ACD506_Day 3 Aircraft Wing Design

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Thrust is the force which moves any aircraft through the air. Propulsion system is the machine that produces thrust to push the aircraft forward through air. Different propulsion systems develop thrust in different ways, but all thrust is generated through some application of Newton's third law of motion. A gas (working fluid) is accelerated by the engine, and the reaction to this acceleration produces the thrust force. Further, the type of power plant to be used in the aircraft depends on four important factors, namely: the aircraft mission, over all weight, flying range and endurance and altitude of flight. This assignment work was partitioned into three different parts (A, B and C respectively). In Part-A, a debate was made on the viability of implementation of twin engine propulsion system for long range civil aircrafts. Logical arguments based on literatures collected from various internet and text book sources were made and the conclusion of the usage of twin engine propulsion system for long range civil aircrafts was drawn. In Part-B, for the given mission of the aircraft, suitable power plant was chosen (Turbo fan engine) and corresponding cycle analysis calculations was done. The calculations were repeated for a range of flying altitudes and performance plots drawn were critically examined. Also, for the given Turbo prop engine data, cycle analysis calculations were done. The calculations were repeated for a set of Mach numbers and performance plots drawn were critically examined. The different engine installation techniques for a turboprop engine was also discussed. In Part-C, flow over an axial gas turbine cascade was analysed in Ansys-FLUENT software package. The blade geometry was created in Ansys-BladeGen and then imported to CATIA to create the flow domain. Meshing of the geometry was done in Fluent-ICEMCFD. The total momentum thrust and propulsion efficiency for the selected turbofan engine for the extreme altitudes of 4km & 18km was estimated as 73541N & 9375N and 47% & 40% respectively. The percentage of cold thrust generated at 4km & 18km was 60% & 45% respectively. Both momentum thrust and propulsion efficiency of the engine was observed to decrease with increase in altitude. The propeller thrust and power for the given turboprop engine for flight Mach corresponding to 0.1 & 0.8 was estimated to be 191669N & 25546N and 6074467W & 6477144W respectively. With increasing Mach number of flight, propeller thrust and power was observed to decrease and increase respectively. For the flow analysis over the axial turbine cascade, maximum static pressure value occurs for +150 (2.67*105 Pa) and minimum for 00 (2.5*105 Pa) flow incidence angles respectively. The maximum Mach number value occurs for +150 (1.89) and minimum for -150 (1.57) flow incidence angles respectively. Further the pressure loss was observed to be minimum for -150 (0.1118) flow incidence angle and maximum for +150 (0.2538) flow incidence angle.

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  • M. S. Ramaiah University of Applied Sciences

    1Faculty of Engineering & Technology

    Session delivered by:

    Dr. H. K. Narahari

    Aircraft Wing Design

    Session 3

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    At the end of this session the students will be able to :

    Choose Wing loading (W/S) based on different performance requirements Choose the lowest point in the feasible solution space to get lowest Thrust requirement

    Design Planform considering its dependence on various design elements

    Select a Wing cross-section (airfoil)

    Choose appropriate High lift devices In order to reach required (L/D, CD0 etc)

    Session Objectives

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    Overview

    The configuration of the wing is fundamental to the design of the aircraft.

    Interaction of the many parameters involved in wing design can be described under: Aerofoil section, including the use of high lift devices,

    Planform shape and geometry : determined by the operating Mach number of the aircraft and aerofoil shape..

    Overall size, that is the wing area : decided by the planform and aerofoil section.

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    Overview

    Wing design starts with Wing loading parameter W/S

    Based on historical data (to be refined later)

    Constraint Diagram

    Selection of Planform

    Aspect ratio, root and tip chord

    Sweep (LE, quarter chord and TE)

    Taper ratio and twist

    Selection of airfoil based on dominant requirement

    eg. For a passenger a/c choose such that the cruise CL falls in the drag bucket region of airfoil

    Select high lift devices accordingly

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    Airfoil selection : Drivers

    C L max at low and higher Mach numbers.

    The stalling characteristics where a gentle loss of lift is preferable, especially for light aircraft.

    Drag especially in aircraft climb and cruise conditions, when the lift to drag ratio should be as high as possible, and at higher Mach numbers.

    The aerofoil pitching moment characteristics which may be particularly important at higher speeds. If it is large there may be a significant trim drag penalty.

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    Airfoil Selection : Drivers

    The depth and shape of the aerofoil it effects the structural design

    Affects potential volume for fuel.

    The slope of the lift curve as a function of incidence in that it effects overall aircraft attitude, especially at high values of lift coefficient, such as are required

    at landing.

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    Shape parameters

    Aerofoil characteristics are determined by several shape parameters of which the most significant are:

    maximum thickness to chord ratio (t/c) and its chordwise location. Civil subsonic 8-10 % , supersonic 3-5%

    Leading edge or Nose radius impacts C L max Should be larger for subsonic aircraft

    Sharp for trans and supersonic aircraft

    the degree and distribution of camber, if any is used.

    Control surfaces are usually uncambered.

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    Shape Parameters

    Some degree of camber is normal for a wing section as it gives better lift characteristics.

    Normal flight is the criteria used for camber choice inverted flight would be possible of course

    trailing edge angle, which is often best made as small as is feasible.

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    Aerofoil Nomenclature

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    Span Influences the following

    Climb Induced drag important at climb airspeeds

    Greater span good for rate of climb

    Cruise High altitude: induced drag significant, greater span

    preferred

    Low Altitude: parasite drag dominates, span less important

    Weight Increasing span and aspect ratio makes the wing heavier.

    Optimum is a compromise between wing weight and induced drag

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    Wing Area Influences

    Cruise Drag Low altitude cruise favors high wing loading and low wetted

    area.

    Higher altitude cruise favors lower wing loading and greater span.

    Takeoff and Landing Increasing wing loading increases takeoff and landing roll

    Roll is proportional to the square of the takeoff or landing speed

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    Wing Area Influences

    Maneuvering Favors low wing loading, particularly for instantaneous turn rate.

    Stall Speed Most light airplanes wings are sized by stall speed requirements

    FAR part 23, Part 103

    Survivability

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    Wing Thickness influences

    Wing weight is strongly affected by thickness Thicker is lighter because deeper beams possible

    Supersonic wave drag is a strong function of t/c

    Variation of parasite drag with wing t/c is small at subsonic, subcritical speeds. Drag is primarily skin friction

    Large drag increase if wing gets so thick that flow separates

    Thickness taper Wing weight most strongly affected by root depth

    Tapering t/c from root to tip can provide lighter wing for given parasite drag.

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    Wing Sweep

    Delayed Drag Rise : postpone transonic drag shoot-up

    Aerodynamic Center Moved Aft

    Heavier Structure : torsion along with bending

    Increased Additional Loading outboard (Decreased for forward Sweep)

    Pitch up at stall

    Aero-elastic concerns

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    CL Max estimation

    Most 2 D airfoils have a CL max rage between 1.6 to 1.7 (in a few cases could be higher)

    Aero foil at the root is usually thicker than tip, so take average between quoted CL max for root that

    C L max swept wing = cos(sweep)*[ Cl max (aero foil+ (LE and TE) edge devices

    Typical values for LED = 0.65

    TE devices vary based on span , chord and type of device

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    Parameter estimation CL max for landing = 0.6 *( 1.5+ LED + TED) *

    cos(sweep)

    CL max for take off = 0.8 *( 1.5+ LED + TED )* cos(sweep)

    Trailing edge devices are common and simpler Chord length vary from 20 to max 40 %

    Twist is approximately equal to = 0.2 * AR ^0.25 * cos (sweep ) ^2

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    High Lift Devices

    High lift devices, as opposed to drag producing devices such as spoilers, function differently : Deflection of the trailing edge and, possibly, leading edge of the

    aerofoil to increase the chordwise curvature or camber.

    Greater lift results at the expense of more drag and pitching moment.

    Extension of the trailing edge and, possibly, leading edge to increase the chord. This effectively increases the wing area and gives higher lift with

    relatively small drag penalty.

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    High Lift Devices

    Introduction of slots between the lower and upper aerofoil surfaces. This enhances upper surface flow, delays flow separation,

    and again results in more lift potential, but with a drag penalty.

    Increase of camber shifts the (C L - ) curve to the left i.e the angle at which lift is zero, o, is more negative.

    the AOA at which the aerofoil stalls is slightly reduced,

    the maximum lift coefficient is increased.

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    High Lift Devices

    Increase of chord results in more lift at a given angle of attack due to the effectively increased wing area.

    Thus relative to the clean wing reference area there is an increase of the slope of the (C L - ) curve.

    Slots, especially those in the leading edge region, delay the onset of stall.

    There is an upward extension of the (C L - ) curve along its initial slope.

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    Effect of High Lift devices

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    Trailing Edge Devices

    The simplest systems, such as plain and split flaps, change only the camber of the aerofoil.

    More complex concepts, such as multi-slotted or Fowler flaps, not only change camber but also extend the chord.

    Trailing edge devices are between 20% 40% of chord.

    The maximum angle through which a flap is deflected is between 35 to 45 deg.

    Some High lift devices are seen in the next slide

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    TE Devices

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    TE Devices 2

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    Leading Edge devices

    How do we decide on LE devices? Howe suggests the following criteria for transport and combat a/c Evaluate F L.E = {(W/S) takeoff / cos ( )}

    For Transport a/c if F L.E > 5500 N/m2

    For Combat a/c if F L.E > 4000 N/m2

    Max increase in C L LED ~= 0.65

    Max increase in C L TED higher values are possible

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    Leading Edge Devices

    Plain Hinged Nose section

    Kruger Flap : Section moves forward

    and outward

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    Wing : 3D effects

    A 3D finite wing produces vortex flow as a resultof tip effects (shown in next slide)

    The high pressure from the lower surface rolls upat the free end of the finite wing, creating the tipvortex.

    This vortex flow generates a downwash,

    which is distributed spanwise at varying strengths.

    Lift is a reaction force to this downwash

    Energy lost in the downwash appears as liftdependent induced drag , D i and its minimization is a goal of aircraft designers.

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    Wing : 3D effects

    Downwash decreases for large span wings : aspect ratio

    For large AR, flow can be approximated by 2D flow.

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    Effect of 3D effects

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    Typical values for max

    The wing tip effect delays the stall by a fewdegrees because the outer-wing flowdistortion reduces the local angle of attack

    it is shown as max. is the shift of CL max;

    this value of max is determined experimentally.

    Typical empirical relationship

    max = 2 deg, for AR > 5 to 12,

    max = 1 deg, for AR > 12 to 20,

    max = 0 deg, for AR > 20.

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    Wing Planform

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    Wing Definition

    aspect ratio, AR = (b b)/(b c) = (b2)/(SW)

    Sweep Angle

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    Effect of 3D

    Two-dimensional lift values are not obtained on a practical wing of finite span especially when it is swept.

    The combination of finite aspect ratio, sweep and taper of the planform causes spanwise flow interactions which increase the effective angle of attack of local chordwise

    sections.

    this gives rise to a tendency to higher lift coefficients outboard resulting in the possibility of tip stall

    Nose-up pitch when sweep is present.

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    Effect of 3D

    Reduction of the local angles of attack outboard relative to the root can overcome this problem.

    This may be done by a leading edge device, such as a droop nose, or by built-in geometric properties.

    Wash out" is typically equivalent to about 2 o nose down twist at the tip.

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    Effect of 3D : Taper Ratio

    Rectangular wings are easy to fabricate but are aerodynamically in-efficient due to wash out . This can be addressed by different means, one of which is

    Taper ratio, defined as ratio between tip & root chord

    However taper has some other effects as well It will change the wing lift distribution. such that the

    spanwise lift distribution be elliptical.

    it taper will increase the cost of the wing manufacture

    it will reduce the wing weight, since the center of gravity of each wing section (left and right) will move toward fuselage center line.

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    Effect of 3D : Taper Ratio

    wing mass moment of inertia about x-axis (longitudinal axis) will be decreased. Consequently, this will improve the aircraft lateral control.

    taper will influence the aircraft static lateral stability, since the taper usually generates a sweep angle

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    Effect of 3D : Elliptical Loading

    Improves lift efficiency and has other beneficial effects on structural design

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    Effect of 3D : Part-span

    Leading and trailing edge high lift devices cannot occupy all of the actual wing span. further reductions of lift relative to the 2D case.

    Leading edge devices are not full span because of: Presence of fuselage.

    Shape of wing tip required for good cruise performance which restricts the outboard extremity of the slat.

    Possible limitations in the region of engine pylons.

    Trailing edge devices are limited by Presence of Fuselage

    Need for ailerons

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    Wing Thickness effects Wing weight is strongly affected by thickness,

    particularly for cantilever wings. Thicker is lighter because of deeper beams

    Supersonic wave drag is a strong function of t/c,

    At subsonic speeds parasitic drag not affected by t/c Low M , drag is primarily skin friction

    Large t/c flow separation large drag increase

    Thickness taper Wing weight most strongly affected by root depth

    Tapering t/c from root to tip can provide lighter wing for given parasite drag.

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    Effect of t/c on drag polar

    C L

    C D

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    Laminar flow Airfoils

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    Effect of Camber on Airfoils

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    Effect of Camber on Airfoils

    For the same drag penalty, we can sustain higher C L

    C L

    C D

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    Sweep angle Improves the wing aerodynamic features (lift, drag, pitching

    moment) at transonic, supersonic and hypersonic speeds by delaying the compressibility effects.

    Adjusting the aircraft C.G

    Improves static lateral stability, but destroys elliptic loading

    Impacting longitudinal and directional stability.

    Increasing pilot view (especially for fighter pilots).

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    Typical Sweep angles

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    Effect Sweep and (t/c ) max

    High speed drag rise is related to (t/c) max Sweep reduces effective Mach number on the

    wing and postpones drag rise. Typical combinations of sweep and (t/c) max are shown

    below

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    Typical Wing t/c Ratios

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    Subsonic Sweep (t/c) combination

    Note : Transport planes fly at M = 0.85 and normally use 10-11% t/c Sweep inthe range 30-35 deg

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    Typical Aspect Ratio and Sweep

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    Transonic Sweep (t/c) combination

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    Effect of Wing Taper Ratio

    Pros : Thicker Root

    Centroid of load moved inboard => reduced bending moment

    Lighter Structure, More Volume

    Higher Span Efficiency

    Cons : Structural Complexity

    High local Cl (additional) outboard

    Reduced Reynolds number outboard

    Poor Stall Characteristics Possible

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    FINITE WING LIFT CURVE SLOPE ( 2p)

    Lift curve for a finite wing has a smaller slope than corresponding curve for an infinite wing with same airfoil cross-section

    Figure (a) shows infinite wing, ai = 0, so plot is CL vs. ageom or aeff and slope is a0

    Figure (b) shows finite wing, ai 0

    Plot CL vs. what we see, ageom, (or what would be easy to measure in a wind tunnel), not what wing sees, aeff

    1. Effect of finite wing is to reduce lift curve slope

    Finite wing lift slope = a = dCL/da 2p

    2. At CL = 0, ai = 0, so aL=0 same for infinite or finite wings

    ieff aaa

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    CALCULATING CHANGE IN LIFT SLOPE

    If we know a0 (infinite wing lift slope, say from data) how can we

    find finite wing lift slope, a, for wing with given AR?

    eAR

    a

    aa

    d

    dC

    eAR

    a

    aC

    eAR

    CaC

    aC

    ad

    dC

    L

    L

    LL

    iL

    i

    L

    pa

    p

    a

    pa

    aa

    aa

    0

    0

    0

    0

    0

    0

    0

    1

    1

    const

    const

    const

    Lift slope definition for infinite wing

    Integrate

    Substitute definition of ai

    Solve for CL

    Differentiate CL with respect to a to find lift

    slope for finite wing

    Note: Equation is in radians

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    Lift Curve slope High AR & straight wing

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    Lift Curve slope Low AR & straight wing

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    Lift curve slope- Swept wings

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    Typical Wing Geometry (Howe)

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    Typical Wing Loadings (Howe)

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    Typical Wing Loadings

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    Typical T/W and W/S Ranges

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    Subsonic Profile Drag

    Drag Coefficient =

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    Where R is given by the figure shown below

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    Subsonic Body Profile Drag

    S B is max cross section area of body, S S is wetted area and l B /d is body fineness ratio

    Where

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    CL CD various A/c

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    Drag rise with Mach no

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    Drag rise with Mach no

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    Guidelines for Choice of CL

    For Aspect Ratio > 5 (Transport, Bombers) CL max = const * {CL max airfoil + LE Devices + TE devices } * cos ( 0.25c)

    CL max airfoil =1.5 to 1.6, LE Devices =0.6 to 0.65

    For Takeoff : Const = 0.8

    For Landing : Const=0.6

    L/D ~= AR +10 for M

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    CL required for max R&E

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    CL required for max R&E

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    L/D variation : Wing Parameters

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    Wing parameters : Summary

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    Session Summary

    In this session the following topics were dealt with :

    Wing loading (W/S) and its choice based on different performance requirements

    Planform design and its dependence on various design elements

    Wing cross-section (airfoil) selection

    High lift devices and their use.

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    Thank you !

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    WING LOADING (W/S), SPAN LOADING (W/b) AND ASPECT RATIO (b2/S)

    AR

    SW

    CeqD

    D

    AR

    SW

    Sb

    SW

    Sb

    W

    SCqb

    W

    eqD

    D

    b

    W

    eqD

    SCqD

    AR

    b

    S

    W

    b

    W

    D

    i

    D

    i

    i

    D

    2

    0,

    2

    0

    2

    2

    2

    2

    2

    0,

    2

    0

    2

    0,0

    1

    11

    1

    p

    p

    p

    Span loading (W/b), wing loading (W/S)

    and AR (b2/S) are related

    Zero-lift drag, D0 is proportional to wing area

    Induced drag, Di, is proportional to square

    of span loading

    Take ratio of these drags, Di/D0

    Re-write W2/(b2S) in terms of AR and substitute into drag

    ratio Di/D0

    1: For specified W/S (set by take-off or landing

    requirements) and CD,0 (airfoil choice), increasing AR will

    decrease drag due to lift relative to zero-lift drag

    2: AR predominately controls ratio of induced drag to zero

    lift drag, whereas span loading controls actual value of

    induced drag