Upload
others
View
12
Download
0
Embed Size (px)
Citation preview
External Use
Accelerating New Memory Technologies for the IoT and Cloud ComputingKevin Moraes Ph.D.Vice President | Metal Deposition ProductsApplied Materials, Inc.
External Use
This presentation contains forward-looking statements, including those regarding anticipated growth and trends in Applied’s businesses and markets, industry outlooks, technology transitions, and other statements that are not historical facts. These statements are subject to risks and uncertainties that could cause actual results to differ materially from those expressed or implied by such statements and are not guarantees of future performance. Information concerning these risks and uncertainties is contained in Applied’s most recent Form 10-Q and 8-K filings with the SEC. All forward-looking statements are based on management's current estimates, projections and assumptions, and Applied assumes no obligation to update them.
Forward-Looking Statements
External Use
2017 2018E 2022E
Challenges to Chip Performance, Power and Cost
Current Computing Architectures are Not Sustainable
>4
2.5
2
1.8
14 to10nm
22 to14nm
32 to22nm
45 to32nm
SOURCE: Bernstein
Time Between LogicNodes in Years
Performance Improvements Over Time (vs. Vax-11/780)
100,000
10,000
1,000
100
10
1978
1986
2003
2011
2015
2018
25%per year
52%per year
23%per year
12%per year
3.5%per year
End of Dennard ScalingLimits of parallelism of Amdahl’s Law
End of Moore’s Law
VAX-11/780
SOURCE: Computer Architecture: A Quantitative Approach, Sixth Edition, John Hennessy and David Patterson, December 2017
1.5ZB 2ZB
>10ZB
SOURCE: Applied Materials model based on forecasts published by Cisco, Intel, Western Digital
Dramatic Slowdown of Moore’s Law ScalingIoT and Industry 4.0 Creating an Explosion of Data
HumansMachines
Inflection YearData Generated by Machines > Humans
53% 44% <10%
External Use
Foundation is Materials Engineering
Enabled by
Advanced packaging
New structures / 3D
New ways to shrink
New architectures
New materialsPPAC
POWER
PERFORMANCE
AREA-COST
A New Playbook is Needed to Drive PPAC Improvements
External Use
AI – Big Data Driving a Renaissance of Hardware Development and Investment
INITIAL DEPLOYMENT CLOUD EDGE
AcceleratorsGPU, TPU, ASICS, FPGAs
Now Autos
Near MemoryDDR, SRAM, HBM, NAND, SCM
Now to 2 years
New MemoryMRAM, ReRAM, PCRAM, FeRAM
Now to 5 years
In-Memory ComputeAnalog, ReRAM, PCRAM
2 to 5 years
Novel HPCQuantum, Synaptic
5 to 10 years
External Use
MRAM PCRAM and ReRAMMagnetic Random Access Memory Phase Change RAM and Resistive RAM
External Use
New Memory Technologies Improve Computing Efficiency
New Memories Boost Computing Efficiency at Both Edge and Cloud
Logic
SRAM
Flash
PPAC
POWER
PERFORMANCE
AREA-COST
PPAC
POWER
PERFORMANCE
AREA-COST
Logic
SRAM
MRAM
CPU/Accelerator
DRAM
SSD/HDD
CPU/Accelerator
DRAM
SSD/HDD
PCRAMReRAM
CloudEdge
External Use
New Memory Accelerates PPAC Gains
PPAC
POWER
PERFORMANCE
AREA-COST
PPAC
POWER
PERFORMANCE
AREA-COST
Chi
p Si
ze
Memory Density
SRAM
MRAM
Pow
er
eFlash+SRAM MRAM
1x
2-10x
DOI: 10.3390/jlpea4030214DOI: 10.1109/IEDM.2015.7409770
Cos
t/Bit
DRAM SCM
1x
~0.6x
Optane DC persistent memory spec from Intel.com
Spee
d (W
rite)
NAND SCM
>10x
1x
Edge (eNVM – MRAM)
Cloud (SCM – PCRAM/ReRAM)
External Use
Phase-Change RAM (PCRAM)by Phase Transition of Memory Element
Resistive RAM (ReRAM)by Controlling Conduction Path Formation
Magnetic RAM (MRAM)by Controlling the Magnetic Orientation
New Memories Based on Resistance Change
Amorphous
Crystalline
High Resistance(DATA “1” state)
Low Resistance(DATA “0” state)
SN
SN
NS
NS
Tunnel Barrier
“Free” Layer
“Ref” Layer
SN
SN
SN
SN
Tunnel BarrierLow Resistance(DATA “00” state)
High Resistance(DATA “11” state)
Intermediate Resistances(DATA “01, 10” states)
Novel Materials Engineering is Essential for New Memories
Electrode
Electrode
Electrode
Electrode
Electrode
Electrode
Neuromorphic computing
N
S
W E
Compound materials highly susceptible to impurities and degradation Requires precise thickness and composition uniformity Difficult to control roughness and interface quality
Unique Manufacturing Challenges of New Memories
30+ layer stack with ultra-thin films (as thin as 1/500,000th
of a human hair) Height variations of just a fraction of an atom can impact
performance and endurance
MRAM
Commercial Adoption Requires Manufacturing Breakthroughs
Reference Layer
Free Layer
Electrode
Electrode
MgOBarrier
PCR
AM
ReR
AM
Electrode
Electrode
Selector
Memory
Electrode
Electrode
Electrode
Selector
Memory
Electrode
External Use
External Use
Applied Endura® Clover™ MRAM PVD SystemThe Industry’s First Production-Worthy MRAM Platform for HVM
Integrated materials solution performs multiple process steps under vacuum
Industry’s leading PVD chamber deposits up to five materials with atomic-level precision
Clover PVD MgO creates superior tunnel barrier for low-power, high-endurance MRAM performance
On-board metrology enables real-time process monitoring for higher yield, lower cost and faster time to market
30+ Layers, 10+ Materials in Single Integrated System
Most Sophisticated System Ever Created by Applied Materials
Bottom Electrode
Reference Layer
MgO Barrier
Free Layer
Top Electrode
External Use
Clover PVD Designed for Complex MRAM Deposition
Unique Addition to Applied’s PVD Leadership
Material #1 Material #1Material #2 #2
Material #1
#5
#3#4
Wafer Substrate Wafer Substrate Wafer Substrate
5 Materials in One Chamber
Sub-Angstrom Uniformity Sharp Atomic Interface No Cross-Contamination
External Use
Treatment Creates High-Quality MgO Barrier and Interfaces
< -120 C
> 350 C
RT
Crystalline
Crystalline
Amorphous
Amorphous
Crystalline Free Layer
MgO Barrier
Reference Layer
Annealing Annealing
Cooling
Heating Crystalizes Films; Cryogenic Cooling Promotes Sharp InterfacesExternal Use
External Use
Clover PVD MgO Delivers Superior MRAM Results
Performance(Improved Texture and Interface)
Low Power and High Endurance are Ideal for Edge Devices
Endurance(High-Quality MgO Barrier)
(Ceramic Sputtering)(Metal Deposition + Oxidation) (Ceramic Sputtering)(Metal Deposition + Oxidation)
Alternative MgO Clover PVD MgO Clover PVD MgOAlternative MgO
Applied Internal Data Applied Internal Data
>100X+20%
Unique Manufacturing Challenges of New Memories
30+ layer stack with ultra-thin films (as thin as 1/500,000 thick of human hair)
Height variations of just a fraction of an atom can impact performance and endurance
Compound materials highly susceptible to impurities and degradation Requires precise thickness and composition uniformity Difficult to control roughness and interface quality
MRAM
PCR
AM
ReR
AM
Reference Layer
Free Layer
Electrode
Electrode
MgOBarrier
Commercial Adoption Requires Manufacturing Breakthroughs
Electrode
Electrode
Selector
Memory
Electrode
Electrode
Electrode
Selector
Memory
Electrode
External Use
External Use
Integrated materials solution enables precise deposition of all PCRAM and ReRAM films under vacuum
Tight composition control of compound films delivers optimum device performance
Excellent film thickness, uniformity and interface control improves yield
On-board metrology enables real-time process monitoring for higher yield, lower cost and faster time to market
Applied Endura® Impulse™ PVD SystemEnd-to-End Capabilities for PCRAM and ReRAM HVM
External Use
Excellent composition uniformity High throughput and productivity
Impulse PVD Delivers Exceptional Composition Control
Proven High-Volume Manufacturability with Stable Composition
Ge(%) Sb(%) Te(%)
0
100%
Ge(%) Sb(%) Te(%)
1%
0
Applied Internal Data
Memory Composition Non-Uniformity
Memory Composition Repeatability
Wafer Count (>10,000)
Wafer Count (>10,000)
Applied Internal Data
On-Board Metrology Enables Precise Thickness Control
Enables real-time process monitoring and control Measures delicate films under vacuum Achieves faster ramps, better yields for production
Product Excursion Detection Comparison
70% Yield (Delayed detection)
50% Yield (No detection)
90% Yield (OBM real-time detection)
Excursion Starting Point
Industry’s Only On-Board Metrology with 1/100th of a Nanometer Resolution
External Use
Applied Materials Endura Clover and Impulse PVD
Explosive growth in data just as Moore’s Law is slowing down
New-memories improve computing efficiency on the Edge and the Cloud
Manufacturing challenges with complex materials have previously limited new memory adoption
Clover and Impulse PVD technologies enable high volume manufacturing with higher performance films
On-board metrology improving learning rates and yield byreliably measuring films that can not be otherwise be measured
Systems are shipping to leading customers: MRAM at 5 and PCRAM/ReRAM at 8 customers
External Use