Activated Carbon From Corn Cobs and Coconut Shell for Heavy Metal Ions Adsorption

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    ACTIVATED CARBON FROM CORN COBS AND COCONUT

    SHELL FOR HEAVY METAL IONS ADSORPTION

    Document by:Bharadwaj

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    ABSTRACT

    Heavy metal ions removal has received considerable attention due to their toxicological

    affects on ecosystem, agriculture and human health. Commercial activated carbon is widely

    used as an adsorbent for the removal of heavy metal ions from industrial wastes. Its highcost is, however, a restricting factor to its wider application. The present study explores the

    effectiveness of activated carbon obtained from corn cob and coconut shell for the removal

    of cadmium and chromium from aqueous wastes. Batch scale equilibrium adsorption

    studies carried out for various pH values and a range of initial concentrations of cadmium

    and chromium on the activated carbon prepared at different temperatures by pyrolysis

    process. Higher iodine value for coconut shell compared to corn cob at 8000C indicates that

    activated carbon obtained from coconut shell should be used preferably.

    Keywords: Coconut shell; Corn cob; Carbonization temperature; Heavy metals

    NOMENCLATURE

    Qe,= Amount of metal ion adsorbed, mg/gmCe,= Equilibrium metal ion concentration in solution, mg/literCo,= Initial metal ion concentration in solution, mg/literm = Amount of adsorbent, gm

    V= volume of solution, liter

    Qo= Langmuir constant related to maximum sorption capacity, mg/gmb = Langmuir constants that relate energy of adsorption,l/mg.

    k= Freundlich constant representing adsorption capacity (mg/g),

    n= Freundlich constant representing intensity of adsorbent

    INTRODUCTION

    Industrial modernization has increased the production and discharge of heavy metal ions into the

    environment. These metals are toxic in nature and generate various disastrous risks to humanhealth. For removal of hazards associated with water have played an important role in

    development of various technologies for wastewater purification namely filtration, ion exchange,

    precipitation and adsorption. Although these methods are effective for removing metals from

    contaminated water but they are expensive or time consuming and their inherent limitations also

    have proved to be less efficient than adsorption process based on low cost activated carbon

    [1].Throughout the world non conventional agricultural by product such as Coconut shell[2],coconut jute carbon[3],Coconut tree saw dust carbon [4], Sawdust and used Tyres carbon [5],

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    Rice husk carbon , Coconut fibre compost, Maize cob, Sugar beet pulp and Cane Bagasse,Hazelnut shell [6], Almond shell , Corncob, Stones of Apricot, Date, Peach, Olive and shell of

    Walnut & Coconut[2], Peanut husk[7] , Hazelnut husk[8], Olive stones & Almond shell,Casurina equisetifolia Leaves[9], Bagasse[10], Rice hulls, Rice straw, Apricot Stone, peachstones andEucalyptus globulus chips and Rice husk[11] are some of the raw materials for

    activated carbon production which has been reported to be an important adsorbents for theremoval of heavy metals and organics from municipal and industrial waste water. Coconut shell

    is mostly used for preparing microporous activated carbon due to its excellent natural structure

    and low ash content [12,13]. There are two methods for manufacture of activated carbon: physicaland chemical activation. In chemical activation the activating agent functions as a dehydrating

    agent inhibiting the formation of tar [12]. However the product needs washing to remove residual

    inorganic, which causes a serious pollution problem. Physical activation uses gaseous activation

    agent [14] and does not produce waste water, therefore is considered to be an environmentally

    benign technology. In the present study agricultural waste materials like coconut shell and

    corncob are used for preparation of activated carbon followed by removal of cadmium and

    chromium ions from synthetic waste water to establish equilibrium characteristics.

    MATERIALS AND METHODSChemicals

    All the chemicals used in this study are of AR grade obtained from CDH,India. Water used in this

    study is double distilled water.

    Activated carbon preparation

    Coconut shell and corncob are used as raw materials to produce activated carbon are obtained

    from Modinagar local vendor. The starting materials are cleaned and dried at 1100C for 48 hrs

    and then broken into 2 to5 inches pieces with the help of hammer. The Characteristics of biomass

    are given in Table 1. The broken biomass is pyrolysed at 350 0C for 1.5-2 hours followed by sizereduction to 1-3 mm size and Physical activation in a Microprocessor controlled Tube furnace.

    The Physical activation is done at three different temperatures of 600 0C, 7000C and 8000C for

    30min in each case with inert atmosphere of nitrogen.

    Table 1 :Characteristic of Biomass

    Property Coconut shell Corn Cob

    Calorific value ( kcal/kg) 5967.92 4153.79

    Moisture content(%) 6.54 7.08

    Volatiles matter(%) 65.05 71.2

    Fixed carbon (%) 27.0 20.9

    Ash content(%) 1.54% 1.85

    Bulk density(kg/l) 1.025 0.39

    Equilibrium experiments:

    Batch adsorption experiments are carried out in 100 ml conical flask. 50 ml of metal ion solution

    of known concentration (10-100 ppm) and adjusted pH by acetate buffer is poured into flask

    containing accurately weighed amount of the adsorbents. The adsorbent weight ranged from

    0.120-0.310gm per 50 ml of solutions. The flasks are shaken at 150-200rpm using an electric

    shaker(DK-S1020 DAIKI) for about 24hrs to attain equilibrium. After 24 hours the content of

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    flask are filtered thorough the filter paper. Clear filtrate are analyzed for metal ion concentration

    (Ce) by AAS model-EC4141(make ECI). Amount adsorbed (Qe) in the adsorbent isdetermined by metal ion balance using following equation.

    ( )(1)-----

    m

    VCeCoQe

    =

    RESULT AND DISCUSSIONS

    Characterization of activated carbon

    The activated carbon are analyzed in terms of their iodine number bulk density, moisture contentand pH. The iodine number is determined according to ASTM procedure D4607-94 (ASTM

    Directory, 1986)[15]. Greater iodine value of coconut shell activated carbon indicates that

    coconut shell activated carbon have less ash content as shown in Table 2. Other characteristics are

    given in Table3.

    Table 2 : Iodine values of Activated carbon

    Temp of activation Type of biomass

    Corn cob Coconut shell

    8000C 786.85 926.35

    7000C 780 800.56

    6000C 700 649

    Table3: Characteristics of activated carbons

    Property Coconut shell activated

    carbon

    Corn cob activated carbon

    Bulk Density 0.5906kg/l 0.1863kg/l

    Moisture 1.3% 2.58%

    pH 7.26 5.89

    Effect of pH

    The mechanism of adsorption at the carbons surface reflects the nature of physicochemical

    interaction of the metal ions in the solution and the active sites of the carbons. One of the most

    important parameters that affect this mechanism is the pH of the solution. It is, therefore planned

    to conduct adsorption experiments at different pH values of the solution. The pH is varied from 2-

    10 for chromium and cadmium solution for both type of biomass at 250 C and 150 rpm. The effect

    of pH on the removal of chromium ions found to be max at pH 3.0 for corn cob and at pH 4.5 for

    coconut shell as shown in fig 1. The results indicate that the pH affects the Cr(VI) adsorption. An

    acidic solution at a pH value about 3-5 is an optimal condition for the adsorption of Cr(VI) andthe reason may be due to the partial reduction of Cr(VI)-Cr(III) on the surface of the carbon and

    electrostatic attraction of the highly protonated carbon surface to the major chromium

    species(HCrO4-) in solution. The effect of pH on the removal of Cadmium ions found to be max

    at pH range 5for corn cob carbon and 6.0 for coconut shell carbon as shown in fig 2 . The metal

    adsorption found again max at pH >6.0 because of the formation of metal oxide precipitation.

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    Effect of adsorption temperature

    The effect of adsorption temperature on the uptake of chromium and cadmium, at the optimum

    pH is examined. Fig 3 and Fig 4 shows the temperature influence on the adsorption of chromium

    and cadmium simultaneously. The removal of metal ions increases with an increase in the

    temperature. For both type of metal ions with both type of adsorbents there is a substantialincrease in the amount adsorbed when the temperature increases from 15oC-35o C. It can be easily

    inferred that the removal of metal ions increases with increase in temperature.

    Figure 1 :Effect of pH on Cr

    adsorbed,t=24hrs, CO=100ppm,

    m=0.120gm,

    0

    5

    10

    15

    20

    25

    0 2 4 6 8 10 12

    ph

    metaladsorbed

    (mg/gm)

    coconut

    corn cob

    Figure 2: Effect of pH on cd adsorbed,

    t=24 hrs,Co=100ppm,m=0.120gm

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    50

    0 2 4 6 8 10 12

    pH

    metaladsorbed

    (mg/gm)

    coconut shell

    corn cob

    Figure3: Effect of temp for Cr,

    t=24hrs,100ppm,0.120gm,150rpm

    0

    5

    10

    15

    20

    25

    30

    0 10 20 30 40

    temp

    metaladsorbed

    (mg/gm)

    shell ac

    cob ac

    Figure4: Effect of temp for Cd,

    t=24 hrs,100ppm,0.120 gm,150rpm

    0

    1

    2

    3

    4

    5

    6

    7

    0 10 20 30 40

    temp

    metaladsorbed

    (mg/gm)

    shell ac

    cob ac

    Effect of adsorbent dose

    The effect of amount of adsorbent on the uptake of chromium and cadmium, at the optimum pHis examined. Amount if carbon dosage versus % removal of chromium and cadmium ions

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    shows(in Fig 5&6) that the removal of metal ions increases with an increase in the amount of

    carbons. For chromium ions there is a substantial increase when the does of carbons increases

    from 0.1-0.2gm but not more increases for 0.3 gm for corn cob but for coconut shell activated

    carbons it found increase in good condition. So it can be easily inferred that the percent removal

    or metal ions increases with increasing weight of carbons.

    Figure 5: Effect of carbon dose-Cr,100ppm,150 rpm ,t=24hrs,pH-5

    0

    5

    10

    15

    20

    25

    0 0.1 0.2 0.3 0.4

    carbon dose (gm)

    metaladsorbed

    (mg/gm)

    shell ac

    cob ac

    Figure6: Effect of carbon dose-cd,t=24 hrs,100ppm,150rpm,pH-6

    0

    2

    4

    6

    8

    10

    12

    0 0.1 0.2 0.3 0.4

    carbon dose (gm)

    metaladsorbed

    (mg/gm)

    shell ac

    cob ac

    Effect of initial metal ion concentration

    The effect of initial ion concentration on the uptake of chromium and cadmium, at the optimum

    pH is examined and results are shown in Figure7. The percentage removal of chromium and

    cadmium ions increases with an increase in the initial ion concentration for fixed amount ofadsorbent dose. For both metal ions the rate of percentage removal fast at low concentration and

    it becomes slow with increases in initial concentration which may be due to saturation of

    adsorbent

    Equilibrium Isotherms

    The equilibrium study is carried out for removal of Chromium and Cadmium by activated carbon.

    Equilibrium equation, commonly known as sorption isotherm, is basic requirement for the design

    of adsorption system. The isotherm provides information on the capacity of the adsorbent forremoving a unit mass of pollutant under the operating conditions. Optimizing the design of

    adsorption system to remove Chromium and Cadmium from effluent requires appropriate

    correlation for the equilibrium data. Two isotherms have been tested in the present study, namely,

    Langmuir and Freundlich. The Langmuir isotherm represents one of the first theoreticaltreatments of non-linear adsorption, and has been successfully applied to a wide range of data that

    exhibit limiting or maximum adsorption capacities. It assumes uniform energies of adsorption

    onto the surface and no transmigration of the adsorbate in the plane of the surface. The Langmuir

    isotherm is represented by:

    (2)---------1

    ebC

    CQQ eoe

    +

    =

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    Figure 7: Effect of initial ion conc, t=24hrs, pH 6.0 for Cd,

    pH 5.0 for Cr, m=0.220 gm

    0

    10

    20

    30

    40

    50

    6070

    80

    90

    100

    0 20 40 60 80 100 120

    conc(ppm)

    %r

    emovalofmetalion

    Cr ion

    Cd ion

    Linear form of equation (1) is

    (3)-----------111

    eo oe Q

    b

    CQQ+

    =

    A plot of 1/Qe versus 1/Ce from the linear form of Eq. (2) can be used to determine the values of

    Qoand b. The calculated parameters are presented in Table3. The equilibrium data is also fitted tothe Freundlich isotherm. Freundlich equation has the following linear form

    -(4)-----------log1

    kloglog Aee Cn

    Q

    +=

    Where Qe is the amount of solute present in the adsorbent phase at equilibrium (mg/g), Ce is theequilibrium solute concentration in the solution phase (mg/l), and k and n are constant

    representing adsorption capacity (mg/g), and intensity of adsorbent respectively. The values of k

    and n obtained from the intercept ands slope of the plot between log Qe and log Ce are presented

    in Table3.

    Conclusions

    In the present study, the waste coconut shell and corn cob are used as a low cost source material

    for the preparation of activated carbons and the carbons activated at 8000

    C gives the highestiodine value. Lower Iodine value in case of corn cob compared to that for coconut shellcarbon indicates that coconut shell activated carbon is better. The optimum pH for

    cadmium adsorption is in the range 5-6 while that for chromium the range is 3-4. Metal

    removal increases with increase in the amount of activated carbon. Freundlich isotherm

    fits well in the equilibrium data for adsorption of chromium and cadmium on activatedcarbon.

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    Table 3 : Isotherms Parameters

    Isotherms Biomass Metal ion Experimental

    conditions

    Parameters R 2

    Langmuir coconut

    shell

    Cadmium pH=6.0

    Ads.Temp.=250C

    Act.Temp.=8000C

    Qo=1.045,

    b=0.015942

    0.9464

    Freundlich coconut

    shell

    Cadmium pH=6.0

    Ads.Temp.=250C

    Act.Temp.=8000C

    k = 6.931,

    n =0.2978

    0.9759

    Langmuir Corn

    cob

    Cadmium pH=6.0

    Ads.Temp.=250C

    Act.Temp.=8000C

    Qo=6.11,b=0.019511

    0.9226

    Freundlich Corn

    cob

    Cadmium pH=6.0

    Ads.Temp.=250CAct.Temp.=8000C

    k = 8.0634,

    n=0.24200

    0.9601

    Langmuir coconut

    shell

    Chromium pH=5.0

    Ads.Temp.=250CAct.Temp.=8000C

    Qo= 1.078,

    b= 0.0375

    0.7423

    Freundlich coconut

    shell

    Chromium pH=5.0

    Ads.Temp.=250C

    Act.Temp.=8000C

    k= 0.7374,

    n=3.16656

    0.9679

    Langmuir Corn

    cob

    Chromium pH=5.0

    Ads.Temp.=250C

    Act.Temp.=8000C

    Qo=5.175,

    b= 0.09045

    0.5612

    Freundlich Corn

    cob

    Chromium pH=5.0

    Ads.Temp.=250CAct.Temp.=8000C

    k= 1.8614,

    n=1.8148

    0.9842

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