Abstract of a Business Plan For TRP

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    ABSTRACT OF A BUSINESS PLAN

    ON

    WASTE TYRE RECYCLING PLANT

    INTRODUCTION

    The issue of how to effectively and efficiently treat and dispose of the diverse types

    of wastes generated through living and industrial activities without generating

    environmental pollution is a major issue confronting in developing Country like our

    INDIA and other countries worldwide. The establishment of technologies forrecovering useful resources from these wastes for reutilization called recycling

    technologies is the most desirable solution.

    OUR VISION

    All scrap tyres in the world must be recycled in the environmentally and

    economically most beneficial way.

    OUR MISSION

    In compliance with the vision, it is our aim to process 10% of all scrap tyres in the

    India and Africa before the end of year 2020.

    PRESENT SCENERIO

    Current Recycling market is too small to accommodate the tire generated annually.

    Even though Recycling is a 40 year old industry in India with the oldest player being

    Gujarat Reclaim, the number of players nationally is very significant, approx 55 tyre

    recyclers in India, compared to 36 tyre manufacturers. The major players number

    only about four or five.

    SIZE OF BUSINESS OPPORTUNITY

    The Indian tyre manufacturers had total installed domestic tyre capacity of 122

    million tyres in FY 10-11, According to Report by ICRA, the total installed domestic

    tyre capacity is expected to increase more by than 47 % to around 180 million tyres

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    by this year ending 2012-2013. Also With more than 33 million vehicles added to the

    Indian roads between years 2007-2010 and According to SIAM, Passenger vehicle

    sales are expected to grow from 2.2 Million Units in 2009 to 5.2 million in 2015. Also,

    Commercial Vehicle sales are expected to grow from 0.47 million Units in 2009 to

    1.42 million units in 2015.

    According to above given data we can estimate that roughly about 80 million waste

    tyres are a part of these vehicles, which include two, three, four and six wheelers,

    and pose a potential threat to the environment.

    The Perfect Solution (Pyrolysis Process):

    Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic)

    Atmosphere that produces Furnace Oil (30% to 40%), Carbon Black (30% to 35%),

    Steel wire (10% to 15%) & Gas (5% to 8%).

    Furnace Oil1) Heating,2) Power Generation,3)Source for further

    Distillation

    Carbon Black1)Reinforcing agent,2)Condutivity,3)Pigmentation,Etc

    Steel Scrap1)High Qulity Re-Melting

    Pyro Gas1) Energy Source for thePyrolysis Process.2) Co-Generation of Electricity

    USES

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    FINANCIAL PROJECTIONS

    Total Capital Requirement Includes:

    a) Fixed Capital 46,00,000b) Working Capital 21,50,000.

    Cost of Productiona) Recurring Working Capital Requirement 21,50,000b) Interest (@ 18 % P.A for 46,000,00) 69,000c) Depreciation (@ 10% for Plant,Furntiture,Building) 30,000

    23,10,000

    Turnovera) Oil (33%)

    8000*33/100 = 2,640 * 35 Rs = Rs 92,400= 23,10,000

    b) Carbon Black (35%)8000*35/100 = 2,800 *2 Rs = Rs 5600= 1,40,000

    c) Steel Scrap(10%)8000*10/100 = 800 *10 Rs = Rs 8000= 2,00,000

    26,50,000

    Profit Per Month 3,40,000

    CONCLUSION

    Thus, it is found a Profitable Business with giving Return on Investment in just 1 year

    with solving the Problem of Waste Tyre and creating environment clean. For us to

    become industry leader and start a business we must secure initial Capital.