AMKRC, ATTN: DRXMR-MQ, Mr. Paul W. RolstonCdr, APMl, ATTN: AFML/LTM, Mr. Dennis WisnoskyDir, IBEA, ATTN: DRXIB-MT, Mr. Charles McBurneyCdr, AFML, ATTN: AFML/LTE, Mr. John DecaireCdr, MPBMA, ATTN: SARPM-PBM-LT, Mr. John LePoreCdr, ARRADCOM, ATTN: DRDAR-LCM-EE, Mr. S. AdelmanCdr, AFML, ATTN: AFML/LTN, Mr. R. C. TomashotCdr, ANMRC, ATTN: DRM-PT, Mr. Michael A. KornitskyCdr, AFM, ATTN: AFML/LTM, Mr. Shin InouyeCdr, AFML, ATTN: AFML/LTM, Mr. Sylvester LeeCdr, USA Research & Tech Lab (AVRADCOM), ATTN: DAVDL-U-TAP, Mr. Jan LaneCdr, AFML, ATTN: AFML/LTM, Mr. Ken KojalaCdr, AFML, ATTN: AFML/LTM, Mr. Carl LombardCdr, TARADCOM, ATTN: DRSTA-RKA, Dr. James ChevalierCdr, AFML, ATTN: AFML/LTM, Ms Chris LarkCdr, AMIRC, ATTN: DRXNR, Dr. Paul FopianoCdr, AFML, ATTN: AFML/LTM,.Mr. Brian KosmoCdr, AFML, AFML Code LLN, Mr. Nate TupperCdr, ARRCOM, ATTN: DRSAR-IRW-T, Mr. Larry ButlerCdi Pueblo D Activity, ATTN: SDSTE-PUQ, Mr. Boyd Eamkoehler-- fense Documentation Center
~i
SECURITY CLASSIFICATION OF THIS PAGE (W..'9 Dat lrg
S.CNRA O R ATON
i PRFORIN ORNATIOCUMEANTATIROS PAG. PRORM ELET PROR AK1.REOT UME 2 OV ACSSO AREA S. WOPRK' UNTO NUMER
InWtria tase Reorg iseein uAtivt ingMnauigTechnology Diviiion, Group$,1 ~ I/A J)l>
R----- s.n ArsenalN Ono. IL619
9. CORFTROLING OFGAICEI NAME AND ADDRESS 10 RGAILMNT RJCTS
Industrial Base ftgineering Activity Vfknufacturing Technology DvsoATTNi: DRIB-HT N/ZZA I
Rock Islatid Arsena, RI, IL 61299__________11. MONTRORING AGENCY NAME AN ADDRESSdfretraCmlllm015e)S.EURTCLS.ofk.rpo)
Industrial Base bigineering Activitypeaufaturing Technology Division, AM~T: DRMI-H)-WRmel UP LAS
Rock IlnArea, RI, IL 6129 Ia DECLASSIFICATION/DOWNGRADINGI5IAd ArenalSCHDULE
IS. DISTRIBUTION STATEMENT (of la Raedor)
Distribution Unlimited ~E~Yi
Appwv, Ic fur pi- reietse;
Distnibution Unlimited
17. DISTRIBUTION STATEMENT (of the abattece entered In Block 20p it differet heom Revert)
Distribution Unlimited
IS. SUPPLEMENTARY NOTES
X/ A
It. KEY WORDS (Continue arores aide If acacoml' md idmntify bp block rnimbar)
MtAls SubcomitteIbtnufacturing Technology Advisory GroupbfCAG
NO, TACT (Claa an roarceSi 00 mas@ OW 0~101r Or black nm
This document summaris the mission,, organization, methodology andaccomplishments of the Mestals Subcomittee of NWiA. Program status: past,present mAd projectedS trends are outlined by process or technical obiective 4 \
DOR 3 Ego-now Ow I Row sois osLwTit
SECURITY CLASUIFICATION OF THIS PA44C (01MI Data t
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BAS ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT 4 Jan 80
SUBJECT: Metals Subcomittee Report
SEE DISTRIBUTION
1. Reference is made to Charter, DOD Manufacturing Technology AdvisoryGroup, paragraph V D 1 and 2.
2. This document contains the Metals Subcomnittee Report for 1979, asrequired by reference 1. Within it are the Subcommittee's analysis andfindings concerning the three services' Metals Manufacturing TechnologyPrograms for FY80, FY81, and the Five Year Planning period of FY81through FY85. Subcommittee tasks for 1980 and letters initiating actionon these tasks are included in Appendix D.
3. This Report is a compilation of many individuals' work and reflectsthe spirit of cooperation that exists among the members of the sub-committee.
GORDN NEY
Chairman,Metals Subcommittee
DISTRIBUTION:Cdr, DIRSO, ATTN Mr. Charles P. DownerCdr, OUSDRE (R&AT), ATTN: Dr. Lloyd L. LehnCdr, DIRSO, ATTN: Mr. Burton E. BartschCdr, Ofc Ass't Sec of Army for RD and Acq, ATTN: Mr. Eugene DavidsonCdr, Ofc Deputy CS for RD and Acq, ATTN: Mr. Roderick VawterCdr, OMT, RQ DARCOM, ATTN: DRCMT, Mr. Darold GriffinDir, IBEA, ATTN: DRXIB-MT, Hr. James W. CarstensOIC, Ofc Ass't Sec of the Navy, (MRA&L), ATTN: Dr. James TweeddaleOIC, Nay Material Cmd, Code 08E4, Capt Fred RollickOIC, NAVMIRO, ATTN: Mr. Bill S. SafierCdr, Ofc Ass't Sec of AF (RD&L),. ATTN: Mr. Martin RogersCdr, HQ USAF, ATTN: RDCM, MaJ Don MackintoshCdr, HQ AFSC, ATTN: Maj George BoydCdr, AFML, ATTN: AFML/LTC, Mr. James Mattice
%_
ILL
INDEX
METALS SUBCOMMITTEE REPORT
APPENDIX A
METALS SUBCOMMITTEE MEMBERSHIP
APPENDIX B
ATTENDANCE LIST FOR SUBCOMMITTEE MEETING
APPENDIX C
LETTER & CHARTER ESTABLISHING GAS TURBINEENGINE MANUFACTURING TECHNOLOGY WORKING GROUP
APPENDIX DTASKING LETTERS IMPLEMENTING NEW FY80 TASKS
APPENDIX E
LISTING OF FY80 METALS PROGRAM
APPENDIX F
LISTING OF FY81 METALS PROGRAM
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1
APPENDIX A
METALS SUBCOMMITTEE MEMBERSHIP
I.
F.
METALS SUBCOMMITTEE
Chairme n Alternate Chairm.n
Mr. Gordon Ney Mr. H. A. JoriaonManufacturing Technology Division Air Force Materials LabIndustrial Base Engineering Activity ATTN: AFML/LTMATTN: DRXIB-MT Wright-Patterson AFBRock Island Arsenal OH 45433Rock Island, IL 61299 AV 785-2203, 513-225-2203AV 793-5235, 309-794-5235
Mr. George D. Farmer Mr. Irving BetzU.S. Army Mobility Eckuipment U.S. Army Armament Research
Research & Development Command & Development CommandATTN: DRDME-VM ATTN: DRDAR-SCM-PFort Belvoir, VA 22060 Dover, NJ 07801
Mr. Gerald Gorline Dr. Vito ColangeloU.S. Army Aviation Research U.S. Army Armament Research
& Development Command & Development Command12th & Spruce Streets ATTN: Benet Labs, DRDAR-LCB-SSt. Louis, MO 63166 Watervliet, NY 12189AV 698-6476, 314-268-6476 AV 974-5517, 518-266-5517
Mr. Joseph DiBenedetto Mr. Ralph EdelmanRock Island Arsenal U.S. Army Armament ResearchEngineering Directorate & Development CommandATTN: SARRI-EIM ATTN: DRDAR-SCM-PRock Island, IL 61299 Dover, NJ 07801AV 793-4627, 309-794-4627 AV 880-581, 201-328-5811
Dr. Robert D. French Mr. Roger GagneU.S. Army Materials and U.S. Army Materials and
Mechanics Research Center Mechanics Research CenterATTN: DRXMR-14 ATTN: DRXMR-ERWatertown, MA 02172 Watertown, MA 02172AV 995-3578, 617-923-3578 AV 955-3436, 617-923-3436
A-I
-. *,.rr~r...
Army-Continued
Mr. Len Luizzi Mr. Sam GoodmanU.S. Amy Armament Research U.S. Army Tank-Automotive& Development Command Research & Development CommandATTN: SARWV-RS-AE ATTN: DRSTA-RKAWatervliet, NY 12189 Warren, MI 48090AV 794-5507, 518-266-5507 AV 273-1814, 313-756-1814
Mr. Dean Booker Mr. John MelonasOffice or the Project Manager U.S. Army Missile Command
for Mnitions Production Base ATTN: DRDMI-RLMModernization and Expansion Redstone Arsenal, AL 35809
ATTN: DRCPM-PBM-MM AV 746-2810, 205-876-2810Dover, NJ 07801AV 880-4O84, 201-328-4084
Mr. Albert E. Easterling Mr. Robert CoyleApplied Technology Lab U.S. Army Armment ResearchUSA Research & Technology Lab & Development Comand(AVRADCOM) ATN: DRDAR-LCM-MATT: DAVDL-U-TAP Dover, NJ 07801Fort Eustis, VA 23604AV 927-2400, 804-878-2400
Mr. Gerald HallU.S. Army Armament Readiness
CommandATTN: DRSAR-IRWRock Island, IL 61299AV 793-5590, 309-794-5590
Navy
Mr. John R. Thompson Mr. Joseph R. CrisciNaval Surface Weapons Center David Taylor Naval Ship R&D(Code DC-30) CenterDahlgren VA 22448 (Code 282)AV 249-841, 703-663-841u Annapolis, D 211402
AV 281-2462, 301-267-2462
Mr. Richard Grollo Mr. William T. HighbergerNaval Ordnance Station Naval Air Systems Command(Code 85) (Code 52031D)Louisville, KY 4214 Washington, DC 20361
A-2
Nav-Continued
Mr. Joseph Bloomer Mr. William J. WelshNaval Ship Engineering Center Naval Material Industrial(NAVSEA) Resources OfficePhiladelphia Division (Code 224)Code 6721C Philadelphia, PA 19112Philadelphia, PA 19112 AV 443-3991, 215-755-3991AV 443-3285, 215-755-3285
Mr. Howard Miller Mr. Joseph GlatzNAVAIR 5162C3 Naval Air Propulsion CenterNaval Air Systems Command Code PE43Washington, DC 20361 P.O. Box 7176AV 222-7640, 202-692-7640 Trenton, NJ 08628
4AV 3-7224, 609-882-1414
Mr. Charles Johnson Mr. David HendersonNaval Weapons Center Naval Weapons EngineeringCode 3624 Support ActivityChina Lake, CA 93555 (Code ESA-824)AV 245-3665, 714-939-3665 Washington Navy Yard
AV 288-3753, 202-433-3753
Mr. Gioranni SilvestriNaval Underwater SystemsCenter
Newport LaboratoryGroup Code 36301.2Newport, RI 02804AV 948-4032, 401-841-4032
Air Force
Mr. Robert Ondercin Mr. William HarrisAir Force Mterials Laboratory Air Force Materials LaboratoryATTN: AFML/LTM ATTN: AFML/LTMWright-Patterson AFB, OH 45433 Wright-Patterson AFB, OH 45433AV 785-5151, 513-255-5151 AV 785-5151, 513-255-5151
Mr. Fred Miller Mr. James LawyerAir Force Materials Laboratory Mr. George ShearerATTN: AFML/LTM Air Force Logistics CommandWright-Patterson AFB, OH 45433 ATTN: AFLC/MAXAV 785-5151, 513-255-5151
A-3
NASA Liaison Representatives
Mr. Jim H. &il Mr. Charles BlankenshipMarshall Space Flight Center Lewis Research CenterCode FSFC/4 21000 Brookpark RoadHuntsville AL 35812 (Code LeRC/433)205-453-649 Cleveland, OH 4135216-433-4000, EXT. 6922
Industry
Aerospace Industries Association Society of ManufacturingEngineers
Mr. Reed Yount Dr. Richard KeggManufacturing Technology Lab Manager, Research & Development
Mail Drop B69 The Cincinnati Milacron, Inc.Interstate 75 Research DivisionICincinnati, OH 45215 4701 Marburg Avenue513-243-2508 Cincinnati, OH 45209513-841-8594
American Defense Preparedness ForEin IndustriesAssociation Association
Mr. G. B. Barthold Mr. G. B. BartholdAluminum Company of America Aluminum Company of America1600 Harvard Avenue 1600 Harvard AvenueCleveland, OH 44105 Cleveland, OH 44105216-641-36oo 216-641-3600
American Society for Testing and Materials
Mr. Thomas E. GregoryWestern Electric Co., Inc.Dept. 3167203300 Lexington RoadWinston-Salem, NC 27102919-784-3118
Numerical Control Society
Mr. John C. Williams11522 Running CedarReston, VA 22091703-860-5416
A-4
iNUNN"
APPENDIX B
ATTENDANCE LIST
FOR SUBCOMMITTEE MEETING
23-27 JulyEast Hartford, CN
NAME ORGANIZATION PHONE
John McGovern NUSC 447-4725Gordon Ney DRXIB-MT 793-6586John Melonas DRSMI-EAM 746-1902GiovanAi Silvestri NUSC Newport 948-2617Fred Miller AFML/LTM 785-5037Howard Miller NAVAIR AIR-5162 C3 222-764oMichael Redrow NAVAIR AIR-5162 C313 222-764oDean J. Booker DRCPM-PBM-MC 728-6651Gerald L. Hall DRSAR-IRW-T 793-5590Richard P. Grollo Naval Ord Station 989-5339Ted Highberger NAVAIR AIR-5163 C3 222-7545Joseph R. Crisci David W. Taylor Naval Ship R&D Ctr 281-2462Robert D. French A*1RC 955-3578Roger A. Gagne ANMRC 955-3436Albert (Gene) ATL (AVRADCON) 927-2771EasterlingRobert L. Davies NASA LeRC Cleveland (216) 433-400x6608
Alan Peltz DRXIB-MT 793-6586Irving G. Betz ARRADCOM-SCM-P 880-6291Vito Colangelo ARRADCOM-DRDAR-AE 880-5517John R. Thompson, Jr. Naval Surface Wpns Ctr (D213) 249-8105Eagene Zyblikewycz NAVMIRO 443-3991Bill Welsh NAVMIRO 443-3991Joe Bloomer NAVSEC Philadelphia 443-4144Robert Coyle ARRADCOM-LCU-M 880-3121Sam Goodman TARADCOM 273-1814Joseph W. Glatz NAPC PE43 443-7224Charles A. Johnson Naval Weapons Center 245-3665Joe DiBenedetto SARRI- EM 793-4584
B-1
APPENDIX C
LETTER AND CHARTER
ESTABLISHING GAS TURBINE ENGINEMANUFACTURING TECHNOLOGY WORKING GROUP
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT 15 May 79
SUBJECT: Gas Turbine Engine Manufacturing Technology Working Group
SEE DISTRIBUTION
1. Reference is made to:
a. Metals Subcommittee Report, dated December 1978.
b. Letter, DRXIB-MT, dated 22 December 1978, SAB.
c. Letter, DRXIB-HT, dated 6 March 1978, SAB.
d. Letter, DIRSO, dated 18 April 1979, SAB.
2. The Metals Subcommittee has been responsible for forming quite afew Joint service projects in the past couple of years. The majorityof these efforts have supported turbine engines for aerospace applica-tions. However, turbine engines are increasingly being used in othermilitary hardware. Examples of these commodities, either under develop-ment or in procurement, are tanks, high performance ships, and supportequipment such as portable electric generators. While the subcommitteehas done a good job of coordinating turbine engine related projects foraerospace applications, I feel we have neglected these other commodities.As a minimum, we need to ensure that the information generated from ourturbine engine related projects is made more readily available to theMT communities associated with these other commodities. Furthermore, weshould be encouraging these MT communities to sponsor needed efforts forturbine engines.
3. I also feel that, while certain segments of our turbine engine NTcommunity are doing an excellant job of interacting with industry, wecan do a more effective job by pulling together all segments and col-lectively interacting with industry.
4. In recognition of the above, the Metals Subcommittee felt that atri-service working group devoted to turbine engines was required andinitiated action to establish such a group. Our initial efforts wereaimed at establishing this group under a formal charter approved bythe MTAG Executive Committee. However, the Chairman of the MTAG,
C-I
DRXIB-MT 15 May 79
Subject: Gas Turbine Engine Manufacturing Technology Working Group
Mr. Charles P. Downer has stated:
"This group should be formed as recommended to co-ordinate the Tri-Service efforts if there is sufficientevidence that it would be productive and cost effective.The establishment of separate charters for this type ofeffort is not neccessary as there is sufficient authorityin the 31 December 1978 DOD Manufacturing Technology Charter."
5. I believe that the establishment of a working group devoted toturbine engines will prove to be productive and cost effective.Therefore, through this letter, I am establishing the Gas TurbineEngine Manufacturing Technology Working Group. Inclosed is the char-ter for this group. Mr. Henry Johnson, Chief of the Metals Branch,AFML and Propulsion Focal Point within AFML, has agreed to be itsChairman.
1 Incl le/GORDON NEYas / Chairman, Metals Subcomnittee
Distribution:Cdr, WPAFB, ATTN: AFML/LTM, Mr. H.A. JohnsonCdr, MERADCOM, ATTN: DRDME-VM, Mr. George D. FarmerCdr, ARRADCOM, ATTN: DRDAR-SCM-P, Mr. Irving BetzCdr, AVRADCOM, ATTN: Mr. Gerald GorlineCdr, ARRADCOM, ATTN: Benet Labs, DRDAR-LCB-S, Dr. Vito ColangeloCdr, RIA, ATTN: SARRI-ENK, Mr. Joseph Di BenedettoCdr, ARRADCOM, ATTN: DRDAR-SCM-P, Mr. Ralph EdelmanCdr, AMMRC, ATTN: DRXMR-EM, Dr. Robert D. FrenchCdr, AMKRC, ATTN: DRXM-ER, Mr. Roger GagneCdr, ARRADCOM, ATTN: SARWV-RS-AE, Mr. Len LuizziCdr, TARADCOM, ATTN: DRSTA-RKA, Mr. Sam GoodmanPM, Mun Prod Base Mod & Exp, ATTN: DRCPM-PBM-H4M, Mr. Dean BookerCdr, MIRADCOM, ATTN: DRXMI-RLM, Mr. John MelonasCdr, AVRADCOM, Applied Tech Lab, ATTN: DAVDL-U-TAP, Mr. Albert E. EasterlingCdr, ARRADCOM, ATTN: DRDAR-LCM, Mr. Robert CoyleCdr, Naval Surface Wpns Ctr, Code D-213, Mr. John R. ThompsonCdr, David Taylor Naval Ship R&D Ctr, Code 282, Mr. Joseph R. CrisciCdr, Naval Ordnance Station, Code 85, Mr. Richard GrolloCdr, Naval Air Systems Command, Code 52031D, Mr. William T. HighbergerCdr, NAVMIRO, Code 224, Mr. William J. WelshCdr, Naval Air Propulsion Center, Code PE-43, Mr. Joseph Glatt
C-2
DISTRIBUTION (Cont' d)
Cdr, Naval Air Systems Coamand, NAVAIR 52022D, Mr. Howard MillerCdr, Naval Ship Engineering Center, Code 6721C, Mr. Joseph M. BloomerCdr, Naval Weapons Center, Code 3624, Mr. Charles JohnsonCdr, Naval Underwater Sys Ctr, Group Code 363012, Mr. Gioranni SilvestriCdr, WPAFB, ATTN: AFML/LTM, Mr. Robert OndercinCdr, WPAFB, ATTN: AFML/LTM, Mr. William HarrisCdr, WPAFB, ATTN: AFML/LTM, Mr. F. MillerCdr, WPAFB, ATTN: AFLC/MAX, Mr. James Lawyer, Mr. George ShearerCdr, Marshall Space Flight Ctr, Code FSFC/44, Mr. Jim H. EhlCdr, Lewis Research Ctr, Code LeRC/433, Mr. Charles Blankenship
CF:Cdr, DIRSO, ATTN: Mr. Burton BartschCdr, DIRSO, ATTN: Mr. Charles P. Downer
C-3
CHARTER
GAS TURBINE ENGINE MANUFACTURING
TECHNOLOGY WORKING GROUP
FUNCTION
Provide technical analysis and coordination of the ManufacturingTechnology (Man Tech) projects which support gas turbine engines.Identify improved manufacturing technologies which are of concern andhave application to the turbine engines used or anticipated for use bythe three Services. Recommend courses of action to:
(1) Establish multi-service programs for common Service needs;
(2) Fill the manufacturing technology gaps in the turbine engineMan Tech plans of the three Services; and
(3) Disseminate technology information resulting from completedor on-going projects.
MEMBERSHIP
The Working Group Chairman will be appointed by the Metals Sub-committee Chairman. A Co-Chairman will be appointed by the WorkingGroup Chairman in consultation with the Metals Subcommittee Chairman.The Working Group membership will be made up of representatives fromthe organizational elements within the Services having responsibilitesfor the development and application of manufacturing technology forturbine engines. Members will be selected by the Working Group Chair-
man in consultation with the Primary Metals Subcommittee ServiceRepresentatives. The Working Group Chairman will invite participationfrom NASA and DOE.
ASSIGNMENT
This Working Group shall be assigned functionally to the MetalsSubcommittee; and for reporting and administrative purposes, the WorkingGroup Chairman shall report to the Metals Subcommittee Chairman. Sincethe manufacturing technologies involved in producing turbine enginesextends beyond the responsibilities of the Metals Subcommittee, the
Working Group Chairman shall keep the Chairman of other MTAG Subcommitteesinformed of Working Group activities that affect their areas of concern.
Furthermore, the Working Group Chairman will inform and work with other
DOD Committees where appropriate.
C-4
RESPONSIBILITIES
1. The Working Group is responsible for Technical assessment of allMan Tech projects concerned with materials and processes to be usedon turbine engines. Technical assessment shall consist of an examin-ation of the projects for technical worth, compatibility with DOD ManTech objectives, duplication of effort, and potential for joint in-terest and funding. The findings shall be documented and made part ofthe Metals Subcommittee Annual Report.
2. Establish Tri-Service Turbine Engine Manufacturing TechnologyRoadmaps which show the relationship among R&D, Man Tech, and actualor proposed acquisition of weapons systems. Each roadmap will identifya Man Tech objective, portray all projects that support that objective,show the inter-relationship among projects, display the cost and sche-dule for each project, and identify the gaps not covered by the projects.
3. Establish a dialogue with industry and solicit their ideas forimproving productivity. Work with industry to identify problems andpropose solutions.
4. Review recently completed Man Tech efforts and recommend areas forapplication of the technology.
5. Annually, the Working Group will assess its accomplishments forthe year and will identify the tasks to be accomplished for the comingyear. This will be incorporated in the Metals Subcommittee Annual Report.
6. Prepare special reports/briefings as required by the Chairman ofthe Metals Subcommittee or the MTAG Executive Committee.
MEETINGS
The Working Group Chairman will call meetings as required to accom-plish the responsibilities listed above. These meetings may take threedifferent forms - full Working Group meetings, special task group meetings,and Working Group/Industry meetings.
GOcRDON NEY ~Chairman,
- Metals Subcommittee
C-5
p.
APPENDIX D
ITASKING LETTERS
I4
II
(II-f
)
p.
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BAE ENGINEERING ACTIVITY
MOCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: Corona 5
OIC, 44aval Air Sys Cmd, Code 52031D, Mr. William T. HighbergerCdr, WPAFB, ATTN: AFML/LTM, Mr. Robert Ondercin
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Navy/Air Forceinvestigate the possibility of establishing a joint effort relative toCorona 5. This letter is to follow up this recommendation by establishingan ad hoc group responsible for developing the appropriate plan of action.This plan of action should include what needs to be done, who will beresponsible for what, when tasks should take place, and what and whenfunds are required.
3. Mr. Ted Highberger of the Navy will have overall responsibility toprepare the plan of action. Mr. Bob Ondercin will act as the primarypoint of contact for the Air Force.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
('k N B. NEYhai n,M s Subcommittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-1
, .. ., . .. . . I tl p. e,,.. .p
A DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BlASE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT
SUBJECT: Small Arms Weapons Manufacturing Technology
Cdr, WPAFB, ATTN: AFML/LTM, Ms Chris LarkCdr, ARRCOM, DRSAR-IRW-T, Mr. Larry Butler
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Army/Air Forceinvestigate the possibility of establishing a joint effort relative toSmall Arms Weapons Manufacturing Technology. This letter is to followup this recommendation by establishing an ad hoc group responsible fordeveloping the appropriate plan of action. This plan of actionshouldinclude what needs to be done, who will be responsible for what, whentasks should take place, and what and when funds are required.
3. Mr. Larry Butler of the Army will have overall responsibility toprepare the plan of action. Ms Chris Lark will act as the primary pointof contact for the Air Force.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
haN B.Wha frman,Mtls Subcommittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-2
*AL
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL lASE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT I DEC- 197,9
SUBJECT: Monocrystal Blades
Cdr, WPAFB, ATTN: AFML/LTM, Mr. Carl LombardCdr, USA Research & Tech Lab (AVRADCOM), ATTN: DAVDL-U-TAP, Mr. Jan LaneCdr, TARADCOM, ATTN: DRSTA-RKA, Dr. James ChevalierOIC, Naval Air Sys Cmd, Code 52013D, Mr. Howard Miller
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toMonocrystal Blades. This letter is to follow up this recommendation byestablishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs to be done,who will be responsible for what, when tasks should take place, and whatand when funds are required.
3. Mr. Carl Lombard of the Air Force will have overall responsibility toprepare the plan of action. Mr. Jan Lane and Dr. Jim Chevalier will actas the primary points of contact for the Army. Mr. Howard Miller willact as the primary point of contact for the Navy.
4. The target completion date for this task should be no later than theend of FY80. Since this task supports turbine engines, and since themetals subcommittee has established the Gas Turbine Engine ManufacturingTechnology Working Group, the control of this task will be the workinggroup's responsibility. Therefore, please keep Mr. Henry A. Johnson,chairman of the working group, informed of the major events in the exe-cution of this task.
0 OHONB. NEYV ~ai~nan,Me lsel Subcomittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. Johnson0IC, NAVMIRO, Coae 224, Mr. William Welsh
D-3
. ... ... . . .. . . . . .. . . . . .. . . ... . . . . ... . .. ' . ,: ,.-. . ,. , W _ , .. ... ... ... .... . . . . . . .. ... .
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE 'NGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
3 1 DEC 1979DRXIB-MT
SUBJECT: Low Cycle Fatigue Life Improvement for Superalloy Castings
Cdr, WPAFB, ATTN: AFML/LTM, Mr. Ken KojalaCdr, USA Research and Technology Lab (AVRADCOM), ATTN: DAVDL-U-TAP,
Mr. Jan LaneOIC, Naval Air Sys Cmd, Code 52013D, Mr. Howard Miller
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toLow Cycle Fatigue Life Improvement for Superalloy Castings. This letteris to follow up this recommendation by establishing an ad hoc groupresponsible for developing the appropriate plan of action. This plan ofaction should include what needs to be done, who will be responsible forwhat, when tasks should take place, and what and when funds are required.
3. Mr. Jan Lane of the Army will have overall responsibility to preparethe plan of action. Mr. Howard Miller of the Navy and Mr. Ken Kojala ofthe Air Force will act as the primary points of contact for their respec-tive services.
4. The target completion date for this task should be no later than theend of FY80. Since this task supports turbine engines, and since themetals subcommittee has established the Gas Turbine Engine ManufacturingTechnology Working Group, the control of this task will be the workinggroup's responsibility. Therefore, please keep Mr. Henry A. Johnson,chairman of the working group, informed of the major events in the exe-cution of this task.
OON B. NEY
Metals Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-4
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT
SUBJECT: HIP of Aluminum Castings
OIC, Naval Air Sys Cmd, Code 52031D, Mr. William T. HighbergerCdr, WPAFB, ATTN: AFML/LTM, Mr. Ken Kojala
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Army/Navyinvestigate the possibility of establishing a joint effort relative toHIP of Aluminum Castings. This letter is to follow up this recommendationby establishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs to bedone, who will be responsible for what, when tasks should take place,and what and when funds are required.
3. Mr. Ted Highberger of the Navy will have overall responsibility toprepare the plan of action. Mr. Ken Kojala will act as the primarypoint of contact for the Army.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
MeaisSubcommittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-5
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL lASE NGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: Aluminum P/M
Cdr, WPAFB, ATTN: AFML/LTM, Mr. Brian KosmoI. OIC, Naval Air Sys Cmd, Code 52031D, Mr. William T. HighbergerCdr, Small Caliber Wpns Sys I ib, ATTN: DRDAR-SCM, Dr. Jeffrey WaldmanCdr, WPAFB, ATTN: AFML Code LLN, Mr. Nate Tupper
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toAluminum P/M. This letter is to follow up this recommendation by es-tablishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs to bedone, who will be responsible for what, when tasks should take place,and what and when funds are required.
3. Mr. Brian Kosmo of the Air Force will have overall responsibility toprepare the plan of action. Mr. Ted Highberger of the Navy and Dr. JeffWaldman of the Army will act as the primary points of contact for theirrespective services.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
tON B. NEYha'rman,t ls Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-6
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL EASE ENGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: P/M Bearings
Cdr,OWPAFB, ATTN: AFML/LTM, Ms Chris LarkCdr, AMMRC, ATTN: DRXMR, Dr. Paul Fopiano
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,
CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Army/Air Forceinvestigate the possibility of establishing a joint effort relative toP/M Bearings. This letter is to follow up this recommendation by es-tablishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs to bedone, who will be responsible for what, when tasks should take place,
and what and when funds are required.
3. Ms Chris Lark of the Air Force will have overall responsibility toprepare the plan of action. Dr. Paul Fopiano will act as the primarypoint of contact for the Army.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
hON Nf
als Subcommittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-7
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL EAS . ENGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT $1 i c "47i
SUBJECT: Laser Assisted Machining
Cdr, AFML, ATTN: AFML/LTM, Mr. William HarrisCdr, TARADCOM, ATTN: DRSTA-RKA, Mr. Sam GoodmanOIC, NAVMIRO, Code 224, Mr. William Welsh
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,
CN, 23-27 July 1979.
2. At the referenced meeting it was recomended that the three services
investigate the possibility of establishing a joint effort relative to
Laser Assisted Machining. This letter is to follow up this recommendation
by establishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs -to be done,who will be responsible for what, when tasks should take place, and what
and when funds are required.
3. Mr. Bill Harris of the Air Force will have overall responsibility to
prepare the plan of action. Mr. Sam Goodman of the Army and Mr. Bill Welsh
of the Navy will act as the primary points of contact for their respective
sources.
4. The target completion date for this task should be no later than the
end of FY80. Since this task supports turbine engines, and since the
metals subcommittee has established the Gas Turbine Engine Manufacturing
Technology Working Group, the control of this task will be the working
group's responsibility. Therefore, please keep Mr. Henry A. Johnson,
chairman of the working group, informed of the major events in the exe-
cution of this task.
5. The Army is planning an in-house meeting on metal removal in which
this subject will also be discussed. The planned participation of the
other services in this meeting will offer an initial opportunity to
discuss this potentially joint effort.
(\GORDON B. NEYChairman,
Metpls Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. Johnson
OIC, NAVMIRO, Code 224, Mr. William Welsh
D-8
.. .. .... . ... . J ,, , ,
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: On Line Inspection and Control J
Cdr, AFML, ATTN: AFML/LTM, Mr. William HarrisCdr, AVRADCOM, ATTN: DRDAV-EXT, Mr. Gerald GorlineOIC, NAVMIRO, Code 224, Mr. William Welsh
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,
CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toOn Line Inspection and Control. This letter is to follow up this recom-mendation by establishing an ad hoc group responsible for developing theappropriate plan of action. This plan of action should include whatneeds to be done, who will be responsible for what, when tasks shouldtake place, and what and when funds are required.
3. Mr. Bill Harris of the Air Force will have overall responsibility toprepare the plan of action. Mr. Gerry Gorline of the Army and Mr. BillWelsh of the Navy will act as the primary points of contact for theirrespective services.
4. The target completion date for this task should be no later than theend of FY80. Since this task supports turbine engines, and since themetals subcommittee has established the Gas Turbine Engine ManufacturingTechnology Working Group, the control of this task will be the workinggroup's responsibility. Therefore, please keep Mr. Henry A. Johnson,chairman of the working group, informed of the major events in the exe-cution of this task.
5. The Army is planning an in-house meeting on metal removal in whichthis subject will also be discussed. The planned participation of the
other services in this meeting will offer an initial opportunity todiscuss this potentially joint effort.
CF : Me s ucoimittee
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. Johnson0IC, NAVMIRO, Code 224, Mr. William Welsh
D-9
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASK ENGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT -
SUBJECT: High Speed Machining of Aluminum
Cdr, AFML, ATTN: AFML/LTM, Mr. William HarrisCdr, TARADCOM, ATTN: DRSTA-RKA, Mr. Sam GoodmanOIC, NAVMIRO, Code 224, Mr. William Welsh
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toHigh Speed Machining of Aluminum. This letter is to follow up this recom-mendation by establishing an ad hoc group responsible for developing theappropriate plan of action. This plan of action should include whatneeds to be done, who will be responsible for what, when tasks shouldtake place, and what and when funds are required.
3. Mr. Bill Harris of the Air Force will have overall responsibility toprepare the plan of action. Mr. Sam Goodman of the Army and Mr. BillWelsh of the Navy will act as the primary points of contact for theirrespective services.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
5. The Army is planning an in-house meeting on metal removal in whichthis subject will also be discussed. The planned participation of othersources in this meeting will offer an initial opportunity to discuss thepotentially joint effort.
Me aSubcommittee
CF:Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-10
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: Automation of Conventional Welding Processes
OIC, David Taylor Naval Ship R&D Ctr, Code 282, Mr. Joseph CrisciCdr, TARADCOM, ATTN: DRSTA-RKA, Mr. Sam Goodman
Cdr, AFML/ATTN: AFML/LTM, Mr. Fred Miller
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,
CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the three servicesinvestigate the possibility of establishing a joint effort relative toAutomation of Conventional Welding Processes. This letter is to followup this recommendation by establishing an ad hoc group responsible fordeveloping the appropriate plan of action. This plan of action should
include what needs to be done, who will be responsible for what, when
tasks should take place, and what and when funds are required.
3. Mr. Sam Goodman of the Army will have overall responsibility toprepare the plan of action. Mr. Joe Crisci of the Navy and Mr. FredMiller of the Air Force will act as the primary points of contact for
their respective services.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major events
in executing this task.
k GORDON B. NEY
C hairman,MetAls Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. Johnson
OIC, NAVMIRO, Code 224, Mr. William Welsh
D-II
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL EASE INGINErERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT i L LL.
SUBJECT: Laser Manufacturing Technology Workshop
Cdr, AFML, ATTN: AFML/LTM, Mr. Fred Miller
Officer in Charge, David Taylor Naval Ship R&D Ctr, Code 282, Mr. Joe
Crisci
Cdr, TARADCOM, ATTN: DRSTA-RKA, Mr. Sam Goodman
Cdr, USA MICOM, ATTN: DRXMI-RLM, Mr. John Mellonas
Cdr, USA Research & Technology Lab (AVRADCOM), ATTN: DAVDL-U-TAP,
Mr. Gene Easterling
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,
CN, 23-27 July 1979.
2. At the referenced meeting, it was recommended that the subcommittee
consider sponsoring a workshop on Laser Manufacturing Technology. This
letter is to follow-up this recommendation by appointing an ad hoc commi-
ttee to evaluate it. This evaluation should take into account similar
technology workshops already planned by others and should consider whether
the scope of such a workshop should be expanded to include other similar or
competing technologies such as electron beam and plasma arc applications.
3. Mr. Fred Miller of the Air Force will have overall responsibility to
conduct this evaluation. Messrs Joe Crisci of Navy and Sam Goodman, John
Melonas, and Gene Easterling, all of the Army, will act as primary points
of contact within these services.
4. Please keep me informed on a timely basis of the status, and occurance
of major events in the execution of this task.
/ GORDON B. NEYChairman,Metals Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. Johnson
Officer in Charge, NAVMIRO, Code 224, Mr. William Welsh
D-12
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL MASK INGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT
SUBJECT: Turbine Engine Seals
Cdr, WPAFB, ATTN: AFML/LTM, Mr. Sylvester LeeCdr, OSA Research & Tech Lab (AVRADCOM), ATTN: DAVDL-U-TAP, Mr. Jan Lane
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Army/Air Forceinvestigate the possibility of establishing a joint effort relative toTurbine Engine Seals. This letter is to follow up this recommendationby establishing an ad hoc group responsible for developing the appropriateplan of action. This plan of action should include what needs to be done,who will be responsible for what, when tasks should take place, and whatand when funds are required.
3. Mr. Sylvester Lee of the Air Force will have overall responsibility toprepare the plan of action. Mr. Jan Lane will act as the primary point ofcontact for the Army.
4. The target completion date for this task should be no later than theend of FY80. Since this task supports turbine engines, and since themetals subcommittee has established the Gas Turbine Engine ManufacturingTechnology Working Group, the control of this task will be the workinggroup's responsibility. Therefore, please keep Mr. Henry A. Johnson,chairman of the working group, informed of the major events in the exe-cution of this task.
ONEB EYV ai an,
Me s Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-13
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL SAE INGINIEERING ACTIVITY
ROCK ISLAND, ILLINOIS 61299
DRXIB-MT
SUBJECT: Limits of Superplastic Forming/Diffusion Bonding Process
OIC, Naval Air Sys Cmd, Code 52031D, Mr. William T. HighbergerCdr, AFML, ATTN: AFML/LTM, Mr. Shin Inouye
1. Reference is made to the Metals Subcommittee Meeting held in Hartford,CN, 23-27 July 1979.
2. At the referenced meeting it was recommended that the Navy/Air Forceinvestigate the possibility of establishing a joint effort relative toLimits of Superplastic Forming/Diffusion Bonding Process. This letteris to follow up this recommendation by establishing an ad hoc group re-sponsible for developing the appropriate plan of action. This plan ofaction should include what needs to be done, who will be responsiblefor what, when tasks should take place, and what and when funds are
required.
3. Mr. Shin Inouye of the Air Force will have overall responsibility toprepare the plan of action. Mr. Ted Highberger will act as the primary
point of contact for the Navy.
4. The target completion date for this task should be no later than theend of FY80. Please keep me informed of the occurrence of the major eventsin executing this task.
NB. NE
keta~ s Subcommittee
CF:
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOIC, NAVMIRO, Code 224, Mr. William Welsh
D-14
DEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL EAlE ENGINEERING ACTIVITY
ROCK ISLAND. ILLINOIS 61299
DRXIB-MT
SUBJECT: Mini-Symposium - 1980 Annual MTAG Meeting
Cdr, AFML, ATTN: AFML/LTM, Mr. H. A. JohnsonOfficer in Charge, NAVMIRO, Code 224, Mr. William Welsh
1. Reference is made to the Executive Committee meeting held on 5 Dec 79.
2. At the referenced meeting, it was decided that a mini-symposium forthe 1980 Annual MTAG Meeting be held. This letter is to follow-up thisdecision by appointing an ad hoc committee to plan such a mini-symposium.
3. The writer will assume overall responsibility for the conduct of thistask. .Mr. Hank Johnson of the Air Force and Mr. Bill Welsh of the Navywill act as the primary points of contact for their respective services.
4. Additional instructions will be forthcoming at a later date.
hirman,M 4 1s Subcommittee
D- 15
i!>
APPENDIX E
LISTING OF FY80 PROGRAM
ARMY
Project Number Project Title
E 3717 High Temperature Turbine Nozzle for 10 KW Power Unit
R 1052 Acoustic Emission of Motor Cases
R 3294 Production Processes for Rotary Roll Forming
R 3445 Precision Machining of Optical Components
T 4514 Hard Facing of Track Shoes
T 5024 Gear Die Design and Mfg Utilizing Computer Technology(CAM)
T 5053 Fabrication Techniques for High Strength Ceramics forDiesel Engines
T 5068 New Anti-Corrosive Materials and Techniques
T 5082 Flexible Machining Systems Pilot Line for TCV Components
T 5086 Laser Hardening of Transmission Components
T 5090 Improved and C -,t Effective Machining Technology
T 5091 Heavy Aluminum Plate Fabrication
T 5092 Rheocast Pressure Casting for Combat Vehicle Parts
T 5093 High-Speed Machining of TCV Components (Phase I)
T 5097 Integrally Cast Low Cost Compressor
T 6007 Submerged Arc Welding Using Powdered Metals
T 6008 Laser Assisted Machining
T 6053 Welding Systems Integration
1 7036 Isothermal Roll Forging of Compressor Blads
1 7143 Ceramic Gas Seal-High Pressure Turbine
E-1
Project Number Project Title
1 7155 Cost Effective Mfg Methods for Helicopter Gears
1 7197 Fabrication of Integral Rotors by Joining
1 7248 Closed Loop Machining
1 7285 Cast Titanium Compressor Impellar
1 7298 High Temperature Vacuum Carburizing
1 7300 Improved Low Cycle Fatigue Cast Rotors
1 7322 Low Cost Transpiration-Cooled Combustor Liner
1 7326 Electron Beam/Inertia Weld Repair Spline Shafts
1 7362 Engineering Design Handbook for Titanium Castings
1 7366 Spiral Self-Acting Seal
5 1001 Pilot Line for Fuze Fluidic Power Supplies
5 4189 High Fragmentation Steel Production Process
5 4309-10 Forming Tail Fin for APFSDS Projectile
5 4309-11 Forming Boom of Heat Ammo by Upset Forging
5 4309-12 Forming of Stub Base Cartridge Case
5 4369 Techniques to Improve Projectile Cavity Quality
5 44ol Hot Forming and Cold Heading of Fuze Components
5 4402 Improved HSS Precision Gear Hobs
5 6716 Develop Computer-Aided Model of Forming Operations forArtillery Mpts
5 6759 Automatic Transfer-Hot Forming Presses for Mortar Ammo
6 7916 Application of Low Cost Mandrel Materials
E-2
ProJect Number Project Title
6 7925 Bore Evacuator Boring
6 7927 Generation of Base Machining Surface
6 7928 Robotized Benching Operations
6 7940 Synergistic Platings with Infused Lurients
6 7948 Establish Cutting Fluid Control System
6 8001 Rapid Flow Plating of Small Caliber Gun Tubes
6 8035 Coating Tube Support Sleeves with Bearing Materials
6 8102 Application of Powder Metallurgy Forging WeaponsComponents
6 8103 High Velocity Machining
6 8105 Establish Rough Thread Blanks, 8-inch N201 Bushing
6 8106 Large Caliber Powder Chamber Boring
6 8107 Creep Feed Crush Form Grinding
6 8113 Establishment of Ion Plating Process for Armament Parts
6 8117 Shaped Castings of ESR Steel
6 8119 Dimensional Stabliaation by Vibratory Energy
6 8120 Adaptive Control Technology
6 8135 In-Process Control of Machining
6 8151 Portable Engraving System
6 8152 Improved Anode Straightness for Chromium Plating
6 8153 Increasing Gun Tube Heat Treatment Capacity
6 8162 Improved SC Gun Barrel Rifling Mfg Techniques
6 8163 P/M Steel Preforms for Small Caliber Weapons
E-3
ProJect Number Project Title
6 8164 High Speed Machining of SC Weapon Components
6 8165 Standards for Diamond Turned Optical Parts
6 8341 Hollow Cylinder Cut Off Machine
E-4
NAVY
Project Number Project Title
DNA0O400 Rare Earth Additions to Titanium Alloys
DNA00402 High Toughness Titanium
DNAO0700 High Temperature High Strength Laminate
DNA81059 CAM RAM-DS
DNA8Io62 Monocrystal Turbine Airfoils
DNA81069 Compressor Seal Scale-up
DNAB1070 Thermal Barrier Coating Mfg Process
DNA81078 Premium Aluminum Powder
vS00388 Slag/Flux Weld System
DNS00537 High Frequency Resistance Welding
DNS00547 Warhead Component Fabrication
DNS00551 Picle Battery Fabrication
DNSOO564 Heat Exchanger Fabrication
DNS00572 Adjustable Post Mock System
DNSO0641 Propellor Blade Straightening Machine
DNS00648 C02 Blaster
DNS00649 Ultrasonic Wrench Development
DNSOo650 Magnetic Forming Machine for Rolling Boiler Tubes
DNs00665 Aluminum MIG Argon-Oxygen Gas Mixture
DNS00666 Multiple Mode Welding System
DNS00667 Metal Treatment Process
E-5
AIR FORCE
Project Number Project Title
01M103 MT for DR Powder Blades
O1M130 Mr for Effects of Manufacturing Processes on Struc-tural Allowables
O1M167 MT for PM Aluminum Plate Production Scale-Up
O14207 MT for Abrasive Blade Tips
01M219 MT for Static Aluminide Components Processing
0114259 MT for Advanced Metal Removal Initiative
01M280 MT for Advanced Metal Removal Techniques
02M145 MT for Large Aluminum Precision Forgings
02M163 MT for Large Titanium Inlet Castings
02M175 MT for High Ductility Aluminum Castings
02M183 MT for Advanced Superalloy PM for Rotating Components
02M184 MT for Mono Crystal Turbine Blade Scale-Up
02M205 MT for Advanced Vane and Ccmbustor Fabrication forSmall Engines
02M271 MT for High Speed Machining
02M285 MT for SPFDB TI Components for Small Engines
08b128 MT for WAAM Metal Parts
08M129 MT for 2064 Frangible Projectile Fabrication
1IM02 MF for Thermal-Mechanical Processing of Low CobaltAlloys
E-6
ProJect Number ProJect Title
11I103 MT for Scale-Up of PM Bearing Materials
11MI07 MT for RQP Disks with LCF Life
11M113 MT for Scale-Up of Non-Cobalt Weldable Alloys
1IM121 PM Aluminum Longeron Components
11M122 Low Cost Titanium Wrought Products
IIM201 MT for Explosive Fabrication of Engine Components
111208 MT for Transporation Cooled Airfoils
11M219 MT for Repair of SPF/DB Panels
11M220 Titanium Components for Service Evaluation
IM245 MT for Repair of ODS Components
12M223 MT for Low Cost Advanced Titanium Body Structures
12M224 MT for Low Cost Titanium Propellant Tank
18M134 MT for Tubular Projectiles
18M139 MT for Hard Structure Munition Warhead
18M237 MT for Plasma Sprayed Band Seats
711148 MT for HiP DS Futectic Blade Fabrication
72M730 MT for Ceramic Engine Components
91m16 High Strength PM Aluminum Mill Products
91M128 MT for Rolling High Temperature Sheet
91M204 MT for Innovative Low Cost Tooling
92m204 MT for Integral Rotating Components by IsothermalForging
E-7
06.
APPENDIX F
LISTING OF FY81 PROGRAM~
_ _ARY
Project Number Project Title
E 3717 High Temperature Turbine Nozzle for 10 KW Power Unit
R 1018 Improved Manufacturing Processes for Dry Tune Accele-rometers
R 3294 Production Processes for Rotary Roll Forming
R 3445 Precision Machining of Optical Components
T 4586 Improved Large Armor Steel Castings
T 5002 Fabricating Torsion Bar Springs from High StrengthSteel
T 5006 Production of Lightweight Steel Cast Trach Shoes
T 5007 Advanced Technology Brake Lining Materials
T 5054 Laser Surface Hardened Combat Vehicle Components
T 5068 New Anti-Corrosive Materials and Techniques
T 5080 Fabrication Methods for High Strength Net ShapeAluminum Transmission Cases
T 5081 Fabrication of Friction Rings and Reaction Plates
T 5082 Flexible Machining Systems Pilot Line for TCVComponents
T 5088 High Power Electron Beam Welding
T 5090 Improved and Cost Effective Machining Technology
T 5091 Heavy Aluminum Plate Fabrication
1 7052 Ultrasonically-Assisted Cold Forming of TitaniumNose Caps
1 7155 Cost Effective MFG Methods for Helicopter Gears
F-I
ProJect Number Project Title
1 7197 Fabrication of Integral Rotors by Joining
1 7199 Surface Hardening of Gears Bearing and Seals byLasers
1 7 240 Machining Methods for ESR 4340 Steel HelicopterApplications
1 7241 Hot Isostatic Pressed Titanium Castings
1 7285 Cast Titanium Compressor Impellar
1 7286 High Quality Superalloy Powder Production forTurbine Components
1 7291 Titanium Powder Metal Compressor Impeller
1 7298 High Temerature Vacuum Carburizing
5 1001 Pilot Line for Fuze Fluidic Power Supplies
5 1903 Die Cast Tailcone and Design Machine for Blu-96/B
5 4184 For Sabot Segments to Net Shape on APFSDS Amino
5 4189 High Fragmentation Steel Production Process
5 4309-08 Processes for Economical Fabrication of Body forAPDS Ammunition
5 4309-09 Investigate Methods for Forming and Heat Treatingthe Core
5 6738 Ultra High Speed Metal Removal, Artillery Shell
6 3901 Manufacture of Fluidic Amplifiers by Cold Forming
6 7605 Chemically Bonded Sand for Close Tolerance Casting
6 7730 Manufacture of Split Ring Breech Seals
6 7920 Conservation of Critieal Materials for Gun Tubes
F-2
Project Number Project Title
6 7925 Bore Evacuator Boring
6 7926 Hot Isostatic Pressing of Large Ordnance Components
6 7927 Generation of Base Machining Surface
6 7928 Robotized Benching Operations
6 794. Synergistic Platings with Infused Lubricants
6 7948 Establish Cutting Fluid Control System
6 7985 Small Arms Weapons New Process Production Technology
6 8001 Rapid Flow Plating of Small Caliber Gun Tubes
6 8004 Co-Deposition of Solid Lubricants During Anodizing6 8024 High Speed Abrasive Belt Grinding
6 8026 Application of Synthetic Quenchants to Gun Tubes
and Heavy Weapon Components
6 8035 Coating Tube Support Sleeves with Bearing Materials
6 8o4 7 Pass Thru Steady Rests for Tube Turning
6 8050 Recycling Spent Gun Tubes by ESR Melting
6 8057 Dual Rifling Broach Removal System
6 8059 Salvage of Cannon Components by Electrodeposition
6 8105 Establish Rough Thread Blanks, 8-inch M201 Bushing
6 8106 Large Caliber Powder Chamber Boring
6 8107 Creep Feed Crush Form Grinding
6 8208 Material Handling
6 8341 Hollow Cylinder Cut Off Machine
6 8342 Keyway Milling Machine
F-3
NAVY
Project Number Project Title
DNA0O400 Rare Earth Additions to Titanium Alloys
DNA00O02 High Toughness Titanium
DNAOo651 High Production Fluidic Circuit Manufacture
DNA00703 Critical Aircraft Bearing Refurbishment
DNA0O74 HIP of Aluminum Castings
DNA0O746 High Strength INCO 718 Castings
DNA00747 Corrosion Resistant Turbine Blade Tips
DNA00752 Manufacture of Curved Cooling Holes
DNS00274 Computerized Welding
DNS00591 Mechanized Material Application
DNS00635 Hull Access Holes Automatic Cutting
DNS00638 Automatic Plasma Arc Cutting Machine
DNSO06" Hydrulic System Overhaul
DNSO0651 Material Handling
DsO00673 Battery Grid Casting
Dws00687 Dissimilar Metal Pipe Penetrators
DNSO0693 Low Cost Machined Optics
F-4
AIR FORCE
Project Number Project Title
C701 MT for Manufacturing Cost/Design Guide
C810 MT for Sheet Metal Cell Demonstrations
T1MI84 MT for Production of Large Near-Net Titanium PM Partsby HIP
T1M189 MT for Advanced TL Powder Production
1C805 MT for Optimal Sheet Metal Center Design
01C809 MT for Optimal Sheet Metal Machine Designs andTransition
O1M103 MT for DR Powder Blades
OIM121 Premium Turbine Wheel Castings
01125 MT for Joining of PM Disks
O1M130 MT for Effects of Manufacturing Processes on Struc-tural Allowables
01m167 MT for PM Aluminum Plate Production Scale-Up
01M206 MT for Production Scale-Up of 2500 F Seal System
01M207 MT for Abrasive Blade Tips
01M219 MT for Static Aluminide Components Processing
Ol 4.2 MT for Application of SPF/DB Titanium Fabrication
01M259 MT for Advanced Metal Removal Initiative
01M279 MT for Vacuum Plasmo Spray Overlay Coatings
01M280 MT for Advanced Metal Removal Techniques
O2M145 MT for Large Aluminum Precision Forgings
021163 MT for Large Titanium Inlet Castings
02M172 MT for Injection Molded Columbium Combustors
F-5
io.M
Project lumber Project Title
021a75 XT for High Ductility Alminun Castings
0Q1L83 XT for Advanced SuperaLloy PM for Rotating Components
02XL84 MT for Mono Crystal Turbine Blade Scale-Up
02)O5 XT for Advanced Vane and Combustor Fabrication forSmall n es
02237 MT for TI MX Shroud
0emm Xt for High Speed ichining
OMi85 XT for SPFDB TI Components for Small Engines
0128 XT for WAAM Metal Parts
08N129 Ht for 20M Frangible ProJectile Fabrication
71M148 MT for HP DS Futectic Blade Fabrication
711469 Aluminum FM for Precision Parts
71M33 VT for Producibility of High Temp TI Alloy FrenchConnection
71MB68 Nt for Superalloy Engine Ring Rolling
81141O MT for Manufacturing Scale-Up of Cold Forable TISheft
81158 HT for Improved Superalloy Powder Production
81M208 Vt for Production Demonstratinn of A-I0 Weldbond
8lMW HT for Mccraly Coating Process Scaleup
81M61 MT for Machine Tool Task Force
91C701 HT for Unified Sheet Metal Model
91K116 High Strength PM Aluminum Mill Products
911124 VT for Improved Superalloy Powder Production
914128 VT for Rolling High Temperature Sheet
F-6
Project Number Project Title
91M167 MT for Process Effects on Aluminum Casting Alloubles
911.204 MT for Innovative Low Cost Tooling
98K426 MT for Low Cost 20MM Cartridge Cases
98M181 MT for Low Cost 20W Cartridge Case Testing
F-7
TATE
ILME
I
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