ACCREDITED LABORATORY

ENVIRONMENTAL SIMULATIONS FOR HIGHEST DEMANDS

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TEMPERATURE TESTS Temperature test chamber, test champer volume: 100 l

• –40 bis +180°C according to DIN EN 60068-2-1, DIN EN 60068-2-2 , DIN EN 60068-2-14

Test methods:

• Temperature cycle

• Test according to ISO 16750-4

Klimaprüfschrank, Prüfraumvolumen: 408 l

• Kälte ab –40°C nach DIN EN 60068-2-1

• Trockene Wärme/Hitze bis +150 °C nach DIN EN 60068-2-2/DIN EN 60068-2-14

• Feuchtigkeit (20 – 98% rH) konstant und zyklisch nach DIN EN 60068-2-30, -2-67, -2-78

• Temperaturwechsel mit festgelegter Änderungs- geschwindigkeit bis 5K/min nach DIN EN 60068-2-14

KLIMATISCHE PRÜFUNG Klimaprüfschrank, Prüfraumvolumen: 190 l

• Kälte ab –70°C nach DIN EN 60068-2-1

• Trockene Wärme / Hitze bis +180°C nach DIN EN 60068-2-2 /DIN EN 60068-2-14

• Feuchte Wärme (10 – 99% rH), konstant und zyklisch nach DIN EN 60068-2-30, -2-67, -2-78

• Temperaturwechsel mit festgelegter Änderungs- geschwindigkeit nach DIN EN 60068-2-14

• Klima-Stress-Screening mit Temperaturänderungs- geschwindigkeit bis 5 K/min

• Zusammengesetzte Prüfung Temperatur/Feuchte, zyklisch nach DIN EN 60068-2-38

VIBRATION TESTS Vibration test chamber, test chamber volume: 700 l

• Cold from –70°C according to DIN EN 60068-2-1

• Heat until +180°C according to DIN EN 60068-2-2 / DIN EN 60068-2-14

• Humidity (20 – 99% rH), constant and cycling according to DIN EN 60068-2-30, -2-67, -2-78

• Temperature changes with specified rate of change according to DIN EN 60068-2-14

• Climate stress screening with temperature change rate up to 5K / min

Vibration tests with / without superimposed climate simulation tests

• 16kN / 101mm stroke

• Vertical and horizontal test modes (slide table)

• Sine, Random, Shock

• Tests according to ISO 16750-3, IEC 60068-6, IEC 60068-64, IEC 60068-80, LV124, MIL STD, DEF STAN 59

• Sine-on-Random (mixed mode)

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MECHANICAL TESTS OF ELECTRICAL COMPONENTS, SWITCHES, SENSORS, CONTROLS • Linear drive / Rotary drive

• Lifetime tests by means of state-of-the-art data acquisition

No matter what the environmental conditions are under which one of our developed products must perform properly, we have the means to simulate them in our own laboratory. We can create extreme temperatures, generate constant temperature changes, or induce thermal shocks. We expose the product to strong vibrations or heavy accumulations of dirt or check the proper functioning under the potential effect of high humidity. Our environmental tests are performed according to the current environmental simulation standards, as well as in compliance with specified customer standards, such as those of VW, BMW, MAN, Liebherr or John Deere.

DUST TEST CHAMBER Dust test chamber, test chamber volume: 1.000 l

• Tests for IP5x and IP6x testing

• Test according to DIN 20653

THERMOGRAPHY TESTS • Thermal imager Fluke TI25

• Tests up to +350°C

• Temperature from -20°C to +350°C

• Temperature resolution: = 0,1°C to 30°C (100 mK)

• „Hotspot“

WATER TEST CHAMBER Water test champer, test chamber volume: 1.000 l

• For IPx1 to IPx9(K) testing

• Tests according to DIN 20653

TESTS IN THE ACCREDITED ENVIRONMENTAL SIMULATION LABORATORY

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Environmental test chamber, test chamber volume: 408 ltr

• Cold from –40°C, according to DIN EN 60068-2-1

• Heat until +150 °C according to DIN EN 60068-2-2 / DIN EN 60068-2-14

• Humidity (20 – 98% rH) according to DIN EN 60068-2-30, -2-67, -2-78

• Temperatur changes with specified rate of change up to 3K / min according to DIN EN 60068-2-14

ENVIRONMENTAL TESTS Environmental test chamber, test chamber volume: 190 ltr

• Cold from –70°C, according to DIN EN 60068-2-1

• Heat until +180 °C, according to DIN EN 60068-2-2 / DIN EN 60068-2-14

• Humidity (10 – 99% rH), constant and cyclic according to DIN EN 60068-2-30, -2-67, -2-78

• Temperature changes with specified rate of change according to DIN EN 60068-2-14

• Climate stress screening with temperature change rate up to 4K / min

• Composite test temperature / humidity, cyclic according to DIN EN 60068-2-38

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UNIVERSAL TESTING MACHINE LPS ZDT 3-X500 Single-spindle: 3kN - 500 mm movement range

• electromechanical universal testing machine 3 kN tension/pressure

• microprocessor-controlled, standalone

• path measurement via encoder 0.01 mm; visible resolution on LCD (internally 0.0001 mm)

• Standard load cell: 0.03 % linearity (certified)

Guaranteed resolution of a standard load cell ammounts ±100.000 parts with about 50 measurements per seconds (standard delivery); at lower measuring rates better resolutions are achieved.

• traverse speed of 1-700 mm/min stepless adjustable under load

• maximum traverse speed of 800 mm/min

• setup: robust construction made of aluminium and V2A, ball screw, ball bushing guide, toothed belt drive

ELECTROMAGNETIC COMPATIBILITY • Standard-compliant tests across the entire spectrum of interference emission, immunity, interference and suppression according to all European standards in accordance with EMC Directive 89/33 / EC in the version 2004/108 / EC, Vehicle Directive 72/245 / EC et seq., Medical Devices Directive 93/42 (2007/47) EC, R & TTE Directive 99/5 / EC and others

• We always update our offer after the release of new standards

• Testing of electronic subassemblies in motor vehicles, carrying out of approval procedures at the KBA (the Federal Bureau of Motor Vehicles and Drivers) under the e1 marking for emission according to CISPR 12/25 and ISO 7637-1 / -2, as well as immunity to interference according to ISO 11452-1, -2 and ISO 7637-1 / - 2

• Tests according to technical delivery conditions of the vehicle manufacturer, e.g., DIN 40839 part 1 - 4

• Damping measurements to verify EMC protection of materials and housings

• FCC class A and B market access measurements in US and Canada

• New equipment: Schaffner NSG 438 to examinations 30 kV

ESD-Testing:

• Testing with up to 30kV

Tests according to:

• ISO 10605, IEC 61000-4-2; TL82466, M3285 • VW (TL82466:2009-06) • Ford (EMC-CS-2009.1) • MAN (M3285:2011-09) • BMW (GS 95002:2004-10) • Claas (CN 050215) • Mercedes (MBN 10284-2, 2008-03) • IEC 61000-4-2 (2008) • ISO 10605 (2001;2008) • SAEJ1113-13 • GMW3091, GMW3094, GMW 3097, GMW3100

CHEMICAL CONSISTENCY • Resistance tests of materials according to chemicals

• The influence of various chemicals is tested

• Chemicals are specified by the customer

DROP-TEST BED • Tests according to LV124

• Guided test height up to 1.80 m

• Tests according to different customer specifications

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DATALOGGING • Up to 1MS/s

• Up to 200 channels

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MAXIMUM CURRENT TESTS • Test voltages up to 80V (DC)

• Loads up to 1.530A (DC)

• several channels possible (details on request)

• Tests according to ISO 16750-2 an customer-specific long-term current flows

TESTS IN THE ACCREDITED ENVIRONMENTAL SIMULATION LABORATORY

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• statistical test arrangement• project specification• implementation• statistical evaluation

Does my product meet the customer‘s requirements? How long-lived is it? How does it react to the many different, at times very severe environmental influences? How do I get the certifications I need for my product? These are only some of the questions that must be asked in order to develop a high-quality product. Since quality is a very important factor for us, we have set up our internal accredited environmental simulation lab in which our experienced employees submit our products and those of our customers to many different tests every day. Our employees not only rely on their many years of experience or the most modern technology, but above all on their motivation to provide our customers with the best possible advice. They are ready to enter new areas and of course, it is always our goal to act promptly, transparently and reliably.

Environmental testing according to current environmental –simulation standards:

• MAN 3499• VW 80101• JDQ 53.3

Environmental testing according to customer standards:

A STRONG CONCEPT

he »Deutsche Akkreditierungsstelle GmbH« (DAkkS) confirms that our laboratory has the competence to carry out examinations in the field of environmental simulations for electronic and electronic components for road vehicles according to DIN EN ISO / IEC 17025: 2005.

2003 Foundation of the company brehmermechatronics 2006 Extension / relocation to Oberwiehl 2007 Construction of environmental simulation laboratory 2008 Certification according to DIN ISO 9001 2010 Extension of the laboratory with an additional climate test chamber2012 Expansion of the laboratory with a further climate test cabinet for the shaker test 2014 Expansion of the laboratory with a further ESD test bed 2016 new climate test chamber with 400-liter volume and tensile test bench 2017 Laboratory accreditation according to ISO 170252018 Successful surveillance audit and other test standards2019 New climatic and vibration test bench, allowing testing of up to 700 l of space and 16 kN

Besides environmental simulation we specialize in custom product development, and industrialization in the field of mechatronics. Our know-how is based on many years of ex-perience in the automotive supplier industry and our innovative strength. Due to our flexibility, we see ourselves as an ideal partner for your tasks and product developments in the field of mechatronics and electronics. We accompany you from the product concept to volume production. In our own and accredi-ted environmental simulation laboratory, the tests are carried out by our experienced staff.

You determine the type and volume – we make it possible. Your 100% satisfaction is our highest priority.

Our quality is certified according to ISO 9001:2008 since 2008. It has recently been recertified according to ISO 9001:2015.

OUR EXPERTISESTANDARDS AND SERVICES

CONTACT

If you have a question or an idea, if you wish to receive more information or would like to get to know us – in short: If we have aroused your interest, then simply get in touch with us

v +49 (O) 2262 727 17-0 a labor@brehmer.gmbh

• IEC 60068• ISO 16750• DIN 14620

• DIN 40050• MIL STD• etc.

• BMW GS95003• etc.

• cause analysis (e.g. using a 8D report)• definition and implementation of corrections• sustainability assessment• overall fault management

We will gladly support you with the following queries:

• Scope of testing agreed with the customer• Test planning according to customer specifications• Failure analysis and suggestions for improvement

For more information, please visit our website at brehmermechatronics.com oder download our catalogue.

website

catalogue

ALWAYS UP TO DATE

Brehmer GmbH & Co. KGWilhelm-Grümer Weg 2251674 Wiehl Germany

Phone +49 2262 727 17-0Fax +49 2262 727 17-11

info@brehmer.gmbhbrehmermechatronics.com

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