Accessory Catalog 2011

Industrial Solutions

www.wagner-group.com

J. Wagner GmbHIndustrial SolutionsD-88677 Markdorf

Tel. +49 (0) 75 44/5 05-0Fax +49 (0) 75 44/5 05-200

Industrial Solutions

ACC

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CATA

LOG 2

011 /

2012 | Li

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Applica

tions

A C C E S S O R Y C A T A L O G 2 0 1 1 / 2 0 1 2Liquid Appl icat ions

Printed in Germany - Item no. 2305877 - 01/2011 - Subject to change without notice. Not responsible for errors and misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.

WAGNER Industrial Solutions

WAGNER QuAlityWe globally develop, produce and distribute innovative products and solutions based on trendsetting technolo-gies that meet the highest quality standards. WAGNER offers maximum quality, reliability and cost effectiveness.

WAGNER DEvElopmENt CENtERFrom the initial idea to series production, this highly advanced development center sets new standards in the development of products and solutions for the surface fin-ishing industry. In addition, it is here that compliance with all national and international standards and regulations is guaranteed in the course of product development.

WAGNER tEChNoloGy CENtERWAGNER offer its customers an unique technology center with floor space of 1,400 m for liquid and powder coat-ing, located at the company headquarters in Markdorf. In rooms equipped with the latest technology, our custom-ers are able to coat their products with liquid or powder materials under real production conditions. On the basis of insights gained during these trials, efficient system concepts are developed and implemented in cooperation with our experts.

WAGNER - perfect Surfaces for industry

WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to

surfaces. We are one of only a few suppliers to offer the full spectrum of products and technologies needed throughout the entire

process chain from material feeding and mixing to transporting and controlling and, finally, to application of the material on

the surface. Efficient use of resources, maximum quality and economy is what we stand for in everything we do.

WAGNER SERviCEAlways close to you - the WAGNER Service network. WAGNER provides its customers with worldwide service. At our bases you will always find the right contact for all technical queries. Regular maintenance of your equipment will ensure for high process safety and reliability. The latest developments and updates could be very advantageous for your processes. We are glad to pass this knowledge on to you. Either during maintenance work after all we are on your premises anyway - or you can make use of our training offers!

WAGNER DiStRibutioN SuppoRtBecome a WAGNER distributor today. We offer a broad sales support by our highly qualified employees as well as by offering a wide range of material, tools and documents.

Examples:

product and accessory catalogs

price lists

brochures, poster etc.

user manuals

InfoNet - the WAGNER IS information portal

WAGNER distributor shop

mARkEt-lEADiNG mANufACtuRERWAGNER Industrial Solutions is, as a part of the WAGNER Group, the market leader in manufacturing technologically advanced systems and plants for surface coating using liquid, powder, paints and fluid media. What do delicate writing tools, TVs, mobile phones, laptops, refrigerators and kitchens, control cabinets, wheel rims, cars, yachts and cranes all have in common? Of course: an innovative coa-ting technology for high quality surfaces that is integrated in the industrial production process.

Around 1,400 employees around the world work to ensure the high standards of WAGNER coating technology. The spectrum ranges from material feeding, mixing and dosing equipment, and motion and control engineering to the surface application of powder and liquid coating, paints, oils and waxes, etc. Booths and recovery equip-ment for powder coating as well as adhesive and label-ling equipment round out the product portfolio, which is geared toward efficiency and process reliability, as well as user-friendliness and environmental compatibility.

iNNovAtivE CoAtiNG tEChNoloGiESThe appearance and function of a products surface struc-ture is critical to its value. And it is what our our develop-ment engineers focus on: we work to enhance your pro-ducts. At our development centre in Switzerland, we have a successful think tank and set the benchmark in many sectors worldwide. For example, we are regarded as the pioneers in electrostatic powder coating of large work-pieces and are leaders in high technology applications. Always in focus: simple handling combined with high efficiency and the best possible environmental protection according to VOC regulations.

WAGNER also excels in surface coating with liquid media, such as with innovations like the extremely long-lived Unica double diaphragm pump, the new ergonomic AirCoat guns and the first 4K paint system in Germany. Aside from new developments, the continuous improvement of well-proven technologies is an important aspect of our research and development work. The company offers its customers around the world test systems equipped with various tech-nologies that provide a wide range of testing opportunities.

An experienced team of application technicians performs test runs in which various coatings are tested under produc-tion conditions and the best solution is ultimately imple-mented. Thanks to its global service network and innovative products, the WAGNER group is among the top providers in the coating sector.

WAGNER ADvANtAGESHigh quality products Professional system consultation for optimal coating solutions for your workpieceInnovative developments Efficient support and service High performance and efficiency worldwideISO 9001 certified

Accessory Catalog 2011

Content

Material Supply P. 9

Material Processing P. 79

Gun Accessories P. 127

Electrical Equipment

Tools, Lubricants & PSE

Pump Stands, Trolleys and Wall BracketsSystem Racks Material ContainersElevator SystemsSuction SystemsAgitatorsMaterial Filters & Recircula tion

P. 10 P. 16 P. 27 P. 34 P. 42 P. 53P. 66

Material HeatersMaterial ManometersMaterial Pressure RegulatorsMaterial Valves

P. 80 P. 85 P. 88 P. 98

Material HosesMaterial Fittings

P. 104P. 114

Air Regulators Air Filter / Air Dryer Valves and Manifolds Air Pressure Gauges Air Hoses Fittings / Connection Elements SupraCoat Piping System

Cables, Plugs und Connecting Elements

Tools Lubricants & Release Agents PSE (Personal Safety Equipment)

Material Hoses & Fittings P. 103

Gun Flushing Systems P. 128

Air Supply

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Content | Accessories 2011

Material Hoses & Fittings

Material Containers

Containers Container Control Systems

P. 29 P. 31

Suction Systems

Rigid Pipes & Flexible Hoses Suction System Components

P. 45 P. 49

Agitators

Pneumatic Agitators Electric agitators

P. 56 P. 58

Material Processing

Material Filters & Recirculation

Material FiltersFilter InsertsRecirculation Systems

P. 69 P. 74 P. 77

Material Heaters

HSA Thermo-System

P. 82 P. 84

Material Manometers

Material Manometers P. 86

Material Pressure Regulators

Pressure RegulatorsBackpressure RegulatorsHigh Flow Regulators

P. 91 P. 96 P. 97

Material Valves

Material Valves P. 100

Material Hoses

High Pressure HosesLow Pressure HosesElectrostatic Hoses

P. 106 P. 110 P. 112

Material Fittings

High Pressure FittingsLow Pressure Fittings

P. 117 P. 123

Pumpengestelle, Wagen und Wandhalterungen

Pump Stands, Trolleys Wall Brackets

P. 12 P. 14

Elevator Systems

Elevators Drum Covers

P. 36 P. 39

System Rack 1 System Rack 2

P. 18 P. 19

System Racks

Material Supply

Material Processing

Material Hoses &

FittingsGun Accessories

Air SupplyElectrical Equipm

entTools, Lubricants

& PSE


Electrical Equipment

Gun Accessories

Airspray Gun Accessories

Airspray Gun Accessories

Air Pressure Gauges

Air Pressure Gauges

Air Fittings

Air Fittings

SupraCoat Piping System

SupraCoat Piping System

Cable, Plugs & Connecting Elements

Cable Plugs Connections

Tools, Lubricants & PSE

Tools, Lubricants, Release Agents & PSE

Tools Lubricants & Release Agents PSE

AirCoat Gun Accessories

AirCoat Gun Accessories

Automatic Gun Accessories

Automatic Gun Accessories

Gun Flushing Systems

Gun flushing Systems P. 129

Airless Gun Accessories

Airless Gun Accessories

Air Valves & Manifolds

Air Valves & Manifolds

Air Hoses

Air Hoses

Air Supply

Air Regulators

Air Regulators

Air Filters / Dryers

Air Filters / Dryers

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Preface 3rd edition

The third edition of the accessory catalog provides a new structure for an improved usabi-lity. The individual chapters offer a precise classification. In addition to that, each chapter includes detailed basic information, details to the relevant products and selection tables at the beginning. The new catalog includes the chapter color change valves, our successful valves which guarantee unique precision and reliability of all our systems.

Due to the electronically generation process of this catalog, we apologize for any mistakes that might occur within the document. Please send us your information on these mistakes on the catalog for further improvement. The positive reactions of the past and your remarks already show a huge interest in the catalog and we look forward to any new comments. This will help us to develop the next catalog in even better quality.

Wagner Product Management

Markus NeundorfPhone: +49 (0)7544 505 1636e-mail: [email protected]


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Example for the selection of accessory parts for a paint-kitchen in a heavy-duty rack copmplete with air supply, tank, level-scales, drum-cover elevator with drum cover, suction system and agitator. All WAGNER accessories are system components and fit together perfectly.

The complete rack assembly consists of the basic rack (1) and - due to customers demand - air supply system (2), drop trays (3), level-scales (4) and wall bracket (5). The air supply system can be equipped with different air inlets and outlets with or w/o shut-off valves for supply of pumps, elevators or agitators. Several racks can easily be combined with each other.

1

2

3

4

5

Example Paint Supply


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100 l container (6) for e.g. component B made from stainless steel with openable lid. For a 200 l drum a drum cover elevator (7) is requested which consists of the elevator itself, the control panel and drum positioner. Differently designed drumcovers (8) are already equipped with the bushings for suction system (9) and agitator (10). All components fit together perfectly and are interchangeable at will.

6

7

8

9

10


Notes

Material Supply

Material Processing

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& PSE


Material SupplyAccessories and components for professional paint supply

installations from the suction up to the feeding pump

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Pump Stands, Trolleys & Wall Brackets 10PageMaterial SupplySystem Racks 16PageMaterial SupplyMaterial Containers 27PageMaterial SupplyElevator Systems & Drum Covers 34PageMaterial SupplySuction Systems 42PageMaterial SupplyAgitators 53PageMaterial SupplyMaterial Filters & Recircula tion 66PageMaterial Supply


Material Supply

Pump Stands, Trolleys and Wall BracketsStands, trolleys and brackets for any WAGNER pump or pressure pot for the mobile use and easy transportation and installation. Special versions of the wall brackets allow rotated mounting of the pump.M

aterial SupplyMaterial Processing

Material Hoses &




& PSEHighly exible and mobile with air-tyres

Safe stand by stabile design

Robust pump mounting beams

Heavy duty steal construction

Highly exible and mobile with air-tyres

Safe stand by stabile design

Robust pump mounting beams

Heavy duty steal construction


Material Supply

Selection table for pump stands, trolleys and wall brackets

Select the required stand, trolley or wall bracket for your pump.

Pumps:

Article numbers: Wall bracket Stand Stand 4-Leg TrolleyTrolley

Heavy Duty

High pressure piston pumps EvoMotion

EvoMotion 20-30S T760.00M T760.00S T760.00SR T6196.00 -

EvoMotion 40-15S T760.00M T760.00S T760.00SR T6196.00 -

EvoMotion 31-40S T760.00M T760.00S T760.00SR - -

EvoMotion 37-65S T6144.00 - - - T6090.00C

EvoMotion 24-100S T6144.00 - - - T6090.00C

High pressure piston pumps Icebreaker

Wildcat 18-40 367020 367021 367023 367121 -

Wildcat 10-70 367020 367021 367023 367121 -

Puma 28-40 367020 367021 367023 367121 -

Puma 15-70 367020 367021 - 367121 -

Puma 15-150 367020 367021 - 367121 -

Leopard 35-70 368020 367021 - 367121 369024

Leopard 35-150 368020 - - - 369024

Leopard 48-110 368020 - - - 369024

Leopard 18-300 368020 - - - 369024

Jaguar 75-150 369020 - - - 369024

Jaguar 38-300 369020 - - - 369024

Tiger 72-300 369020 - - - 369024

Low pressure piston pumps

Puma 8-300 367020 - - - 369024

Puma 3-600 367020 - - - 369024

Leopard 8-600 368020 - - - 369024

Leopard 4-1200 368020 - - - 369024

Jaguar 9-1200 369020 - - - 369024

EvoMotion 5-60S T760.00M T760.00S T760.00SR - -

EvoMotion 5-235S T760.00M - - - T6079.00A

High pressure diaphragm pumps

Cobra 40-10 367020 322052 367121 - -

Cobra 40-25 367020 322052 367121 - -

Low pressure diaphragm pumps

ZIP 52 Finishing T760.00M T760.00S T760.00SR T6196.00 -

ZIP 52 T760.00M T760.00S T760.00SR T6196.00 -

ZIP 52 perfect ow T760.00M T760.00S T760.00SR T6196.00 -

Unica 4:1 T6151.00 T6148.00 - - -

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Material Supply

4-leg stand

PRODUCT DESCRIPTION

Description Item no.

Stand Unica 4-270 T6148.00Stand Wildcat/Puma 4-leg 367023

Stand and wheel kit

PRODUCT DESCRIPTION


Stand WildCat/Puma 367021Stand Leopard 368021Stand Zip/Evomotion T760.00STrolley Zip/Evomotion T760.00SRTrolley Wildcat/Puma 367121Trolley Leopard 368121Wheelkit for 367021&368021 367022Stand Cobra 322052Wheel / Handle kit for T760.00S T760.00R

4-leg stand for small ichebreaker pumps. Ideal with use of rigid suction pipe.

Universal pump stand for WAGNER Icebreaker pumps. The stands 367021 and 368021 can be upgraded to a trolley by use of the wheel kit.

lightweight and stable

mobile and solide stand

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PRODUCT DESCRIPTION


Trolley heavy duty Leopard/Jaguar 369024Trolley heavy duty Colora pumps T6090.00CTrolley heavy duty Colora pumps T6079.00A4-wheel-trolley EvoMotion T6196.00

PRODUCT DESCRIPTION


Trolley MDG 12/24 V4310240000Trolley MDG 22 V4310220000Trolley MDG 45/60 V4310450000

Heavy duty trolley for big WAGNER pistonpumps. Extremely stable and robust for use under rough conditions.

Trolley for pressure pots MGD.

Trolley

MDG-Trolley

heavy duty

trolley for pressure pot

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Wall bracket

PRODUCT DESCRIPTION

Description G H O P S Item no.mm mm mm mm mm

Wall bracket Wildcat/Puma/Cobra 182 80 107 175 149 367020Wall bracket for Leopard 230 110 129 238 167 368020Wall bracket for Jaguar/Tiger 230 110 135 238 271 369020Wall bracket rotatable for Leopard 230 110 129 238 167 368030Wall bracket angle Icebreaker 300 306 356 369023

ADDITIONAL INFORMATION

Wall brackets for direct wall mounting or installation in WAGNER system racks. Special versi-ons allow 90 rotaded mounting of the pump.

for Icebreaker and Cobra pumps

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Material Supply

PRODUCT DESCRIPTION

Description G H O P S Item no.mm mm mm mm mm

Wall bracket Zip52/80 bare pump 189 19 T600.573Wall bracket Unica 4:1 360 162 98 T6151.00Wall bracket EM31-40/Zip52 finish 158 189 19 80 14 T760.00MWall bracket EM37-65/24-150 387 T6144.00


Wall brackets for direct wall mounting or installation in WAGNER system racks.

Wall bracketfor EvoMotion, ZIP and Unica pumps

Distance G of wall bracket T600.573 between 155 mm and 174 mm

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Material Supply

System RacksWAGNER pump racks are the base for comprehensive material supply units. The systems are extendable at will. No matter if only a small pump unit with a hobbock and suction or a complete industrial paint kitchen with pumps, air supply, containers, lifts, level control,... WAGNER sytem racks always offer the ideal solution. For special requests or sizes directly contact your local sales organisation.

Heavy duty steel grids for safe stand of containers and drums. Stand for drum cover elevators integrated.

Tidy and clear by use of cable channels for electrical

installations.

Stable and robust installation panel

Extremely stable and long lasting by use of fully welded zinc-plated steel construction.

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Material Supply

System RacksSYSTEM 1: WHG COMPLIANT

SYSTEM 2: MODULAR AND FLEXIBLE

SYSTEM 3: HEAVY DUTY

LEVEL SCALES

WHG-compliant rack for installation of smaller pumps or as standa-lone storage hub for containers up to 250 L. Fully zinc-plated steel design.

Extremely flexible rack-system made from zinc plated steel for smaller and middlesize pumps (max. installation-weight: 75 kg). All components are mounted by screws and extendable at will. Ship-ping size is compact, racks are assembled directly on site. Air supply system and wheels are available optionally. Not prepared for use of drum cover lifts or integrated level scales.

Designed for all kind of pumps and containers up to 250 L. Comple-tely equipped with grids and ground protection assy. Fully welded 50 mm square shaped steel beams make the racks extremely robust. Different accessories such as air supply, trays and level indication units are available as option. The system is prepared to house any WAGNER pump, container, lift, and all other neccessary equipment such as controls, valves, filters or regulators to setup a complete material supply unit due to individual needs. The racks can easily be combined with each other for even bigger systems. For safe stand the racks can be directly anchored on the floor.

Single rack for drums or containers with integrated weighing system and pneumatic warning signal for level control.

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WHG-compliant rack

PRODUCT DESCRIPTION

Description Length A D E H Item no.mm mm mm mm

Rack S1 Basic-WHG 1300x940 1300 940 335 AE400009089Rack S1 installation panel 660 660 1853 AE400009088Rack S1 installation panel 1300 1300 1853 AE400009087

Fully zinc-plated and WHG-compliant steel rack for storing of containers up to 250 L volume. The optional installation panel allow mounting of pumps (40 kg max.) or elevators for small supply systems

System 1 Rack

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Material Supply

PRODUCT DESCRIPTION

Description Length A B C H Item no.mm mm mm mm

Rack S2 basic module 900 800 105 1520 T600.946Rack S2 extension module 900 800 105 1520 T600.946ARack S2 side module 750 55 105 1520 T600.968C-rail sliding block M8 (10pcs) 105 1520 K076.00


Flexible and modular system rack made from zinc plated steel for mid-size pumps (installation weight 75 kg. max.) All components are screwed and upgradeable at will.

Modular pump rackSystem 2 Rack

Including zinc-plated steel grid and tray, 10 pcs. of C-rail sliding blocks M8.Possibility to install air supply manifolds on top with air shut-off valves for each pump or other devices (e.g. agitators)

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Guide pulleys

PRODUCT DESCRIPTION

Description Height Item no.mm

Rack S2 set of wheels 97 T600.949Rack S2 set of wheels with break 97 T600.949A

Air supply

PRODUCT DESCRIPTION

Description Air inlet connection Air outlet connection Item no.

Rack S2 air supply D32 base module 1" / DN25 hose 2 x G1/2" T600.634Rack S2 air supply D32 extension cpl. 2 x G1/2" T600.635

Guided pulleys for System 2 Racks are available with or w/o break.

T600.634 (base module) contains main air supply with ball valve and 1" hose connection plus 2 air outlets (1/2") with ball valves. T600.635 (extension module) contains connection to the base module plus 2 air outlets (1/2") with ball valves (no main supply)

System 2 Rack

System 2 Rack

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PRODUCT DESCRIPTION

Description Air outlet connection Item no.

Rack S2 air valve 1/2" G1/2" T600.948Rack S2 air valve2 1/4" G1/4" T600.948A

Additional outlet valves for air supply. Complete with ball valve. Before installation a hole must be drilled into the air pipe.

Air supply connectionsSystem 2 Rack

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Heavy duty pump rack

PRODUCT DESCRIPTION

Description Length A B C Type Item no.mm mm mm

Rack S3-30/60L-A560mm 560 450 A 2304159Rack S3-200L-A760mm 760 650 A 2304160Rack S3-30/60L-A1015mm 1015 450 450 B 2304136Rack S3-200L-A1215mm 1215 650 650 B 2304135Rack S3-30/60L-A1980mm 1980 450 450 C 2304132Rack S3-200L-A2380mm 2380 650 450 C 2304134


Designed for all kind of pumps and containers up to 250 L. Completely equipped with grids and ground protection assy. Fully welded 50 mm square shaped steel beams make the racks extremely robust. Different accessories such as air supply, trays and level indication units are available as option. The system is prepared to house any WAGNER pump, container, lift, and all other necessary equipment such as controls, valves, filters or regulators to setup a complete material supply unit due to individual needs. The racks can easily be combined with each other for even bigger systems. For safe stand they can be directly anchored on the floor.

System 3 Rack

Dmm 1100mmEmm 1800mmFmm 1135mmGmm 325mmHmm 150mm

TECHNICAL DATA

Fully equipped WAGNER Heavy Duty double pump rack:Consists of the rack (1) including grids (2) which are already equipped with the holders fr drum cover elevators as well as for level indication spring kits. Stainless steel trays under the grids. The complete air sup-ply system (3) with valve controlled inlets and outlets and the 2 sets of level indication spring kits (7) complete the setup of this rack.

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PRODUCT DESCRIPTION

Description Length Total capacity Item no.mm l

Rack S3 Drop tray 560 440 18 2303996Rack S3 Drop tray 760 640 27 2303993Rack S3 Drop tray-1015/1980 895 37 2303995Rack S3 Drop tray-1215/2380 1095 46 2303994

PRODUCT DESCRIPTION


Level-scale spring kit 3208212

Fully welded stainless steel trays. Easy to remove and clean. Positioned underneath the rack.

For minimum level indication. Adjustable for all containers and drums up to 250 L. Easy to be installed in the pump racks grid. For functional description see "Level-scales"

Heightmm 40mmWidthmm 1055mm

Drip tray

TECHNICAL DATA

Level scales

System 3 Rack

System 3 Rack

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Air supply

PRODUCT DESCRIPTION

Description Length Item no.mm

Air supply kit basic 2304098Air supply pipe D50-1015 1015 2304168Air supply pipe D50-1215 1215 2304170Air supply pipe D50-1980 1980 2304178Air supply pipe D50-2380 2380 2304181Air supply pipe D50 cpl. 2500 3209601


The air supply system is based on a 50 mm Aluminium profil-tube which can be equipped with all connections needed for the paint supply unit. First select the right length fitting to your rack. Then make your choice of the connections needed to supply pumps, elevators, agitators or pressure switches. A manometer set makes it easy to have an eye on the right air pressure in the system.Additional connections or manometers can be easily added. See also chapter "air supply" under SupraCoat accessories.

System 3 Rack

The basic air supply system consists of a 3/4" air hose connec-tion with shut-off valve plus three G1/2outlet connections

The kit 3209601consists of a 2,5 m D50 aluminium air pipe complete with covers & clamps, manometer, 1" air supply with ball valve, 2 air outlets for 8/6 mm hose with ball valve.Connections can be freely positioned by drilling the holes whereever requested. For special demands contact your local sales organisation.

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Material Supply

PRODUCT DESCRIPTION

Description Air outlet connection Valve Item no.mm

Air inlet D50 1""-valve 1" 50 mit Ventil 3208033Air inlet D50 3/4"-w/o valve 3/4" 50 ohne Ventil 2303976Air inlet D50 1/2"" w/o valve 1/2" 50 ohne Ventil 2303977Air inlet D50 1/2""-valve 1/2" 50 mit Ventil 3208085Air inlet D50 10/8mm-valve 10/8mm 50 mit Ventil 3208036Air inlet D50 8/6mm-valve 8/6mm 50 mit Ventil 3208037

PRODUCT DESCRIPTION

Description Item no.mm

Manometer D50 kit 50 3208035

Connections for the air supply of System Rack 3. The pipe has to be drilled, the air supply equipment can easily be slipped on the pipe. Fixing & sealing by screws and O-rings.

Manometer fr Air-Supply system "comfort".

Air supply connections

Manometer

System 3 Rack

System 3 Rack

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Level scales

PRODUCT DESCRIPTION

Description Length A B C Item no.mm mm mm

Level-scale 400x400 cpl. 400 490 80 3207739Level-scale 600x600 cpl. 600 690 80 3208783Level-scale 800x800 cpl. 800 890 80 3207740

Indicators for level scales

PRODUCT DESCRIPTION

Description Length Hose Air inlet connection Color Item no.mm mm mm

Optical indicator blue R 1/8" Blue 9943034Optical indicator yellow R 1/8" Yellow 9943033Optical indicator green R 1/8" Green 9943032Optical indicator red R 1/8" Red 9943031External signalhorn kit 160 71 4 2312343

Purpose of the level-scale is to alarm low level in order to shut down or refill drums or contai-ners before they run completely empty.It works quite simple by use of two adjustable spring-packs. They lift the grillage when the weight of the drum reaches an adjustable minimum value and the pneumatic switch is acti-vated. Total movement of the unit is just a few millimeters.

Available in 3 sizes for 30, 60 and 200 L drums and containers.Also suitable for pressure pots e.g. MDGs and LDGs.

Signal horn for acoustic alarm when minimum level in the container is undercut. Noise level can be adjusted by help of the check-valve.

Optical indicators offer a visible signal occurring above 1,5 bar air pressure to monitor e.g. low level or proper system condition. Visible angle 180. Front mounted, installation hole 22,5 mm.

acoustic and visual

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Material Supply

Material ContainersMaterial containers for paint supply and storage. Containers are available in different versions and sizes. For sensitive fluids such as isocya nate hardeners hermtically sealed containers are offered. Air drying equipment or nitrogene supply can be selected optionally. For special requests or special dimensions please contact your WAGNER sales organisation.

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Robust stainless steel body stained and passivated or polished depending on the selected version.

Material savings by inclined bottom and drain connection.

Seperate

Easy installation by pre-mounted connections

Standard version with operable lid. Material protection by use of hermetical sealed cover version.

Level indication (optional)


Material Supply

Material ContainersSTAINLESS STEEL CONTAINERS

NITROGENE CONTROL SYSTEM

SILIKAGEL-FILTER

Stainless steel containers with openable lid or hermetically sealed cover for material supply units or paint storage. They are equipped with a bottom outlet connection and possibility to install e.g. recir-culation and agitators. Two different designs are available:

Standard stainless steel tanks with inclined bottom

Polished stainless steel tanks with central bottom drainage

If other specifications are requested please contact your local sales organisation.

Provides controlled inert gas (nitrogen) supply pressure to hermeti-cally sealed tanks in order to inhibit hydro-reactive material from crystallization. E.g. catalysts for two-components polyurethane products with a high content of isocyanates. The system gives acou stic alarm when nitrogen gas pressure runs out. System safety is guaranteed by overpressure block device, monitoring necessary intervention.

Silicagel absorbs air-humidity by means of its hygroscopic property. Used whenever moisture sensitive material is stored or processed in hermetic atmosphere in order to dry the air before exposing to the material.

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PRODUCT DESCRIPTION

Description Length A E Total capacity Folding cover Item no.mm mm l

FB50L-open tank 700 400 50 Yes 3206491FB100L-open tank 723 500 100 Yes 3208615FB250L-open tank 980 625 250 Yes 3209094FBH50L-hermetic tank 700 400 50 No 2305051FBH100L-hermetic tank 723 500 100 No 2304296FBH250L- hermetic tank 980 625 250 No 3209097

Stainless steel container, stained and passivated, openable or hermetically sealed for paint supply and storage. Equipped with in- and outlet connections for e.g. material, circulation, measurement equipment or agitator. Inclined bottom with material outlet.

Connection F G 1" MConnection G G 1/2" FConnection H G 3/8" FConnection J 34.5 mmz

Stainless steel container, stained and passivated

TECHNICAL DATA

openable or hermtically sealed

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Stainless steel container, polished

PRODUCT DESCRIPTION

Description Length A E Connection F Total capacity Folding cover Item no.mm mm l

FBP50L-open tank 930 300 G 1/2" M 50 Yes RG42.050SFBP100L-open tank 1030 400 G 1" M 100 Yes RG42.100SFBP200L-open tank 1230 500 G 1" M 200 Yes RG42.200SFBP300L-open tank 1230 650 G 1" M 300 Yes RG42.300SFBP 50L-tank with agitator 930 300 G 1/2" M 50 Yes RG52.050SACMFBP 100L-tank with agitator 1030 400 G 1" M 100 Yes RG52.100SACMFBP 200L-tank with agitator 1230 500 G 1" M 200 No RG52.200SACMFBP 300L-tank with agitator 1230 650 G 1" M 300 Yes RG52.300SACMFBPH30L-hermetic tank 670 300 G 1/2" M 30 No RG41.030EFBPH50L-hermetic tank 950 300 G 1/2" M 50 No RG41.050EFBPH100L-hermetic tank 1050 400 G 1" M 100 No RG41.100EFBPH200L-hermetic tank 1250 500 G 1" M 200 No RG41.200EFBPH300L-hermetic tank 1250 650 G 1" M 300 No RG41.300E

Level Control

PRODUCT DESCRIPTION

Description Max. operating pressure Item no.mm bar

Min. level control basic 30 3 U931.00Min. level control-guided 30 3 U931.00A

Lightweight containers, stainless steel, polished surface. With openable lid for paint supply and storage. Equipped with in- and outlet connections for e.g. material, circulation, measu-rement equipment or agitator. Additional drain connection at the conical bottom.

Minimum level control with acoustic signal-horn. Suitable for insulated electrostatic applications.Wetted parts stainless steel, rope length w/o limitation If mounted in agitated tanks the guided version U931.00A is needed.

openable or hermtically sealed

buoyancy type, pneumatic

Connection G G 1/2" MConnection H G 3/8" F

TECHNICAL DATA

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PRODUCT DESCRIPTION


Nitrogen Control System-basic U930.00NNitrogen Control System-FBHP300 U930.00NCNitrogen Control System-FBHP50 U930.00NCANitrogen pressure reducer 3201953


Provides controlled inert gas (nitrogen) supply pressure to hermetically sealed tanks in order to inhibit hydro-reactive material from crystallization. E.g. catalysts for two-components poly-urethane products with a high content of isocyanates. The system gives acoustic alarm when nitrogen gas pressure runs out. System safety is guaranteed by overpressure block device, monitoring necessary intervention.1st stage pressure regulator (to be mounted on the Nitrogene container) NOT included.

Nitrogen outlet connection G 1/4"IMax. nitrogen inlet pressurebar 4barMin. air inlet mm 4mmMax. control air pressurebar 6barNitrogen inlet mm 6mm

Nitrogene Control System

TECHNICAL DATA

indication of pressure loss

Installation-sceme for nitrogene control

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Air-Dryer

PRODUCT DESCRIPTION

Description Air inlet connection Air outlet connection Item no.

Silicagel-Filter cpl. G 1/4"F G 1/4"F 3208084Pre-Filter G 1/4"F G 1/4"F 3204421Silicagel-Filter G 1/4"F G 1/4"F 3204170Wall bracket 3204781Recharge granulate 3204420Silica gel filter T034.00KSilicagel-Filter direct mounted T034.00Recharge package Silica-Gel Z114.00C


Silikagel absorbs humidity due to ist hygroscopic behaviour. Suitable to dry air before expo-sing to hydro reactive material in hermetically sealed containers.

Silikagel-Filter

Silikagel-Filter 3208084 complertely pre-assembled including wall bracket.

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PRODUCT DESCRIPTION

Description Material Number of pieces Item no.

Inliner LDG5 PP-5pcs Polypropylene 5 V4300050000Inliner LDG10 PP-5pcs Polypropylene 5 V4300100000Inliner MDG12 galv. steel Galvanised steel 1 V4300120002Inliner MDG22 galv. steel Galvanised steel 1 V4300220002Inliner MDG24 galv. steel Galvanised steel 1 V4300240002Inliner MDG45 galv. steel Galvanised steel 1 V4300450002Inliner MDG60 galv. steel Galvanised steel 1 V4300600002Inliner MDG90 galv. steel Galvanised steel 1 V4300900002Inliner LDG5 stainless steel Stainless steel 1 V4300050013Inliner LDG10 stainless steel Stainless steel 1 V4300100013Inliner LDG20 stainless steel Stainless steel 1 V4300200013Inliner MDG12 stainless steel Stainless steel 1 V4300120003Inliner MDG22 stainless steel Stainless steel 1 V4300220003Inliner MDG24 stainless steel Stainless steel 1 V4300240003Inliner MDG45 stainless steel Stainless steel 1 V4300450003Inliner MDG60 stainless steel Stainless steel 1 V4300600003Inliner MDG90 stainless steel Stainless steel 1 V4300900003

Inline containers for pressure pots keep the pot body clean and are easy to change-either for reloading or cleaning purpose.

Inlinersfor pressure pots LDG and MDG

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Elevator Systems and drum coversElevator equipment available for standard 30 L hobbocks or 200 L drums. With the smart range of interchangeable components it`s easy to make the right selection for the individually designed paint supply system due to customers special demand.

WAGNER drum cover elevators perfectly fit into Pump Racks System 1 & 3. They are especially designed for use in professional material supply installations: Non rotatable for precise positioning and extremely robust. For safety reasons they are completely "finger-safe" and in case of a sudden pressure loss (broken hose) the elevator slowly moves back in the down positon by means of adjustable throttle valves. The elevators can be equipped with different operation panels: Single up/down control by a 3/5 way valve with reject spring (dead-man-switch) or additionally with agitator control for pneumatic or electric agitators. Agitator control also contains the safety switch which allows agitator operation in down position of the elevator only. Additional agitator air supply regulator is available as an option.

Elevator control panel with spring-rejected switch for your safety.

Adjustable air supply for e.g. pneumatic agitators.

Extremely robust cylinder

Limit stop for precise drum positioning

Various installtions by use of dierent holders and drum covers.

Automatic agitator-stop when lifting the drum cover. For saftey reasons the agitator must be switched on after lowering the cover in working position.

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Elevator Systems and drum coversELEVATOR SYSTEMS AND DRUM COVERSThe complete elevator unit consist of the basic elevator depending on the size of the used container, the drum cover holder and the drum cover depending on the version with or w/o openable lid or inspection hole, suction and agitator connection. Other connections such as level controls or circulation are selectable. The drum posi tioner helps to locate he drum precisely under the elevator. The elevator control must be selected depending on the agitator type electrical or pneumatic. For heavy agitator the drum cover reinfor cement plate is strongly recommended.The agitator control is equipped with automatic shut-off when the cover starts to lift. For the user safety the agitator does not automa tically restart when the drum cover is back in work position. It must be consciously restarted. The air supply gives the possibility to precisely adjust the air pressure for the agitator.

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Drum positioner

Drum coverreinforcing

Drum cover e.g. 365-B

Holder bar

Elevator e.g. PE550 Basic

Control panel

Air regulator


Material Supply

Drum Cover Elevator

PRODUCT DESCRIPTION

Description A min A max C Max. stroke Max. weight Item no.mm mm mm mm kg

PE 550 Basic RAL9006 496 706 967 610 50 PE050000001PE 700 basic RAL9006 565 775 1144 730 75 PE070000001PE 1000 Basic RAL9006 776 986 1444 1041 75 PE100000001


WAGNER drum cover elevators are basically equipped with air-cylinder, traverse, vertical holder bar and throttle valves for 8 mm hose. Due to the requested container size holder bar and drum cover have to be selected separately. Different pre-assembled control panels can easily be mounted either directly or beside the elevator. The elevator base plate can be directly bolted to the ground floor or on the System 1 or System 3 racks.

Basic unit

Dimensions of elevator and base plate

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PRODUCT DESCRIPTION

Description Controller Item no.

PE Single elevator control Lift/lower AE400008001PE Pneum-agitator control Lift/lower, with pneumatic agitator control AE400008021PE Electric-agitator control Lift/lower, with electric agitator control AE400008061PHV air regulator AE400008040

Dependung on the version consisting of: - mounting plate- up/down control 3/5 way valve for elevator, spring-rejected.- on/off control switch for pneumatic or electric agitator. - end-stroke sensor to enable the agitator operating only if elevator is in down position.

Completely pre-assembled. Easy to install directly at the elevator.

In order to meet ATEX compliancy together with electric agitator an additional NAMUR relays station with galvanic isolation is requested.

Control Panelfor drum cover elevators

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Holder Bar

PRODUCT DESCRIPTION

Description D min D max G Item no.mm mm mm

PE Holder-bar 630 530 569 420 PE100099300PE Holder-bar 460 359 389 330 PE070099300PE Holder-bar 365 299 329 300 PE050099300


Drum Positioner

PRODUCT DESCRIPTION


PE Positioner 30/60L-drum PE050099200PE Positioner 200L-drum PE100099200

Drum cover holder bars for different cover diameters

for precise positioning of the drum underneath the elevator after drum-change.

for drum covers

for drum cover elevators

Material Galvanised steel

TECHNICAL DATA

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PRODUCT DESCRIPTION

Description Type A D Folding cover Item no.mm mm

Drumcover 365-A A 365 Yes 2304618Drumcover 365-B B 365 100 No 2304620Drumcover 365-C C 365 No 2304622Drumcover 365-D D 365 Yes 2304464Drumcover 365-E E 365 No 2304439Drumcover 630-A A 630 Yes 2304623Drumcover 630-B B 630 120 No 2304624Drumcover 630-C C 630 No 2304625Drumcover 630-D D 630 Yes 2304471Drumcover 630-E E 630 No 2304448


Drum covers are available in two different diameters suitable for 30 L hobbocks ( 365 mm) and 200 L drums ( 630 mm). They are equipped with different bushings for suction pipe, agitator, recirculation, and other equipment. All connections fit perfectly to the WAGNER accessories range such as suction pipes, recirculation hoses or the wide range of agitators. All connectors can be easily plugged if not needed. Versions with hinged flap or inspection hole allow easy visible process inspection or refilling. For special customer layouts the drum covers are also available unmachined. Ask your local WAGNER sales organisation for any special demand

Bmm 28.5 Cmm 34.5Connection F G 3/8" FConnection G G 1/2" FConnection H G 3/8" F

Drum Cover

TECHNICAL DATA

stainless steel

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Accessories

PRODUCT DESCRIPTION

Description Material Min. material thickness Item no.mm

RW-cover reinforcement Stainless steel 3 2304688Plug for agitator PHT 2304953


Drum Cover Assemblies

PRODUCT DESCRIPTION


Drum cover assembly cpl. 001 2305522

Drum cover reinforcement for 630mm drum cover. Made from 3 mm stainless steel. Strongly recommended if additional equipment such as agitators are used. The plastic plug closes the agitator hole if no agitator is used. It is made from a polyester elastomer which is suitable for almost every fluid used in the painting industry.

Drum cover set completely equipped with suction pipe, pneumatic 300W-agitator for 30 Liter hobbocks. Consits of: 1. Drum Cover with inspektion hole (Art. Nr. 230 4618) 2. pneumatic agitator 300 W incl. propeller 95 mm (Art. Nr. 2304533) 3. suction pipe (Art. Nr. 2304550) 4. suction filter M28x1,5 MW0,8 (Art. Nr. 250245)

for drum covers

completely equipped

Plug for agitator borehole in lid if no agitator is in use. The polyester-elastomer plug is resistent to most solvents.

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PRODUCT DESCRIPTION

Description Min. weight Max. weight Item no.kg kg

Man. pump lift wall monted 30kg 15 30 367035Man. pump lift wall mounted 40kg 30 40 368036Man. pump lift trolley 30 kg 15 30 367031Man. pump lift trolley 40 kg 30 40 368032

PRODUCT DESCRIPTION

Description Air inlet connection Max. weight Item no.kg

Lifting trolley pneum. (G1) 850N G 1" 85 369033Pneum. pump lift trolley 40 kg G 1" 55 369032Pneum. pump lift trolley 30 kg G 1/2" 40 367032Pneum. pump lift wall monted 30kg G 1/2" 40 367036Pneum. pump lift wall mounted 40kg G 1" 55 369036

Pumps equipped with rigid suction pipe can be completely mounted on a pump elevator. The complete equipment can be elevated in order to interchange hobbocks or other smaller containers when empty. Pump elevators are pneumatic agitated or manually. They can either be mounted directly on wall or integrated in Heavy duty Pump Racks System 3. Also available on cart for mobile application. Setup of pumps in pump elevators help to keep the expend of solvents small when flushing the system.

Pumps equipped with rigid suction pipe can be completely mounted on a pump elevator. The complete equipment can be elevated in order to interchange hobbocks or other smaller containers when empty. Pump elevators are pneumatic agitated or manually. They can either be mounted directly on wall or integrated in Heavy duty Pump Racks System 3. Also available on cart for mobile application. Setup of pumps in pump elevators help to keep the expend of solvents small when flushing the system.

A minmm 734mmA maxmm 1234mm

A minmm 734mmA maxmm 1172mm

Pump Elevator

TECHNICAL DATA

Pump Elevator

TECHNICAL DATA

manual

pneumatic

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Suction SystemsSuction systems can be classified in three ranges: Ridgid suction systems in stainless steel or HDPE (high density polyethylene) Suction hoses with stainless steel pipes and high resistant flexible hoses Suction pipes and hoses for WAGNER drum covers / drums in pump rack installations

How to select the right suction system: Check the pump intake connection select the type of suction system select the suction size/diamenter

Note: For middle and higher viscose paints DN25 (1") diameter is recommended. For low viscose material also DN13/16 (1/2") suctions sys-tems are available. Make sure that the level difference between suction and pump intake is as small as possible and avoid un-necessary long hose-length.

Unique, rotatable pump connection.

Stainless steel suction pipe

Stainless steel suction lters available in various mesh-sizes.

Vakuum resistant suction hose with high solvent resistance.

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Pump

Connection tting

Rigid suction pipes

Suction lter

Flex. suction hose without elbow

Flex. suction hose with elbow and lter

Suction hose extension

Suction pipe for container and drums

Suction lter

Elbow

Hopper

Bung-hole adaptor

Material Supply

Suction Systems

EXAMPLES OF INTALLATIONS

SUCTION SYSTEMS FOR THE ENTIRE RANGE OF INSTALLATIONSDepending on the requested suction system the following components are available:

- Rigid suction pipes: Suitable when the pump is directly mounted above the container either in a stand or a pump elevator. This is the shortest suction method offering the smallest waste of material and flushing.- Flexible suction hoses for hobbocks up to 40 cm height: This system offers a high flexibility to position the container beside the pump. Easy to change from e.g. paint to flushing fluid.- For complex suction systems WAGNER offers a wide range of pipes, elbows, suction filters and hose extensions in different sizes and dimensions. - WAGNER hoppers are connected directly to the pump open the highest level of flexibility and independence. - WAGNER suction systems are despite few exceptions uniquely based on the M36x2 threaded connection.

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Suction System Selection TableSelect the appropriate section pipe or suction hole using the connection of your pump.

Pump Connection threadM=male threadF=female thread

Overview pump connections:

Cobra 10-40 M36x2 M

Cobra 25-40 M36x2 M

Wildcat 18-40 M36x2 M

Wildcat 10-70 M36x2 M

Puma 28-40 M36x2 M

Puma 15-70 M36x2 M

Puma 15-150 M36x2 M

Leopard 35-70 M36x2 M




Jaguar 75-150 M36x2 M


Tiger 72-300 M36x2 M

Puma 8-300 M36x2 M

Puma 3-600 M36x2 M




Evomotion 14-15S G1/2 F


Evomotion 20-30/S G1/2 F

Evomotion 20-60 G1/2 F


Evomotion 37-65S G1 F




ZIP 52 Finishing G1/2 F

ZIP 52 G1/2 F

ZIP 52 perfect ow G1/2 F

ZIP 80 G3/4 F

ZIP 182 G1 F

Unica 4:1 G3/4 F

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PRODUCT DESCRIPTION

Connection thread Pipe length Inside Mesh width Filter connection Item no.mm mm m

G 3/4" M 365 25.4mm 800 M 28x1.5 367151G 1" M 365 25.4mm 800 M 28x1.5 368151G1 1/2" M 475 38mm 1250 G 1 1/2" 369151G1 1/2" M 270 38mm 1250 G 1 1/2" 370151G 1/2" M 255 14mm 1500 pluged strainer T4016.00MG 1/2" M 280 14mm 1500 pluged strainer T4016.00I

PRODUCT DESCRIPTION

Pipe length Inside Filter connection Mesh width Mounting type Item no.mm mm m270 25.4 M 28x1.5 800 streight 105930415 25.4 M 28x1.5 800 streight 105931345 25.4 M 28x1.5 800 streight 367986400 25.4 M 28x1.5 1000 bended 90 341263438 16 G 1/2" 800 bended 90 2311832

Ridgid stainless steel suction pipes for piston pumps to be directly screwed into the bottom pump inlet. The suction system is equipped completely with a stonecatcher (filter). For 100 % sealness connection must be gued with e.g. Loctite

Ridgid stainless steel suction pipes for piston pumps which are already equipped with an M36x2 fitting. By means of the M36 cap-nut the connection is safely seal and removable anytime for e.g. cleaning purpose. The suction pipe is equipped completely with a stonecat-cher (filter).

Material Stainless steelIncl. filter YesMounting type streight

Connection thread M 36x2 FMaterial Stainless steelIncl. filter Yes

Rigid Suction Pipes

TECHNICAL DATA

Rigid Suction Pipes

TECHNICAL DATA

BSP - male thread

M36x2 cap-nut

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Rigid Suction Pipes

PRODUCT DESCRIPTION

Description Pipe length Inside Item no.mm mm

HDPE-suction pipe-M36x2-273-cpl. 273 18 115065HDPE-suction pipe-M36x2-318-cpl. 318 18 115376HDPE-suction pipe-M36x2-338-cpl. 338 18 115283HDPE-suction pipe-M36x2-350-cpl. 350 18 367150HDPE-suction pipe-M36x2-413-cpl. 413 18 115266HDPE-suction pipe-M36x2-683-cpl. 683 18 115063HDPE-suction pipe-M36x2-728-cpl. 728 18 115282HDPE-suction pipe-M36x2-803-cpl. 803 18 115265

Ridgid HDPE suction pipes for piston pumps which are already equipped with an M36x2 fitting. The suction pipes are completely equipped with filter element. The high density poly-ethylene material is resistant against almost all chemicals. Spare Filter: Art. Np.115190Caution: The HDPE suction pipes are NON ATEX compliant!

M36x2 female thread

Connection thread M 36x2 FMaterial HDPEIncl. filter YesFilter connection M 20x1.5Filter connection thread type FMesh width m 400

TECHNICAL DATA

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PRODUCT DESCRIPTION

Connection thread Inside Filter connection Mesh width Mounting type Item no.mm m

G 1/2" M 16 pluged strainer 1500 streight T4016.00ZG 1/2" M 16 pluged strainer 1500 streight T4016.00ZIG 3/4" M 19 pluged strainer 1500 elbow 90 T4016.00WIG 3/4" M 25 pluged strainer 1500 elbow 90 T4021.00IG 1/2" M 25 pluged strainer 1500 elbow 90 T4016.00EG 1/2" M 25 M 28x1.5 800 elbow 90 T4017.00G 1" M 25 M 28x1.5 800 elbow 90 T4018.00G 1" M 25 M 28x1.5 800 elbow 90 T4018.00IG 1/2" M 25 M 28x1.5 800 elbow 90 T4018.00AG 1/2" M 16 pluged strainer 1500 elbow 90 T4016.00EI


Flexibler suction hose with BSP-female thread incl. suction filter. Material: Steel or stainless steel and vacuum resistant EPDM-Elastomer hoses

Pipe lengthmm 480mmHose lengthm 900Material Stainless steelHose material EPDMIncl. filter Yes

Flexible Suction Hoses

TECHNICAL DATA

BSP - male thread

Versions available with and without 90 bend

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Flexible Suction Hoses

PRODUCT DESCRIPTION

Connection thread Mounting type Hose length Hose material Inside Filter connection Incl. filter Item no.m mm

M 36x2 F streight 1000 EPDM 13 M 15x1 No 97073M 36x2 F streight 1000 EPDM 25 M 28x1.5 No 97087M 36x2 F streight 1200 PTFE 13 M 15x1 Yes 104230M 36x2 F elbow 90 1000 EPDM 25 M 28x1.5 Yes 367140G1 1/2" F streight 1500 EPDM 38 G 1 1/2" Yes 115859G1 1/2" F elbow 90 1500 EPDM 38 G 1 1/2" Yes 369959


Flexible suction hose with M36x2 oder G1" cap-nut and suction filter. Stainless steel and vacuum resistant EPDM hose.

M36x2 or G1" cap-nut

Pipe lengthmm 400Material Stainless steel

TECHNICAL DATA

Versions available with and without 90 bend

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PRODUCT DESCRIPTION

Description Connection thread Capacity Material Item no.liters

Hopper 5L -WildCat-Puma M 36x2 F 5 HDPE 367045Hopper 5L-Cobra M 36x2 F 5 HDPE 341267Hopper 5L Set ZIP G 1/2" F 5 HDPE 2315385Hopper black M 36x2 F 5 HDPE 340265Hopper 5L-cover - HDPE 340429Return flow pipe 5L Wildcat M 20x2 - HDPE 366290Return flow pipe assy. 5l M 20x2 - HDPE 340908Curved suction pipe assy. for hopper 5L M 36x2 F - HDPE 366950Hopper set 20l M 36x2 F 20 HDPE 2316572


5-Liter hopper for direct mounting at the pump for gravimetric feeding.

Approval Atex

Hoppers

TECHNICAL DATA

for pumps

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Set Cobra 20l


Material Supply

Suction Pipe

PRODUCT DESCRIPTION

Description Mounting type Pipe length Item no.mm

Cover suction 30L DN25-M36x2-E90 bended 90 510 2304551Cover suction 200L DN25-M36x2-E90 bended 90 1020 115835Cover suction 30L DN25-M36x2-S streight 600 2304550Cover suction 200L DN25-M36x2-S streight 1020 2304549Set suction holder DN25 bunghole 2" 2315163


DN25 (1") drum cover suction pipes with M36x2 hose connection. The suction pipe fit into the bushings of WAGNER drum covers and are clamped with a M6-screw. Suction filters are connected via metric M 28x1,5 therad. A variety of different suction filters can be selected at the end of this chapter.

for drums and drum covers

Connection thread M 36x2 FMaterial Steel - 1.4571Inside mm 25.4mmIncl. filter NoFilter connection M 28x1.5

TECHNICAL DATA

In case of mounting the suction pipe in a 2" bunghole the adaptor 2315163 is requested.

Material Supply

Material Processing

Material Hoses &




& PSE


Material Supply

PRODUCT DESCRIPTION

Thread 2 Inside Hose length Hose material Item no.mm m

M 36x2F 13 800 EPDM 3209553M 36x2F 13 1800 EPDM 115284G 3/8"F 13 1200 PTFE 104671M 36x2F 25.4 800 EPDM 3207878M 36x2F 25.4 1000 EPDM 3205841M 36x2F 25.4 1800 EPDM 115285M 36x2F 25.4 3000 EPDM 3208859M 36x2F 25.4 800 UHMW-PE 367097M 36x2F 25.4 1000 UHMW-PE 367096M 36x2F 25.4 1800 UHMW-PE 367095

Hose extensions DN13 and DN25 with M36x2 cap nuts for suction installations in pump racks. UHMW-PE is an extremely solvent resistant material suitable for nearly all fluids.The PTFE extension is especially designed for use with pressure pots (MDGs with G3/8" con-nection) and mainly used in combination with reactive catalysts.

Thread 1 M 36x2F

Extension Hoses

TECHNICAL DATA

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Elbows

PRODUCT DESCRIPTION

Thread 1 Thread 2 Inside Material Mounting type Item no.mm

G 1 1/2"M G 1 1/2"F 38 Stainless Steel bended 90 118232M 36x2M M 36x2F 25.4 Stainless Steel bended 90 97075

Suction Filters

PRODUCT DESCRIPTION

Description Filter connection Mesh width Material Height Item no.m mm mm

Suction filter G1/2"-MW0.8 G 1/2" 800 Steel - 1.4305 50 42 2311834Filter M15x1 M 15x1 800 Steel - 1.4305 52 40 250244FILTER M28x1,5 M 28x1.5 800 Steel - 1.4305 52 40 250245Suction filter M28x1,5 MW0,8-CS M 28x1.5 800 Steel 52 40 T4019.00Filter M28x1,5 M 28x1.5 1000 Steel - 1.4305 54 42 344341Filter M38x1,5 M 38x1.5 1000 Steell - 1.4301 54 42 341435Filter M28x1,5 M 28x1.5 1250 Steel - 1.4305 52 40 250243Suction filter G1"-MW1.25 G 1 1/2" 1250 Steell - 1.4301 62 45 115857Filter housing assy. M 20x1.5 1250 Polyamide 55 38 115190Suction hose filter pluged strainer 1500 Steel 56.5 T453.03

90-suction elbows for pumps and extension hoses

Suction filters for suction pipes and hoses with different mesh sizes and connecting threads.

for suction pipes and hoses

Material Supply

Material Processing

Material Hoses &




& PSE


Material Supply

AgitatorsWAGNER agitators are available with pneumatic or electric asynchronous motors. Almost all are completely ATEX compliant. The wide range of power and speed ratings, axe-length and different propellers offer agitating solutions for nearly all fluids and viscosities. The standardized interface makes it easy to mount the agitator on WAGNER drum covers, tanks and pressure pots. Standard axe-dia. makes it easy to inter-change propellers and - if necessary to cut the axe to the needed length.

Caution: Not all combinations are Atex compliant. Minimum distance between propeller and container wall or other installation pipes or parts must not be below 25 mm.

Powerful air motors or electric drives

Unique interface to the drum cover or container

High variety of dierent propellers for dierent agitation processes.

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Material Supply

Agitating PropellersVERTICAL-BLADE PROPELLER

RINGPROPELLER

SLOPED-BLADE PROPELLERS

FOLDABLE PROPELLERS

Vertical propeller for universal use with axial agitating behaviour. Completely in stainless steel. For low speed agitators 500 rmp max.

Ringpropeller for universal use with axial agitating behaviour. Com-pletely in stainless steel. For high speed agitators 1.500 rmp max.

Axial steering propellers with holes for speed 300 rpm.max.

Foldable propeller for small container openings. Min. speed 150 rpm to fold up the propeller - max. speed 300 rpm.

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Material Supply

Selection Chart For AgitatorsSelect the suitable agitator due to the size of the container, the material characteristic and the kind of use. All Agitators fit into a 34,5 mm hole by means of a counter-nut or four orbital located screws for the bigger and more powerful units

Connection: 34,5 mm holewith counter-nut

Motor:Idle speed:Power:Propeller:

Pneumatic1.500 1/min360 W95/150 mm

Pneumatic1.500 1/min700 W140 mm

Pneumatic200 1/min360 W186 mm

Electric60 1/min120 W186 mm

Connection: 34,5 mm holewith counter-nutor orbital screws

Motor:Idle speed:Power:Propeller:



Pneumatic200 1/min360 W340 mm

Electric60 1/min120 W340 mm

30 l

200 l

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High Speed Pneumatic Agitators

PRODUCT DESCRIPTION

Agitator power Length A B Shaft of agitator blade Approval Socket dimensions Item no.kW mm mm mm mm mm0.3 80 400 9.5 95 - 34.5 Locknut 23045330.3 80 550 9.5 95 - 34.5 Locknut 23044580.7 155 400 16 140 Atex 34.5 Locknut 46322004090.7 155 800 16 140 Atex 34.5 Locknut 46322004201.2 155 800 16 180 - 34.5 Locknut 4632300420


Direct driven pneumatic agitator for use with 30 L up to 200 L drums. Suitable for low viscose fluids. The air motor is directly fixed to the 34,5 mm centre-hole in the drum- or tank-cover by means of the M34 counter-nut. Agitators are completely equipped with air valve, muffler and 3 blade propeller. Version 2304458 comes with additional manometer. For mounting to the 200L drum cover the drum cover reinforcement plate 2304688 is recommended.

Connection hole 34,5mm

Rated rotational speedrpm 1500rpmMax. operating pressure 6bar

TECHNICAL DATA

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PRODUCT DESCRIPTION

Agitator power Length A B Shaft of agitator blade Socket dimensions Item no.kW mm mm mm mm mm0.36 245 386 16 186 34.5 Locknut V44220403030.36 245 562 16 186 34.5 Locknut V44220406030.36 245 386 16 186 34.5 Locknut V44220403230.36 375 800 20 340 70 Flange V46845002030.36 375 800 20 340 70 Flange V4684500223


Planet-gear driven low-speed pneumatic agitator for use with 30 L hobbocks up to 200 L drums. The air motor is directly fixed to the 34,5 mm centre-hole in the drum or tank cover by means of the M34 counter-nut. The units with 20 mm shaft have to be mounted by help of the adap-tor flange 2304353 and the drum cover reinforcement 2304688. All agitators are comple tely equipped with air valve, muffler and propeller blade. Versions V4422040323 and V4684500223 are additionally equipped with an air-oiler for increased service-life.

Rated rotational speedrpm 200rpmMax. operating pressure 6barApproval Atex

Low Speed Pneumatic Agitators

TECHNICAL DATA

Connection hole 34,5mm or Adaptor Flange

For mounting the agitators for 200 L drums with a 340 mm agitator blade, intermediate flange 2304353 is required!

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Low Speed Electric Agitators

PRODUCT DESCRIPTION

Length A B Agitator power Socket dimensions Item no.mm mm kW mm384 337 0.12 34.5 Locknut V4422050453384 562 0.12 34.5 Locknut V4422050603


Gear driven electric agitator for use with 30 L drums and small containers. The agitator is directly fixed to the 34,5 mm centre-hole in the drum or tank cover by means of the M34 flange nut. Stainless steel axe, dia. 16mm. Full ATEX compliant.The agitators are completely equipped with 186 mm 2-blade propeller (V4211501453).

Lower speed rating can be realized by means of a frequency transformer. If needed please contact your local sales organisation.

Connection hole 34,5mm

Approval AtexRated rotational speedrpm 60rpmThree-phase current connection 380V / 50HzShaft mm 16mm of agitator blademm 186mm

TECHNICAL DATA

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Material Supply

PRODUCT DESCRIPTION

Length A B Agitator power Socket dimensions Item no.mm mm kW mm415 800 0.37 114.5 Flange V6100003703510 800 0.55 114.5 Flange V6100005503510 800 0.75 114.5 Flange V6100007503


Gear driven electric agitator for use with 200 L drums and bigger containers. The agitator is directly fixed to the drum cover via M8 bolts & nuts. For drum cover mounting the reinforcement plate 2304688 is requested.

The agitators are completely equipped with 340 mm sloped-blade propeller.

Lower speed rating can be realized by means of a frequency transformer. If needed please contact your local sales organisation.

Approval AtexRated rotational speedrpm 98rpmThree-phase current connection 380V / 50HzShaft mm 25mm of agitator blademm 340mm

Low Speed Electric Agitators

TECHNICAL DATA

Connection orbital 114,5mm

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Propeller

PRODUCT DESCRIPTION

Mounting type of agitator blade Max. speed Material Item no.mm rpm

sloped blade propeller 95 1500 Stainless steel E3050.03AB

Stainless steel propeller agitators with shaft dia. 9.5 mmm

Shaft dia. 9,5 mm

Shaft mm 9.5mm

TECHNICAL DATA

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& PSE


Material Supply

PRODUCT DESCRIPTION


sloped blade propeller 150 300 Stainless steel E3050.03CDring-propeller 70 1500 Stainless steel V4632214163ring-propeller 140 1500 Stainless steel V4632204003ring-propeller 180 1500 Stainless steel V4632318003ring-propeller 220 1500 Stainless steel V4632322003blade-propeller 60 300 Stainless steel V4211501013blade-propeller 88 300 Stainless steel V4211501043blade-propeller 156 300 Stainless steel V4211501123blade-propeller 186 300 Stainless steel V4211501453sloped blade propeller 180 300 Stainless steel V4425000053sloped blade propeller 190 300 Stainless steel V4425000043sloped blade propeller 220 300 Stainless steel V4425000063sloped blade propeller 240 300 Stainless steel V4425000013sloped blade propeller 270 300 Stainless steel V4425000023sloped blade propeller 300 300 Stainless steel V4425000033sloped blade propeller 340 300 Stainless steel V4425000003lattice-blade propeller 220 300 Aluminum V4425000011lattice-blade propeller 356 300 Aluminum V4425000001

Agitator propeller blades with shaft dia. 16 mm in stainless steel or aluminium. Select per propeller size, shape and requested speed.

Shaft mm 16mm

Propeller

TECHNICAL DATA

Shaft dia. 16 mm

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Propeller

PRODUCT DESCRIPTION


sloped blade propeller 190 300 Stainless steel V4425000143sloped blade propeller 240 200 Stainless steel V4425000113sloped blade propeller 270 200 Stainless steel V4425000123sloped blade propeller 300 200 Stainless steel V4425000133sloped blade propeller 340 200 Stainless steel V4425000103lattice-blade propeller 220 200 Aluminum V4425000111lattice-blade propeller 356 200 Aluminum V4425000101foldable propeller 335 200 Stainless steel V6100002413

Agitator propeller blades with shaft dia. 20 mm in stainless steel or aluminium. Select per propeller size shape and requested speed. Caution: Aluminium-propellers are non-ATEX!

Shaft dia. 20 mm

Shaft mm 20mm

TECHNICAL DATA

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PRODUCT DESCRIPTION


sloped blade propeller 270 100 Stainless steel V6127002503sloped blade propeller 300 100 Stainless steel V6130002503sloped blade propeller 340 100 Stainless steel V6134002503sloped blade propeller 390 100 Stainless steel V6139002503sloped blade propeller 440 100 Stainless steel V6144002503sloped blade propeller 600 100 Stainless steel V6160002503lattice-blade propeller 500 100 Aluminum V6101102509

Agitator propeller blades with shaft dia. 25 mm in stainless steel or aluminium. Select per propeller size shape and requested speed. Caution: Aluminium-propellers are non-ATEX!

Shaft mm 25mm

Propeller

TECHNICAL DATA

Shaft dia. 25 mm

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Handheld Pneumatic Agitators

PRODUCT DESCRIPTION

Description Agitator power B Rated rotational speed of agitator blade Item no.kW mm rpm mm

RW-HH P300W-400 0.3 780 1500 90 RH217.575RW-HH P1000W-800-C 1 780 1500 140 RH223.555RW-HH P300W-550 0.3 420 1500 90 RH217.575A

Handheld agitators non ATEX with stainless steel axe and propeller, valve and muffler. Equip-ped with extra clamp for temporary drum mounting.

Non-ATEX

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TECHNICAL DATA

Max. operating pressure 6 bar


Material Supply

PRODUCT DESCRIPTION

Description Approval Agitator power B Stand of agitator blade Item no.kW mm mm

RW-HH P100W-440 ATEX-S Atex 0.1 440 yes 100 V4650444013RW-HH P100W-550 ATEX-S Atex 0.1 550 yes 100 V4650455013RW-HH P700W-800 ATEX Atex 0.7 800 no 140 V6432200100RW-HH P700W-800 ATEX-S Atex 0.7 800 yes 140 V4632200200


Handheld agitators, ATEX with stainless steel axe and propeller, valve and muffler. On stand.

Handheld Pneumatic AgitatorsATEX compliant

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Approval AtexRated rotational speedrpm 800rpmMax. operating pressure 6 bar

TECHNICAL DATA


Material Supply

Material Filters & RecirculationMaterial filters for all kind of neccessities, pressure ratings and flow volumes. They can be directly mounted at the pumps or as inline filters into the existing piping or in between hoses. Filter elements are available in stainless steel exclusively with mesh sizes of 30 mesh/cm um to 200 mesh/cm depending on the material which has to be processed.

Large-scale material lter. Easy to clean and ush for excellent service.

Solid ball valve, accessible positioned

Material circulation systems:Complete range from pressure release up to complexe circuits.

For material pressure up to 530 bar max.

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Material Supply

Material Filters & RecirculationMATERIAL FILTERS FOR HIGH PRESSURE PUMPS

INLINE MATERIAL FILTERS

MESH-SIZE

RECOMMENDED MESH SIZES

Various versions of release and filtering equipment available. Selec-tion follows the requested pressure rating and filter size. All versions are equipped with a high quality ball valve to depressurize the pump for easy primimng and flushing.

Inline material filters can be mounted at any position of the paint supply system. Best choice is rigth before the gun or the flowmeter. Different mesh sizes are available for different material behaviour.

The international definition of filter screens is "Mesh" = Number of meshes/ inch :Mesh = 25,4mm / (W + d) e.g.: W = 1 mm; d = 0,08mm = 141 Mesh

According to the material to be process, filters of various fineness are used. Under some circumstances, it might make sense to use a coarser filter on the pump than directly on the gun.

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Selection table for material filter, return line, and circulation

The table below is used for the selection of the appropriate filters according to the connecting dimensions of the pump used. The search for the appropriate filter insert is easy if it is geared toward the filter type printed on the individual filters.

HP-Filter

SSt- ntil

Pump outlet connection HP-Filter HP-Filter Filter-release combination

Outlet connection overview female male CS-Valve SSt-Valve

Wildcat 18-40 G3/8 1/4 NPS 367175 367178 367135

Wildcat 10-70 G3/8 1/4 NPS 367175 367178 367135

Puma 28-40 G3/8 1/4 NPS 367175 367178 367135

Puma 15-70 G3/8 1/4 NPS 367175 367178 -

Puma 15-150 G3/8 1/4 NPS 367175 367178 -

Leopard 35-70 G3/8 1/4 NPS 367175 367178 -

Leopard 35-150 G3/8 3/8 NPS 367175 367178 -

Leopard 48-110 G3/8 3/8 NPS 367175 367178 -

Leopard 18-300 G3/4 3/8 NPS 370160 370161 -

Jaguar 75-150 G3/4 3/8 NPS 367175 367178 -

Jaguar 38-300 G3/4 3/8 NPS 370160 370161 -

Tiger 72-300 G3/4 3/8 NPS 370160 370161 -

Puma 8-300 G3/4 3/8 NPS 370160 370161 -

Puma 3-600 G3/4 3/8 NPS 370160 370161 -

Leopard 8-600 G3/4 3/8 NPS 370160 370161 -

Leopard 4-1200 G1 3/8 NPS 370160 370161 -

Jaguar 9-1200 G1 3/8 NPS 370160 370161 -

Pump outlet connection APS Upgrade kit

female male carbon steel stainless steel

Evomotion 20-30S G1/4 1/4 NPS T6195.00M T6195.00Mi

Evomotion 40-15S G3/8 1/4 NPS T6195.00M T6195.00Mi

Documents

Accessory Catalog 2011