ACS580 Product Presentation RevJ

ABB general purpose drives ACS580

Name, department/event, date

© ABB Group April 28, 2023 | Slide 3

ABB general purpose drivesTypical applications

ACS580 is designed for variable torque and basic constant torque applications

Variable torque applications, such as Centrifugal pumps: booster pumps,

irrigation pumps, circulating pumps, vacuum pumps

Centrifugal fan applications: process cooling and ventilation, centrifugal fans

Centrifugal compressor applications: Refrigerated compressors

Basic constant torque applications, such as Conveyors, mixers, extruders, positive

displacement pumps and fans


ABB general purpose drivesThe “all-inclusive“ product was born

ABB launched the ACS550 standard drive with the most intuitive user interface ever seen on the market

The success of ACS550 was based on The patented swinging DC choke as

standard for mitigation of harmonics and fulfilling EN61000-3-12 as standard

Cat. C2 EMC filter as standard User-friendly and easy assistant

control panel Robustness and high field quality of

the product

2003


ABB general purpose drivesThe new “all-compatible“ product range

Easy to select, order, commission and use. All essential features built-in. All-inside concept for easy selection, ordering and

installation. Energy efficiency – The highest IE2 drive efficiency class, and support for IE4 efficiency

class motors, total system efficiency motor & drive packages. Life cycle services protecting investment and guaranteeing long lifetime. The backwards-compatibility with ACS550 and ACS400. Easy to replace existing drives.

2014


ABB general purpose drives Shared elements with other all-compatible drives

Free entry level PC tool• Quick and harmonized access

to drive settings• Flexible monitoring capabilities• Diagnostics support with

one mouse click• Additional settings in Pro

version

Universal connectivity• Same fieldbus options• Harmonized connector

terminals

Same control interface• Easy navigation and monitoring• Harmonized parameters and

common shared functions• Built-in USB connection

to the PC tool

Compact and practical design• Light and small units• Harmonized connections and

terminal markings


ABB general purpose drivesThe backward compatibility – peace of mind

Backwards-compatibility with ACS550 All dimensions (HxWxD) and footprint Control I/O; amount, terminal numbering,

features and specifications Wider power range and higher power

density Performance and functionality:

EMC compatibility Mitigation of harmonics Motor control performance


ABB general purpose drivesThe trend-setter wall-mounted product

Wall-mounted, power and voltage ranges: 0.75kW - 250kW (with light- and heavy-

duty ratings) 3-ph 208 - 240V (1-ph with de-rating) 3-ph 380 - 480V 3-ph 575 - 600V (US regional

variant) Wall-mounted, enclosure ratings:

IP21 (UL Type 1) and IP55 (UL Type 12)

Really compact IP55 offering for installing drive without cabinets


ABB general purpose drivesDrive module to extend the power range

Cabinet installation, power and voltage range:

250kW - 500kW in voltage range 380-480V

Drive module, enclosure rating: IP00 as standard IP20 with option

Compact design with all inside concept Two frame sizes for optimal power

density EMC Category C3 option and common

mode filter option preconfigured in the standard delivery.

Easy commissioning through compact design, wheeled pedestal and ramp.

HardwareACS580-01


Hardware overviewFrames and powers

7.5-11kW 30-37kW 75kW 132-160kW(10-15hp) (40-50hp) (100hp) (200hp)

R2

15-22kW

(20-30hp)

R3

R4 R6

90-110kW

(125-150hp)

R73-5.5kW (3-7.5hp)

R145-55kW

(60-75hp)

R5

R8

200-250kW

(300-350hp)

R9

0.75-2.2kW (1-3 hp)

R0

250-355kW(400-500hp)

R10

400-500kW(600-700hp)

R11

ACS580-01 wall-mounted frames


Hardware overviewExample: 15 to 22 kW IP21 single drives

Size savings with integrated conduit box

ACS550 583 x 203 x 231 mm

ACS580 454 x 203 x 228 mm

- 23%


Hardware overviewExample: 15 to 22 kW IP55 single drives

Size savings with integrated conduit box and new IP55 cover design

ACS550 629 x 267 x 254 mm

ACS580 454 x 203 x 237 mm

- 49%


Hardware overviewExample: 200 and 250 IP21 kW single drives

One-third of the volume with new design

ACS550 2024 x 347 x 617 mm

ACS580 955 x 380 x 418 mm

- 65%


Hardware overviewExample: 132 and 160 kW IP55 single drives

No more increase on width and height with higher protection

ACS550 1119 x 410 x 423 mm

ACS580 965 x 300 x 452 mm

- 33%


Hardware overviewOverloadability and output current definitions

In

Ild

1.5 ×Ihd

1.1 × Ild

Ihd

Definition ACS550 / ACS800

ACS580 / ACS880

No overload Icont In

110% overload 1 min / 10 minutes In Ild

150% overload 1 min / 10 minutes Ihd Ihd

Time


Hardware overviewAll essential features included as standard

The 2nd generation DC choke technology together with drive‘s design provides mitigation of harmonics at no additional charge

Smaller and lighter design Fulfills standard EN61000-3-12 Offers same performance as ACS550

C2 (1st env. public LV networks) EMC filter as standard

Space and time savings (decreased wiring costs) Requires installation of only a single compact package

STO – Safe torque off for implementing safe machinery

Brake chopper as standard up to R3 – now up to 22kW

Assistant control panel as standard Modbus RTU (EIA-485) as standard


Speed controlled main fan- Increased lifetime- Less audible noise- Still easy to change

RFI / EMI filterFulfils EN 61800-3 Class C2

Suitable for public LV networks

Integrated cabling space in R0-R4Less parts – easier to handle

2nd generation swinging chokeMitigation of harmonics enabling smaller and lighter design

Built-in back plateLadder and strut mounting

Blind conduit plate option for special cables (e.g. SWA cables)

Gland/conduit box (R5→)- For cables and conduits

Hardware overviewMain circuit

Hardware overview Flange mounting (frames R0-R9)

For harsh conditions IP20 front side, IP55 backside UL Type 1 / NEMA 1 front side UL Type 12 / NEMA 12 backside

Separates the airflow to the control section and heat sink for better thermal management

Possible to mount heat sink of the drive outside the enclosure

Main losses can easily be conducted out from the drive/drive cabinet

Easier to design reduced cabinet cooling need no duct outlet of the hot air


Hardware overviewAmbient conditions

Temperature range from -15ºC to +50ºC without de-rating of output current (R0-R3, IP21)

No additional over sizing needed No essential need for air-conditioned

electrical rooms

Speed controlled main cooling Less audible noise, especially on partial

loads Longer life time of the fan

Installation allowed up to 4000 m Truly global product

Coated boards as standard Robustness against environment


Hardware overviewCompact IP55 (UL Type 12)

High power density from compact drive Width and height same as IP21 unit

Separate panel door Protection class remains even without

control panel

IP55 allows installation closer to motor Save costs with shorter motor cables

No need for regular change of cabinet filters

Reduced maintenance costs

Light and robust design Updated choke technology Increased use of plastics


Packing materials Environmentally friendly packing

Packing is reusable and can be opened and closed by distributors

Options can be stocked separately and added when needed by distributors

Compact and environmentally friendly packing, no polystyrene used anymore on small frames

Easy to dispose and to recycle

Full four-color paper documentation available as an option and delivered only when ordered

HardwareACS580-04


Hardware overviewFrames and powers

7.5-11kW 30-37kW 75kW 132-160kW(10-15hp) (40-50hp) (100hp) (200hp)

R2

15-22kW

(20-30hp)

R3

R4 R6

90-110kW

(125-150hp)

R73-5.5kW (3-7.5hp)

R145-55kW

(60-75hp)

R5

R8

200-250kW

(300-350hp)

R9

0.75-2.2kW (1-3 hp)

R0

250-355kW(400-500hp)

R10

400-500kW(600-700hp)

R11

ACS580-04 drive modules


Hardware overviewAll essential features included as standard

Advanced pedestal system to help the handling and commissioning of the drive included in the standard delivery

Full size output terminals for easy motor connection

AC choke together with drive‘s design provides mitigation of harmonics at no additional charge

STO – Safe torque off for implementing safe machinery

Modbus RTU (EIA-485) as standard Assistant control panel and panel mounting

kit are included in the standard product. C3 EMC filter option preconfigured in the

standard delivery Common mode filter option included in the

standard delivery.


Two frame sizes for high power density

Top input, bottom motor connection The most optimal terminal locations for most

of the cabinets – cabling from the main switch to top entry terminals saves cabling work and cabinet space

Control unit mounted on the drive Wheeled pedestal, ramp and handle for

easy maneuvering

Hardware overviewFrames for cabinet installation

ACS580-04Frame

Power range (kW)

Height (mm)

Width(mm)

Depth(mm)

R10 250 – 355 1462 350 505

R11 400 – 500 1662 350 505


Hardware overviewRatings

Pn In Imax PLd ILd PHd IHd Type designation Frame

250 505 560 250 485 200 361 ACS580-04-505A-4 R10

315 585 730 315 575 250 429 ACS580-04-585A-4 R10

355 650 730 355 634 250 477 ACS580-04-650A-4 R10

400 725 1020 400 715 315 566 ACS580-04-725A-4 R11

450 820 1020 450 810 355 625 ACS580-04-820A-4 R11

500 880 1100 500 865 400 725* ACS580-04-880A-4 R11

In = Rated current available continuously without overloadability at 40 °C.

Pn = Typical motor power in no-overload use.

Imax = Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.

ILd = Continuous current allowing 110% ILd for 1 min/10 min at 40 °C.

PLd = Typical motor power in light-overload use.

IHd = Continuous current allowing 150% ILd for 1 min/10 min at 40 °C.

PHd =Typical motor power in heavy-duty use.


Hardware overviewPanel mounting kit as standard

DPMP-03 kit included as part of ACS580-04 standard delivery

Identical to DPMP-02 kit except the panel cable has different connector on the control unit side.


Hardware overviewCommon mode filter as standard

For filtering common mode voltages (reduce e.g. bearing currents)

Assembled around the output busbars of the unit

Possible to retrofit afterwards

Hardware

Click icon to add picture

Connectivity and panels


Hardware overviewStandard control connections (R0-R5)

6 Digital inputs(1 pulse input)- Freely programmable- Sinking/sourcing

2 Analog inputs- Freely programmable- Current or voltage

2 Analog outputs- Freely programmable - Current or voltage

3 Relay outputs- Freely programmable- Form C type

EIA-485- Removable module- Built-in Modbus RTU

Option slot for fieldbusCommon F series modules

Option slot for C modulesCMOD-01, CMOD-02, CHDI-01

EIA-485 PhloemControl panel and PC tool interface

ABB Drive Customizer interface Programming drive without mains

Safe Torque Off- SIL3 / PLe

Assistant panel with USBPC tool interface

Control board frame- Installation, cabling, debugging while control panel stays in place

-Bigger GND and DCOM terminals


Hardware overviewStandard control connections (R6-R11)

3 Relay outputs- Freely programmable- Form C type

External +24V AC/DC

2 Analog inputs- Freely programmable- Current or voltage

2 Analog outputs- Freely programmable- Current or voltage- Bigger GND and DCOM terminals

6 Digital inputs(1 pulse input)- Freely programmable- Sinking/sourcing

Safe Torque Off- SIL3 / PL e

Option slot for C modulesCMOD-01, CMOD-02, CHDI-01

Option slot for fieldbusCommon F series modules

EIA-485- Removable module- Built-in Modbus RTU


Hardware overviewI/O and fieldbus options

Slot 1 for fieldbus adapter Full access to drive configuring and

remote control

Slot 2 for I/O extension External 24 V voltage supply with

CMOD-01 and -02 for keeping the communications alive while the main supply is disconnected

Isolated PTC input with CMOD-02 2 additional relays and digital output with

CMOD-01


Hardware overviewMulti-functional extension modules and I/O option

Multi-functional extension modules

CMOD-01: 24 VDC/AC input, two relay outputs, one digital output.

CMOD-02: 24 VDC/AC input and galvanically isolated PTC input

CPTC-02: ATEX* certified PTC input and 24 VDC/AC input

Digital I/O optionCHDI-01: Six (6) 115VAC or 230VAC

digital inputsTwo relay outputs


Hardware overviewAssistant control panel

USB interface for PC and tool connection as standard

Possible to move information between PC and the drive with no extra hardware

Intuitive 4-key navigation in menus and assistants

Simple to use, easy to learn

Help button for problem solving Less calls to technical support

Bright screen with high resolution Better user experience


Hardware overviewPanel options

ACS580 has several different panel options: ACS-AP-S Assistant control panel

delivered as standard ACS-AP-I Assistant control panel

compatible with entire all-compatible drives

ACS-AP-W Assistant control Includes Bluetooth interface from

Drivetune App ACS-BP-S Basic control panel

limited features for basic use, not released yet

CDPI-01 Panel bus adapter daisy chaining multiple drives behind one

keypad CDUM-01 Blank control panel

cover for dust protection

© ABBSlide 39 April 28, 2023

ACS-AP-W Assistant control panel with wireless Bluetooth interface

Ordering with plus code +J429 or as a packed loose item

Drivetune mobile application for Android and iOS to be used in basic commissioning and in troubleshooting & maintenance tasks

Hardware optionsACS-AP-W and DriveTune


Hardware overviewPanel mounting options

ACS580 has two different panel mounting options:

DPMP-01 mounting kit (flush) When panel mounted protection

class IP55 Flush with the cabinet door Allows brand labeling

DPMP-02 mounting kit (surface) When panel mounted protection

class IP65 Really easy to install with single

22.5mm hole

Mounting kit DPMP-EXT for the panel available for ACS580

Kit designed for one drive Kit contains both DPMP-02 and

CDPI-01

Hardware overviewPanel mounting + panel bus adapter option


Hardware overviewCold configuration adapter (CCA-01)

Provides PC tool connection to an unpowered drive

Drive composer Drive loader 2

Standard software packages Customized software packages

Supported drive types ACS580

Software

Click icon to add picture

ACS580 standard control program


Software overviewHighlights

Commissioning with primary settings menu Simplified to contain essential settings for all applications allowing effortless

commissioning without parameter knowledge.

Improved monitoring Monitor most important values graphically with one look from editable home views. Drive can monitor load to be within nominal range and also report load profile

distribution graphically.

Diagnostic tools Group of functions designed to help problem solving and knowing what is limiting or

preventing drive operations.

Energy efficiency Energy savings up to 10% with built-in energy optimizer, by decreasing losses from

motor over-magnetization. Reports savings in monetary, energy and as reduced CO2 emissions.

Motor support Two modes of motor support: scalar and vector. Compatible with IE4 efficiency class motors.


Software overviewPrimary settings menu

Simple menu to define motor parameters and its range of operation

Effortless and fast commissioning, configuration and defect tracking

Define all essential settings without going directly into the parameter list

Assistants embedded to menus under different drive function topics

Settings based on ACS550 selections to offer familiar choices


Software overview I/O menu

One menu showing all I/O:s and functions controlled by each terminal

Fast and straight forward I/O configuration

Shows real time electrical statuses for all terminals and also what each terminal logically means to the drive

Efficient I/O mapping, identify if single terminal is used for multiple functions


Software overview Diagnostics menu

All essential properties to help with any issues you might have with ACS580

Answer questions such as: How is the drive controlled? Why is the drive running at this

speed? Why is the drive not starting? What has happened with the drive? What is happening on the fieldbus? What kind of load is connected to

motor? Active faults and warnings displayed with

additional data in one place Amplitude-, peak-value- and event-

logger keep track of occurred problems


Software overviewDiagnostic tools

The assistant panel has help function to provide user information in case of problems.

Simply by pressing the intuitive help button – “?” user will be offered with clear instructions how to solve the issue.

The drive keeps a fault log that helps to track randomly reoccurring faults.

Additional information stored with two most recent faults – current, speed, DC voltage

This feature helps to pinpoint the exact time and status of fault situations


Software overview System info menu

System info menu provides all the basic information such as serial numbers, software versions and device ID

Separate views for drive and control panel

Information about the drive can also be shown as a QR-code for use with mobile applications


Software overview Energy efficiency menu

Energy efficiency menu allows you to follow energy and monetary savings done by the drive

Easier to estimate the return value of investment

Estimate reduced CO2 emissions

New kWh counter for hourly and daily consumption monitoring

Consumed kWh pulse output connection to external load monitoring equipment

Built-in energy optimizer for both vector and scalar control

Energy savings up to 10 percent by reducing unnecessary losses from over magnetization


Software overview Backups menu

Restore backups of your drive settings to secure your process in case of unexpected failure

Copy drive settings to another drive working in the same process by switching the control panel from drive to drive

Shorter re-establishment time after failure

Auto-backup function creates backup automatically after settings changes


Parameters menu gathers all-compatible harmonized parameters to one place in logical order

Same parameters list in entire all-compatible portfolio. Learn it once, use it everywhere

Favorites list Find the parameters you most often

need to change

List of modified parameters Easier trouble-shooting

Software overview Parameters menu


Software overview Home view

Editable Home view Monitor up to three different signals

same time on same screen Edit Home view to match your needs Add up to 18 signals and scroll between

screens simply by arrow keys Different display styles: numeric,

gauge/bar and graph


Easy and quick way for commissioning different standard I/O configurations

Comprehensive set of predefined configurations

2-wire (ABB standard) 3-wire PID Hand/PID Hand/Auto Simple PID Alternate Motor potentiometer PFC

Software overviewControl macros


Software overviewCommissioning and monitoring tool

Entry level PC tool – Drive Composer Download free version from

www.abb.com Allows more detailed diagnose and

signal monitoring USB connection as standard on

assistant panel Drive Composer can be used to

create ‘support package’ that allows remote fault tracing

Available as free entry level version and more feature rich pro version

http://www.abb.com/product/seitp322/5a265ca6dcca8b70c12579430024e228.aspx


Software overviewMotor support

ACS580 supports two modes of motor control

Scalar for effortless, robust and fast speed control.

Vector for better speed and torque control and allows accurate control throughout the speed range

Up to 500Hz output frequency supported

Wide range of motors is supported e.g.

Asynchronous motors

PM motors (focus on IE4 used for pump and fan)

SynRM (IE4 efficiency class, released later)

IEC AC motors

NEMA AC motors

Synchronous reluctance motors

(released later)


Software overviewImproved motor control

Motor heating mode for motor condensation prevention Flying start for both motor control modes to catch running motors Two selectable flux braking levels allow ramp stops without resistors

by using the motor effectively as a one DC hold control for vector and scalar mode to keep the shaft locked

when drive is stopped Reduced audible motor noise with adjustable switching frequency

range


Software overviewConnectivity

Embedded Modbus RTU installed as standard

Variety of networks that can be connected – best support in the industry with a wide range of plug-in fieldbus adapters

Fieldbus settings made easy with redesigned simple settings. Allows fast configuration of 5 most commonly used protocols:

PROFIBUS DP PROFINET Modbus/RTU Modbus/TCP EtherNet/IP™


Want to learn more?

More information available from: ACS580 catalog ACS580 sales presentation ACS580-01 ordering information sheet ACS580-04 ordering information sheet Technical guide 3:

EMC compliant installation and configuration for a power drive system

Technical guide 6: Guide to harmonics with AC drives

http://appl13.de.abb.com/GLOBAL/SCOT/scot201.nsf/veritydisplay/8887d84ffab2e200c1257c2800454a07/$file/acs580_catalog_en_3aua0000145061_revb.pdf

http://search.abb.com/library/Download.aspx?DocumentID=3AXD10000265830&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=3AXD10000081909&LanguageCode=en&DocumentPartId=2&Action=Launch

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/a8dc0a0e66d66118c12575d6002fd22d/$file/technical_guide_no.3_3afe61348280_en_revd.pdf

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/a8dc0a0e66d66118c12575d6002fd22d/$file/technical_guide_no.3_3afe61348280_en_revd.pdf

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/cedba3af94239d90c1257b0f004712c4/$file/abb_technical_guide_no_6_revd.pdf


Documents

ACS580 Product Presentation RevJ