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Actuator Components ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Actuator Components • Actuators – Hydraulics – Pneumatics Electric Motors • Gearing • Bearings • Seals 1

Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

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Page 1: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Actuator Components

• Actuators – Hydraulics – Pneumatics – Electric Motors

• Gearing

• Bearings • Seals

1

Page 2: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Fundamental Elements of Robotics

2

SensingPlanning

and Reasoning

Actuation

Environment

Page 3: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Prime Mover Taxonomy

• Electrical – Direct Current – Alternating Current

• Non-Electrical – Hydraulics – Pneumatics – Chemical – Thermal – Stored Energy

3

Page 4: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulics and Pneumatics

4

Page 5: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Pneumatic Actuator Cutaway

5

Page 6: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulic System Schematic

6

Page 7: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulic Spool Valve Schematic

7

Page 8: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushed DC Motor Schematic

8

Page 9: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Brushed Motor Schematic

9

Page 10: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushed DC Motor Commutator

10

Page 11: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushless DC Motor

11

Page 12: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushless Outrunner Motor

12

Page 13: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Brushless Motor Schematic

13

Page 14: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Basic DC Motor Drive Characteristics

14

Page 15: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Effects of Temperature on DC Motors

15

Page 16: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Effects of Temperature on DC Motors

16

Page 17: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Speed as a Function of Torque

17

Page 18: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Standard DC Motor Characteristics

18

Page 19: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Motor Power

19

P = ⌧!

P = ⌧ (!NL + E⌧) = ⌧!NL + E⌧2

! = E⌧ + !NL (E < 0)

dP

d⌧= !NL + 2E⌧ = 0

⌧max power

= �!NL

2E

Page 20: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Motor Power and Efficiency

20

Page 21: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Typical DC Motor Specification

21

Page 22: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Standard Motor Specifications

22

Page 23: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Axial Flux Motor

23

Page 24: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Stepper Motor Exploded Image

24

Page 25: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Stepper Motor Schematic

25

Page 26: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gearhead Motor Cutaway

26

Page 27: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gear Forms

27

Page 28: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gearing Calculations

28

Gear ratio ⌘ N

⌧output

= N⌘gear

⌧input

!output

=!input

N

Ioutput

= N2Iinput

⌧ = I!̇ =) I =⌧

Ioutput

=⌧output

!̇output

Ioutput

=N⌘

gear

⌧input

!̇input

N

Ioutput

= N2⌘gear

Iinput

!̇output

=!̇input

NFor ideal gearing,

Page 29: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Spur Gears

29

Page 30: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Spur Gear Parameters

30

Page 31: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Helical Gears

31

Page 32: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Planetary Gears

32

Page 33: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Bevel Gears

33

Page 34: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Bevel Gear Kinematics

34

Page 35: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Automotive Differential Schematic

35

Page 36: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Automotive Differential (more realistic)

36

Page 37: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Worm Gear

37

Page 38: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Chain Drives

38

Page 39: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Chain Drive with Idler

39

Page 40: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

V-Belt Drive

40

Page 41: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Toothed Belt Drive

41

Page 42: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Rack and Pinion Gears

42

Page 43: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Screw Drive Schematic

43

Page 44: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Linear Actuator Cutaway

44

Page 45: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Cup-Style Harmonic Drive

45

Page 46: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Operating Principle of Harmonic Drives

46

Page 47: Actuator Components - University Of Maryland · 2016-10-29 · Actuator Components • Actuators – Hydraulics – Pneumatics – Electric Motors • Gearing • Bearings • Seals

Actuator Components ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Pancake Harmonic Drive

47