ACURO Profinet...Packaging Machines Injection Molding Machines Wood Processing Machines Assembly and Handling Technology Conveyor Technology Printing and Paper Machines High Performance

ACURO ProfinetEncoder performance that exceeds the industry standard

Now with Profinet interface

-AC58 Profinet

� PROFINET - Encoder Profil PNO 3.162 Version 4.1 and 4.2� Resolution up to 34 Bit (22 Bit Singleturn + 12 Bit Multiturn)� Updating of values 125µs / Cycle time 31.25µs� Diagnostic LEDs� "Best in Class" shock and vibration specs� Ambient temperature of -40°C … +85°C� Device data: position, speed, acceleration, diagnostic data, alarms� Device configuration: resolution, total measuring range,

preset, off set, direction, scaling, residual value function, speed limits, acceleration limits� Large number of variants available� High energy eff iciency

For Position Feedback in any kind of general machinery orfactory automation application with an Profinet interface.

For example:� Packaging Machines� Injection Molding Machines�Wood Processing Machines� Assembly and Handling Technology� Conveyor Technology� Printing and Paper Machines

High Performance. Robust Design.High Flexibility.

We all know that no two industrial applications are alike. That’s why the Hengstler AC58 absolute encoder is available with an incredible array of diff erent options and features, including 22-bit single-turn resolution. But what if our stan-dard variants don’t meet your needs? Then Hengstler is able to off er custom versions to fulfill your requirements! Extended temperature range, greatly enhanced shock and vibration ratings, and custom shaft sizes and shapes are just a few of the features we’ve provided our customers recently. This flexibility makes the Hengstler AC58 one of the most versatile encoders on the market, in addition to being one of the most robust.

Simplifi es the design process and ensures reliable communications.

Now the AC58 product line has been expanded by the addition of the popular Profinet interface. Use of systems employing this open, high performance Ethernet-based system continues to grow rapidly. By off ering the AC58 with Profinet, users can now integrate one of the best absolute encoders on the market with virtually any system using Profinet. This simplifies the design process and ensures reliable communications.

For further information, contact Hengstler today [email protected], or by phone at +49 7424 89-0.

Technical Data

Housing diameter 58 mmShaft diameter (solid shafts) 6 mm / 8 mm / 9.52 mm (3/8 inch) / 10 mm / 12 mm Shaft diameter (hub shafts) 9.52 mm (3/8 inch) / 10 mm / 12 mm / 12.7 mm (1/2 inch) / 14 mm Other sizes available upon request.Mounting Flange Synchro flange, Clamping flange, Tether flange, Square flangeProtection class shaft input IP64 or IP67 (EN 60529)Protection class housing IP65 and IP67 (EN 60529)Shaft load axial / radial 40 N / 80 NMax. speed max. 10,000 U/min (continuous duty) max. 12,000 U/min (short term) (higher values available upon request)Starting torque typ. 1 ≤ 0,05 Nm (lower values available upon request)Moment of inertia ca. 3.8 x 10-6 kgm2Vibration resistance 300 m/s² (10 - 2000 Hz) (DIN EN 60068-2-6)Shock resistance 4000 m/s² (6 ms) (DIN EN 60068-2-27)Ambient temperature -40 °C ... +85 °CStorage Temperature -40 °C ... +85 °CMaterial Shaft Stainless SteelMaterial Housing Aluminum (stainless steel as AC61 Profinet)Weight approx. 420 g (ST) / 450 g (MT) Connection Bus cover with 3x M12 connectors General design As per DIN EN 61010-1, protection class III, contamination level 2, overvoltage class IISupply voltage DC 7 - 30 VCurrent w/o load (typ.) 24V: 55 mA (ST) max; 65 mA (MT)Power consumption < 2WResolution Singleturn 10 - 22 BitResolution Multiturn 12 Bit (total max. resolution 34 bits)Output code BinaryProfile/ protocol 1) Profinet IOLinearity ±½ LSB up to 14 BitAbsolute accuracy (typ.) ±35”Repeatability (typ.) ±10”Device data position, speed, acceleration, diagnostic data, alarmsDevice configuration resolution, total measuring range, preset, offset, direction, scaling, residual value function, speed limits, acceleration limitsUpdating of values / Cycle time 125µs / 31.25µs

1) Encoder profile 4.1 and 4.2 (according to the specification Encoder Version 4.1 Dec 2008 and Version 4.2 March 2017“

MECHANICAL

ELECTRICAL

Version 3 210219TK

ST 62.3 ± 0.3 MT 71.3 ± 0.3

ST 62.3 ± 0.3 MT 71.3 ± 0.3

Uhlandstr. 49 | D-78554 Aldingen | Telefon: +49 (0) 7424-89-0 | [email protected] | www.hengstler.com

Options

Dimensional Drawing

Type Resolution Supply Voltage Flange, Protection, Shaft Interface Connection

AC58 0010 10 Bit ST0012 12 Bit ST0013 13 Bit ST0014 14 Bit ST0016 16 Bit ST0017 17 Bit ST0018 18 Bit ST0019 19 Bit ST0020 20 Bit ST0022 22 Bit ST

1212 12 Bit MT + 12 Bit ST1213 12 Bit MT + 13 Bit ST1214 12 Bit MT + 14 Bit ST1216 12 Bit MT + 16 Bit ST1217 12 Bit MT + 17 Bit ST1218 12 Bit MT + 18 Bit ST1219 12 Bit MT + 19 Bit ST1220 12 Bit MT + 20 Bit ST1222 12 Bit MT + 22 Bit ST

others on request

E DC 7 - 30 V S.41 Synchro, IP651, 6 mmS.71 Synchro, IP67, 6 mmK.42 Clamping, IP651, 10 mmK.46 Clamping, IP651, 9.52 mmK.47 Clamping, IP651, 12 mmK.4C Clamping, IP651, 8 mmK.72 Clamping, IP67, 10 mmK.76 Clamping, IP67, 9.52 mmK.77 Clamping, IP67, 12 mmK.7C Clamping, IP67, 8 mmF.42 Spring tether, IP651, hub shaft 10 mm, mounting with front clam ping ring F.46 Spring tether, IP651, hub shaft 9.52mm, mounting with front clamping ringF.47 Spring tether, IP651, hub shaft 12 mm, mounting with front clamping ringF.49 Spring tether, IP651, hub shaft 14 mm, mounting with front clam ping ringF.4E Spring tether, IP651, hub shaft , 12.7 mm, mounting with front clamping ringF.77 Spring tether, IP67, hub shaft , 12 mm, mounting with front clamping ringQ.42 Square, IP651, 10 mmQ.46 Square, IP651, 9.52 mmQ.72 Square, IP67, 10 mmQ.76 Square, IP67, 9.52 mm

DN Profinet R Bus Cover with 3x M12 Connectors

Preferred versions are printed in bold type / “On-Request” versions (in regular type) may have longer lead times.1 Protection class shaft input IP64 (according to EN60529)

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Data sheet Page

Version 3 290719TK 1/8

© Hengstler GmbH Uhlandstr. 49 D-78554 Aldingen/ Germany +49 74 24 -89 0 Fax +49 74 24 - 89 500

E-mail: [email protected] Internet: www.hengstler.com

TECHNICAL DATASHEET

Absolute Encoder AC 58 - Profinet

Specifications subject to change without notice.

Interface PROFINET - Encoder Profil PNO 3.162 Version 4.1 and 4.2 Resolution up to 34 Bit (22 Bit Singleturn + 12 Bit Multiturn) Updating of values 125μs / Cycle time 31.25μs Diagnostic LEDs Device data: position, speed, acceleration, diagnostic data, alarms Device configuration: resolution, total measuring range, preset, offset, direction, scaling,

residual value function, speed limits, acceleration limits Wide temperature range of -40°C ... +85°C “Best in Class“ shock and vibration specs Large number of variants available High energy efficiency

Housing diameter 58 mm

Shaft diameter 6 mm / 8 mm / 9.52 mm (3/8 inch) / 10 mm / 12 mm (solid shafts) 9.52 mm (3/8 inch) / 10 mm / 12 mm / 12.7 mm (1/2 inch) / 14 mm (hub shafts) Other sizes available upon request.

Mounting Flange

Synchro flange, Clamping flange, Tether flange, Square flange

Protection class shaft input (EN 60529)

IP64 or IP67

Protection class housing (EN 60529)

IP65 and IP67

Shaft load axial / radial 40 N / 80 N

Max. speed max. 10,000 U/min (continuous duty) max. 12,000 U/min (short term) (higher values available upon request)

Starting torque typ. 1 ≤ 0.05 Nm (lower values available upon request)

Moment of inertia ca. 3.8 x 10-6 kgm2

Vibration resistance (DIN EN 60068-2-6)

300 m/s² (10 - 2000 Hz)

Shock resistance (DIN EN 60068-2-27)

4000 m/s² (6 ms)

Ambient temperature -40 °C ... +85 °C

Connection Bus cover with 3x M12 connectors 1 at 20 °C

Axial endplay of mating shaft (Hub Shaft only)

±1.5 mm

Radial runout of mating shaft (Hub Shaft only)

±0.2 mm

Storage temperature -40 °C ... +85 °C

Material housing Aluminium (stainless steel as AC61 Profinet)

Material shaft Stainless Steel

Weight approx. 420 g (ST) / 450 g (MT)

TECHNICAL DATA mechanical

AC58 Profinet

Data sheet Page




TECHNICAL DATASHEET



General design As per DIN EN 61010-1, protection class III, contamina-tion level 2, overvoltage class II

Supply voltage DC 7 - 30 V

Current w/o load (typ.) 24V: 55 mA (ST) max; 65 mA (MT)

Power consumption < 2 W

Resolution Singleturn 10 - 22 Bit

Resolution Multiturn 12 Bit (total max. resolution 34 bits)

Output code Binary

Profile/ protocol 1) Profinet IO

Linearity ±½ LSB up to 14 Bit

Absolute accuracy (typ.) ±35”

Repeatability (typ.) ±10”

Device data position, speed, acceleration, diagnostic data, alarms

Device configuration resolution, total measuring range, preset, offset, direc-tion, scaling, residual value function, speed limits, accel-eration limits

Updating of values / Cycle time 125μs / 31.25μs 1) Encoder profile 4.1 and 4.2 (according to the specification Encoder Version 4.1 Dec 2008 and Version 4.2 March 2017“

TECHNICAL DATA electrical

ELECTRICAL CONNECTIONS Bus cover with 3x M12 connectors

Pin Port 1 (P1) Supply voltage Port 2 (P2)

1 TxD+ UB in TxD+

2 RxD+ N.C. RxD+

3 TxD- 0 V in TxD-

4 RxD- N.C. RxD-

Shield Shield 1 Shield 1 Shield 1 1 shield connected to encoder housing

P2 Power P1

MOD NET P1 P2

POWER

Data sheet Page




TECHNICAL DATASHEET



DIMENSIONAL DRAWINGS

Dimensions in mm

Clamping flange

Data sheet Page




TECHNICAL DATASHEET



DIMENSIONAL DRAWINGS (continued)

Dimensions in mm

Synchro flange

Data sheet Page




TECHNICAL DATASHEET




Dimensions in mm

Hub shaft „F“

Data sheet Page




TECHNICAL DATASHEET




Dimensions in mm

Square flange „Q“

Data sheet Page




TECHNICAL DATASHEET



ORDERING INFORMATION Profinet

Type Resolution Supply voltage Flange, Protection, Shaft Interface Connection

AC58

0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 0016 16 Bit ST 0017 17 Bit ST 0018 18 Bit ST 0019 19 Bit ST 0020 20 Bit ST 0022 22 Bit ST 1212 12 Bit MT + 12 Bit ST 1213 12 Bit MT + 13 Bit ST 1214 12 Bit MT + 14 Bit ST 1216 12 Bit MT + 16 Bit ST 1217 12 Bit MT + 17 Bit ST 1218 12 Bit MT + 18 Bit ST 1219 12 Bit MT + 19 Bit ST 1220 12 Bit MT + 20 Bit ST 1222 12 Bit MT + 22 Bit ST Others available upon request

E DC 7 - 30 V

S.41 Synchro, IP651, 6 mm S.71 Synchro, IP67, 6 mm K.42 Clamping, IP651, 10 mm K.46 Clamping, IP651, 9.52 mm K.47 Clamping, IP651, 12 mm * K.4C Clamping, IP651, 8 mm * K.72 Clamping, IP67, 10 mm K.76 Clamping, IP67, 9.52 mm K.77 Clamping, IP67, 12 mm * K.7C Clamping, IP67, 8 mm * F.42 Spring tether, IP651, hub shaft 10 mm, mounting with front clamping ring F.46 Spring tether, IP651, hub shaft 9.52 mm, mounting with front clamping ring F.47 Spring tether, IP651, hub shaft 12 mm, mounting with front clamping ring F.4E Spring tether, IP651, hub shaft, 12.7 mm, mounting with front clamping ring F.49 Spring tether, IP651, hub shaft 14 mm, mounting with front clamp-ing ring * F.77 Spring tether, IP67, hub shaft, 12 mm, mounting with front clamp-ing ring Q.42 Square, IP651, 10 mm Q.46 Square, IP651, 9.52 mm Q.72 Square, IP67, 10 mm Q.76 Square, IP67, 9.52 mm

DN Profinet

R Bus cover with 3x M12 connectors

1 Protection class shaft input IP64 (according to EN 60529) * Versions on request Preferred “Flange, Protection, Shaft” versions are in bold type; these versions usually have shorter delivery times

Data sheet Page




TECHNICAL DATASHEET



Accessories

FLEXIBLE COUPLINGS

Hub diameter d1/d2 Ordering code

Bellows coupling 6 mm / 6 mm 3 520 068



Disk coupling 6 mm / 6 mm 0 070 663

Isolated disk coupling 6 mm / 6 mm 3 520 081



Helical coupling 19/28 5 mm / 6 mm 3 520 035


Helical coupling 25/32 6 mm / 9.53 mm 3 520 052




Bellows coupling

Disk coupling

Isolated disk coupling

Helical coupling

MOUNTING

Ordering code

Clamping eccentric, for M4 (set of three) 1 522 300

Right angle mounting bracket (plastic), for clamping flange RI 58, AC 58 (fastening material included)

1 522 329

Tether for hub shaft versions 1 531 188

Mounting bell (plastic), for synchro flange RI 58, AC 58 ( clamping eccentric and fastening material included)

1 522 330

Square flange adapter 58 x 58 mm, for clamping flange RI 58, AC 58 (fastening material included)

1 522 326

Square flange adapter 80 x 80 mm, for clamping flange RI 58, AC 58 (fastening material included)

1 522 327

Synchro flange adapter , for clamping flange RI 58, AC 58 (fastening material included)

1 522 328

Clamping eccentric for synchro flange, d6,5 for M3 (set of three) 0 070 655

TECHNICAL MANUALS Ordering code

Technical manual, English 2 565 737 (or Home page)

SOFTWARE

Ordering code

GSDML file, download from our Home page www.hengstler.com

Data sheet Page




TECHNICAL DATASHEET

Stainless Steel Encoder AC 61 - Profinet


Interface PROFINET - Encoder Profil PNO 3.162 Version 4.1 and 4.2 Resolution up to 34 Bit (22 Bit Singleturn + 12 Bit Multiturn) Updating of values 125 μs / Cycle time 31.25 μs Diagnostic LEDs Device data: position, speed, acceleration, diagnostic data, alarms Device configuration: resolution, total measuring range, preset, offset, direction, scaling,

residual value (round axis) function, speed limits, acceleration limits Wide temperature range of -40°C ... +85°C “Best in Class“ shock and vibration specs High corrosion resistance: high grade stainless steel housing High energy efficiency Protection class IP 67

Housing diameter 61.5 mm

Shaft diameter 9.52 mm (3/8 inch) / 10 mm (Solid shafts)

Mounting Flange Square flange 63.5 mm

Protection class shaft input (EN 60529)

IP67

Protection class housing (EN 60529)

IP67

Shaft load axial / radial 40 N / 80 N

Max. speed max. 10,000 U/min (continuous duty) max. 12,000 U/min (short term) (higher values available upon request)

Starting torque typ. 1 ≤ 0.05 Nm

Moment of inertia ca. 3.8 x 10-6 kgm2

Vibration resistance (DIN EN 60068-2-6)

300 m/s² (10 - 2000 Hz)

Shock resistance (DIN EN 60068-2-27)

4000 m/s² (6 ms)

Ambient temperature -40 °C ... +85 °C

Storage temperature -40 °C ... +85 °C

Material shaft Stainless Steel

Material housing Stainless steel

Weight approx. 1180 g

Connection Bus cover with 3x M12 connectors 1 at 20 °C

TECHNICAL DATA mechanical

AC61 Profinet

Data sheet Page




TECHNICAL DATASHEET



General design As per DIN EN 61010-1, protection class III, contamina-tion level 2, overvoltage class II

Supply voltage DC 7 - 30 V

Current w/o load (typ.) 24V: 55 mA (ST) max; 65 mA (MT)

Power consumption < 2 W

Resolution Multiturn 12 Bit (total max. resolution 32 bits)

Output code Binary

Profile/ protocol 1) Profinet IO

Linearity ±½ LSB up to 14 Bit

Absolute accuracy (typ.) ±35”

Repeatability (typ.) ±10”

Device data position, speed, acceleration, diagnostic data, alarms

Device configuration resolution, total measuring range, preset, offset, direc-tion, scaling, residual value function, speed limits, accel-eration limits

Updating of values / Cycle time 125 μs / 31.25 μs 1) Encoder profile 4.1 and 4.2 (according to the specification Encoder Version 4.1 Dec 2008 and Version 4.2 March 2017“

Resolution Singleturn 10 - 22 Bit

TECHNICAL DATA electrical

ELECTRICAL CONNECTIONS Bus cover with 3x M12 connectors

Pin Port 1 (P1) Supply voltage Port 2 (P2)

1 TxD+ UB in TxD+

2 RxD+ N.C. RxD+

3 TxD- 0 V in TxD-

4 RxD- N.C. RxD-

Shield Shield 1 Shield 1 Shield 1 1 shield connected to encoder housing

P2 Power P1

MOD NET P1 P2

POWER

Data sheet Page




TECHNICAL DATASHEET



DIMENSIONAL DRAWINGS

Dimensions in mm

Data sheet Page




TECHNICAL DATASHEET



ORDERING INFORMATION Profinet

Type Resolution Supply voltage Flange, Protection, Shaft Interface Connection

AC61

0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 0016 16 Bit ST 0017 17 Bit ST 0018 18 Bit ST 0019 19 Bit ST 0020 20 Bit ST 0022 22 Bit ST 1212 12 Bit MT + 12 Bit ST 1213 12 Bit MT + 13 Bit ST 1214 12 Bit MT + 14 Bit ST 1216 12 Bit MT + 16 Bit ST 1217 12 Bit MT + 17 Bit ST 1218 12 Bit MT + 18 Bit ST 1219 12 Bit MT + 19 Bit ST 1220 12 Bit MT + 20 Bit ST 1222 12 Bit MT + 22 Bit ST Others available upon request

E DC 7 - 30 V

Q.72 Square, IP67, 10 mm Q.76 Square, IP67, 9.52 mm

DN Profinet

R Bus cover with 3x M12 connectors

Data sheet Page




TECHNICAL DATASHEET



Accessories

Hub diameter d1/d2 Ordering code





Helical coupling 25/32 6 mm / 9.53 mm 3 520 052




SOFTWARE

Tread 2 B with glued - on rubber profile B= low - wear rubber sureface with good (white) Applications such as paper and cardboard, measuring cables, nongreasy matals, Fleece, undressed or surface - treated wood, soft and hard plasics

Tread 3 vulcanized rubber surface with parallel knurl Applications such as rubber, leather, fabrics, flooring and glass

Tread 4 Aluminium with parallel knurl Applications such as rubber, soft plastics, wood with rough surface, and to a limited extent for fabrics

Tread 6 plastic surface Applications such as wire, greasy metals and steel sections

Material Bore diameter (mm) fitting to encoder shaft

Circum- ference

Tread Width of bearing surface

Ordering code

Aluminium 10 mm 0.2 m 2 B 12 mm 0 601 049

Aluminium 10 mm 0.5 m 2 B 25 mm 0 601 151

Aluminium 10 mm 0.5 m 3 25 mm 0 601 161

Aluminium 10 mm 0.5 m 6 25 mm 0 601 163

Aluminium 10 mm 0.5 yd 4 25 mm 0 601 157

Tread 2+3

MEASURINGWHEEL

Tread 4 Tread 6

Ordering code

Technical manual, English 2 565 737 (or Home page)

Technical manual, German 2 565 736 (or Home page)

Ordering code

GSDML file, download from our Home page www.hengstler.com

TECHNICAL MANUALS

FLEXIBLE COUPLINGS

Bellows coupling Helical coupling

Isolated disk coupling

Documents

ACURO Profinet...Packaging Machines Injection Molding Machines Wood Processing Machines Assembly and Handling Technology Conveyor Technology Printing and Paper Machines High Performance