4
Actuators with Trapezoidal Spindle /// Standard or customised actuators /// Extremely robust and high quality /// Modular design with great flexibility /// Available with ball screw spindle /// Available in stainless steel /// Possible in ATEX versions

Actuators - BJ-Gear · Last kp 440 530 700 950 1020 1370 ED % 22 25 25 28 34 40 ... • Values applies for vertical mounted actuators ... Mounted limit switch (magnetic-inductiv

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Page 1: Actuators - BJ-Gear · Last kp 440 530 700 950 1020 1370 ED % 22 25 25 28 34 40 ... • Values applies for vertical mounted actuators ... Mounted limit switch (magnetic-inductiv

Actuatorswith Trapezoidal Spindle

/// Standard or customised actuators

/// Extremely robust and high quality

/// Modular design with great flexibility

/// Available with ball screw spindle

/// Available in stainless steel

/// Possible in ATEX versions

Page 2: Actuators - BJ-Gear · Last kp 440 530 700 950 1020 1370 ED % 22 25 25 28 34 40 ... • Values applies for vertical mounted actuators ... Mounted limit switch (magnetic-inductiv

Actuator Design

Connections

Data for Limit Sensors Balluff Switching Type Normally Open (NO) or Normally Closed (NC)Approvals / Confomity CE / cULus Rated insulation voltage Ui 75 [DC]Enclosure Type per IEC 60529 IP67 Rated short circuit current 100 [A]Assured switching field strength 2 [kA/m] Rated switching field strength 1.2 [kA/m]Connection type Cable Ripple max (% of Ue) 15Effective operation current Ie 200 [mA] Turn-on delay ton max. 0.05 [ms]Effective operating voltage Ue DC 24 [V] Voltage drop static max. 3.1 [V]Electrical version DC, direct current Ambient temperature Ta max. 85°CLoad capacitance max. (at Ue) 1 [µF] Ambient temperature Ta max. -25°CNo-load current Io damped max. 15 [mA] Housing material LCPMax. no-load cur. Io undamped 10 [mA] Number of conductors 3Operating voltage UB max DC 30 [V] The sensor is functional again after the overload has

been eliminatedOperating voltage UB min DC 10 [V]

Tel.: +45 87 40 80 80 www.bj-gear.comBeskrivelse / Description:

Tegn. nr. / Drawing id.: Rev.:

Side / Page:

/

Format:

Sign.:

Målforhold /Scale:

Materiale / Material:

Vægt / Weight:

Standard:

Ikke tolerancesatte mål iht. DS/ISO 2768-f.Skarpe kanter rejfes.Non-toleranced measures acc. DS/ISO 2768-f.Deburr sharp edges.

Ovenstående gælder kun produktionstegninger.The above stated only applies production drawings.

Dato / Date:

=

=

=

=

=

=

u

v

w

x

y

zU Ra 18L Ra 8

IndstikslibesU Ra 0.5L Ra 0.3

Ra 1.6

Ra 3.2

Ra 6.3

bj-gear

Ledøje Ø12mm GIR 12 DO

Specielle tilslutninger

A4

28-10-2013

GRP

0,01 kg

1 1

1:1

Generic

Copyright © BJ-Gear A/S. All product rights reserved

50

67

8 10

12 H8Ø

M12

48

24

12

Ø12

+ 98

6

23

27

8

12M

Tel.: +45 87 40 80 80 www.bj-gear.comBeskrivelse / Description:

Tegn. nr. / Drawing id.: Rev.:

Side / Page:

/

Format:

Sign.:

Målforhold /Scale:

Materiale / Material:

Vægt / Weight:

Standard:

Ikke tolerancesatte mål iht. DS/ISO 2768-f.Skarpe kanter rejfes.Non-toleranced measures acc. DS/ISO 2768-f.Deburr sharp edges.

Ovenstående gælder kun produktionstegninger.The above stated only applies production drawings.

Dato / Date:

=

=

=

=

=

=

u

v

w

x

y

zU Ra 18L Ra 8

IndstikslibesU Ra 0.5L Ra 0.3

Ra 1.6

Ra 3.2

Ra 6.3

bj-gear

Ledøje Ø12mm GIR 12 DO

Specielle tilslutninger

A4

28-10-2013

GRP

0,01 kg

1 1

1:1

Generic

Copyright © BJ-Gear A/S. All product rights reserved

50

67

8 10

12 H8Ø

M12

48

24

12

Ø12

+ 98

6

23

27

8

12M

Tel.: +45 87 40 80 80 www.bj-gear.comBeskrivelse / Description:

Tegn. nr. / Drawing id.: Rev.:

Side / Page:

/

Format:

Sign.:

Målforhold /Scale:

Materiale / Material:

Vægt / Weight:

Standard:

Ikke tolerancesatte mål iht. DS/ISO 2768-f.Skarpe kanter rejfes.Non-toleranced measures acc. DS/ISO 2768-f.Deburr sharp edges.

Ovenstående gælder kun produktionstegninger.The above stated only applies production drawings.

Dato / Date:

=

=

=

=

=

=

u

v

w

x

y

zU Ra 18L Ra 8

IndstikslibesU Ra 0.5L Ra 0.3

Ra 1.6

Ra 3.2

Ra 6.3

bj-gear

Ledøje Ø12mm GIR 12 DO

Specielle tilslutninger

A4

28-10-2013

GRP

0,01 kg

1 1

1:1

Generic

Copyright © BJ-Gear A/S. All product rights reserved

50

67

8 10

12 H8Ø

M12

48

24

12

Ø12

+ 98

6

23

27

8

12M

Stroke

External ThreadStandard Fork Joint Joint Bearing

Fixing holes

Worm gear

Spindle nut

Spindle

Inner telescopic tube

Moveable limit sensors

Outer telescopic tube

Markings

Magnet for limit sensors

Motorflange IEC-norm

Angular contact ball bearing

Trapezoidal spindle in steel (standard) and stainless steel on request.

Ball screw spindle available on request, please notice that different data applies

for ball screw spindles

Fixing holes. The two fixing holes must be parallel. Fixing components

must be suitably rigid and must be resistant to torsion of up to 20 Nm

The inner telescopic tube has markings indicating the extreme positions of the actuator. There is excess play for a further 5-8 mm

Inner telescopic tube in anodised aluminium (standard) and stainless steel on request

Outer telescopic tube in anodised aluminium (standard) and stainless steel on request

Moveable limit sensors normally open (NO) or closed (NC). Balluff sensors (standard). Others on request

Page 3: Actuators - BJ-Gear · Last kp 440 530 700 950 1020 1370 ED % 22 25 25 28 34 40 ... • Values applies for vertical mounted actuators ... Mounted limit switch (magnetic-inductiv

Standard lenghts of stroke:200 - 300 - 400 - 500 and 600 mm.For other lengths:Please ask BJ-Gear.

Gear ratioRPM. kW Load

5,4 7,5 10 15 20 30 40 50 62

v: mm/min. 519 373 280 187 140 93 70 56 45

0.12Last kp 360 450 525 690 820 1055 1190ED % 34 38 43 50 59 72 86

0.18*Last kp 550 680 830 1060 1290ED % 22 26 27 33 35

0.25*Last kp 750 1000 1140ED % 17 18 20

0.37*Last kp 1150ED % 12v: mm/min. 677 480 360 240 180 120 90 72 58

0.12Last kp 290 370 440 570 660 900 1000 1100 1180ED % 32 36 40 47 55 63 80 90 100

0.18Last kp 440 530 700 950 1020 1370ED % 22 25 25 28 34 40

0.25Last kp 620 770 1020 1320ED % 16 18 18 20

0.37*Last kp 930 1160ED % 10 13

0.55*Last kp 1400ED % 8v: mm/min. 1037 747 560 373 280 187 140 112 90

0.12Last kp 175 225 290 400 440 610 700 750 820ED % 34 38 39 43 52 60 72 88 100

0.18Last kp 280 360 450 590 690 930 1090 1190ED % 22 24 25 29 32 37 43 50

0.25Last kp 400 500 610 860 970 1340ED % 16 17 19 20 24 25

0.37Last kp 560 750 940 1320ED % 12 13 13 13

0.55*Last kp 880 1155ED % 10 9v: mm/min. 2074 1493 1120 747 560 373 280 224 181

0.12Last kp 90 115 140 200 240 325 360 420 480ED % 34 37 41 44 48 55 68 75 80

0.18Last kp 135 180 220 300 380 500 550 640 720ED % 23 23 26 28 30 34 41 45 50

0.25Last kp 200 260 330 450 520 720 850 940 1040ED % 19 17 18 19 22 23 27 30 34

0.37Last kp 310 410 480 650 860 1100 1300ED % 11 12 13 14 14 16 18

0.55Last kp 470 620 730 1030 1320ED % 8 9 10 10 10

700

900

1400

2800

Max. 1100 kp

* Not IEC-norm

1 Ki

lopo

nd (k

p) =

10

New

ton

(N) =

1 D

eka

New

ton

(DaN

)Do not subject actua-tor to bending load.

Length of Stroke

Length of Stroke

Internal thread

Stroke +98

Max

. Th

rust

500 1,000 1,500 2,000 [mm]

[N]

0

5,000

10,0007 10 8

Motor Max. load [N] / ED [%]Gear Ratio 5.4:1 7.5:1 10:1 15:1 20:1 30:1 40:1 50:1 62:1

[rpm] [kW] v [mm/min] 519 373 280 187 140 93 70 56 45

700

0.12 3,530/34 4,410/38 5,140/43 5,140/43 8,040/59 10,340/72 **11,670/86

0.18 * 5,390/22 6,670/26 8,140/27 8,140/27 **12,650/35

0.25 * 7,350/17 9,800/17 **11,180/20 **11,180/20

0.37 * **11,280/12[rpm] [kW] v [mm/min] 677 480 360 240 180 120 90 72 58

900

0.12 2,840/32 3,620/36 4,310/40 5,590/47 6,470/55 8,820/63 9,800/80 **10,780/90 **11,570/100

0.18 4,310/22 5,190/25 6,860/25 9,310/28 10,000/34 **13,430/40

0.25 6,080/16 7,550/18 10,000/18 **12,940/20

0.37 * 9,120/10 **11,370/40

0.55 * **13,730/32[rpm] [kW] v [mm/min] 1,037 747 560 373 280 187 140 112 90

1,40

0

0.12 1,710/34 2,200/38 2,840/39 3,920/43 4,310/52 5,980/13 6,860/72 7,350/88 8,040/88

0.18 2,740/22 3,530/24 4,410/25 5,780/29 6,760/32 9,120/37 10,680/13 **11,670/50

0.25 3,920/16 4,900/17 5,980/19 8,430/20 9,510/24 **13,140/25

0.37 5,490/12 7,350/13 9,210/13 **12,940/13

0.55 * 8,630/10 **11,320/9 [rpm] [kW] v [mm/min] 2,074 1,493 1,120 747 560 373 280 224 181

2,80

0

0.12 880/34 1,120/37 1,370/41 1,960/44 2,350/48 3,180/55 3,530/68 4,110/75 4,700/80

0.18 1,320/23 1,760/23 2,150/26 2,940/28 3,720/30 4,900/34 5,390/41 6,270/45 7,060/50

0.25 1,960/19 2,550/17 3,230/18 4,410/19 5,090/22 7,060/23 8,330/27 9,210/30 10,190/34

0.37 3,040/11 4,020/12 4,700/13 6,370/14 8,430/14 10,780/16 **12,740/16

0.55 4,600/8 6,080/9 7,150/10 10,100/10 **12,940/10

* Not IEC-standard. ** Note Max. 10,786 [N].

• Values applies for vertical mounted actuators• Do not subject actuator to bending load • Uncontrolled stops must be avoided, i.e. running against mechanical stop or gear housing must not occur

Standard Lenghts of Stroke100 [mm]

200 [mm]

300 [mm]

400 [mm]

500 [mm]

600 [mm]

Other lengths on request

Maximum Permissible Axial Load of Trapezoidal Spindle (Buckling Load)

Tables of Effects for Actuators

Page 4: Actuators - BJ-Gear · Last kp 440 530 700 950 1020 1370 ED % 22 25 25 28 34 40 ... • Values applies for vertical mounted actuators ... Mounted limit switch (magnetic-inductiv

1. Bring actuator to full stroke without overload2. Remove limit stop3. Loosen stop screw4. Unscrew outer tube to expose spindle

for lubrication

Supplied with right or left orientation.

Length of stroke

Length of stroke + 237

Length of stroke + 98

Mounted limit switch (magnetic-inductiv) optional.

Alp

haPr

int A

/S

BJ-Gear A/S Niels Bohrs Vej 47 Phone +45 87 40 80 80DK-8660 Skanderborg Fax +45 87 40 80 81Denmark Email [email protected] No. DK 10166470 Website www.bj-gear.com

Copyright © 2015 BJ-Gear A/S. All product rights reserved. All data, illustrations, photograhs, drawings and statements are for general information only and subject to change without notice. They should not be considered as a warranty or legal obligation of any kind.

AC 0

3.15

EN

Re-lubrication

Drawings

31,5