Aceros Hsla y Al Carbono Lecture

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    Lecture 6:Strengthening of Plain Carbon Steels

    MMat 380

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    Contributions to strength in steels

    Base material

    Solid solution strengthening (i.e., %Mn)

    Grain size (ferrite)

    Precipitates (distance between ppts)

    Cold work (dislocation density)

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    Steels - Fe-C-Mn alloys

    Mn added as ferromanganese Helps to de-sulpherize steel MnS

    (Fe-S brittleness)

    Powerful solid solution strengthener Powerful effect on heat treating med. %C

    (0.3%C ) and high %C steels which are

    usually Q&T

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    1xxx - %Cin steel

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    Strengthening low C steels(0-0.3%C)

    2 major ways: increase carbon content

    sacrifice % elongation; toughness because of Fe 3C

    decrease grain size increase strength but doesnt affect ductility Hall-Petch Equation d = grain size (mm)

    better strength without sacrificing ductility and

    toughnesstrend: use fine grained steels and lower C content

    2/1+= kd o y

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    Examples

    500Very fine12-13

    300Fine8

    250Coarse5

    y (MPa)GrainASTMNo

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    Grain size and strength

    335 MPa 540 MPa

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    ASTM grain size

    Grain boundaries act as barriers todislocation motion

    n=2 N-1 n = # grains/in 2 @ 100x magN = ASTM grain size No

    Note: Table 2.1 pg. 74 Smith

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    ASTM grain size

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    Unit conversions

    ASTM # 116 grains/mm 2 x (25.4) 2 = 10 323 gr/in 2

    = 1.03 gr/in 2 @ 100x

    ASTM # 82048 grains/mm 2x(25.4) 2 =1 321 287 gr/in 2

    = 132 gr/in 2 @ 100x not 128

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    ASTM grain size

    1 3 6 8 10

    Same magnification

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    Effect of grain size on strength

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    Applications

    Heattreated0.6-0.91030

    Structural0.3-0.61010-1025

    Sheet0.25-0.41006

    Product%MnGrade

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    Low carbon steels (

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    Low carbon steels (

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    HSLA steels

    Solid solution hardening (Mn) Decrease ferrite grain size by

    Controlled rolling Controlled cooling

    Precipitation hardening Nb (C,N) VC

    Typical x70 pipeline steel%C = 0.06; %Mn = 1.50; %Nb and/or V ~0.04Controlled rolling to produce very fine grain size

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    Strengthening HSLA steels

    Obtain fine grain size(ASTM 10-13) by: Controlled rolling Controlled cooling

    Can increase yieldstrength by 100-134MPa (i.e. 300-440 MPatotal)

    670P

    600Be

    100Si

    94Mn

    80Ni

    67Ti

    40Al27Mo

    20W

    13.4V

    13.4Co

    6.7Cr

    y increase of

    per 1% additionElement

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    Controlled rolling

    Normal finish T in hot rolling: 900-1000 C Finish at temperatures: 750-800 C

    Lower temperature R x & grain growth after hot rolling takes

    longer end up with smaller g grain size\ smaller

    grain size

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    Controlled rolling

    transformation of deformed gives finest grainsize

    want to T of R x and make R x more difficult Nb in small amounts does this (~0.04%Nb added)

    Need massive roll force to give required deformation Controlled rolled plate typically < 1 in thickness Thick plate usually has larger grain size

    because it is finished at a higher T and has a larger grain

    size

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    Controlled rolling schematic

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    Controlled cooling and grain size

    Slow coolingHigher transformation

    temperature

    Fast cooling

    Lower transformationtemperature

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    Thick sections

    Why do thick sections have lower yield stress?

    When finish rolling at higher T (larger grain size) thick sections cool slower

    raises T transf fewer nuclei grow to larger grain

    size lower y

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    Precipitation hardening

    Microalloying Nb, V, Ti Nb (C,N) precipitate during hot rolling in

    restricts grain growth

    refines grain size retards R x & raises T transf Pancake grains

    nuclei closer together therefore finer R x grain size

    V VC precipitate on cooling after rolling

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    Strength in HSLA steels

    + Standard C-Mn Steel 200-300 MPa+ Decrease grain size 100-134 MPa+ Increase Mn 67 MPa+ Increase Nb, V, Ti ppt hardening 67-100 MPa

    Total: 434-600 MPa Can now afford to lower the C content and still

    have 470-500 MPa steel

    Can have any strength level wanted by varyingthe degree of strengthening components

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    Effect of austenite grain size

    Deformed

    Small

    Large

    Ferrite grainsAustenite grains TRANSFORM TO