Actuator controls

AUMATIC AC 01.1/ACExC 01.1

Profibus DP

Manual Device integration Fieldbus

Table of contents Page

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1. General notes regarding safety 41.2. Range of application 51.3. Warnings and symbols 5

2. General information about Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1. Basic characteristics 62.2. Basic functions of Profibus DP 72.3. Transfer mode 72.4. Bus access 72.5. Communication 72.6. Functionality 72.7. Protection functions 72.8. Device types 7

3. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1. Introduction 83.2. Parameter setting 83.3. Configuring the Profibus DP interface of the AUMATIC 83.4. Communication start-up 93.5. AUMA user parameters (AUMA specific parameters) 103.5.1 Process representation input (user parameter 1) 103.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34) 103.5.3 Alarm contacts/collective fault signal (user parameter 9) 123.5.4 Percent/per mil coding for transmission values (user parameter 10) 133.6. Profibus DP-V1 services (option) 14

4. Description of the data interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1. Input data (process representation input) – signals 154.1.1 Process representation input arrangement 1 (default process representation) 154.1.2 Process representation input arrangement 2 164.1.3 Process representation input arrangement 3 174.1.4 Process representation input arrangement 4 184.1.5 Signal description within process representation input arrangement 1 (default process representation)

194.2. Output data (Process representation output) 284.2.1 Description of the output data 28

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Reference documents:. Operation instructions (Assembly, operation, commissioning) for actuator. Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA(addresses from page 46).

Read operation instructions first. Observe safety instructions.

Purpose of the document:This document is intended to support the system integrator in integrating the fieldbus interface into the DCS.

Page

5. Description of the Profibus DP board. . . . . . . . . . . . . . . . . . . . . . . . . 33

5.1. Displays (optical signals) 335.2. Connections: 345.2.1 Profibus DP bus connection 345.2.2 Customer inputs (option) 345.2.3 Redundant bus connection with component redundancy (option) 35

6. Corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.1. Fault indications and warning indications 366.2. Diagnostics 366.3. Troubleshooting 366.3.1 Measuring the Profibus signals using an oscilloscope 39

7. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8. Appendix – Proposed external wiring diagram. . . . . . . . . . . . . . . . . . . . 41

8.1. Connecting external sensors, 2-wire technology 418.2. Connecting external sensors, 3-wire technology 428.3. Connecting external sensors, 4-wire technology 43

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

1. Safety instructions

1.1. General notes regarding safety

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Standards/directives AUMA products are designed and manufactured in compliance with recog-nised standards and directives. This is certified in a declaration of incorpora-tion and a declaration of conformity.The end user or the contractor must ensure that all requirements withrespect to assembly, electrical connection, and commissioning at the placeof installation are met. They include among others:. Standards and directives such as: EN 60079 “Electrical apparatus for

explosive gas atmospheres"Part 14: Electrical installations in hazardous areas (other than mines).Part 17: Inspection and maintenance of electrical installations in hazard-ous areas (other than mines).

. Applicable configuration directives for fieldbus applications.

Safety instructions/warnings

All personnel working with this device must be familiar with the safety andwarning instructions in this manual and observe the instructions given.Safety instructions and warning signs on the device must be observed toavoid personal injury or property damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenancemust be carried out exclusively by suitably qualified personnel authorised by theend user or contractor of the plant.Prior to working on this product, the staff must have thoroughly read and under-stood these instructions and, furthermore, know and observe officially recog-nised rules regarding occupational health and safety.Work performed in potentially explosive atmospheres is subject to special regu-lations which have be observed. The end user or contractor of the plant areresponsible for respect and control of these regulations, standards, and laws.

Commissioning Prior to commissioning, it is important to check that all settings are in com-pliance with the requirements of the application. Incorrect settings mightpresent a danger to the application, e.g. cause damage to the valve or theinstallation.The manufacturer will not be held liable for any consequential damage. Suchrisk lies entirely with the user.

Safe operation Prerequisites for safe and smooth operation:

. Correct transport, proper storage, mounting and installation, as well ascareful commissioning.

. Exclusively operate the device if it is in perfect condition while observingthese instructions.

. Immediately inform about any faults and damage and allow for correctivemeasures.

. Observe recognised rules for occupational health and safety.

Protective measures The end user or the contractor are responsible for implementing requiredprotective measures on site, such as enclosures, barriers, or personalsafety equipment for the staff.

Maintenance Any device modification requires the consent of the manufacturer.

1.2. Range of application

AUMA actuator controls are exclusively designed for the operation of AUMAactuators.

Other applications require explicit (written) confirmation by the manufac-turer.

The following applications are not permitted, e.g.:

. motor activation

. pump activation

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of thedevice’s designated use.

1.3. Warnings and symbols

The following references and symbols are used in these instructions:

Potentially hazardous situation. Failure to observe this warning may result inproperty damage.

Information The term Information preceding the text indicates important notes andinformation.

For assembly, operation, and commissioning, observe the additional safetyand warning instructions of the reference documents (page 2).

Symbol for CLOSED

Symbol for OPEN

� Via the menu to parameterDescribes the path within the menu to the parameter. By using the push but-tons of the local controls you may quickly find the desired parameter in thedisplay.

� Description of the parameter settings/indicationsDescribes the setting/viewing possibilities of a parameter.

� Step by stepProvides a detailed description of each step for setting/viewing the parame-ter.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

NOTICE

2. General information about Profibus DP

For the exchange of information among automation systems and betweenautomation systems and the connected distributed field devices, serialfieldbus systems are mainly used today as the communication system.Thousands of applications have proved impressively that cost savings of upto 40 % in wiring, commissioning, and maintenance are achieved by usingfieldbus technology. While in the past the fieldbus systems used were oftenmanufacturer specific and incompatible with other bus systems, the systemsemployed today are almost exclusively open and standardized. This meansthat the user does not depend on individual suppliers and can choose thebest product at the most competitive price.Profibus DP is the leading open fieldbus system in Europe, which is alsoused successfully throughout the world. The application range includesautomation in the areas of manufacturing, processing, and building. ProfibusDP is an international, open fieldbus which has been standardized in thefieldbus standards IEC 61158 and IEC 61784. This standardization ensuresthat the investments of manufacturers and users are protected to the bestpossible degree and the independence of the manufacturer is guaranteed.

2.1. Basic characteristics

Profibus DP defines the technical and functional features of a serial fieldbussystem allowing the interconnection of distributed, digital automationdevices. Profibus DP distinguishes between master and slave devices.Profibus DP is designed for fast data transmission on the field level. Here,central control devices, such as a PLC or PC, communicate via a fast serialconnection with peripheral field stations such as input/output devices,valves, and actuators.The interchange of data among these field devices is based on cyclic com-munication. The necessary communication functions are defined by theProfibus DP basic functions according to IEC 61158 and IEC 61784.

Master devices control the data traffic on the bus. A master is allowed tosend messages without an external request. Masters are also called ‘activedevices’ in the Profibus protocol.

Slave devices such as AUMA Profibus DP actuators are peripheral devices.Typical slave devices are input/output devices, valves, actuators, and mea-suring transmitters. They do not have bus access, i.e. they may onlyacknowledge received messages or, at the request of a master, transmitmessages to that master. Slaves are also called ‘passive stations’.

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

2.2. Basic functions of Profibus DP

The master reads the input information cyclically from the slaves and writesthe output information cyclically to the slaves. In addition to thiscyclic data transfer of the process representation, Profibus DP also providespowerful functions for diagnostics and commissioning purposes. The datatraffic is monitored through the monitoring functions on the master and slaveside.

2.3. Transfer mode

. RS-485 twisted pair cable or fibre optic cable.

. AUMA actuators support baud rates up to 1.5 Mbits/s

2.4. Bus access

. Token-passing between the masters and polling between master andslave.

. Mono-master or multi-master systems are possible.

. Master and slave devices: max. 126 stations connected to one bus

2.5. Communication

. Peer-to-peer (process data exchange [DATA EX]) or Multicast (controlcommands to all slaves).

. Cyclic master-slave process data exchange (DATA EX) or acyclic mas-ter-master data transfer.

2.6. Functionality

. Cyclic process data exchange (DATA EX) between DP master and DPslaves.

. Dynamic activation or de-activation of individual DP-slaves.

. Checking the configuration of the DP slaves

. Synchronisation of inputs and/or outputs.

2.7. Protection functions

. All messages are transmitted with Hamming Distance HD=4.

. Watchdog timer at DP slaves.

. Access protection for the inputs/outputs of the DP slaves

. Process data exchange (DATA EX) monitoring with configurable timerinterval at the master.

. Adjustable failure behaviour.

2.8. Device types

. DP master class 2 (DPM2), e.g. programming/configuration tools.

. DP master class 1 (DPM1), e.g. central controllers such as PLC, PC.

. DP slave, e.g. AUMA Profibus DP devices. Devices with binary or ana-logue inputs/outputs, actuators, valves.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

3. Commissioning

3.1. Introduction

When commissioning a Profibus DP network, the stations on the Profibus DPmust be parameterized and configured with the programming software at thecontrols (Profibus configurator).The programming software first reads the GSD file (GeneralStationData) ofthe individual actuators. The GSD file contains information about the proper-ties of the device which is needed by the master. The GSD file can be down-loaded from our website: www.auma.com.

Information AUMATIC actuator controls up to the logic software version Z031.922/04-00have a reduced number of parameters. Therefore, a GSD file with reducedfunctions is available at www.auma.com (see Readme.txt inAUMATIC_GSD.zip).

Afterwards, the user can configure and program the device at the ProfibusDP for the programming software of the process control system.This information is then stored in the controls (DP master) and sent to theactuators (DP slaves) each time communication is started.The control is executed via the process representation input and outputbytes.If a configuration with consistent data is chosen, special functional elementsfor the control of the Profibus DP slaves must be used with some PLCs.

3.2. Parameter setting

The parameter setting is partly determined in the Profibus standard, e.g. abit for switching bus monitoring on and off (watchdog).The AUMA Profibus DP control can additionally receive up to 37 bytes of‘user parameters’, which can be used to set AUMA specific parameters. TheAUMA specific parameters are divided into 34 parameters with 1 byte eachper parameter. The parameters can be changed via the programming soft-ware of the controls. New programming software supports the setting of theparameters via text and a menu selection. When using older software, thevalues of the parameters must be entered using hexadecimal numbers.The meaning of the individual AUMA specific parameters is explained insubclause 3.5.

3.3. Configuring the Profibus DP interface of the AUMATIC

During configuration, the number of input and output bytes reserved foreach device in the controls’ memory is selected. Additionally it is determinedif the data is processed consistently or non-consistently.

Information Only the number of bytes determined in the configuration is transferredbetween the DP master and the DP slave.

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

9

The following configurations are possible with AUMA Profibus DP actuators:

The number of input bytes states how many of the maximum of 24 bytes theDP slave sends to the DP master.The number of output bytes states how many of the maximum of 12 bytesthe DP master sends to the DP slave.

If, for example, the configuration with 8 bytes input is selected, only the first8 bytes are sent from the DP slave to the DP master. In this case, the mas-ter does not have access to the bytes 9 to 12.This way, the DP master saves memory space since it only has to reserve 8input bytes for the actuator.The data of the AUMA actuators should be consistently processed by theDP master. This ensures that the value of a 2-byte variable (position trans-mitter, analogue customer input) does not change after the reading out thefirst byte and, thus, does not distort the value.If a master does not offer the possibility to use consistent configurations bymeans of the process control system, a non-consistent configuration can bechosen. The values for the position transmitter and the analogue customerinputs can then be transferred in 1 byte format (Parameter 10 = 0).

3.4. Communication start-up

When the DP master is switched on, it first sends a parameter and configu-ration telegram to each DP slave. If parameter and configuration are correct,the DP slave enters the ‘Data Exchange’ mode to exchange process databetween the controls and the slave. Then, the DP master can control the DPslave and read its current state via the process representation.If communication is interrupted (e.g. through the switching off of the slave orthe breaking of the Profibus cable), it is resumed automatically by the DPmaster when the cause of the fault is eliminated.

Number of input bytes Number of output bytes

1 12 12 24 44 66 16 26 46 68 48 612 412 616 820 820 1222 824 8

All these configurations (except 1 In, 1 Out) can be selected as consistent or non-consistent

Table 1

3.5. AUMA user parameters (AUMA specific parameters)

The AUMA specific parameters are set by means of the GSD file.

3.5.1 Process representation input (user parameter 1)

Designation in GSD file:ExtUserPrmData = 1 “Byte order pattern”

� Description of the parameter settings:

3.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34)Within the process representation input, the users can configure the datacontents of 4 signal bytes out of a predefined set of signals themselves.

Designation in GSD file:. ExtUserPrmData = 2 “Configuration Bit 5.0"

to ExtUserPrmData = 8 ”Configuration Bit 5.6"(bit 5.7 is intended for collective fault signals, refer to page 12)

. ExtUserPrmData = 11 “Configuration Bit 6.0"to ExtUserPrmData = 18 ”Configuration Bit 6.7"

. ExtUserPrmData = 19 “Configuration Bit 7.0"to ExtUserPrmData = 26 ”Configuration Bit 7.7"

. ExtUserPrmData = 27 “Configuration Bit 8.0"to ExtUserPrmData = 34 ”Configuration Bit 8.7"

� Description of the parameter settings:

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Value in GSD file Text in GSD file Indication in display Description

Prm_Text_Ref = 0 Arrangement 1 0Process representation arrangement 1(page 15) is used.

Prm_Text_Ref = 1 Arrangement 2 1Process representation arrangement 2(page 16) is used.

Prm_Text_Ref = 2 Arrangement 3 2Process representation arrangement 3(page 17) is used.

Prm_Text_Ref = 3 Arrangement 4 3Process representation arrangement 4(page 18) is used.

Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 Not used NOT USED No signals

Prm_Text_Ref = 1 Closed position CLOSED POSITIONSignals LSC (WSR) or LSC (WSR) and TSC(DSR) (depending on type of seating)

Prm_Text_Ref = 2 Open position OPEN POSITIONSignals LSO (WOEL) or LSO (WOEL) andTSO (DOEL) (depending on type of seating)

Prm_Text_Ref = 3 Running close RUNNING CLOSE Actuator runs logically CLOSE

Prm_Text_Ref = 4 Running open RUNNING OPEN Actuator runs logically OPEN

Prm_Text_Ref = 5 Actuator moving ACTUATOR MOVING

Actuator runs from LOCAL, REMOTE ormanual operation (without positioner onlylocal or remote operation is indicated).

Prm_Text_Ref = 6 LSC (WSR) LSC (WSR) Limit switch CLOSE operated

Prm_Text_Ref = 7 LSO (WOEL) LSO (WOEL) Limit switch OPEN operated

Prm_Text_Ref = 8 TSC (DSR) TSC (DSR) Torque switch CLOSE operated

Prm_Text_Ref = 9 TSO (DOEL) TSO (DOEL) Torque switch OPEN operated

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Prm_Text_Ref = 10 Thermal fault THERMO FAULTMotor protection has tripped (reset may benecessary)

Prm_Text_Ref = 11 Torque fault (close) TORQUE FAULT (CLOSE) Torque fault in direction CLOSE occurredPrm_Text_Ref = 12 Torque fault (open) TORQUE FAULT (OPEN) Torque fault in direction OPEN occurredPrm_Text_Ref = 13 Torque fault (general)

TORQUE FAULT (GEN.)Torque fault CLOSE or OPEN (combinedsignal)

Prm_Text_Ref = 14 Setpoint E1 lossSETPOINT E1 LOSS

Nominal value signal is by 0.3 mA lower thanthe lowest set value

Prm_Text_Ref = 15 Feedback E2 lossFEEDBACK E2 LOSS

Actual position signal is by 0.3 mA lower thanthe lowest set value

Prm_Text_Ref = 16 Speed E3 loss SPEED E3 LOSS not availablePrm_Text_Ref = 17 Torque E6 loss

TORQUE E6 LOSSTorque signal is by 0.3 mA lower than thelowest set value

Prm_Text_Ref = 18 Warning oper.timeWARNING OPER.TIME

The programmed max. operating time for anOPEN - CLOSE operation has beenexceeded

Prm_Text_Ref = 19 Warning starts/runWARNING STARTS/RUN

The max. number of starts/h or max. runningtime/h has been exceeded.

Prm_Text_Ref = 20 Local sw. position LOCAL SW. POSITION Selector switch in position LOCALPrm_Text_Ref = 21 Remote sw. position REMOTE SW. POSITION Selector switch in position REMOTEPrm_Text_Ref = 22 Off sw. position OFF SW. POSITION Selector switch in position OFFPrm_Text_Ref = 23 Remote mode REMOTE MODE Operation mode REMOTE activePrm_Text_Ref = 24 Off sw. position SETPOINT MODE Operation mode SETPOINT MODEPrm_Text_Ref = 25 Intermed. pos.1 INTERMED. POS.1 Signalling the intermediate positions 1 to 4.

Signal behaviour according to POS.1CONTROL to POS.4 CONTROL

parameters

Prm_Text_Ref = 26 Intermed. pos.2 INTERMED. POS.2

Prm_Text_Ref = 27 Intermed. pos.3 INTERMED. POS.3

Prm_Text_Ref = 28 Intermed. pos.4 INTERMED. POS.4

Prm_Text_Ref = 29 Stepping modeSTEPPING MODE

Programmed stepping range (START STEP

STOP STEP) parameters) has been enteredPrm_Text_Ref = 30 Closing blink

CLOSING BLINK

Signal is blinking for operation in directionCLOSE. Signal is active in end positionCLOSED.

Prm_Text_Ref = 31 Opening blinkOPENING BLINK

Signal is blinking for operation in directionOPEN. Signal is active in end position OPEN.

Prm_Text_Ref = 32 Fault indicationFAULT IND.

Collective fault signal, includes: internal fault,torque fault, phase failure, thermal fault andconfiguration fault

Prm_Text_Ref = 33 Warning indicationWARNING IND.

Collective fault signal, includes: Operatingtime warning, warning starts/run, internalfeedback, internal warnings and loss of signal

Prm_Text_Ref = 34 Not ready indication

NOT READY IND.

Collective fault signal, includes: Clear state,selector switch not REMOTE, wrongcommand, Emergency operation is active,external operation bus

Prm_Text_Ref = 35 Setpoint reached SETPOINT REACHED Actuator is in nominal positionPrm_Text_Ref = 36 Loss of phase LOSS OF PHASE One phase is missingPrm_Text_Ref = 37 I/O analogue IN 2 loss

I/O ANALOG IN2 LOSSSignal loss of the parallel interface analogueinput 2

Prm_Text_Ref = 38 I/O analogue IN 1 lossI/O ANALOG IN1 LOSS

Signal loss of the parallel interface analogueinput 1

Prm_Text_Ref = 39 Selector not remote SELECTOR NOT REMOTE Selector switch not in position REMOTEPrm_Text_Ref = 40 Wrong command

WRONG COMMAND

Wrong command received (several operationcommand bits set or nominal value > 100 %or > 1000 ‰)

Prm_Text_Ref = 41 Internal faultINTERNAL FAULT

An internal fault has occurred, see diagnosticindication D2

Prm_Text_Ref = 42 PE fault PE FAULT not availablePrm_Text_Ref = 43 Internal feedback

INTERNAL FEEDBACK

Actuator has not yet been opened to full endposition OPEN or closed to full end positionCLOSED

Prm_Text_Ref = 44 Internal warningINTERNAL WARNING

An internal warning has occurred, seediagnostic indication D3

Prm_Text_Ref = 46 Local operationRUNNING LOCAL

The actuator is running through an operationcommand from the local controls

Prm_Text_Ref = 47 Remote operationRUNNING REMOTE

The actuator is running through an operationcommand from REMOTE

3.5.3 Alarm contacts/collective fault signal (user parameter 9)

Designation in GSD file:ExtUserPrmData = 9 “Configuration Fault Bit”

� Description of the parameter settings:

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Prm_Text_Ref = 48 Hand wheel operationRUNNING WITH HANDWHL

The actuator is running through turning thehandwheel

Prm_Text_Ref = 49 Proportional operation PROPOTIONAL RUNNING Not availablePrm_Text_Ref = 50 Operation pause PHYS.DRIVE BREAK Actuator is in pause time of stepping modePrm_Text_Ref = 51 Clear-state

CLEAR-STATUSThe Profibus DP interface has received aGlobal Control CLEAR telegram

Prm_Text_Ref = 52 Digital input 1 DIG.IN 1 BUS1 A + 24 DC signal is present at the digital input(1 to 4) of the Profibus interfacePrm_Text_Ref = 53 Digital input 2 DIG.IN 2 BUS1

Prm_Text_Ref = 54 Digital input 3 DIG.IN 3 BUS1

Prm_Text_Ref = 55 Digital input 4 DIG.IN 4 BUS1

Prm_Text_Ref = 56 Intermed. pos.5 INTERMED. POS.5 Signalling of the intermediate positions 5 to 8.Signal behaviour according to POS.5CONTROL to POS.8 CONTROL

parameters

Prm_Text_Ref = 57 Intermed. pos.6 INTERMED. POS.6

Prm_Text_Ref = 58 Intermed. pos.7 INTERMED. POS.7

Prm_Text_Ref = 59 Intermed. pos.8 INTERMED. POS.8

Prm_Text_Ref = 60 Emergency stop buttonEMCY STOP BUTTON

The EMERGENCY STOP button (option) hasbeen operated

Prm_Text_Ref = 61 Fault FO communication FIBER OPTIC LOSS Fault at the fibre optic module (option)Prm_Text_Ref = 62 Power for brake OK BRAKE SUPPLY FAIL Not availablePrm_Text_Ref = 63 Reset indication RESET INDICATION Not availablePrm_Text_Ref = 64 Digital input 1 DP2 DIG.IN 1 BUS2 Not availablePrm_Text_Ref = 65 Digital input 2 DP2 DIG.IN 2 BUS2

Prm_Text_Ref = 66 Digital input 3 DP2 DIG.IN 3 BUS2

Prm_Text_Ref = 67 Digital input 4 DP2 DIG.IN 4 BUS2

Prm_Text_Ref = 68 Local operation openRUNNING OPEN (LOCAL)

Actuator is running in direction OPEN (by anoperation command from the local controls orby turning the handwheel)

Prm_Text_Ref = 69 Local operation closeRUNNING CLOSE (LO-

CAL)

Actuator is running in direction CLOSE (by anoperation command from the local controls orby turning the handwheel)

Prm_Text_Ref = 70 Actuator in intermed.position INTERMED. POSITION

Actuator in intermediate position

Value in GSD file Text in GSD file Indication in display Signals (collective fault signal)Prm_Text_Ref = 0 Fault group 1

FAULT GROUP 1Fault ind.Not ready for operation Remote

Prm_Text_Ref = 1 Fault group 2FAULT GROUP 2

Fault without torque faultNot ready for operation Remote

Prm_Text_Ref = 2 Fault group 3 FAULT GROUP 3 Fault ind.Prm_Text_Ref = 3 Fault group 4 FAULT GROUP 4 Fault without torque faultPrm_Text_Ref = 4 Fault group 5

FAULT GROUP 5

Fault ind.Not ready for operation RemoteWarning

Prm_Text_Ref = 5 Fault group 6FAULT GROUP 6

Fault without thermal faultNot ready for operation Remote

Prm_Text_Ref = 6 Fault group 7FAULT GROUP 7

Fault without torque fault + without thermalfaultNot ready for operation Remote

Prm_Text_Ref = 7 Fault group 8 FAULT GROUP 8 Fault without thermal faultPrm_Text_Ref = 8 Fault group 9

FAULT GROUP 9Fault without torque fault + without thermalfault

Prm_Text_Ref = 9 Fault group 10FAULT GROUP 10

Fault without thermal faultNot ready for operation RemoteWarnings

3.5.4 Percent/per mil coding for transmission values (user parameter 10)This parameter is used to change over the coding of the analogue ProfibusDP transmission values between 0 and 100 %, or 0 and 1,000 ‰.

Designation in GSD file:ExtUserPrmData = 10 “Format of analogue indications”

� Description of the parameter settings:

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 0 to 100 percent 0-100 PERCENT Coding of the analogue values in percentPrm_Text_Ref = 1 0 to 1000 per mil 0-1000 PER MIL Coding of the analogue values in per mil

3.6. Profibus DP-V1 services (option)

Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1services can establish an additional acyclic communication via the fieldbus.An AUMATIC with activated Profibus DP-V1 service grants access to thecontents of the electronic name plate, the operating data and the mostimportant operation parameters.Access to the data of all actuators connected by the Profibus DP network istherefore enabled, which may be important for preventive maintenance oruniform parameter setting.

Integration into the process con-trol system

Different options are available for simple integration of the AUMATIC opera-tion parameters into the DCS.

For further information refer to. Device integration with DTM (Device Type Manage) manual. Device integration with EDD (Electronic Device Description) for Simatic

PDM (Process Device Manager) manual

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4. Description of the data interface

4.1. Input data (process representation input) – signals

Via the process representation input, the master (controls) can read thestate of the slave (actuator).With AUMA user parameter 1 (page ), a selection can be made from 4 dif-ferent process representation arrangements.

4.1.1 Process representation input arrangement 1 (default process representation)Grey bits are collective signals. They contain the results of a disjunction(OR operation) of other information.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logical signals Actuator signalsT

SC

(D

SR

)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

. pos

ition

Rem

ote

sw. p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

(Run

sfo

mLo

cal)

(Run

sfr

omR

EM

OT

E)

(Run

svi

aha

ndhw

eel)

(Act

uato

rm

ovin

g)

(--)

(Sta

rtst

eppi

ngm

ode)

Res

erve

d

(Ope

ratio

npa

use)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

Configurable byte 1

DP1 Analogue inputhigh byte

Torquehigh byte

Torquelow byte

Byte1: Byte 2:

Options part 1(configurable byte 3)

Byte 7:

Byte 3: E2 (Actual position)

Physical operation(configurable byte 2)

Byte 6:Byte 5:

Byte 4: E2 (Actual position)

Options part 2(configurable byte 4)

Byte 8:

Byte16: Warning signalspart 2

Byte15: Warning signalspart 1

Byte14: Fault signalsByte13: Not ready ind.

Byte12: E6 (Torque)Byte 11: E6 (Torque)Byte 10: DP1 An1Byte 9: DP1 An1

Actual position high byte(positioner)

Actual position low byte(positioner)Fa

ulti

nd.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

(DP

1di

g.in

put 4

)

(DP

1di

g.in

put 3

)

(DP

1di

g.in

put 2

)

(DP

1di

g.in

put 1

)

(Int

erm

ed. p

os. 4

)

(Int

erm

ed. p

os. 3

)

(Int

erm

ed. p

os. 2

)

(Int

erm

ed. p

os. 1

)

DP1 Analogue inputlow byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

D)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

kE

2lo

ss

--

Torq

ueE

4lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Anl

ogIn

2lo

ss

I/O1

Anl

ogIn

1lo

ss

--

P-F

eedb

ack

E4

loss

DP1 Analogue input 2high byte

Reserved forfuture extensions

Reserved forfuture extensions

Byte 20: ReservedByte 19: ReservedByte 18: DP1 An2Byte 17: DP1 An2

DP1 Analogue input 2low byte

Reserved forfuture extensions

Byte 22: ReservedByte 21: Reserved

Reserved forfuture extensions

Byte 24: ReservedByte 23: Additional data

Reserved forfuture extensions

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inin

term

ed.p

ositi

on

-- -- –

Inte

rmed

. pos

. 8

Inte

rmed

. pos

. 7

Inte

rmed

. pos

. 6

Inte

rmed

. pos

. 5

4.1.2 Process representation input arrangement 2

Grey bits are collective signals. They contain the results of a disjunction(OR operation) of other information.

16

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logische Meldungen Antriebsmeldungen

DS

R

DO

EL

WS

R

WO

EL

Wah

lsch

alte

rO

rt

Wah

lsch

alte

rF

ern

Pha

sena

usfa

ll

The

rmof

ehle

r

(Stö

rung

3)

(Nic

htbe

reit

Fer

n)

(Pha

sena

usfa

ll)

(DO

EL-

Feh

ler)

(DS

R-F

ehle

r)

(Wah

lsch

alte

rF

ern)

(End

lage

AU

F)

(End

lage

ZU

)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

DP1 Analoger EingangHigh-Byte

DrehmomentHigh-Byte

DrehmomentLow-Byte

Byte1: Byte 2: Byte 3: E2 (Istposition) Byte 4: E2 (Istposition)

Byte16: WarnungsmeldungenTeil 2

Byte15: WarnungsmeldungenTeil 1

Byte14: FehlermeldungenByte13: Nicht bereit Fern

Byte12: E6 (Drehmoment)Byte 11: E6 (Drehmoment)

Byte 10: DP1 An1Byte 9: DP1 An1

Istposition High-Byte(Stellungsgeber)

Istposition Low-Byte(Stellungsgeber)

Feh

lerm

eldu

ngen

War

nung

smel

dung

en

Faeh

rtZ

U

Faeh

rtA

UF

Nic

htbe

reit

Fer

n

Ist S

oll

End

lage

ZU

End

lage

AU

F

DP1 Analoger EingangLow-Byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rne

Feh

ler

DS

R F

ehle

r

DO

EL

Feh

ler

Pha

sena

usfa

ll

The

rmo

Feh

ler

--

Kon

figur

atio

nsfe

hler

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

DP1 Analoger Eingang 2High-Byte

Byte 18: DP1 An2Byte 17: DP1 An2

DP1 Analoger Eingang 2Low-Byte

Konfigurierbares Byte 1Byte 6: Physikalische Fahrt(Konfigurierbares Byte 2)Byte 5:

Byte 7: Optionen Teil 1(Konfigurierbares Byte 3)

(DP

1di

g.E

inga

ng4)

(DP

1di

g.E

inga

ng3)

(DP

1di

g.E

inga

ng2)

(DP

1di

g.E

inga

ng1)

(Zw

isch

enst

ellu

ng4)

(Zw

isch

enst

ellu

ng3)

(Zw

isch

enst

ellu

ng2)

(Zw

isch

enst

ellu

ng1)

(Fae

hrt v

onO

rt)

(Fae

hrt v

onF

ern)

(Fae

hrt m

itH

andr

ad)

(Ant

rieb

fähr

t)

--

(Tak

tstr

ecke

betr

eten

)

(Pro

port

iona

lfahr

t)

(Fah

rpau

se)

Ext

erne

rB

etrie

b

Cle

arZ

usta

nd

NO

T-Fa

hrt a

ktiv

NO

T-A

US

aktiv

--

Ant

rieb

verr

iege

lt

Wah

lsch

alte

rn.

FE

RN

Fals

ches

Kom

man

do

Sig

Br.

DP

1A

nIn

1

Sig

Br.

DP

1A

nIN

2

-- --

Sig

Br.

Sol

lpos

. E1

Sig

Br.

Sol

lpos

. E2

Sig

Br.

LWL-

Mod

ul

Sig

Br.

Dre

hmom

ent E

6

Ste

llzei

twar

nung

ED

-War

nung

kein

eR

efer

enzf

ahrt

Inte

rne

War

nung

Sig

Br.

PAR

1A

nIn

2

Sig

Br.

PAR

1A

nIn

1

--

Sig

Br.

Pro

zess

istw

ert E

4

Für zukünftige Erweiterungenreserviert

Für zukünftige Erweiterungenreserviert

Byte 20: ReserviertByte 19: Reserviert

Für zukünftige Erweiterungenreserviert

Byte 22: ReserviertByte 21: Reserviert

Für zukünftige Erweiterungenreserviert

Byte 24: ReserviertByte 23: Zusatzdaten

Für zukünftige Erweiterungenreserviert

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

InZ

wis

chen

stel

lung

-- -- --

Zw

isch

enst

ellu

ng8

Zw

isch

enst

ellu

ng7

Zw

isch

enst

ellu

ng6

Zw

isch

enst

ellu

ng5

Byte 8: Optionen Teil 2(Konfigurierbares Byte 4)

4.1.3 Process representation input arrangement 3

Grey bits are collective signals. They contain the results of a disjunction(OR operation) of other information.

17

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logical signals Actuator signals

TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

. pos

ition

Rem

ote

sw. p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

(Run

sfo

mLo

cal)

(Run

sfr

omR

EM

OT

E)

(Run

svi

aha

ndhw

eel)

(Act

uato

rru

ns)

(--)

(Sta

rtst

eppi

ngm

ode)

(Pro

port

iona

l ope

ratio

n)

(Ope

ratio

npa

use)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

Configurable byte 1Physical operation(configurable byte 2)

DP1 Analogue inputhigh byte

Torquehigh byte

Torquelow byte

Byte1: Byte 2:

Options part 1(configured byte 3)

Byte 7:

Byte 3: E2 (Actual position)Byte 6:

Byte 5: Byte 4: E2 (Actual position)

Options part 2(configured byte 4)

Byte 8:

Byte16: Warning signalspart 2

Byte15: Warning signalspart 1

Byte12: E6 (Torque)Byte 11: E6 (Torque)

Byte 10: DP1 An1Byte 9: DP1 An1

Actual position high-byte(positioner)

Actual position low-byte(positioner)

Faul

tind

.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

(DP

1di

g.in

put 4

)

(DP

1di

g.in

put 3

)

(DP

1di

g.in

put 2

)

(DP

1di

g.in

put 1

)

(Int

erm

ed. p

os. 4

)

(Int

erm

ed. p

os. 3

)

(Int

erm

ed. p

os. 2

)

(Int

erm

ed. p

os. 1

)

DP1 Analogue inputlow byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

k.E

2lo

ss

Fib

erop

ticlo

ss

Torq

ueE

4lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Anl

ogIn

2lo

ss

I/O1

Anl

ogIn

1lo

ss

--

P-F

eedb

ack

E4

loss

DP1 Analogue input 2high byte

Byte 18: DP1 An2Byte 17: DP1 An2

DP1 Analogue input 2low byte

Reserved forfuture extensions

Byte 22: ReservedByte 21: Reserved

Reserved forfuture extensions

Byte14: Fault signalsByte13: Not ready ind.

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and

Reserved forfuture extensions

Reserved forfuture extensions

Byte 20: ReservedByte 19: Reserved

Byte 24: ReservedByte 23: Additional data

Reserved forfuture extensions

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inin

term

ed.p

ositi

on

-- -- --

Inte

rmed

. pos

. 8

Inte

rmed

. pos

. 7

Inte

rmed

. pos

. 6

Inte

rmed

.Pos

. 5

4.1.4 Process representation input arrangement 4

Grey bits are collective signals. They contain the results of a disjunction(OR operation) of other information.

18

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logical signals Actuator signals

TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

. pos

ition

Rem

ote

sw. p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

(Run

sfo

mLo

cal)

(Run

sfr

omR

EM

OT

E)

(Run

svi

aha

ndhw

eel)

(Act

uato

rm

ovin

g)

(--)

(Sta

rtst

eppi

ngm

ode)

(Pro

port

iona

l ope

ratio

n)

(Ope

ratio

npa

use)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

(--)

Configured byte 1

Torquehigh byte

Torquelow byte

Byte1: Byte 2:

Options part 1(configured byte 3)

Byte 7:

Byte 3: E2 (Actual position)Physical operation(configured byte 2)

Byte 6:

Byte 5: Byte 4: E2 (Actual position)

Options part 2(configured byte 4)

Byte 8:

Byte12: E6 (Torque)Byte 11: E6 (Torque)

Actual position high-byte(positioner)

Actual position low-byte(positioner)

Faul

tind

.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

(DP

1di

g.in

put 4

)

(DP

1di

g.in

put 3

)

(DP

1di

g.in

put 2

)

(DP

1di

g.in

put 1

)

(Int

erm

ed. p

os. 4

)

(Int

erm

ed. p

os. 3

)

(Int

erm

ed. p

os. 2

)

(Int

erm

ed. p

os. 1

)

DP1 Analogue input 1high byte

Byte 18: DP1 An1Byte 9: DP1 An1

DP1 Analogue input 1low byte

Byte16: Warning signalspart 2

Byte15: Warning signalspart 1

Byte14: Fault signalsByte13: Not ready ind.

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

k.E

2lo

ss

Fib

erO

ptic

loss

Torq

ueE

6lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Ana

log

In2

Loss

I/O1

Ana

log

In1

Loss

-

Cha

nnel

2ac

tive

P-F

eedb

ack

E4

loss

DP1 Analogue input 2high byte

Byte 18: DP1 An2Byte 17: DP1 An2

DP1 Analogue input 2low byte

Reserved forfuture extensions

Byte 22: ReservedByte 21: Reserved

Reserved forfuture extensions

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and

Reserved forfuture extensions

Reserved forfuture extensions

Byte 20: ReservedByte 19: Reserved

Byte 24: ReservedByte 23: Additional data

Reserved forfuture extensions

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inte

rmed

.pos

ition

-- -- --

Inte

rmed

. pos

. 8

Inte

rmed

. pos

. 7

Inte

rmed

. pos

. 6

Inte

rmed

.Pos

. 5

4.1.5 Signal description within process representation input arrangement 1 (default process representa-tion)

Byte 1: Logical signals

Bits 3, 6, and 7 are collective signals.Bits 5 and 4 of the logical signals(byte1) indicate a logical operation ofthe actuator, i.e. they are set when theactuator has received the commandto perform an electrical operation(also present when e.g. the actuatorhappens to be in a stepping pauseduring stepping mode or waits for theend of the dead time)

19

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit Designation Value Short description

0

Open positionFor limit seating inend position OPEN

1 Limit switch operated in direction OPEN

0 No signals

Open positionFor torque seating inend position OPEN

1 Torque switch and limit switch operatedin direction OPEN

0 No signals

1

Closed positionFor limit seating inend position CLOSED

1 Limit switch operated in direction CLOSE

0 No signals

Closed positionFor torque seating inend position CLOSED

1 Torque switch and limit switch operatedin direction CLOSE

0 No signals

2 Setpoint reached1

The setpoint is within max. error variable(outer dead band). Signal occurs only ifProfibus DP master has set the RemoteSETPOINT bit.

0 No signals

3 Not ready ind.1

Collective signal: contains the result of adisjunction (OR-operation) of all bits com-prised in the “Not ready ind.” byte(page 23).

0 No signal is active in “Not ready ind.”byte (page 23).

4 Running OPEN1

Operation command (OPEN orSETPOINT) from Profibus DP in directionOPEN is executed. For operation in step-ping mode, this signal is also active dur-ing an off-time, the dead time, and the re-versing prevention.

0 No operation is carried out via ProfibusDP

5 Running CLOSE1

Operation command (CLOSE orSETPOINT) from Profibus DP in directionCLOSE is executed. For operation instepping mode, this signal is also activeduring an off-time, the dead time, and thereversing prevention.

0 No operation is carried out via ProfibusDP

6 Warning ind.1

Collective signal: contains a disjunction(OR-operation) of all bits comprised inthe “Warning ind.” byte (page 25).

0 No warnings are active (all bits of thewarnings cancelled)

7 Fault ind.1

Collective signal: contains the result of adisjunction (OR-operation) of all bits com-prised in the “Fault ind.” byte (page 24)

0 No faults are active (all bits are cancelledin the fault byte)

Table 2

Byte 2: Actuator signals

Bytes 3 and 4:E2 (actual position) high byte

Byte 3 = high byte, byte 4 = low byte.If a position transmitter (potentiometer, RWG, or MWG) is installed in theactuator, bytes 3 and 4 are used to transmit the current actuator position.The value can be transmitted either in percent (value: 0 – 100) or in per mil(value 0 – 1000). The coding (percent or per mil) is selected via the AUMAuser parameter 10: “Format of analogue indication” (page 13).For the scale 0 – 100, only the low byte requires evaluation.

Byte 5: Configurable byte 1

The bits in the configurable byte 5 canbe assigned to different signals. Bit 7is only for fault signals, the other bitsfor other signals. The bit assignmentis defined via parameters in the GSDfile (default assignments are indi-cated in the table).

20

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit Designation Value Short description

0 Thermalfault

1 A thermal fault (motor protection) has oc-curred.

0 No thermal fault has occurred.

1 Loss of phase1 One phase is missing.

0 All phases are present.

2 Remote sw position1 Selector switch is in position REMOTE.

0 Selector switch is not in position RE-MOTE.

3 Local sw. position 1 Selector switch is in position LOCAL.

0 Selector switch is not in position LOCAL.

4 LSO (WOEL)1 Limit switch OPEN left operated.

0 Limit switch OPEN left not operated.

5 LSC (WSR)1 Limit switch CLOSE right operated.

0 Limit switch CLOSE right not operated.

6 TSO (DOEL)1 Torque switch OPEN left operated (stor-

ing).

0 Torque switch OPEN left not operated.

7 TSC (DSR)1 Torque switch CLOSE right operated

(storing).

0 Torque switch CLOSE right not operated.

Table 3

Bit Designation Value Short description

0

Closed positionLimit seating in endposition CLOSED

1 Limit switch operated in directionCLOSE.

0 No signals

Closed positionTorque seating in endposition CLOSED

1 Torque switch and limit switch operatedin direction CLOSE.

0 No signals

1

Open positionLimit seating in endposition OPEN

1 Limit switch operated in OPEN direction.

0 No signals

Open positionTorque seating in endposition OPEN

1 Torque switch and limit switch operatedin direction OPEN.

0 No signals

2 Remote sw. position1 Selector switch is in position REMOTE

0 No signals

3 Torque fault(CLOSE)

1 Torque fault in CLOSE direction (storing)

0 No signals

4 Torque fault (OPEN)1 Torque fault in OPEN direction (storing)

0 No signals

Table 4

Byte 6: Physical operation(configurable byte 2)

This is where the information aboutthe actual movement of the actuatoris stored.The bit assignment is defined viaparameters in the GSD file (defaultassignments are indicated in thetable).

Byte 7: Options part 1(configurable byte 3)

The additional freely available inputsand the possibly activated signals ofthe intermediate positions arelocated in the Options part 1. The bitassignment is defined via parame-ters in the GSD file (default assign-ments are indicated in the table).

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

5 Loss of phase1 One phase is missing

0 No signals

6 Not ready ind.1

Collective signal: contains the result of adisjunction (OR-operation) of all bits com-prised in the “Not ready ind.” byte (page23).

0 No signals

7 Fault ind.1

Collective signal: contains the result of adisjunction (OR-operation) of all bits com-prised in the “Fault ind.” byte (page 24).

0 No signals

Bit Designation Value Short description

0 Operation pause1

Indicates the passing of operation pauses(reversing prevention time, dead time,pause times in stepping mode)

0 No signals

1 (reserved)1

0

2 Start stepping mode1

Indicates that the actuator has enteredthe set stepping range while in steppingmode

0 No signals

3 —1

0

4 Actuator moving1

Collective signal: contains the result of adisjunction (OR-operation) of bit 7, bit 6,and bit 5

0 No signals

5 Runs withhandwheel

1 Indicates a movement at the output drivewithout electrical operation command

0 No signals

6 Runs from REMOTE1

Indicates the movement of the outputdrive during electrical operation fromREMOTE

0 No signals

7 Runs from LOCAL1

Indicates the movement of the outputdrive during electrical operation fromLOCAL

0 No signals

Table 5

Bit Designation Value Short description

0 Intermed.pos. 11 Intermediate position 1 is signalled

0 No signals

1 Intermed.pos. 21 Intermediate position 2 is signalled

0 No signals

2 Intermed.pos. 31 Intermediate position 3 is signalled

0 No signals

3 Intermed.pos. 41 Intermediate position 4 is signalled

0 No signals

Table 6

Byte 8: Options part 2(configurable byte 4)

The contents of Options Part 2 (byte 8) are provided for future extensionsand may be defined within the GSD file via the AUMA user parameters 27 to34 (page 10).

Bytes 9 and 10:DP1 analogue input 1

Byte 9 = high byte, byte 10 = low byte.Bytes 9 and 10 transmit the value of the first additional free analogue cur-rent input of the Profibus DP interface. The start and end values can be setat the AUMATIC via the push-buttons and the display (For operation, pleaserefer to the respective operations instructions for the actuator.).If the measured values are 0.3 mA below the initial value, a signal loss isreported (refer to page 26, byte 16: Warning signals part 2).The value can be transmitted either in percent (value: 0 – 100) or in per mil(value 0 – 1000). The coding (percent or per mil) is selected via the AUMAuser parameter 10: “Format of analogue indication” (page 13).For the scale 0 – 100, only the low byte requires evaluation.

Bytes 11 and 12:Torque

Byte 11 = high byte, byte 12 = low byte.Bytes 11 and 12 transmit the current torque of the actuator (only if an MWGis installed in the actuator).The value transmitted is the current torque in percent or per mil of the nomi-nal actuator torque.The value can be transmitted either in percent (value: 0 – 100) or in per mil(value 0 – 1000). The coding (percent or per mil) is selected via the AUMAuser parameter 10: “Format of analogue indication” (page 13).For the scale 0 – 100, only the low byte requires evaluation.The torque zero point is at 500 or 50.100.0 % torque in direction OPEN corresponds to the value100 or 1000100.0 % torque in direction CLOSE corresponds to the value 0.

22

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

4 DP1 dig. input 11 A 24 V signal is present at the digital in-

put 1.

0 No signals

5 DP1 dig. input 21 A 24 V signal is present at the digital in-

put 2.

0 No signals

6 DP1 dig. input 31 A 24 V signal is present at the digital in-

put 3.

0 No signals

7 DP1 dig. input 41 A 24 V signal is present at the digital in-

put 4.

0 No signals

Byte 13: Not ready ind.

The Not ready ind. data byte containsthe indication of causes why the actu-ator can not be operated fromRemote.

Bit 6 CLEAR state: Failure behaviourA failure operation can be initiated in case of bus communication loss.Conditions:. The failure behaviour is activated (FAILURE BEHAVIOUR M1510

parameter is selected).. The source for initiation (FAILURE SOURCE M1514 parameter) is set

to: BUSINTERFACE.Sources for initiation (failure sources) for a failure operation are:. The connection to the master is interrupted.. The master goes into Clear state and sends:

– either global control telegrams with the content Clear.– Or data telegrams of the length 0 (DP fail safe mode).

The failure operation can only be set off when the watchdog function is acti-vated in the master.

As soon as the cause for triggering the failure mode is eliminated (connec-tion restored, master in Operate state), the operation commands from themaster can be executed again at once.

23

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit Designation Value Short description

0 Wrong command1

Indicates the fact that several operationcommands were received simultaneouslyvia Profibus DP (e.g. Remote OPEN andRemote CLOSE simultaneously or Re-mote CLOSE/Remote OPEN and Re-mote SETPOINT simultaneously) or thatthe maximum value for a setpoint hasbeen exceeded (setpoint > 1,000).

0 Operation commands are o.k.

1 Selector not remote1 Selector switch position: REMOTE or

OFF

0 Selector switch position: REMOTE

2 Actuator locked1 Actuator locked (only set for special ap-

plications e.g. for by-pass function)

0 Actuator released

4 Emcy stopactive

1 The EMERGENCY STOP button (option)has been operated.

0The EMERGENCY STOP button has notbeen not operated(normal operation)

3 —1

0

5 Emergency mode1 Emergency mode is active.

0 Normal operation

6 Clearstate

1

Indicates that a Global Control Clear tele-gram was sent via the Profibus DP (thebit can only be deleted with a GlobalControl Operate telegram). In this statethe actuator cannot be operated fromREMOTE.

0

7 Externaloperation

1

External operation (option). As soon asthe BUS/REMOTE input is connected to24 V DC (or 115 V AC), the AC will onlyreact to operation commands by the I/Ointerface or the additional bus inputs(OPEN - STOP - CLOSE or MODE and0/4 – 20 mA).

0 Normal operation

Table 7

NOTICE

Byte 14: Fault signals

The fault signals contain the causeswhy the actuator cannot be operated.

24

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit Designation Value Short description

0 Config. fault1

Indicates a faulty configuration, i.e. thecurrent setting of the AUMATIC is notvalid, the exact cause can be determinedfrom a diagnosis indication (D4) on thedisplay.

0 AUMATIC has been correctly configured

1 —1

0

2 Thermalfault

1

Motor protection tripped; remedy: cooldown, wait or perform a reset of the localcontrols using the Reset push button af-ter cooling-down. Check fuse F4.

0 No fault

3 Loss of phase1

One phase missing; remedy: connectphase. When externally supplied with 24V DC, the complete AC power supplymight be missing, check and connect ifnecessary.

0 No signals

4 Torque fault (OPEN)1

Torque fault OPEN occurred (only torqueor torque before limit, depending on thetype of seating); remedy: reset with coun-ter command, or with Reset push buttonof the local controls.

0 No fault

5 Torque fault(CLOSE)

1

Torque fault CLOSED occurred (onlytorque or torque before limit, dependingon the type of seating); remedy: resetwith counter command, or with Resetpush button of the local controls.

0 No fault

6 Internalfault

1

The internal diagnostics of the AUMATIChave detected a fault (the precise causecan be viewed on diagnosis page D2 andDQ of the display).

0 No fault

7 —1

0

Table 8

Byte 15:Warning signals part 1

The two data bytes 15 and 16 containwarning signals. The warning signalsserve only information purposes anddo not interrupt or cancel an opera-tion (as opposed to faults).

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit Designation Value Short description

0 P-FeedbackE4 loss

1Signal loss of the actual process valueE4 (only if PID controller is available andactive).

0 No loss of signal

1 —1

0

2 Anlog In1I/O1 loss

1Loss of signal of the analogue input 1 ofthe parallel interface (only for ProfibusDP in combination with parallel interface).

0 No loss of signal

3 Analog In2I/O1 loss

1Loss of signal of the analogue input 2 ofthe parallel interface (only for ProfibusDP in combination with parallel interface).

0 No loss of signal

4 Internalwarning

1

The internal diagnostics of the AUMATIChave detected a warning (the exact causecan be determined on the diagnosis pageD3 of the display).

0 No warning

5 Internal feedback1

Indicates that the position transmitter hasnot been adjusted to the limit end posi-tions yet.To adjust the actuator: Move the actuatormanually to the end positions OPEN orCLOSED using the push buttons on thelocal controls.

0 No reference operation

6 Starts/run1

Indicates an exceeding of the set limits ofthe starts/run monitoring, signal is de-leted automatically.

0 No warning

7Operation time

1

Indicates that the set operating time foran operation from one end position to theother has been exceeded, the next newoperation command deletes thisindication.

0 No warning

Table 9

Byte 16:Warning signals part 2

The warning signals part 2 containthe wire break signals of the differentinputs.

26

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit Designation Value Short description

0 Torque E6 loss1 A signal loss has occurred for the torque

measuring.

0 No warning

1 Fiber optic loss1)1 Presence of FO cable interruption

0 No loss of signal

2 Feedback E2 loss1 A signal loss has occurred for the actual

position.

0 No loss of signal

3 Setpoint E1 loss1 A signal loss has occurred for the nomi-

nal position.

0 No loss of signal

4 —1

0

5 —1

0

6 Analog In2 DP1 loss1 A signal loss has occurred in the ana-

logue input 2.

0 No loss of signal

7 Analog In1 DP1 loss1 A signal loss has occurred in the ana-

logue input 1.

0 No loss of signal1) Only for Profibus DP with FO loop topology

Table 10

Bytes 17 and 18:DP1 analogue input 2

Byte 17 = high byte, byte 18 = low byte.Bytes 17 and 18 transmit the value of the second additional free analoguecurrent input of the Profibus DP interface.The start and end values can be set at the AUMATIC via the push buttonsand the display. (For information about operation, refer to operation instruc-tions for the actuator).If the measuring values are 0.3 mA below the initial value a cable break isindicated.The value can be transmitted either in percent (value: 0 – 100) or in per mil(value 0 – 1000). The coding (percent or per mil) is selected via the AUMAuser parameter 10: “Format of analogue indication” (page 13).For the scale 0 – 100, only the low byte requires evaluation.

Bytes 19 to 22: Reserved The contents of bytes 19 to 22 are reserved for future extensions.

Byte 23: Additional data

Feedback signals of the intermediatepositions

Byte 24: Reserved The contents of byte 24 are reserved for future extensions.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit Designation Value Short description

0 Intermed.pos. 51 Intermediate position 5 is signalled.

0 No signals

1 Intermed.pos. 61 Intermediate position 6 is signalled.

0 No signals

2 Intermed.pos. 71 Intermediate position 7 is signalled.

0 No signals

3 Intermed.pos.81 Intermediate position 8 is signalled.

0 No signals

4 (reserved)1

0

5 (reserved)1

0

6 (reserved)1

0

7 In intermed.position

1

Is set if the actuator does not execute anoperation command and is neither in endposition OPEN nor in end positionCLOSED

0 No signals

Table 11

4.2. Output data (Process representation output)

The master (controls) can control the slave (actuator) via the process repre-sentation output.

Information To be able to perform remote operations, the selector switch must be inposition REMOTE.

4.2.1 Description of the output data

Byte 1: Commands (high byte)

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Rem

ote

OP

EN

Rem

ote

CLO

SE

D

Rem

ote

SE

TP

OIN

T

Byte 1: Commands Byte 4: E1 (Setpoint)Byte 3: E1 (Setpoint)Byte 2: E3 (reserved)

Res

et

Setpoint high byte Setpoint low byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Byte 5: Additional commands Byte 6: Operation commands for multiport valve function1)

Cha

nnel

2

Loca

l sw

. pos

ition

Off

sw. p

ositi

on

Rem

ote

sw. p

ositi

on

Cha

nnel

1

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inte

rmed

. pos

. 8

Inte

rmed

. pos

. 7

Inte

rmed

. pos

. 6

Inte

rmed

. pos

. 5

Inte

rmed

. pos

. 4

Inte

rmed

. pos

. 3

Inte

rmed

. pos

. 2

Inte

rmed

. pos

. 1

LOC

AL-

OF

F/R

EM

OT

E

Bit Designation Value

Short description

0 Remote OPEN1 Operation command in direction OPEN

0 No operation

1 Remote CLOSED1 Operation command in direction CLOSE

0 No operation

2 Setpoint mode1 Run to setpoint (setpoint is provided via

bytes 3 and 4)

0 No operation

3 RESET1

Certain indications of the AUMATIC canbe reset (e.g. PTC tripping device andtorque faults). The function of this bit cor-responds to the Reset push button at thelocal controls.

0 No command

4 —1

0

5 —1

0

Table 12

Bits 0, 1, 2 = operation commandsBits 0 – 2 are used to transmit operation commands to the actuator.Only one command bit may be set to 1 at any one time. If several commandbits are set, no operation is performed and the Wrong command fault sig-nal is given.For operation commands via the Remote SETPOINT bit:. A position transmitter (potentiometer, RWG, MWG) is required in the

actuator for sending operation commands via the Remote SETPOINTbit.

. If the setpoint is 0 percent/per mil, the actuators runs to the end positionCLOSED; it runs to the end position OPEN for 100 percent/1000 per mil.

. If the setpoint exceeds the limit 100 or 1000, the actuator stops and sig-nals Wrong command

. To avoid placing too much strain on the mechanics, the reversing ofdirection is delayed. The standard setting in the factory for the reversingprevention time is 300 ms.

Bits 4, 5, 6, 7Bits 4 through 7 are not used and must be set to 0.

Byte 2: Reserved Not used

Bytes 3 and 4: Setpoint E1 Setpoint E1 is transmitted via bytes 3 and 4.

The value can be transmitted either in percent (value: 0 – 100) or in per mil(value 0 – 1000). The coding (percent or per mil) is selected via the AUMAuser parameter 10: “Format of analogue indication” (page 13).For the scale 0 – 100, only the low byte requires evaluation.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

6 —1

0

7 —1

0

Condition Value byte 3(High-Byte)

Value byte 4(Low-Byte)

AUMA user parameter:Format of analogue indica-tions = 0

0 Setpoint 0...100

AUMA user parameter:Format of analogue indica-tions = 1

Setpoint 0...1000 Setpoint 0...1000

Table 13

Byte 5: Additional commands

Bits 1, 2, 3: Local controls enable function (option)The selector switch functions on the local controls (LOCAL, OFF, andREMOTE) may be either enabled or disabled via the fieldbus.Precondition:ENABLE LOCAL MODE parameter is set to:. BUS, or. BUS, AUTO LOCAL, or. BUS, AUTO REMOTE, or. BUS, AUTO

The ENABLE LOCAL MODE parameter also determines the behaviour incase of bus failure.For further information, please refer to the AUMATIC AC 01.1 Profibus DPmanual (operation and setting).

Bits 4, 5: Redundant bus connection with component redundancy(option)In addition to the first fieldbus interface, the AUMATIC actuator controls canbe equipped with a second fieldbus interface. The 2nd interface may beused to increase the operational safety. If one of the interfaces fails, theother interface automatically takes over (component redundancy).If there is a communication to the master available via both fieldbus inter-faces, the operation commands of the interface which first established acommunication to the master will be executed.

Information Both fieldbus components must be identically programmed by the master(identical setting of the GSD file).

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit Designation Value Short description

0 Remote sw. posi-tion

1 Selector switch position REMOTE is re-leased.

0 Selector switch position REMOTE islocked.

1 Remote sw. posi-tion

1 Selector switch position OFF is released.

0 Selector switch position OFF is locked.

2 Local sw. position1 Selector switch position LOCAL is re-

leased.

0 Selector switch position LOCAL islocked.

3 —1

0

4 Channel 11 Change-over to Profibus DP communi-

cation channel 1

0 No change-over

5 Channel 21 Change-over to Profibus DP communi-

cation channel 2

0 No change-over

6 LOCAL-OFF/REMOTE

1 AUMATIC changes to REMOTE.

0 Selector switch positions LOCAL andOFF enabled.

7 —1

0

Table 14

Bits 4 and 5 (channels 1 and 2) are used to select a communication chan-nel:

Information . Only a transition between these bits causes a change-over. This means,the change-over is initiated by 0 � 1 transition.

. If the bit for channel changing is set, the addition of the second bit doesnot have any effect.

. Transition from one channel to the other is supported, i.e. bits can bechanged simultaneously (e.g. channel A: 1 ��� and channel B: 0 � 1).

The change-over is only performed if the bits in the process representation areset accordingly and both fieldbus interfaces communicate with the master.

Bit 6: Enable function LOCAL-OFF/REMOTE of the local controls(option)The selector switch functions on the local controls LOCAL or OFF may beeither enabled or disabled via the fieldbus. Furthermore the REMOTE modeof the AUMATIC can be forced independently from the actual selector switchposition.Precondition:ENABLE LOCAL MODE parameter is set to:. BUS, AUTO LOCAL II

The ENABLE LOCAL MODE parameter also determines the behaviour incase of bus failure.For bit 6 = 1 (AUMATIC changes to REMOTE) the AC mode is alwaysREMOTE, independently from the actual selector switch position.For bit 6 = 0 (selector switch positions LOCAL and OFF are enabled), theAC mode depends on the actual selector switch position. Only the LOCALand OFF modes are possible.

Information Observe during commissioning and maintenance: Any control fromREMOTE via the system cannot be interrupted or blocked locally viathe selector switch position.For further information, please refer to the “Manual (operation and setting)AUMATIC AC 01.1 Profibus DP”.

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Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Bit 5Chan-nel 2

Bit4Chan-nel 1

Meaning

0 0 No channel selected, change-over does not take place. Thepreviously selected channel remains active.

0 0 � 1 Change-over to channel 1 (A) is started.

0 1 Channel 1 (A) remains selected

0 1 � 0 Channel 1 (A) remains selected.

0 0 Channel remains active.

0 � 1 0 Switch-over to channel 2 (B) is started.

1 0 Channel 2 (B) remains selected.

1 � 0 0 Channel 2 (B) remains selected.

0 0 Channel remains active.

0 � 1 0 � 1 No change-over.

1 0 � 1 No change-over.

0 � 1 1 No change-over.

1 1 Channel remains active.

0 � 1 1 � 0 Change-over to channel 2 (B) is started.

1 � 0 0 � 1 Change-over to channel 1 (A) is started.

Table 15

Byte 6: Operation commandsfor multiport valve func-

tion(option)

Bits 0 – 7 allow the direct selection of 8 intermediate positions via fieldbuscommands. Hereby the selected intermediate position is approacheddirectly, without stopping in another intermediate position.

In this case, the actuator continues running until the selected intermediateposition has been reached. Example: Operation from position 5 to 7 withoutstopping at position 6.For further information, please refer to the AUMATIC AC 01.1 Profibus DPmanual (operation and setting).

Bytes 7 to 16 The contents of bytes 7 to 16 are reserved for future extensions and shouldbe set to 0.

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Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Bit Designation Value Short description

0 Intermed. pos.11 Actuator is to approach intermediate po-

sition 1.

0 No command

1 Intermed. pos.21 Actuator is to approach intermediate po-

sition 2.

0 No command

2 Intermed. pos.31 Actuator is to approach intermediate po-

sition 3.

0 No command

3 Intermed. pos.41 Actuator is to approach intermediate po-

sition 4.

0 No command

4 Intermed. pos.51 Actuator is to approach intermediate po-

sition 5.

0 No command

5 Intermed. pos.61 Actuator is to approach intermediate po-

sition 6.

0 No command

6 Intermed. pos.71 Actuator is to approach intermediate po-

sition 7.

0 No command

7 Intermed. pos.81 Actuator is to approach intermediate po-

sition 8.

0 No command

Table 16

5. Description of the Profibus DP board

Profibus DP board:

5.1. Displays (optical signals)

V1: LED system OK (green) Shows the correct voltage supply to the Profibus DP board.

Is continuously illuminated: Voltage connected to Profibus DP board.Is blinking: Microcontroller defective.Is not illuminated: No voltage at the DP board.

V2: LED DATA EX (green) If the LED is illuminated, the Profibus DP interface has entered the ‘DataExchange’ state. Controlling the actuator by the DP master and reading theactuator state can be performed in this state only.

V3: LED CAN STATE (red) Is illuminated or blinking: Communication to logic is faultyIs not illuminated: Communication with logic is in order.

V4: LED STATE (green) Is illuminated ornot illuminated: Profibus DP board is not readyIs blinking: Program on the Profibus DP board is being

executed.

Regular single blinking of the LED during operation indicates correct func-tion of the Profibus DP board.

V16, V19, V22, V25 LEDs of the digital customer inputs (option); they are illuminated when+ 24 V are applied to the inputs.

33

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Figure 1

X2 Plug Profibus DP connection S1 DIP switch redundancyX4 Plug customer inputs V16 LED digital input 1V1 LED system OK (green) V19 LED digital input 2V2 LED DATA EX (green) V22 LED digital input 3V3 LED CAN STATE V25 LED digital input 4V4 LED STATE

5.2. Connections:

5.2.1 Profibus DP bus connectionThe bus signals and the galvanically isolated voltage supply for the bus ter-mination, as well as the bus termination resistors located on the Profibus DPboard are connected on the X2 plug.

5.2.2 Customer inputs (option)Plug X4 provides pins for 4 digital customer inputs and 2 analogue customerinputs.Table 18: Digital inputs (galvanically isolated)

These signals are freely available inputs, which the microcontroller transmitsinto the process representation input (OPTIONS part 1, bits 4 to 7). Theinputs are galvanically isolated and internally connected to 0 V via pull-downresistors. In an unconnected state, a logical zero is transmitted. To set aninput to logical one, + 24 V DC must be applied.Table 19: Analogue inputs

External 0/4 – 20mA sensors for transmitting the measured values via theProfibus DP can be connected to these inputs.

Information The measuring range of analogue inputs can be set viaCONFIGURATION(M40)>SETUP(M41) parameter.

34

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Pin Description1 Channel 1: B cable bus termination2 Channel 1: A cable bus termination3 Channel 1: Profibus B cable4 Channel 1: Profibus A cable8 Channel 2: Profibus A cable (redundant channel)7 Channel 2: Profibus A cable (redundant channel)9 Channel 2: Profibus termination B cable (redundant channel)10 Channel 2: Profibus termination A cable (redundant channel)

Table 17

Pin Description LED9 R1: digital input 1 V 1610 R2: digital input 2 V 1911 R3: digital input 3 V 2212 R4: digital input 4 V 258 0 V

Table 18

Pin Description3 AN1: Analogue signal (0 – 20 mA)4 GND (System ground)5 AN2: Analogue signal (0 – 20 mA)6 GND (System ground)

Table 19

Damage on the Profibus DP board in case of incorrect connection!� Observe proposed external wiring diagrams (see appendix).� The bounce time of the connected switches should not be more than 1

ms.� The inputs AN1 and AN2 do not have galvanic isolation via opto-isolator.

NOTICE

5.2.3 Redundant bus connection with component redundancy (option)

DIP switch S1 (figure 1).

35

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

S1-1

Only one Profibus DP interfaceavailable

OFF

Two Profibus DP interfaces avail-able

1st Profibus DP interface: OFF

2nd Profibus DP interface: ONS1-2 Reserved OFF

Table 20

6. Corrective actions

6.1. Fault indications and warning indications

Faults interrupt or prevent the electrical operation of the actuator.Warnings have no influence on the electrical operation of the actuator. Theyonly serve information purposes.Fault and warning indications are shown on the display (status indications S).

6.2. Diagnostics

The information contained in the diagnostic indications is only provided forthe AUMA service and for enquiries in the factory.The diagnostic indications can be called up during trouble-shooting via thedisplay (group D).

6.3. Troubleshooting

36

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Change to the

diagnotic page

DE

DP1 BUS STATUS

DP1 BUS STATUS

DATA EX

indicates:or

LED (V2) is illuminated on Profibus DP board

No communicationbetween

slave and master

Profibus DPcommunication

correct

No baud ratefound

- Check master- Check wiring- Check bus connection

DP1 BUS STATUS

BAUD SEARCH

indicates:

yes no

yes

Incorrect configurationdata.Correct configurationin the master,configuration datanot yet sent:Send configurationdata

Fault in the internalDP status machine:switch actuator offand on

no

Parameter data in-correct. Correctparameters in themaster.Parameters not yetsent. Sendparameters.Possibly thewrong GSD filewas used.

2

1

3

DP1 BUS STATUS

WAIT PRM

indicates:no

yes

DP1 BUS STATUS

WAIT CFG

indicates:no

yes

DP1 BUS STATUS

DP FAULT

indicates:no

yes

Actuator cannot be controlledvia Profibus DP

37

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

DP1 BUS STATUS

GC CLEAR

DATA WITH LENGTH 0

indicates:or

no yes

If necessary, switch offAutoclear-Funktionin the master. SendGC OPERATE telegram

yes no

2

Slave isin

Fail Safe state

Check all other programmedlaves at the Profibus.s

3

4

Profibus DPcommunication

correct

Operationvia local

controls possible?

Master doesnot give operation

command or incorrectoperation command

Check programmingof controls

Other faults:(torque, thermal,or internal faults)

logic board,motor controls andmotorProfibus DP board

38

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Profibus DP boarddefective

Check LED V1: SYSTEM OK on Profibus board

Voltage supplyof the Profibus DP

board is correct

Check Profibus DPboard

ExchangeProfibus DP board

Check connection oflogic and ProfibusDP board. If necessaryexchange boardCheck programming

Profibus DP board notsupplied with voltage

Check voltage supplyof the AUMATICCheck fusesCheck Profibus DPboard

V1 is continuously illuminated V1 is blinking V1 is not illuminated

LED V4: STATE blinking

LED V3: CAN STATEilluminated or blinking?

Program on theProfibus DP board

is executed

internal communicationfaulty or

incorrectly configured

yes

yes

no

no

Internal communicationcorrect

1

4

6.3.1 Measuring the Profibus signals using an oscilloscope

1. Open terminal compartment (refer to operation instructions on the actua-tor)

2. Check Profibus signal, channel 1, on the connection board, and pin 2(N/A) and pin 1 (P/B) on plug (X1) with a digital oscilloscope.The off-load voltage between pin 1 (+) and pin 2 (-) must be positive andin the range between 0.8 V and 1.4 V.

Figure 2 shows the connection board (standard version).

39

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

S1

X1

X3

P/B

X2

P/B

N/A

N/A

Figure 2

S1 Bus termination channel 1 X1 Channel 1, � from the previous deviceX2X3

Channel 1, � to the next deviceShielding clamp

7. Technical data

Settings/programming the Profibus DP interfaceSetting the baud rate Automatic baud rate recognitionSetting the Profibus DP interface The setting of the Profibus DP address is made via the display of the AUMATICConfigurable processrepresentation via GSD file

For an optimal adaptation to the process control system, 4 different process representations areavailable.Additionally, the contents of four signal bytes are freely programmable.

Commands and signals of the Profibus DP interfaceProcess representation output(command signals)

OPEN, STOP, CLOSE, nominal position value1), RESET

Process representation input(feedback)

End position OPEN, CLOSEDActual position value3)

Actual torque value6)

Selector switch in position LOCAL/REMOTERunning indication 3) (directional)Torque switch OPEN, CLOSEDLimit switch OPEN, CLOSEDManual operation by handwheel 3) or local controlsAnalogue (2) and digital (4) customer inputs

Process representation input(fault signals)

Motor protection trippedTorque switch tripped in mid-travelOne phase missingLoss of the analogue customer inputs

Behaviour on loss ofcommunication

The behaviour of the actuator is programmable:- stop in current position- move to end position OPEN or CLOSED- move to any intermediate position1)

General data Profibus DPCommunication protocol Profibus DP according to IEC 61158 and 61784Network topology Linear (bus) structure. When using repeaters, tree structures can also be implemented.

Coupling and uncoupling of devices during operation without affecting other devices ispossible.

Transmission medium Twisted, screened copper cable according to EN 50 170Profibus DP interface EIA-485 (RS485)Transmission speed/cable length

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...DP master class 2, e.g. programming/configuration toolsDP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,sensors

Number of devices 32 devices without repeater, with repeater expandable to 126Bus access Token-passing between the masters and polling for slaves.

Mono-master or multi-master systems are possible.Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode

1) Requires position transmitter in actuator

40

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

Baud rate (kbit/s) Max. cable length(segment length) without

repeaterPossible cable length with

repeaters (total network cablelength)

9.6 – 93.75187.5

5001,500

1,200 m1,000 m

400 m200 m

approx. 10 kmapprox. 10 kmapprox. 4 kmapprox. 2 km

8. Appendix – Proposed external wiring diagram

8.1. Connecting external sensors, 2-wire technology

41

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

8.2. Connecting external sensors, 3-wire technology

42

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

8.3. Connecting external sensors, 4-wire technology

43

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

Notes

44

Actuator controls AC 01.1/ACExC 01.1AUMATIC Manual

IndexAAlarm contact 12

BBasic functions 7Bus access 7Bus failure 30

CCollective fault signal 12Commissioning 8Communication 7Component redundancy 30,35Configuration 24Corrective actions 36

DDead band 19Dead time 19,21Device types 7Diagnostics 36

EEnable local controls 30Error variable 19

FFailure behaviour 23Failure operation 23Failure source 23Faults 24,36Functionality 7

HHandwheel 21

LLimit seating 19

MMeasuring the Profibus signals 39Motor protection 20,24

OOperating time 25

PParameter setting 8Pause time 21Percent/per mil change-over 13Phase loss 24Process representation 15,28Process representation input 10Protective functions 7

RRange of application 5Redundant bus connection 30,35Remote operation 28

SSafety instructions 4Selector switch 20,23Signals 19Signals via fieldbus 15Source for initiation 23Stepping mode 19,21

TTechnical data 40Transfer mode 7Troubleshooting 36Type of seating 24

WWarnings 19,36

45

Actuator controls AC 01.1/ACExC 01.1Manual AUMATIC

EuropeAUMA Riester GmbH & Co. KGPlant MüllheimDE-79373 MüllheimTel +49 7631 809 - 0Fax +49 7631 809 - 1250riester@auma.comwww.auma.com

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INDUSTRAPT-2710-297 SintraTel +351 2 1910 95 00Fax +351 2 1910 95 99industra@tyco-valves.com

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46

AUMA worldwide

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DW Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/1089sichoi@actuatorbank.comwww.actuatorbank.com

Sunny Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 2401095sunnyvalves@inet.co.thwww.sunnyvalves.co.th/

Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 1975support@auma-taiwan.com.twwww.auma-taiwan.com.tw

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 294393413info@barron.com.auwww.barron.com.au

2009-01-22

47

Certificate Registration No.12 100/104 4269

AUMA Riester GmbH & Co. KGP.O.Box 1362D-79373 MüllheimTel +49 7631 809 - 0Fax+49 7631 809 - 1250riester@auma.comwww.auma.com

For detailed information on AUMA products refer to the Internet: www.auma.com

Y000.082/003/en/2.09