21
www.asconumatics.eu X021-27-26 00496GB-2008/R01 Availability, design and specifications are subject to change without notice. All rights reserved. Accessory Description Order Code 2005 Regulator repair kit 0.2 to 2 bar 214-221 0.3 to 4 bar 214-222 0.7 to 9 bar 214-223 2012 Regulator repair kit 0.2 to 2 bar 239-1909 0.3 to 4 bar 239-1910 0.7 to 9 bar 239-1911 2035 Regulator repair kit 0.2 to 2 bar 239-2220 0.3 to 4 bar 239-2221 0.7 to 9 bar 239-2222 2005 2012 Elbow kit 239-1217 Retaining clip 131-236 2005 Extension kit 239-1790 2005 2012 2035 Gauge to max. 11 bar 214-215 Gauge to max. 4 bar 214-220 2005 2012 2035 Adapter, port G1/8 239-2048 Retaining clip 131-236 Accessories • Sandwich Pressure Regulators 2005 / 2012 / 2035 Series

Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

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Page 1: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

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Accessory Description Order Code

2005 Regulator repair kit

0.2 to 2 bar 214-221

0.3 to 4 bar 214-222

0.7 to 9 bar 214-223

2012 Regulator repair kit

0.2 to 2 bar 239-1909

0.3 to 4 bar 239-1910

0.7 to 9 bar 239-1911

2035 Regulator repair kit

0.2 to 2 bar 239-2220

0.3 to 4 bar 239-2221

0.7 to 9 bar 239-2222

20052012

Elbow kit 239-1217

Retaining clip 131-236

2005 Extension kit 239-1790

200520122035

Gauge to max. 11 bar 214-215

Gauge to max. 4 bar 214-220

200520122035

Adapter, port G1/8 239-2048

Retaining clip 131-236

Accessories • Sandwich Pressure Regulators

2005 / 2012 / 2035 Series

Page 2: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Spare Parts • Sandwich Components

Sandwich speed controls for valves and regulators are equipped with an integral plug-in system. Sandwich speed con-trols provide a variable restriction in ports 3 and 5 in order to control the cylinders’ extend and retract speed. To facilitate easy adjustment both screws are on the same side of the speed control.

Note: Sandwich speed controls can only be used with single sandwich pressure regulators.

Single Solenoid PilotActuated, 5-port., 2-pos. Valve

Single SandwichPressure Regulator

Sandwich Speed ControlPlug-in System

Stud Manifold Block

Sandwich Speed Control

Accessory Description Order code

Sandwich speed control

2005 239-15972005

ISO15407-2 245-122

2012 239-12602012

ISO15407-2 239-2521

2035 239-2223

Shut-off sandwich plate

- Only apply with internal pilot air.- Regulator and sandwich speed control must be

mounted in the lowest position.- If used with regulator, only use with ES or ED

regulator.- Regulated pressure > 1.8 bar.

2005 239-1596

2012 239-1585

Sandwich pressure block

- Used to supply a separate pressure to a single valve station without needing blocking disks.

XE32145X

1

X 5 4 1 2 3 XE

2005 239-21882005

ISO15407-2 245-164

2012 239-14362012

ISO15407-2 245-141

2035 239-2228

Sandwich exhaust block

- Used to isolate the exhaust of a single valve station from the manifold.

- Allows faster exhaust response by re-routing.- Exhaust externally to the manifold.

32145X

5 3

XE32145X

XE2005 239-21892005

ISO15407-2 245-163

2012 239-15562012

ISO15407-2 245-140

2035 239-2230

2005 / 2012 / 2035 Series

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Assembly/disassembly of bar:- 2005: 2 mm external hex key- 2012 & 2035: 2.5 mm external hex key2005 - 2012 2035

Page 3: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Accessory Description Order Code

Blank station plate(screw, blank station plate, O-ring, gasket)

2005 239-1712

2005ISO 15407-2 245-123

2012 239-1990

2012ISO 15407-2 239-2497

2035 239-2218

Blocking disks

for port 1 20052012

124-341for port 3/5 239-907

for port 1, 3/5 2035 239-2219

Cover for end plate

screw 2005 127-368cover 105-436screw 2012 127-368cover 105-400screw 2035 127-396cover 105-456

Cover for end plate with muffler

screw 2005 127-368105-435cover

2012127-368screw

right end cover 005-193left end cover 005-194

2035 127-396screwcover 105-457

Gasket for end plate cover

2005 113-5742012 113-5362035 113-621

Muffler for end plate cover

2005 125-1012

2012 125-851

2035 125-1098

Plug for conversion of pilot supply20052012 213-497

2035 213-590

DIN rail mounting 20052012 239-980

2005 / 2012 / 2035 SeriesSpare Parts

Accessory Description Order Code

Interchangeable cartridge fittings

Push-in fitting for ports 1, 3, 5 (10 mm)

2005

134-509Push-in fitting for ports X, XE (6 mm) 134-499Push-in fitting for ports 2, 4 (6 mm) 134-534Push-in fitting for ports 2, 4 (8 mm) 134-501Blocking plug for ports 1, 3, 5 239-1190Blocking plug for ports X, XE 239-1086Blocking plug for ports 2, 4 239-1085Push-in fitting for ports 1, 2, 4 (8 mm)

2012

134-507

Push-in fitting for ports 1, 2, 4 (10 mm) 134-509

Push-in fitting for ports X, XE (4 mm) 134-498

Push-in fitting for ports X, XE (6 mm) 134-499

Push-in fitting for ports 3, 5 (12 mm) 134-511

Push-in fitting for ports 3, 5 (14 mm) 134-513

Blocking plug for ports 1, 2, 4 239-1190

Blocking plug for ports X, XE 239-1086

Blocking plug for ports 3, 5 239-1191

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Page 4: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

End plate kit, supply ports on both sides, with thread

End plate kit, supply ports on both sides, with push-in fittings

End plate kits Order Code Weight Port 1 3/5 X/XE 1 3/5 X/XE approx. [kg] Size G 3/8 G 3/8 G 1/8 10 mm 10 mm 6 mm Without muffler, standard mount 0.880 239-1646 239-1654Without muffler, for DIN rail mounting 0.822 239-1645 239-1653With muffler, standard mount 0.805 239-1644 239-1652

With muffler, for DIN rail mounting 0.815 239-1643 239-1651On request: with NPTF thread

2005 Series

End plate kit, supply ports on both sides, with thread

End plate kit, supply ports on both sides, with push-in fittings

End plate kits Order Codewith supply ports Port Weight 1-3/5-X/XE 1-3/5-X/XE Weight 1-3/5-X/XE Weight 1-3/5-X/XEon both ends Size approx.

[kg]ISO228/1-G

3/8-1/2-1/8NPTF

3/8-1/2-1/8approx.

[kg]PUSH-IN8-12-6 mm

approx. [kg]

PUSH-IN10-14-6 mm

Without muffler standard mount 1.215 239-1240 239-1236 1.335 239-1255 1.300 239-1256

Without muffler for DIN rail mounting 1.235 239-1239 239-1235 1.355 239-1253 1.320 239-1254

With muffler, standard mount 1.150 239-1238 239-1234 1.200 239-1251 1.205 239-1252

With muffler, for DIN rail mount 1.170 239-1237 239-1233 1.220 239-1249 1.225 239-1250

2012 Series

Spare Parts • End Plate Kits

2005 / 2012 / 2035 Series

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Page 5: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

End plate kit

End plate kits Order Code Weight Port 1 3/5 X/XE approx. [kg] Size 1/2 1/2 1/8End plates with muffler 2.050 239-2207End plates without muffler 2.050 239-2208LH ports with muffler, RH mounting cover with pilot exhaust 2.050 239-2215LH ports without muffler, RH mounting cover with pilot exhaust 2.050 239-2216On request: with NPTF thread

2035 Series

Spare Parts • End Plate Kits

2005 / 2012 / 2035 Series

2012 Series

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End plate kit, supply ports on left side, with thread

End plate kit, supply ports on left side, with push-in fittings

End plate kits Order CodePort Weight 1-3/5-X/XE 1-3/5-X/XE Weight 1-3/5-X/XE Weight 1-3/5-X/XESize approx.

[kg]ISO228/1-G

3/8-1/2-1/8NPTF

3/8-1/2-1/8approx.

[kg]PUSH-IN8-12-6 mm

approx. [kg]

PUSH-IN10-14-6 mm

LH ports without muffler 0.850 239-1692 239-1688 0.915 239-1707 0.900 239-1707

LH ports w/o muffler, with DIN rail 0.870 239-1691 239-1687 0.935 239-1705 0.920 239-1706

LH ports with muffler, w/o DIN rail 0.820 239-1690 239-1686 0.850 239-1703 0.850 239-1704

LH ports with muffler, with DIN rail 0.890 239-1689 239-1685 0.870 239-1701 0.870 239-1702

Page 6: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Spare Parts • End Plate Kits ISO 15407-2

2012 ISO 15407-2 26mm Series

2005 ISO 15407-2 18mm SeriesEnd plate kit, supply ports on both sides, with thread

End plate kit, supply ports on both sides, with push-in fittings

2005 / 2012 / 2035 Series

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End plate kits 18 mm Order CodePort Weight 1-3/5-X/XE 1-3/5-X/XE 1-3/5-X/XESize approx.

[kg]NPTF

3/8-3/8-1/8ISO228/1-G

3/8-3/8-1/8PUSH-IN

10-10-6 mm

w/o muffler, w/o DIN rail 0.88 242-124 242-128 242-136

w/o muffler, w/ DIN rail 0.82 242-123 242-127 242-135

w/ muffler, w/o DIN rail 0.80 242-122 242-126 242-134

w/ muffler, w/ DIN rail 0.82 242-121 242-125 242-133

End plate kits 26 mm Order CodePort Weight 1-3/5-X/XE 1-3/5-X/XE Weight 1-3/5-X/XE 1-3/5-X/XESize approx.

[kg]NPTF

3/8-1/2-1/8ISO228/1-G

3/8-1/2-1/8approx.

[kg]PUSH-IN8-12-6 mm

PUSH-IN10-14-6 mm

w/o muffler, w/o DIN rail 1,22 239-2398 239-2402 1,33 239-2417 239-2418

w/o muffler, w/ DIN rail 1,24 239-2397 239-2401 1,35 239-2415 239-2416

w/ muffler, w/o DIN rail 1,15 239-2396 239-2400 1,20 239-2413 239-2414

w/ muffler, w/ DIN rail 1,17 239-2395 239-2399 1,22 239-2411 239-2412

End plate kits 26 mm Order CodePort Weight 1-3/5-X/XE 1-3/5-X/XE Weight 1-3/5-X/XE 1-3/5-X/XESize approx.

[kg]NPTF

3/8-1/2-1/8ISO228/1-G

3/8-1/2-1/8approx.

[kg]PUSH-IN8-12-6 mm

PUSH-IN10-14-6 mm

LH ports only Kit w/o muffler, w/o DIN rail 0,85 239-2422 239-2426 0,91 239-2446 239-2445

LH ports only Kit w/o muffler, w/ DIN rail 0,87 239-2421 239-2425 0,93 239-2443 239-2444

LH ports only Kit w/ muffler, w/o DIN rail 0,82 239-2420 239-2424 0,85 239-2437 239-2442

LH ports only Kit w/ muffler, w/ DIN rail 0,89 239-2419 239-2423 0,87 239-2435 239-2436

End plate kit, supply ports on one side, with thread

End plate kit, supply ports on one side, with push-in fittings

End plate kit, supply ports on both sides, with thread

End plate kit, supply ports on both sides, with push-in fittings

Page 7: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

05 1 BB 4 00 M 0 000 61Valve Model Number

Port Size of Base 2005 2012 2035

1 = Valve w/o manifold X2 = Valve w/o manifold X3 = Valve w/o manifold X

ActuatorBA = Single actuated and spring return

flush non-locking manual overrideBB = Double actuated, flush non-locking manual overrideBN = ISO 15407-2: Single actuated and differential return,

flush non-locking manual override

Mounting00 = Valve unit only

Voltage20 = 24 / 50-60 Hz30 = 120 / 50-60 Hz60 = 12 VDC61 = 24 VDC

Port Type of Bases0 = Without base

Wiring OptionsK = Plug-in, AC with LEDM = Plug-in, DC with LED

Spare Parts • Valves

Function 2005 2012 20354 = 5-port., 2-pos. valve X X X5 = 5-port., 3-pos. valve, open center, dual

pressure X X X

6 = 5-port., 3-pos. valve, closed center X X X7 = 5-port., 3-pos. valve,

1 connected with 2 & 4, 3 & 5 blocked X X

D = Dual 3-port., 2-pos. valve “14” NC, “12” NC X XE = Dual 3-port., 2-pos. valve “14” NC, “12” NC,

vacuum service X

Ribbon cable option must be used for manifold

assemblies that exceed 16 solenoids. (7th and 8th digit of valve order code) (please refer to explanations on page X021-27-34)

Options

000 = Without option

11B = Locking override

11M = Without manual override

14X = External pilot supply (only for series 2012 with base options 3A + 3C)

56Y = 12 mm Electrical connector (in conduit port of 2012 series base mounting only)

Further options on request

Symbols

BB6*

BB7*

BB5*

BB4

BA4

BBE*

BBD*

BN4*

I5/I6...05/12/35...

R5/R6...

I5/I6...05/12/35...

I5/I6...05/12/35...

R5/R6...05/12/35...

I5/I6...05/12/35...

R5/R6...05/12/35...

R5/R6...05/12/35...

5-port., 3-pos. valve, open center, dual pressure

5-ported, 2-pos. valve,detented

5-ported, 2-pos. valve,spring return

5-ported, monostable,differential return

5-port., 3-pos. valve, closed center

5-port., 3-pos. valve, 1 connected with 2 & 4, 3 & 5 blocked

Dual 3-port., 2-pos. valvevacuum service“14” NC, “12” NC

Dual 3-port., 2-pos. valve“14” NC, “12” NC

14

1224

5 31

1224

5 31

14

1224

5 31

14

1224

5 31

14

1224

5 31

1424

31

514 12

24

31

514 12

1214 24

5 31

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Series05 = 2005 Series12 = 2012 Series35 = 2035 SeriesI5* = 2005 Series ISO 15407-2 18mmI6* = 2012 Series ISO 15407-2 26mmR5*(1)= 2005 Series ISO 15407-2 18mmR6*(1)= 2012 Series ISO 15407-2 26mm

*see the symbols table bellow to verify compatibility with spool valves functions

(1) rubber packed spool

Page 8: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

05 1 ES 1 00 J 0 000 00

Spare Parts • Sandwich Pressure RegulatorsSandwich Pressure Regulator Model Number

Pressure Range1 = 0.7 to 9 bar3 = 0.2 to 2 bar4 = 0.5 to 4 bar

Options000 = Standard12H = Without gauge16N = Jumper on 14 end 16P = Jumper on 12 end

16W = Top facing gauge* (2005 series)

61Y = Extended gauge* (2005 series)63D = 16W + 61Y* (2005 series)* see note belowFurther options on request

Wiring OptionJ = Plug-in receptacle

Mounting 2005 2012-3500 = Regulator unit only X X

Port Type of BasesO = Without base

Port Size of Base 2005 2012 2035

1 = Valve w/o manifold X

2 = Valve w/o manifold X

3 = Valve w/o manifold X

Regulator TypeES = Single pressure to port 1ED = Dual pressure to ports 3 and 5

EC = Dual pressure with non-relieving checks (2012 and 2035 series)

EQ = Dual pressure with relieving checks (2012 and 2035 series)

EE = Dual pressure to ports 4 and 2ET = Two-pressure selector

Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids.

(7th and 8th digit of valve order code) (please refer to explanations on page X021-27-34)

Note (2005 series):Regulator gauges must be offset on alternating sta-tions to prevent interference (see photo)• Odd numbered stations will use either standard (no

option) or top facing (“16W” option) gauges.• Even numbered stations will use either extended

standard (“61Y” option) or extended top facing (“63D” option) gauges.

Series05 = 2005 Series12 = 2012 Series35 = 2035 SeriesI5 = 2005 Series ISO 15407-2 18mmI6 = 2012 Series ISO 15407-2 26mm

Symbols

14

122

4

14513

12

24

14513

12

1412

14513

12

24

Single pressure from a single supply

Dual pressure from a single supply

Non-relieving: taps downstream pressure if

upstream is exhausted

14513

12

24

145

5

4 2

31

13

12

24

14513

12

1412

122

4

14

Relieving:exhausts pressure in cylinder

if upstream pressure is exhausted

External outlet regulator used with jumper plate for single or

dual pressure

Two-pressure selector used for multi-pressure applications

ES ED EC(2012-2035)

ETEEEQ(2012-2035)

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Page 9: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Spare Parts • Manifold Assembly Kits “Z-Boards”™“Z-Boards”™ 2005 Series includes 4 different “Z-Boards”™ for driving up to 32 solenoids of single and double solenoid actuated valves.Ribbon cable feature must be used for manifold assemblies that exceed 16 solenoids.In order to allow the full capacity of 32 solenoids, the assembly must be configured so that an even number of solenoids is utilised prior to the station using the ribbon cable feature.

Note: The 16th and 17th solenoid cannot be on the same valve.(See valve model number selection for 7th and 8th digit for valve with 17th solenoid).

Manifold Assemblies

Manifold assemblies Order Code*with bottom ports Weight Side portsin G 1/4 or NPTF approx. [kg] G 1/4 NPTF 1/4 G 3/8 NPTF 3/8 8 mm push-in 10 mm push-inWith single “Z-Board”™ 0.290 206-1256 206-1272 206-1255 206-1271 206-1257 206-1258

With double “Z-Board”™ 0.290 206-1264 206-1280 206-1263 206-1279 206-1265 206-1266With single “Z-Board”™ and ribbon cable 0.312 206-1260 206-1276 206-1259 206-1275 206-1261 206-1262With double “Z-Board”™ and ribbon cable 0.310 206-1268 206-1284 206-1267 206-1283 206-1269 206-1270* Manifold assemblies with adapter to ISO 15407-2, see following page.

Manifold assemblies Weight Order Code* with bottom ports Side portsin G 1/8“ or 1/4“ approx. [kg] G 1/8 NPTF 1/8 6 mm push-in 8 mm push-in With single “Z-Board”™ 0.255 206-1371 206-1373 206-1387 206-1363** With double “Z-Board”™ 0.253 206-1372 206-1374 206-1388 206-1364**With single “Z-Board”™ and ribbon cable 0.275 206-1375 206-1377 206-1389 206-1379**With double “Z-Board”™ and ribbon cable 0.273 206-1376 206-1378 206-1390 206-1380*** Manifold assemblies with adapter to ISO 15407-2, see following page.** Bottom ports G 1/4“

Manifold assemblieswith side ports with bottom ports

BOrder Code G 1/2“ G 3/8“

Order CodeNPTF 1/2“NPTF 3/8“

Order CodeG 3/8“G 3/8“

Order CodeNPTF 3/8“NPTF 3/8“

Weightapprox.

[kg]

With single “Z-Board”™ 206-1610 206-1608 206-1611 206-1609 0.640

With double “Z-Board”™ 206-1614 206-1612 206-1615 206-1613 0.645

With single “Z-Board”™ and ribbon cable 206-1622 206-1620 206-1623 206-1621 0.690

With double “Z-Board”™ and ribbon cable 206-1618 206-1616 206-1619 206-1617 0.695

2005 Series

2005 / 2012 / 2035 Series

2012 Series

2035 Series

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2005 / 2012 / 2035 Series

www.asconumatics.eu X021-27-35

Manifold Assembly Kits to ISO 15407-2

Spare Parts • Manifold Assembly Kits to ISO 15407-2

Manifold Assembly Kits - Size 18 mm ISO 15407-2Side ports 1/8 NPTF G 1/8 1/4 Push-in 6mm Push-in 5/16 (8mm) Push-in

Bottom ports 1/8 NPTF G 1/8 1/4 NPTF G 1/8 G 1/8

Single “Z-Board”™ 206-1719 206-1717 206-1723 206-1725 206-1721

Double “Z-Board”™ 206-1720 206-1718 206-1724 206-1726 206-1722Single “Z-Board”™ w/ ribbon cable 206-1729 206-1727 206-1733 206-1735 206-1731Double “Z-Board”™ w/ ribbon cable 206-1730 206-1728 206-1734 206-1736 206-1732Passive 206-1738 206-1737 206-1740 206-1741 206-1739

Manifold Assembly Kits - Size 26 mm ISO 15407-2Side ports 1/4 NPTF 3/8 NPTF G 1/4 G 3/8 1/4 Push-in

Bottom ports 1/4 NPTF 1/4 NPTF G 1/4 G 1/4 1/4 NPTF

Single “Z-Board”™ 206-1665 206-1668 206-1669 206-1672 206-1679

Double “Z-Board”™ 206-1666 206-1667 206-1670 206-1671 206-1680Single “Z-Board”™ w/ ribbon cable 206-1687 206-1681 206-1683 206-1686 206-1695Double “Z-Board”™ w/ ribbon cable 206-1688 206-1682 206-1684 206-1685 206-1696Passive 206-1700 206-1699 206-1698 206-1697 206-1704

Manifold Assembly Kits - Size 26 mm ISO 15407-2Side ports 3/8 Push-in 8 mm Push-in 10 mm Push-in

Bottom ports 1/4 NPTF G 1/4 G 1/4

Single “Z-Board”™ 206-1677 206-1673 206-1675

Double “Z-Board”™ 206-1678 206-1674 206-1676 Single “Z-Board”™ w/ ribbon cable 206-1693 206-1689 206-1691 Double “Z-Board”™ w/ ribbon cable 206-1694 206-1690 206-1692 Passive 206-1703 206-1701 206-1702

7

6

8

2

1

2

54

3

Ribbon cable for Valve Station with 17th Solenoid

Description Order Code

2005 239-1840Ribbon cable 2012 239-1336 2035 239-2226

0049

6GB

-201

3/R

01A

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Page 11: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

2005 / 2012 / 2035 Series

www.asconumatics.euX021-27-36

Spare Parts • Mid-Station Supply & Exhaust Block

Mid-Station Supply & Exhaust Block

Description Weight Order approx. [kg] Mid-station supply & exhaust block with threaded side ports in G 1/8* 0.205 239-1789 Mid-station supply & exhaust block with side push-in fittings 0.240 239-1788* On request: Threaded ports in NPTF 1/8

• Add additional supply and exhaust capacity to large manifold assemblies• Add different pressure to manifold section with use of blocking disks• Same size as standard manifold block with blank station plate

Description Weight Order approx. [kg] CodeMid-station supply & exhaust block with threaded side ports in G 3/8 0.290 239-1331

Mid-station supply & exhaust block with threaded side ports in NPTF 3/8 0.290 239-1330Mid-station supply & exhaust block with side push-in fittings 10 mm 239-1333

Description Weight Order approx. [kg] CodeMid-station supply & exhaust block 0.770 239-2225On request: Threaded ports in NPTF

2005 Series

2012 Series

2035 Series

Manifold Assemblies with Aux. 24 VDC Power Connection

2005 Series Description Weight Order approx. [kg] CodeManifold assembly with single “Z-Board”™, side ports with 8 mm push-in fittings 0.255 206-1430Manifold assembly with double “Z-Board”™, side ports with 8 mm push-in fittings 0.255 206-1462

2012 Series Description Weight Order approx. [kg] CodeManifold assembly with single “Z-Board”™, side ports with 10 mm push-in fittings 0.290 206-1428Manifold assembly with double “Z-Board”™, side ports with 10 mm push-in fittings 0.290 206-1429

0049

6GB

-200

8/R

02²

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

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right

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Page 12: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

2005 Series

2012 Series

2035 Series

Plug for conversion of pilot supply20052012 213-497

2035 213-590

2005 / 2012 / 2035 Series

Spare Parts • Conversion of Pilot Air Supply

www.asconumatics.eu X021-27-37

0049

6GB

-200

8/R

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Conversion of Pilot Air Supply

Manifolds can easily be converted from internal to external pilot supply.

When converting from internal to external pilot supply, please ensure that the manifold is not pressurised, as pressure is applied to the end plate covers.

For external pilot supply plug here.

Left end plate only!

For internal pilot supply plug here.

Left end plate only!

For external pilot supplyplug here.

For internal pilot supplyplug here.

In both end plates!

For internal pilot supply plug here.

In both end plates!

For internal pilot supplyplug here.

Left end plate only!

For external pilot supplyplug here.Left end plate only!

Page 13: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

C A

B

-

Spare Parts • Adaptor Plate Kits

2012 Series

Adaptor Plate Kits

Description A B C Weight Order approx. [kg] CodeTransition plate for 2012 left of 2005 133.0 56.0 26.0 0.400 239-1965Transition plate for 2012 ISO 15407-2 26mm left of 2005 ISO 10407-2 18mm 133.0 56.0 26.0 0.400 245-156Transition plate for 2012 ISO 15407-2 26mm left of ISO 5599/2 size 2 195.0 65.0 24.8 0.400 245-187C

Dimensions [mm]

The kit includes the adapter plate, transfer board, gasket, screws and studs. Individual end plates for the 2005 and 2012 are not incuded. This adaptor allows the transition from the 2012 to the 2005 series.

EXAMPLE ORDERS: Adapter plate kit: AKJGBEB003LMUFValves: 122BB4Z2ML00061 122BA4Z1ML00061 053BA4Z1ML00061 053BA4Z1ML00061and mounting: ASSEMBLED

Transition Plate Kit only

Adaptor Plate Kit with Standard End Plates(“STD“ Option)Description Order Code2005 with 3/8 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2068

2005 with 10 mm push-in to 2012 with 10 and 14 mm push-in

239-2076

Adaptor Plate Kit with Standard End Plates and Muffler(“MUF“ Option)Description Order Code2005 with 3/8 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2069

2005 with 10 mm push-in to 2012 with 10 and 14 mm push-in

239-2077

Adaptor Plate Kit with Standard End Plates and DIN rail mount(“DRM“ Option)Description Order Code2005 with 3/8 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2070

2005 with 10 mm push-in to 2012 with 10 and 14 mm push-in

239-2078

Adaptor Plate Kit with Standard End Plates, muffler and DIN rail mount (“DWM“ Option)Description Order Code2005 with 3/8 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2071

2005 with 10 mm push-in to 2012 with 10 and 14 mm push-in

239-2079

www.asconumatics.euX021-27-38

0049

6GB

-200

9/R

01A

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bilit

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ecifi

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ubje

ct to

cha

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with

out n

otic

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ll rig

hts

rese

rved

.

Page 14: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

A

Spare Parts • Transition Plate Kits

Transition Plate Kits

Adapter plate kit

The kit includes the adapter plate, transfer board, gasket, screws and studs. Individual end plates for the 2005 and 2012 are not incuded. This adaptor allows the transition from the 2035 to the 2012 series.

EXAMPLE ORDERS* : Adapter plate kit: AKJBBGB00XGMUF Valves: 354BA4Z1MG00061 354BB4Z2MG00061 122BA4Z1MG00061 122BB4Z2MG00061and mounting: ASSEMBLED

*2012 Series = G

Adapter Plate Kit with Standard End Plates(“STD“ Option)Description Order Code2035 with 1/2 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2280

2035 with 1/2 NPTF-tap to2012 with 3/8 and 1/2 NPTF-tap

239-2279

Adapter Plate Kit with Standard End Plates and Muffler (“MUF“ Option)Description Order Code2035 with 1/2 G-tap to 2012 with 3/8 and 1/2 G-tap

239-2282

2035 with 1/2 NPTF-tap to2012 with 3/8 and 1/2 NPTF-tap

239-2281

Description A Order CodeTransition plate for 2035 left of 2012 30.0 239-2278

Dimensions [mm]

Transition Plate Kit only

2035 Series

www.asconumatics.eu X021-27-39

0049

6GB

-200

8/R

01A

vaila

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.

Page 15: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

F

G HE

D

B CA

G

H JFE

D

AB C

www.asconumatics.euX021-27-40

0049

6GB

-200

8/R

01A

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End Plate with 25 Pin SUB-D Connector (“J”)

G2-2 Electronics • Spare Parts • End Plate with Sub-D Connector

Pin 25Earth ground

Pins 23-24COMMON

Pins 1-22 Drive of coils

25 PIN SUB-D CONNECTOR

Pins 1-22OUTPUTS

Pins 23-24COMMON

Pin 25Earth ground239-...

Clearance holefor M6 screw

Dimensions [mm]Description A B C D E F G H J Weight

approx. [kg]OrderCode

End plate, 25 pin standard mount 36.8 7.4 10.7 75.8 58.9 6.4 61.0 62.7 — 0.200 239-1174

End Plate with 37 Pin SUB-D Connector (“M“)

Dimensions [mm]Description A B C D E F G H J Weight

approx. [kg]OrderCode

End plate, 37 pin standard mount 36.8 7.4 10.7 75.8 51.8 58.9 6.4 61.0 62.7 0.200 239-1180

Pin 37Earth ground

Pins 35-36COMMON

Pins 1-32Drive of coils

Clearance holefor M6 screw

37 PIN SUB-D CONNECTOR

Pins 1-32OUTPUTS

Pins 35-36COMMON

Pin 37Earth ground 239-...

Note: External fusing or output protection recommended.

Note: External fusing or output protection recommended.

Fieldbus Electronics and I/O

Page 16: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

D

FE

AB

C

L

K

J

GH

3/4 NPTF

www.asconumatics.eu X021-27-41

0049

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-200

8/R

01A

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G2-2 Electronics • Spare Parts • End Plate with Terminal Strips

Description Weight Order CodeEnd plate with

terminal strip (1-16)

standard mount 0.200 239-1229End plate with

terminal strip (1-32)

standard mount 0.200 239-1231

End Plate with Terminal Strip for 1-16 (“AKF”) or 1-32 (“AKT”) Outputs

TERMINAL STRIP

Terminal 1-16OUTPUTS

Terminal comCOMMON

Earth ground

18 AWG WIRE MAXIMUM

239-...

A B C D E F G H J K L 57.9 25.4 7.4 75.8 58.9 10.9 6.4 61.0 40.1 74.9 29.0

Dimensions [mm]

TERMINAL STRIP

Terminal 1-32OUTPUTS

Terminal comCOMMON

Earth ground

18 AWG WIRE MAXIMUM

239-...

Clearance holefor M6 screw

Earth ground

Terminal 1-16DRIVE OF COILS

Conductorcross-sectionmax. 0.823 mm2

Terminal comCOMMON

Earth ground

Terminal 1-32DRIVE OF COILS

Conductorcross-sectionmax. 0.823 mm2

Terminal comCOMMON

Note: External fusing or output protection recommended.

Fieldbus Electronics and I/O

Page 17: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

G

JH

F

C

B

A

DE

www.asconumatics.euX021-27-42

0049

6GB

-200

8/R

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G2-2 Electronics • Spare Parts • End Plates with Round Connectors

End Plate with 12 pin (“P“), 19 pin (“Q”), 26 pin (“R”) or 12+26 pin (“S”) Round Connector

Description Weight Order approx. [kg] CodeEnd plate with 12 pin round connector

standard mount 0.210 239-2115End plate with 19 pin round connector

standard mount 0.210 239-2307End plate with 26 pin round connector

standard mount 0.210 239-1184End plate with 26+12 pin round connector

standard mount 0.210 239-1376

Pin 12 Earth ground

Pin 11COMMON

Pins 1-10DRIVE OF COILS

A B C D E F G H J3, 25.4 7.4 75.8 61.0 6.4 42.2 40.9 20.8 58.9

Dimensions [mm]

12 PIN ROUND CONNECTOR

Pins 1-10OUTPUTS 23-32

Pin 11COMMON

Pin 12Earth ground239-1376

26 PIN ROUND CONNECTOR

Pins 1-22OUTPUTS 1-22

Pins 24-25COMMON

Pin 26Earth ground239-1184239-1376

Clearance holefor M6 screw

Pin 26Earth ground

Pins 24-25COMMON

Pins 1-22DRIVE OF COILS

Note: External fusing or output protection recommended.

12 PIN ROUND CONNECTOR

Pins 1-8INPUTS

Pins 19-10COMMON

Pin 11not used

Pin 12Earth ground239-2115

Fieldbus Electronics and I/O

19 PIN ROUND CONNECTOR

Pin 1 = solenoid 15Pin 2 = solenoid 11Pin 3 = solenoid 7Pin 4 = solenoid 4Pin 5 = solenoid 3Pin 6 = COMMONPin 7 = solenoid 2Pin 8 = solenoid 6Pin 9 = solenoid 10Pin 10 = solenoid 14Pin 11 = solenoid 13Pin 12 = Earth groundPin 13 = solenoid 12Pin 14 = solenoid 8Pin 15 = solenoid 1Pin 16 = solenoid 5Pin 17 = solenoid 9Pin 18 = solenoid 16Pin 19 = not used

Page 18: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Manual Configuration Module (MCM)

Description Weight Order approx. [kg] Code

Complete MCM (incl. Pos. 1 to 10) 0.250 239-1384

www.asconumatics.eu X021-27-43

0049

6GB

-201

1/R

01A

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G2-2 Electronics • Spare Parts • Communication Module KitsCommunication Module Kit

Description Weight Order Code

approx. [kg]

Complete unit Allen-Bradley RIO (incl. Pos. 1 to 17) with 7/8” connector, standard (one housing) 0.790 239-1516

Complete unit Allen-Bradley RIO (incl. Pos. 1 to 17) with M12 connector (one housing) 0.790 239-1520

Complete unit Interbus -S M23 connector (one housing) 0.850 240-216

Complete unit ControlNet (two housings) 1.600 239-1841

Complete unit FIPIO Interface (two housings) 1.600 239-2310

Complete unit Fieldbus Foundation (H1 FF) (one housing) 0.790 240-217

Fieldbus Electronics and I/O

Valve Capability

Input Capability

Version Addressing Connector Order code

AS-Interface module

8 8 V2.1 Standard Vampire 240-156

16 16 V2.1 Standard Vampire 240-154

6 8 V2.1 Extended Vampire 240-222

12 16 V2.1 Extended Vampire 240-220

8 8 V3.0 Entended Vampire 240-232

16 16 V3.0 Entended Vampire 240-230

Input module 4*M12 240-142

G2-1 Electronics • Spare Parts • AS-Interface Module Kits

Page 19: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

Single Sourcing Double Sourcing

OUTPUTMODULE

femalePin 1 = not usedPin 3 = (-) GNDPin 4 = output (sourcing)

0.5 A max.

INPUTMODULE

femalePin 1 = +24 VDCPin 2 = input 2 (sourcing)Pin 3 = (-) GNDPin 4 = input 1 (sourcing)

OUTPUTMODULE

female Pin 1 = not usedPin 2 = output 2 (sourcing)Pin 3 = (-) GND (Common)Pin 4 = output 1 (sourcing)

0.5 A max.

INPUTMODULE

femalePin 1 = +24 VDCPin 3 = (-) GNDPin 4 = input (sourcing)

I/O Pin Assignment

Accessory Description Order Code

5 pin straight male M12 connector 88100330

5 pin elbow male M12 connector 88161927

M12 plug 230-647

5 pin male DUO M12 connector for 2 inputs(2 cables, Ø3-5 mm) 88100253

G2-2 Electronics• I/O Module • Wiring Accessories

www.asconumatics.euX021-27-44

G2-2 Electronics • Spare Parts • M12 I/O Modules

8 M12 Wide Modulewith short-circuit protection

Fieldbus Electronics and I/O

Description Weight 16 Inputs 16 Outputsapprox. [kg] PNP NPN PNP

Complete unitsourcing PNP (incl. Pos. 1 to 10)

0.585 239-2500i

240-132i

239-1319i i

i With short-circuit protectioni i With short-circuit protection and status bit

0049

6GB

-201

1/R

01A

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www.asconumatics.eu X021-27-45

0049

6GB

-200

8/R

01A

vaila

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Fieldbus Electronics and I/O

Description Order Code LH cover, DIN rail only on request 239-1815LH standard cover on request 239-1816

Left Mounting Cover Assembly

G2-2 Electronics • Spare Parts • Cover Assemblies - Fuses

Description Order Code RH cover, DIN rail only on request 239-1873RH standard cover on request 239-1872

Right Mounting Cover Assembly

Plug-in Blade Terminal Fuse

Dimensions [mm]Description Rating (A) Littlefuse-

TypeA B C D E F Order Code

Blade terminal fuse, colour: pink 4 297 004 16.0 7,4 2,8 10.9 3,8 0.8 140-933

Blade terminal fuse, colour: red 10 297 010 16.0 7,4 2,8 10.9 3,8 0.8 140-934

Fuse

Page 21: Accessories • Sandwich Pressure Regulators - ASCO · DIN rail mounting 2005 2012 239-980 2005 / 2012 / 2035 Series Spare Parts ... LH ports with muffler, w/o DIN rail 0.820 239-1690

G3 Electronics • Spare Parts • M12 I/O ModulesCommunication module

Module d’Input / Output

Description Weight (g) Code

DeviceNet™ 255 240-180

EtherNet/IP™ 255 240-181

Modbus TCP/IP 255 240-292

Profibus DP 255 240-239

Profibus DP automobive version 255 240-301

Profinet® 255 240-240

Powerlink 255 240-239

Canopen® 255 240-291

DeviceLogix 255 240-293

E/S M12 Description CodeSignal type PNP NPN

Inputs

8 Inputs 240-206 240-210

8 Inputs + earth 240-295 -

16 Inputs 240-205 240-209

16 Inputs + earth 240-294 -

Outputs

8 Outputs PNP 240-208 -

16 Outputs PNP 240-207 -

8 Outputs PNP high current (1A) 240-300 -

Input and Output 8 Inputs & 8 Outputs 240-211 -

Terminal strip module Description CodeSignal type PNP NPN

Inputs 16 Inputs 240-203 240-204

Analog I/O 5-pin M12 Description CodeSignal type 0-10 VCC 4-20 mA

analog I/O4 Inputs 240-212 240-214

2 Inputs & 2 Outputs 240-213 240-215

Analog I/O for propor-tional valves

(SentronicPLUS)2 Inputs &t 2 Outputs 240-307 -

www.asconumatics.euX021-27-46

0049

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8/R

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Fieldbus Electronics and I/O