ACTUATORLINE – ROBOT series SYSTEM - ROBOT.pdf · performance in a small package. The Robot 2C is a major innovation in actuator technology, unique to Rollon. While maintaining

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ROLLON GmbH

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Fax: (+49) 21 02 87 45 10

E-Mail: [email protected]

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y

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ce

ROLLON S.A.R.L.

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A

ROLLON Corporation

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www.rollonnews.com ACTUATORLINE – ROBOT series

The componentsContents

All the drawings in this catalog are available in CAD files on www.actuatorline.com

Series Overview ____________________________________________ 1

The Components____________________________________________ 2

The Linear Motion System ____________________________________ 3

Main Technical Characteristics _________________________________ 4

ROBOT 100 SP ______________________________________________ 6 ROBOT 100 SP-2C ___________________________________________ 7ROBOT 130 SP _____________________________________________ 8ROBOT 130 SP-2C ___________________________________________ 9ROBOT 160 SP ____________________________________________ 10ROBOT 160 SP-2C __________________________________________ 11ROBOT 220 SP ____________________________________________ 12ROBOT 220 SP-2C __________________________________________ 13

Transmission Options:Planetary Gearbox _________________________________________ 14 Right Angle Transmission Gearbox ____________________________ 15Simple Shaft ______________________________________________ 16 Simple Shafts For Encoder Assembly __________________________ 16 Hollow Shafts _____________________________________________ 17

Assembly And Accessories ___________________________________ 18

Lubrication _______________________________________________ 20

Protection _______________________________________________ 21 Additional Technical Data ___________________________________ 22

Multi-Axis System __________________________________________ 23

Part Numbering ___________________________________________ 25

Data Sheet _______________________________________________ 26

1


Series Overview

The ROBOT series linear actuator is the evolution of attentive design. By integrating both high quality linear motion components and a systematically engineered production process, the Robot series is intended to cater to particularly harsh applications subject to high cyclic and offset loading, debris-ridden environments, and high rates of acceleration. With this extension of the Rollon product line, it is possible to implement multi-axis systems with substantial mechanical service life which both increase overall space savings and eliminate extra machining processes previously carried out by the user.

The ROBOT series can be used in a wide range of applications:

• Pick-and-place and palletization• Multi-axis Robot Arm linear guidance• Machine tool and automation• Corrosion-resistant and food grade

The ROBOT 2C series is the alternative to the linear motor stage style. The Robot 2C offers the high thrust characteristics of a belt driven actuator combined with the motion control and independent carriage features of a linear motor. The compact design allows for a high level of performance in a small package.

The Robot 2C is a major innovation in actuator technology, unique to Rollon. While maintaining the standard load carrying capacity of the Robot series, it offers two carriages which may be independently driven.

ROBOT Series

2


The Components

Extruded Profile

The anodized aluminium extrusions used for the profiles of the ROBOT series are designed and manufactured in cooperation with a leading company in this field to obtain the high accuracy and rigidity necessary to resist substantial bending and torsional stresses. Aluminium alloy 6060 is used (see page 22 for further information), and the dimensional tolerances comply with UNI 3879 standards.

In addition, T-slot raceways are provided on the sides and bottom surface of the profile to facilitate mounting.

Carriage

The carriage of the ROBOT series units is made of anodized aluminium.

The dimensions vary depending upon the size of the actuator chosen. The carriage is designed to travel without disengaging the protective seal strip. For added protection, the carriage is fitted with brush-type seals inserted into the front and sides.

Each carriage has threaded holes fitted with stainless steel thread inserts.

Driving Belt

The ROBOT series actuators use steel reinforced polyurethane driving belts with AT type pitch and parabolic profiles. This type of belt is ideal because of its high load transmission characteristics, compact size and low noise. Used in conjunction with backlash-free pulleys, smooth alternating motion can be achieved.

Optimization of the maximum belt width-to-body dimension ratio enables the following performance characteristics to be achieved:• High speed• Low noise• Low wearThe belt is assembled within the aluminum body and designed to be guided centrally with respect to the pulley. This ensures a long service life. (See page 22 for further information).

Sealing Strip

The ROBOT series is equipped with a polyurethane sealing strip to protect all internal components against dust and foreign matter.

The sealing strip runs the length of the body and is kept in position by micro-bearings located within the carriage. This ensures very low frictional resistance as the carriage travels through the strip.

3


The Linear Motion System

ROBOT SP with ball bearing guides

• Two high quality, ball bearing guides with high load capacities are mounted into two seats on the top, outer surface of the body.

• The carriage is assembled on four preloaded ball bearing blocks. Carriages utilizing a six bearing configuration are available upon request.

• The four-ball row configuration enables the carriage to withstand equal loading evenly in the radial (normal) and lateral (transverse) directions.

• The four blocks have seals on both ends and, when necessary, an additional scraper can be fitted for very dusty conditions.

• The ball bearing carriages are also fitted with a retention cage that eliminates “steel-steel” contact between adjacent rotating elements and prevents misalignment of these in the circuits. The lubrication reservoirs (pockets) fitted on the cages considerably decrease re-lubrication frequency. Lubrication reservoirs (pockets) installed on the front of the ball bearing blocks supply the right amount of lubricant, thus promoting maintenance-free operation.

The linear motion system offers:

• High speed and acceleration• High load capacity• High permissible bending moments• Low friction• Long life• Maintenance-free operation• Low noise

The linear motion system has been designed to meet high load, high speed, and maximum acceleration conditions. The following linear motion system is offered:

4


Main Technical Characteristics

ROBOT 100

ROBOT 130

ROBOT 160

ROBOT 200

With ball bearing guides




ROBOT 100 SP

ROBOT 130 SP

ROBOT 160 SP

ROBOT 220 SP

• Profile dimensions: 55 x 100 mm • With sealing strip




5


Main Technical Characteristics

*1 Reasonable operating life and system rigidity can be obtained from the values given. These values do not relate to the theoretical maximum permitted load capacity of the linear motion system.

The load capacity of the ROBOT series depends on the linear motion system used and may vary according to the loading direction: radial (Fz) or lateral (Fy).

The maximum load in an axial direction depends on the type of driving belt used.

The maximum recommended values for the radial load (Fz) and the lateral load (Fy) indicated above incorporate a substantial factor of safety to ensure long life cycles.

Experience shows that these values ensure safe static and dynamic loading and adequate life for most applications.For special conditions (such as high shocks, vibrations, dusty environments, acceleration forces and high bending moments, etc), contact Rollon for further technical advice. Maximum permissible values for speed, acceleration and positioning repeatability may be decreased in the presence of high loads.

Type Max. permissible (Fy) & (Fz) loads*1 (Fy) & (Fz) loads*1 static [N] dynamic [N]

Max. permissible axial load (Fx )

[N]

Max. speed[m/s]

Max. acceleration[m/s2]

Max. positioning repeatibility

[mm]

See page

ROBOT 100 SP 5010 2020 780 4.0 50 0.05 8

ROBOT 100 SP-2C 5010 2020 390 4.0 50 0.05 9

ROBOT 130 SP 9680 3490 1870 5.0 50 0.05 12

ROBOT 130 SP-2C 9680 3490 940 5.0 50 0.05 13

ROBOT 160 SP 17360 8350 3090 5.0 50 0.05 16

ROBOT 160 SP-2C 17360 8350 1410 5.0 50 0.05 17

ROBOT 220 SP 31600 13200 5510 5.0 50 0.05 20

ROBOT 220 SP-2C 31600 13200 2210 5.0 50 0.05 21

Fz (radial)

Fy (lateral)Fx (axial)

6


ROBOT 100 SP

ROBOT 100 SP – With ball bearing guides Technical Data ROBOT 100 SPMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 4.0Max. acceleration [m/s2] 50Type of belt 32 AT 5Type of pulley Ø 37 - Z 23 - Zero playCarriage displacement per pulley turn [mm] 115Carriage weight [kg] 2.4Zero travel weight [kg] 4.5Weight for 100 mm useful stroke [kg] 0.8

*1 It is possible to obtain strokes up to 11000 mm by means of special Rollon joints.*2 The positioning repeatability depends upon the type of transmission used.

ROBOT 100 SP – Theoretical and maximum permissible loadsTheoretical Permissible*

stat. dyn. stat. dyn.Fx [N] 1300 980 1040 780Fy [N] 25000 16800 5010 2020Fz [N] 25000 16800 5010 2020Mx [Nm] 850 571 170 69My [Nm] 1550 1040 310 125Mz [Nm] 1550 1040 310 125

* Reasonable operating life and system rigidity can be obtained from the values given.

ROBOT 100 SP dimensions

Mz Fz

Fx FyMy

Mx

4040

6 x M5x0.8 x 5.8 DP

GREASE NIPPLES

9010

90

100

65

80

1018010

115

28 124 28

100

115

100

55 6.2

12 76 128.3 4.2 4

15.5

8

81.5

33.5

27.5

27.5

4545

4545

L = 365 + USEFUL STROKE + SAFETY

*** The length of the safety stroke is provided on request according to the user’s specific requirements.

7


ROBOT 100 SP-2C

ROBOT 100 SP -2C – With ball bearing guides and dual carriages Technical Data ROBOT 100 SP-2CMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 4.0Max. acceleration [m/s2] 50Type of belt 16 AT 5Type of pulley Ø 37 - Z 23 - Zero playCarriage displacement per pulley turn [mm] 115Carriage weight [kg] 2.4Zero travel weight [kg] 8.0Weight for 100 mm useful stroke [kg] 0.8


ROBOT 100 SP-2C – Theoretical and maximum permissible loadsTheoretical Permissible*



ROBOT 100 SP-2C dimensions

Mz Fz

Fx FyMy

Mx

4040

4040

6 x M5x0.8 x 5.8 DP 6 x M5x0.8 x 5.8 DP

GREASE NIPPLES

9010

90

100

65

100

10 180 10 180 10

28 124 28 28 124 28

80

27.5

27.5

4545

45 45

115

100

55 6.2

12 76 128.3 4.2 4

15.5

8

115

81.5

33.5



8


ROBOT 130 SP

ROBOT 130 SP – With ball bearing guides Technical Data ROBOT 130 SPMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 50 AT 10Type of pulley Ø 54 - Z 17 - Zero playCarriage displacement per pulley turn [mm] 170Carriage weight [kg] 2.8Zero travel weight [kg] 9.1Weight for 100 mm useful stroke [kg] 1.2






Mz Fz

Fx FyMy

Mx

4848

6 x M6x1.0 x 15 DP

37.5 37.5155

12014

120

134

9511

0

1023010

145

130

145

130

70 9.5

13.2 8.2

17 96 17

61810

338

3535

60 6060

60

GREASE NIPPLES



9


ROBOT 130 SP-2C

ROBOT 130 SP-2C – With ball bearing guides and dual carriages Technical Data ROBOT 130 SP-2CMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 25 AT 10Type of pulley Ø 54 - Z 17 - Zero playCarriage displacement per pulley turn [mm] 170Carriage weight [kg] 2.8Zero travel weight [kg] 14.9Weight for 100 mm useful stroke [kg] 1.2






Mz Fz

Fx FyMy

Mx

10 230 10 230 10

4848

6 x M6x1.0 x 15 DP

4848

6 x M6x1.0 x 15 DP

37.5 37.5 37.5 37.5155 155

14 120

120

134

95

130

110

145

3535

60 6060

60

145

103

38

130

70 9.5

13.2 8.2

17 96 17

618

GREASE NIPPLES



10


ROBOT 160 SP

ROBOT 160 SP – With ball bearing guide Technical Data ROBOT 160 SPMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 70 AT 10Type of pulley Ø 64 - Z 20 - Zero playCarriage displacement per pulley turn [mm] 200Carriage weight [kg] 5.3Zero travel weight [kg] 21Weight for 100 mm useful stroke [kg] 1.9






Mz Fz

Fx FyMy

Mx

6x M8x1.25 X 14 DP

5757

180

145

14515

160

110

140

160

1028010

180

43 194 43

132

48

4545

72.572.5

72.5

72.5

160

909.

5

23 114 23

13.2 8.2

23.4

5

11.3

18

12.5

4

6

18.5

5

GREASE NIPPLES



11


ROBOT 160 SP-2C

ROBOT 160 SP-2C – With ball bearing guides and dual carriages Technical Data ROBOT 160 SP-2CMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 32 AT 10Type of pulley Ø 64 - z20 - Zero playCarriage displacement per pulley turn [mm] 210Carriage weight [kg] 5.3Zero travel weight [kg] 30Weight for 100 mm useful stroke [kg] 1.9






Mz Fz

Fx FyMy

Mx

5757

110

15 145

160

43 194 43 43 194 43

145

140

160

10 280 10 280 10

4545

72.5 72.572

.572

.5

180

132

48

180

160

909.

5

23 114 2313.2 8.2

23.4

5

11.3

18

12.5

4

6

18.5

5

GREASE NIPPLES


6x M8x1.25 X 14 DP 6x M8x1.25 X 14 DP


12


ROBOT 220 SP

ROBOT 220 SP – With ball bearing guide Technical Data ROBOT 220 SPMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 100 AT 10Type of pulley Ø 80 - Z 25 - Zero playCarriage displacement per pulley turn [mm] 250Carriage weight [kg] 14.4Zero travel weight [kg] 41Weight for 100 mm useful stroke [kg] 2.5






Mz Fz

Fx FyMy

Mx

5660

56

8x M10x1.5 X 16 DP

11.318

3.512

245

14515

160

145

130

1038010

245

55 270 55

220

170

155

6150

50

72.5

72.5

72.5 72.5

GREASE NIPPLES

L = 690 + USEFUL STROKE + SAFETY***

220

100

22.25

24

24

24

24

52

172


13


ROBOT 220 SP-2C

ROBOT 220 SP-2C – With ball bearing guide and dual carriages Technical Data ROBOT 220 SP-2CMin. useful stroke length [mm] 100Max. useful stroke length [mm]*1 6000Max. positioning repeatability [mm] *2 0.05Max. speed [m/s] 5.0Max. acceleration [m/s2] 50Type of belt 40 AT 10Type of pulley Ø 80 - Z 25 - Zero playCarriage displacement per pulley turn [mm] 250Carriage weight [kg] 14.4Zero travel weight [kg] 46Weight for 100 mm useful stroke [kg] 2.5






Mz Fz

Fx FyMy

Mx

5660

56

8x M10x1.5 X 16 DP 8x M10x1.5 X 16 DP

5660

56

130

14515

160

145

10 380 10 380 10

220

55 270 55 55 270 55

170

ROBO

T 22

0 RS

H-N

TS 2

C

5050

72.5 72.5

72.5

72.5

245

155

61

11.318

3.512

245

GREASE NIPPLES

L = 690 + USEFUL STROKE + SAFETY***

220

100

22.25

24

24

24

24

52

172


14


Planetary Gearbox

The ROBOT series can be fitted with several different drive systems. Rollon offers a unique drive head system where the gearbox is directly integrated into the Robot series pulley to ensure high accuracy over a long period of time.

Versions with Planetary GearboxesPlanetary gears are used for highly dynamic robotic, automation, and handling applications involving stressing cycles and are capable of high level precision requirements. Standard models are available with backlash from 3’ to 15’ and with a reduction ratio range from 3:1 to 700:1. For assembly of a nonstandard planetary gear, contact Rollon.

Assembly optional for the right, left, or both sides of the drive head.

Unit: mm

H (1 stage) H (2 stage) H (3 stage) D2 D3 Applicable to unit

EPL 64 75.55~82.55 92.25~99.25 108.95~115.95 70 60 ~ 100 ROBOT 100

EPL 84 109.5~129.5 134~154 158.5~178.5 90 65 ~ 145 ROBOT 130

EPL 118 192.5~212.5 225~245 257.5~277.5 120 75 ~ 165 ROBOT 130

EPL 118 135.5~155.5 168~188 200.5~220.5 120 75 ~ 165 ROBOT 160/220

EPL 150 165.5~195.5 205~234 244.5~274.5 150 100 ~ 215 ROBOT 220

ØD2

ØD3

H

15


Right Angle Transmission Gearbox

Version with Right Angle Transmission Gearboxes

Standard models are available with 5:1 to 150:1 transmission ratios.

Version with motor coupling perpendicular to the linear unit

Version with motor coupling end parallel to the linear unit

Unit: mm

ROBOT SP C Dmax F1 F2 F3 Applicable to unit

DL-PH 55 118 350 9 199 71.5 ROBOT 100 SP

DL-PH 75 136 350 14 218.15 78.6 ROBOT 130 SP/ROBOT 160 SP

DL-PH 90 165 350 18 239.75 97 ROBOT 220 SP

F3

C

F1 F2

D m

ax

Gearbox assembly optional for the right, left, or both sides of the drive head.

16


Simple Shafts

Versions with Simple Shaft

Simple shaft type AS

The position of the simple shaft can be to the right, left, or both sides of the drive head.

Units: mm

B D1 Applicable to unit

AS15 35 15h7 ROBOT 100

AS20 40 20h7 ROBOT 130

AS25 50 25h7 ROBOT 160/ROBOT 220

Simple shaft type AE 10 for encoder assembly

Position of the simple shafts for encoder assembly to the right or to the left on the drive head.

BB

D1

D1

10

20

B

A

A

4xM4-0.7-6Hx11.5DP4xM4-0.7-6Hx11.5DP

4xM4-0.7-6Hx11.5DP

ROBOT 100ROBOT 130ROBOT 160ROBOT 200

4xM4-0.7-6Hx11.5DP

B

Ø49 Ø76 Ø76 Ø76

17


Hollow Shaft

Versions with Hollow Shaft

Hollow Shaft type AC

Unit: mm

D1 D2 D3 E F Keyway B x H Applicable to unit

AC19 19h7 80 h7 100 3 M6 6 x 6 ROBOT 100

AC19 19h7 80 h7 100 4.5 M6 6 x 6 ROBOT 130

AC20 20h7 80 h7 100 4.5 M6 6 x 6 ROBOT 130

AC25 25h7 110 h7 130 4.5 M8 8 x 7 ROBOT 130

AC25 25h7 110 h7 130 4.5 M8 8 x 7 ROBOT 160

AC32 32h7 130 h7 165 4.5 M10 10 x 8 ROBOT 160

AC25 25h7 110 h7 130 4.5 M8 8 x 7 ROBOT 220

AC32 32h7 130 h7 165 4.5 M10 10 x 8 ROBOT 220

An (optional) connection flange may be required to fit the standard reduction units selected by Rollon. For further information, contact Rollon.

D3

4 x FBxH

D2 Typ. Both Sides

E T

yp. B

oth

Side

s

D1

18


Assembly and Accessories

The linear guidance systems used for the Rollon ROBOT series allow the actuators to support loads in any direction. The units can therefore be installed in any position.

To install the units, we recommend the use of the T-slots in the extruded profile T-nut raceways as shown below:

Mounting by Fixing Brackets Mounting by T-nuts

Unit: mm

ROBOT 100 ROBOT 130 ROBOT 160 ROBOT 220

A 112 144 180 240

Warning: do not secure the ROBOT linear units by means of the slots in either the drive head or the idler head!

Fixing bracket Anodized aluminium block for fixing the linear units through the side slots of the body.

L = Side; C = Central; I = Lower

Dimensions Unit: mm

A B C E F D1 D2 H1 L L1

ROBOT 100 20 6 16 10 5.5 9.5 5.3 14 35 17.5

ROBOT 130 20 7 16 12.7 7 10.5 6.5 18.7 50 25

ROBOT 160 36.5 10 31 18.5 10.5 16.5 10.5 28.5 100 50

ROBOT 220 36.5 10 31 18.5 10.5 16.5 10.5 28.5 100 50

Dimensions Unit: mm

D3 D4 G H2 K

ROBOT 100 L-I - M4 - 3.4 8

ROBOT 130 C - M3 - 4 6

ROBOT 130 L-I 8 M6 3.3 8.3 13

ROBOT 160 C - M6 - 5.8 13

ROBOT 160 I 8 M6 3.3 8.3 13

ROBOT 160 L 11 M8 2.8 10.8 17

ROBOT 220 L-I 11 M8 2.8 10.8 17

A

C

LI I

L

C

T-nuts Steel nuts to be used in the slots of the body.

A

D1

F

H1

B

D2

C

E

L

L1 K

D4H

2

D3

G

19


Assembly and Accessories

Warning: If a bellows system is used, it is not possible to assemble the proximity switch holders to the aluminium body!

Proximity Switch Holder

Red anodized aluminum block equipped with T-nuts for fixing into the body slots.

Promixity Switch Runner

L-shaped bracket composed of zinc-plated iron, mounted on the carriage and used for the proximity switch operation.

ROBOT SP

Dimensions

ROBOT SP B4 B5 L4 L5 H4 H5 Proximity Switch Size

100 10 20 25 45 12 30 8

130 24 28 50 60 20 43.5 12

160 24 28 50 64 20 51 12

220 24 28 50 70 20 44.5 12

Dimensions

ROBOT SP B4 B5 L4 L5 Proximity Switch Size

100 10 20 25 45 8

130 24 28 50 60 12

160 24 28 50 64 12

220 24 28 50 70 12

PATTINO PER PROXIMITY

PORTA PROXIMITY

B4

H4

H5

B5L4 L5

Proximity switch runner

Proximity switch holder

Proximity switch holder

Proximity switch runner

20


Lubrication

Lubrication Guidelines

The Robot series of linear actuators use maintenance free linear ball guides.

On the front plates of the linear blocks, special lubrication reservoirs are mounted which are continuously providing the necessary quantity of lubricant to the ball raceways under load. This system guarantees a relubrication interval of 20,000 km. If a longer service life is required or in case of high dynamic or highly loaded applications, contact Rollon for further verification.

The lubrication reservoirs fitted on the cages considerably reduce the frequency of lubrication of the module.

21


Protection

Standard Protection

Sealing StripThe ROBOT series are equipped with a polyurethane sealing strip to protect all parts inside the body against dust and foreign matter. The sealing strip runs the length of the body and is kept in position by micro-bearings located within the carriage. This ensures very low frictional resistance as it passes through the carriage. For further information about the sealing strip see page 22.

Protection of Ball Bearing GuidesThe ball bearing blocks have seals on both sides and, where necessary, an additional scraper can be fitted for very dusty conditions.

Special Protection

To use these linear units in very critical environments, they can be fitted with a bellows system in addition to the standard protection. The bellows is fixed to the carriage and the ends of the body by means of Velcro tape for easy assembly and disassembly.

The total length (L) of the linear unit will vary.Add twice the length of the closed bellows package (2 x PCH).

Dimensions

A C D E F T for PA = 1000

ROBOT 100 On demand

ROBOT 130 174 103 95 230 135 17 119

ROBOT 160 204 131.5 110 280 160 20 100

ROBOT 220 275 149.5 130 380 160 25 80

PCH = Closed package lengthPA = Open package lengthT = fold depth

Standard material: Thermally welded nylon coated with polyurethane.

Materials on demand: Nylon coated with PVC, fiberglass, stainless steel.

Warning: The use of a bellows system does not allow the assembly of the proximity switch holders to the aluminium body!

D PA E PCH F A

C

L = D + E + F + 2(PCH + 5) + Useful stroke

22


Additional Technical Data

Area Moment of Inertia of the Aluminum Body

Ix[107 mm4] Iy[107 mm4] Ixy[107 mm4]

ROBOT 100 0.05 0.23 0.28

ROBOT 130 0.15 0.65 0.79

ROBOT 160 0.37 1.51 1.88

ROBOT 220 0.65 3.26 3.92

Weight

[kg/m]

ROBOT 100 5.20

ROBOT 130 8.20

ROBOT 160 12.9

ROBOT 220 15.11

Driving BeltThe drive belt is manufactured from low friction polyurethane elastomer reinforced with high tensile strength steel wire.

Type of belt Belt width [mm] Specific strenght for tooth FUSP [N/cm]

Max. permissible tensile stress F[N]

Specific elastic load CSP [N]

Weight kg/m

ROBOT 100-2C AT 5-16 16 35.3 1260 0.28.106 0.05

ROBOT 100 AT 5-32 32 35.3 2240 0.56.106 0.11

ROBOT 130-2C AT 10-25 25 73.5 3750 1.06.106 0.16

ROBOT 130 AT 10-50 50 73.5 7500 2.12.106 0.29

ROBOT 160-2C AT 10-32 32 73.5 5000 1.37.106 0.18

ROBOT 160 AT 10-70 70 73.5 11200 2.97.106 0.41

ROBOT 220-2C AT 10-40 40 73.5 6000 1.67.106 0.23

ROBOT 220 AT 10-100 100 73.5 16000 4.25.106 0.58

Sealing StripLow friction polyurethane elastomer.For information on corrosion resistant sealing strips and driving belts, contact Rollon.

General data about the aluminium used:

Chemical composition [%]

Al Mg Si Fe Mn Zn Cu Impurities

Remainder 0.35-0.60 0.30-0.60 0.30 0.10 0.10 0.10

Physical characteristics

Density Young’s modulus Thermal expansion coeff.

(20° - 100° C)

Thermal conductivity

(20° C)

Specific heat(0° - 100° C)

Resistivity Melting point

g cm3 GPa 10 -6

°K W

m.K J

kg.K Ω . m . 10-9 °C

2.70 69 23 200 880-900 33 600-655

Mechanical properties

UTS YS e BHN

MPa MPa % ------

205 165 10 60-80

23


Multi-Axis Systems

Previously, customers wishing to build multi-axis units have had to design, draw and manufacture all the elements necessary to assemble two or more axes. Rollon now offers the accessory mounting brackets and hardware necessary to configure the multi-axis units. The series SC units can also be easily connected to these series ROBOT units without the need for additional brackets. In addition to the standard elements, Rollon can supply custom items for special applications.

Application examplesTwo axis X-Y system

Two axis X-Y system

A - Linear units: - X axis: 2 ELM 80 SP - Y axis: 1 ROBOT 160 SP

Connection parts:2 fixing bracket kitsfor ROBOT 160 SP onto thecarriages of ELM 80 SP.

Please see our ELM Series catalog.

B - Linear units: - Y axis: 1 ROBOT 130 SP - Z axis: 1 SC 65 Connection parts:

None

The SC 65 unit is directly assembled onto the ROBOT 130 SP unit without further elements.

Please see our SC Series catalog.

A

B

24


Multi-Axis Systems

Three axis X-Y-Z system

Three axis X-Y-Z system

C - Linear units: - X axis: 2 ELM 80 SP - Y axis: 1 ROBOT 130 SP - Z axis: 1 SC 65

Connection parts:

2 fixing bracket kits for ROBOT 130 SP unit onto the carriages of ELM 80 SP.

The SC 65 unit is directly assembled on to the ROBOT 130 SP unit without further elements.

Please see our ELM Series and SC Series catalogs.

D - Linear units: - X axis: 1 ROBOT 160 SP - Y axis: 1 ROBOT 130 SP - Z axis: SC 65

Connection parts:

1 fixing bracket kit for ROBOT 130 SP unit to the carriage of the ROBOT 160 SP.

The SC 65 unit is directly assembled onto the ROBOT 130 SP unit without further elements.

Please see our SC Series catalog.

ELMAXES2 Sc.1:10

C

D

25


Part Numbering

Identification code for the linear actuatorsTo identify the linear actuators, we recommend the code as follows:

R 13 1C 02000 1A XXX

ROBOT Series Special options (Reserved for Rollon use)

Linear unit size (i.e. 13 = 130)

Drive head type (1C = AS20 on right) Profile type (1A = standard version)

Total length of linear actuator

For assistance in creating a part number please email [email protected] or contact us at 1-877-976-5566.

26


Data Sheet

Consult Rollon if you do not find the CAD file you are seeking. An interactive data sheet form can be found at www.actuatorline.comAll the drawings in this catalog are available in CAD � les on www.rolloncorp.com

Budgetary Quote Detailed Quote Firm Quote

Quote needed by: _________________________________ Order needed by: _______________________________

Solutions Engineer: _______________________________ Sales Agent: ___________________________________

Get Fast Memeber: Yes No

Technical data: X axis Y axis Z axis

Useful stroke (Including safety overtravel) S [mm or in]

Load to be moved P [kg or lbm]

Location of load P center of gravity from centerline of actuator carriage and actuator body (see Fig. 1 on next page)

Direction X LxP [mm]

Direction Y LyP [mm or in]

Direction Z LzP [mm or in]

Additional forces Direction (+/-) Fx (Fy , Fz) [N or lbf ]

Position of forces Direction X LxFx (Fy , Fz) [mm or in]

Direction Y Ly Fx (Fy , Fz) [mm or in]

Direction Z Lz Fx (Fy , Fz) [mm or in]

Orientation (choose orientation type number from Figure 1 on next page and indicate degrees if Type 5)

Max. velocity v [m/s or in/s]

Max. acceleration a [m/s2 or in/ s2]

Positioning accuracy ΔS [mm or in]

Positioning repeatability (+/-) ΔR [mm or in]

Travel accuracy - straightness (+/-) [mm or in]

Travel accuracy - � atness (+/-) [mm or in]

Required life Lh or L10 [hours, years or km]

Operating Temperature Range (°C, °F)

Duty Cycle Duration (i.e. 24/7) [cycles per second, minutes, hours]

Quantity

Part Number

Select unit: metric standard

Data Sheet

ATTENTION: Please attach any drawings, sketches, motion pro� les, and duty cycle data that is available for your application.

Photocopy and send the sheet below to: ROLLON Corp. 101 Bilby Road, Suite B, Hackettstown NJ 07840 – E-Mail: [email protected].: (973) 300-5492 – Fax: (908) 852-2714 – www.rolloncorp.com – www.rollonnews.com – www.actuatorline.com

General data:

Company: ________________________________________

Address: _________________________________________

Phone: ___________________________________________

E-mail: ___________________________________________

Date: __________________ Inquiry No: _______________

Contact: __________________________________________

City/Zip/Postal Code: _______________________________

Country: _________________________________________

Fax: _____________________________________________

Application type:

Retro� t: New Design:

Operating Environment:

Clean Severe Contamination Moderate Contamination Corrosive

Figure 1 details on next page

27


The components27 Data Sheet

All the drawings in this catalog are available in CAD � les on www.rolloncorp.com

LxP

LzP

LyPP

Fz

Fy

Fx

Horizontal position

Carriage up

Carriage down

Vertical position

Transverse position

Angular position

Data Sheet

LxP

LzP

LyPP

Fz

Fy

Fx

Horizontal position

Carriage up

Carriage down

Vertical position

Transverse position

Type 1

Positions

Type 2

Type 3

Type 4 Type 5

Specify angle α and carriage position as viewed from behind drive end: U, D, R, L (U as shown)

Figure 1

Additional Notes

www.rolloncorp.com

Though we have taken every care to ensure that the data included in this catalog is accurate, Rollon accepts no responsibility for errors or omissions. RL_ROBOT_US_04/14

All addresses of our global sales partners can also be found at www.rollon.com

Ger

man

y

ROLLON GmbH

Bonner Straße 317-319

D-40589 Düsseldorf

Phone: (+49) 2102 87 450

Fax: (+49) 21 02 87 45 10


www.rollon.de Ital

y

ROLLON S.r.l.

Via Trieste 26

I-20871 Vimercate (MB)

Phone: (+39) 039 62 591

Fax: (+39) 039 62 59 205


www.rollon.it

Fran

ce

ROLLON S.A.R.L.

Les Jardins d‘Eole, 2 allée des Séquoias

F-69760 Limonest

Phone: (+33) (0)4 74 71 93 30

Fax: (+33) (0)4 74 71 95 31


www.rollon.fr NL

ROLLON B.V.

P.O. Box 1916900 AD Zevenaar

Phone: (+31) 316 581 999

Fax: (+31) 316 341 236


www.rollon.nl

US

A

ROLLON Corporation

101 Bilby Road. Suite B

Hackettstown, NJ 07840

Toll free: +1 (877) 976-5566

Phone: +1 (973) 300-5492

Fax: +1 (908) 852-2714


www.rolloncorp.com

www.actuatorline.com

www.rollonnews.com ACTUATORLINE – ROBOT series

Дистрибьютор

www.linejnye.rue-mail: [email protected] Тел. (499) 703-15-70 Москва

Documents

ACTUATORLINE – ROBOT series SYSTEM - ROBOT.pdf · performance in a small package. The Robot 2C is a major innovation in actuator technology, unique to Rollon. While maintaining