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Health and Safety Executive  A c c ident Inves t i g ations in Practice – Part 2 Mark Burton CI2A & Gi ll Chambers CI 2B H.S.E. Inspectors

Accident Investigations in Practice - Part 2

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Health and Safety

Executive

 Accident Investigationsin Practice – Part 2

Mark Burton – CI2A

&

Gill Chambers – CI2B

H.S.E. Inspectors

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Health and Safety

Executive

Health and Safety

Executive

 Accident Investigationsin Practice – Part 2

Mark Burton – CI2A

&Gill Chambers – CI2B

H.S.E. Inspectors

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Accident Investigations in Practice

• Starting an investigation

• HSG245 – Four stage investigation

• Investigation review

• Investigation tips

• Ill-Health investigations

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Starting an Investigation

• Health and safety policy sets the standard

you want to achieve

• Suitable procedure explains how you

want to achieve it• Guidance HSG 245

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Initial Actions

• Emergency response:

 – Prompt emergency action (eg first aid)

 – Make the area safe (in some cases this

may need to be done first

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Initial Report

• preserve the scene

• note the names of the people, equipment

involved and the names of the witnesses

• report the adverse event to the personresponsible for health and safety who will

decide what further action (if any) is

needed

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Initial Assessment and

Investigation Response

• Report the adverse event to the regulatory

authority if appropriate.

 – RIDDOR

• Fatals, major injuries, dangerous occurrences

 – COMAH

• Major accident – Ill-Health – Reported on diagnoses

•Reported “forthwith” - Immediately

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The Decision to Investigate?

Potential worst consequence of adverse event

Likelihood

of 

recurrence Minor Serious Major Fatal

CertainLikely

Possible

Unlikely

Rare

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Investigation - Methods• Wide variety of methods

 – ECFA, 3CA, Fault Tree analysis etc

• HSE doesn’t endorse any one method

• Must be suitable for purpose

• SMEs – difficult to develop an expertise

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Investigation – Methods

• HSE guidance - Four

step investigation

• Question set based on

investigation form•  Analysis tools

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Four Step Investigation

• Step one - Gathering the information

• Step two - Analysing the information

• Step three – Identifying suitable riskcontrol measures

• Step four – The action plan and itsimplementation

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Step one –

Gathering the information

• Find out what happened and what

conditions and actions influenced theadverse event.

• Begin straight away, or as soon aspracticable.

• Talk to everyone who saw or know what

happened or led to the adverse event

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Step One –

Gathering the Information

• Collect all available and relevant information.

• That includes:

 – opinions, experiences, observations

 – Process drawings, sketches,measurements, photographs

 – check sheets, procedures, permits-to-work,method statements, risk assessments

 – details of the environmental conditions at

the time etc.

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Gathering Detailed Information –

Where, When and Who?

• 1 Where and when did the adverse event

happen?

• 2 Who was injured/suffered ill health or

was otherwise involved with the adverseevent?

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Gathering Detailed Information –

How & What

• 3 How did the adverse event happen? Note

any equipment involved

• 4 What activities were being carried out at the

time?• 5 Was there anything unusual or different

about the working conditions?

• 6 Were there adequate safe working

procedures and were they followed?

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Gathering Detailed Information

 – How & What

• 7 What injuries or ill health effects, if any, were

caused?

• 8 If there was an injury, how did it occur and

what caused it?• 9 Was the risk known? If so, why wasn’t it

controlled? If not, why not?

• 10 Did the organisation and arrangement of

the work influence the adverse event?

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Gathering Detailed Information

 – How & What

• 11 Was maintenance and cleaning sufficient? If

not, explain why not.

• 12 Were the people involved competent and

suitable?• 13 Did the workplace layout influence the

adverse event?

• 14 Did the nature or shape of the materials

influence the adverse event?

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Gathering Detailed Information

 – How & What

• 15 Did difficulties using the plant and

equipment influence the adverse event?

• 16 Was the safety equipment sufficient?

• 17 Did other conditions influence theadverse event?

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Step Two –

 Analysing the Information

•  Analysis of all information available

 – Physical – scene of incident

 – Verbal – accounts of witnesses

 – Written – documents• Process drawings

• Risk assessments• Permits to work

• Procedures

• Instructions, job guides etc.

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Step two –

 Analysing the information• What were the immediate, underlying and

root causes?• Method of analysis

 – Events & Causal Factor Analysis (ECFA) – Timeline

 – Why?..... because

 – Question set / Checklist Method

• (Place, Plant, Procedures and People)

• What happened and why?

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Why Method

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Checklist Method

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Step Two –

 Analysing the Information

• Choose the method which suits your

organisation best

•  Analysis needs to be:

 – Methodical, – Structured

 – Thorough

 – Open and transparent

 – Question everything until satisfied

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Step Two –

 Analysing the Information

• Job Factors

• Human Factors

• Organisational Factors

• Plant & Equipment Factors

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Step Three – Identify Suitable

Risk Control Measures

• What risk control measures are

needed/recommended?

 – What worked, what failed

• Do similar risks exist elsewhere? If so,what and where?

•Have similar adverse events happened

before? Give details.

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Step Four  – The Action Plan

and its Implementation

• Which risk control measures should be

implemented in the short and long term?• Which risk assessments and safe working

procedures need to be reviewed and updated?

• Have the details of adverse event and theinvestigation findings been recorded and

analysed? – Are there any trends or common causes whichsuggest the need for further investigation?

 – What did the adverse event cost?

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Investigation Review• Do we know how and why things went wrong

• Do we know how people can be exposed tosubstances or conditions that may affect their

health

• Have we exhausted all reasonable lines of enquiry

• Have we identified the immediate, underlying and

root causes of the adverse event

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Investigation Review• Do we know if our risk control measures are

adequate• Do we have an action plan to implement

improvements or additional control measures

• Has it given a true snapshot of what really happens

at your site - and how work is really done

• Do not forget - have we praised what went well

• Can we learn anything new about the investigation

process or our procedures

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Health and SafetyExecutive

Health and SafetyExecutive

 Any Questions

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Investigation Tips• Where to start your investigation

 – Time of Adverse Event? – Prior to Adverse Event?

•Time of Adverse Event

 – Limit scope of investigation

• Prior to Adverse Event

 – Snapshot of reality

 – What was it like before it went wrong

 – Follow the sequence of events to failure

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Investigation Tips

• Witness statements

 – Purpose

• Solicitors, insurance companies

 – Structured – Guidelines

• Talk through, make notes

• Listen

• Check timelines

• Record in their words

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Investigation Tips• Reliability of Evidence

 – Witness statements• Cognitive & investigation videos

• Low level of reliability – Documentary Evidence

• Can be scrutinised & challenged

• 100% reliable

• Auditable

 – No record (?), no proof 

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Investigation Tips

• What if human failings are found – Do not ignore them

 – Remember aim to learn lessons & act to

prevent reoccurrence – Discuss with those involved

 – Identify human failings

 – Remember supervision and monitoring of

performance should detect and correct

unsafe behaviours.

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Investigation Tips

• What if human failings are found – In an open and honest environment

human errors are learning points for

everyone at all levels in theorganisation

 – If you cannot accept your errors you

will never learn to develop further 

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Investigation Tips• Training, logs and records - poor 

“The lack of training or experience of Eurotunnel

staff in the management of emergencies was

apparent. System failures, coupled with relianceon manually kept records, have made detailed

analysis of aspects of the command and control

function very difficult.”

Channel Tunnel Safety Authority

Report of the Inquiry into the fire of 18 November 1996Chapter VIII § § 19 & 20

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Investigation Tips

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Investigation Tips• Major Accident Incident

 – Record Everything

• Response

• Your Investigation – No record (?), no proof 

 – Be accurate in what you record

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Investigation Tips• Logs and records

• Quoted in Crown Court by Prosecutor:

“First hour no structure – appalling”

• What she actually said

“First hour – no structure, appallingas always”

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Investigation Tips

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Investigation Tips

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Investigation Tips

• “Dynamic Risk

 Assessments”

•  ARE NOT

 ACCEPTABLEFOR ROUTINE

WORK• Emergency

response only

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Technology May Change!!!

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Ill Health Investigations

• Informs the employee with information and

advice regarding further health surveillance;• Review relevant risk assessments;

• Review control measures taken to comply withCOSHH Reg 7;

•  Assigning employee to alternative work; and

• Review the health of other employees whomay have been exposed.

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Ill Health Investigations

•  Are often personal

• You need to identify what individuals

do to identify exposures

• May not be possible if you assign to

alternative work

• Makes it difficult – but not impossible

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Ill Health Investigations

• Some are easy

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Ill Health Investigations

• Location can often

help

•  Allergic skin reaction

(allergic dermatitis)on the neck

• Caused by hair dye.

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Ill Health Investigations

• History of

exposure

• The swelling and

erythema on theface is from

airborne contact

with the sawdustof pine and fir.

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Ill Health Investigations

• Asthma is a lot more difficult

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Ill Health Investigations

•  Asthma –Occupational or not

 – Do they work with any of the agents listedin RIDDOR

 – Chemicals with the risk phrase R42“May cause sensitisation by inhalation”

 – Process of elimination

 – Difficult if you have to apply controlmeasures to prevent exposure or assign

to alternative work

Accident Investigations in Practice

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Accident Investigations in Practice

• Starting an Investigation• HSG245 – Four stage investigation

• Investigation review

• Investigation tips

• Ill-Health investigations

Health and SafetyHealth and Safety

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Health and SafetyExecutive

Health and SafetyExecutive

 Any Questions

END

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